Itron 100GDLRS Users Guide

Natural Gas Solutions

100G Series Gas ERT Module Installation Guide,
Remote Mount

TDC-0824-006

TDC-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount ii

Identification

Compliance Statement

Déclaration de conformité

Warning To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.

Warning Substitution of components may impair intrinsic safety.

Warning Follow these procedures to avoid injury to yourself or others:

• Fire, explosion, and severe burn hazard.

Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so

attempted.

Warning Use caution when installing the mechanical index to avoid damaging the electronics.

Warning Do not dispose of in fire.
Warning The battery used in the ERT module may present a risk of fire or chemical burn if mistreated.

100G Series G as ERT Module Installation Gui de, Remote Mount
27 February 2013 TDC-0824-006
100G series remote gas ERT module
ERT module part numbers:
100G remote mount ERT module: ERG-5000-501, ERG-5000-502, ERG-5000-503
100G Datalogging remote mount ERT module: ERG-5002-501, ERG-5002-502, ERG-5002-503, ERG-5002-505
100G Datalogging FN remote mount E RT module: ERG-5003-501, ERG-5003-502, ERG-5003-503, ERG-5003-505
100G DLS remote mount E RT module: ERG-5006-501, ERG-5006-502, ERG-5006-503, ERG-5006-505
Copyright

© 2009 - 2012 Itron, Inc. All rights reserved.
Confidentiality Notice
The information contained herein is proprietary and confidential and is provided subj ect to the condition that (i) it is held in confidence except to the extent required otherwise by law and (ii) it is
used only for the pur poses described herein. Any third party given access to this information is similarly bound in writing.
Trademark Notice
Itron is a registered tr ademark of Itron, Inc.
All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Applicable Patents
U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700
Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118
Compliance Statement
This device c omplies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interferenc e in a resi dential installation. Operation is subject to
the following two conditions:

• This device m ay not cause harmful interference.

• This device m ust accept any interference that may cause undesirable operation.

This device m ust be permanently m ounted such that it retains a distance of 20 centimeters (7.9 i nches) from all persons in order to comply with FCC RF exposure levels.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to P art 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interferenc e to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does c ause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following m easures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outl et on a circuit differ ent from that to which the receiver is connected.

• Consult the dealer or an experienced radio or TV technician for hel p.

This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules.
Operation is subject to the following two conditions:

• (1) this device may not cause interference, and

• (2) this device must accept any interference, including interference that may cause

undesired oper ation of the device.
Transportation Classification
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G series remote ERT module is considered an operating

transmitter and receiver and cannot be shipped by air. All product returns m ust be shipped by ground transportation.
Modifications and Repairs
To ensure system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to
operate the equipment.
Meter Installation/Removal
In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:

• (1) l'appareil ne doit pas produire de brouillage, et

• (2) l'utilisateur de l'appareil doit accepter tout brouillage radi oélectrique subi, même si

le brouillage est susceptible d'en compromettre le fonc tionnement.

• The lithium battery may cause a fire or chemical burn if it is not disposed of properly.

• Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), crush, expose

to water, or incinerate the lithium battery.

• Keep the lithium battery away from children.

by others might void any maintenance contract with your company. Unauthorized service personnel
might also be subject to shock hazard on some Itron equipment if removal of protective covers is

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TDC-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount iii

Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to [e-mail]
If you have questions or comments about the software or hardware product, contact Itron Technical Support:
Contact

• Internet: www.itron.com

• E-mail: [e-mail]

• Phone: [phone]

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Contents

Before You Begin ........................................................................................................ vii

Document Conventions ..................................................................................................................... vii

Document Purpose ............................................................................................................................ vii

Chapter 1 About the 100G Series Remote Gas Module............................................. 1

Transmission Modes ........................................................................................................................... 1

100G DLS ERT Module and Itron Security Manager .......................................................................... 2

Enabling 100G DLS Remote Gas ERT Module Security .......................................................... 2

100G Series Gas ERT Module Specifications .................................................................................... 2

Related Documents ............................................................................................................................. 3

100G Series Remote ERT Module Meter Compatibility List ............................................................... 3

Installation Prerequisites ..................................................................................................................... 6

Chapter 2 Mounting the 100G Series Remote Gas Module ....................................... 8

Installation Options .............................................................................................................................. 8

Mounting Screw Specifications ................................................................................................. 8

Mounting Installation Considerations .................................................................................................. 9

Mounting the Remote ERT Module on a Pipe..................................................................................... 9

Adapter Plate Mounting Positions ........................................................................................... 12

Mounting the Remote Gas Module on a Wall or Other Flat Vertical Surface ................................... 15

Chapter 3 Rotary Meter Installation .......................................................................... 18

Required Installation Materials Available from Itron .......................................................................... 19

Connecting the 100G DLS Remote Gas ERT Module to the GE Dresser Rotary Meter Cable ....... 19

Programming the Remote ERT Module for GE Dresser Rotary Meters ........................................... 22

B3, LMMA & S3A CTR/TC Meter Drive Rates for Remote ERT Module Programming ......... 22

Installing the Remote ERT Module to the Elster American Meter RPM Series Rotary Meter .......... 23

Mounting the 100G Series Remote Gas Module .............................................................................. 28

Connecting the Remote ERT Module to the Romet Electronically Compensated Meter (ECM2®) . 28

Wiring the 100G DLS Remote Gas ERT Module to the Romet ECM2® Meter ................................ 29

Romet ECM2/100G DLS Remote Gas ERT Module Mounting Option ............................................. 29

Programming the 100G Series Remote Gas Module ....................................................................... 31

Chapter 4 Electronic Instrument Installation ........................................................... 33

Installation Prerequisites ................................................................................................................... 34

Installation Overview ............................................................................................................... 34

Programming the Honeywell Instrument Parameters ............................................................. 35

Code Settings ............................................................................................................... 35

Wiring Dual ERT Modules to a Honeywell Instrument ............................................................ 38

Wiring the Remote ERT Module to the Honeywell TCI........................................................... 40

Connecting the Remote Mount ERT to the IMC/W2 or MC2 Cable ....................................... 42

Installing the ERT Module to the GE Dresser Micro Corrector (IMC/W2 or MC2) ................. 44

Programming the 100G Series Remote Gas Module ............................................................. 48

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Contents

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Chapter 5 Diaphragm Meter Installation ................................................................... 50

Tools and Materials Supplied By You ............................................................................................... 50

Materials Available from Itron ............................................................................................................ 51

Replacement Gaskets ............................................................................................................. 51

Installing the 100G Series Remote Gas Module ............................................................................... 52

Installing 100G Series Remote Gas Module Encoders ..................................................................... 52

Index Cover Installation Required Materials ..................................................................................... 57

Programming the 100G Series Remote Gas Module ....................................................................... 59

Chapter 6 DATTUS Meter Installation ....................................................................... 62

Installation Prerequisites ................................................................................................................... 62

Programming the DATTUS Meter Parameters ................................................................................. 62

Installation Overview ............................................................................................................... 63

Installing the Remote ERT Module to Itron DATTUS Meters ................................................. 63

Direct Mounting the Remote ERT Module to the DATTUS Meter .......................................... 63

Connecting the Remote ERT Module to a DATTUS meter .................................................... 64

Mounting the 100G Series Remote Gas Module Connected to the DATTUS Meter .............. 65

Programming the 100G Series Remote Gas Module ............................................................. 66

Chapter 7 Sensus Sonix Meter Installation .............................................................. 68

Programming the Sensus Sonix Meter Parameters .......................................................................... 68

Adjusting the Pulse Output for Sonix 600 and 880 Meters ..................................................... 68

Installing the 100G Series Remote Gas Module with Sensus Sonix Meters .................................... 69

Sensus Sonix2000 Pulse Output Wiring ................................................................................. 69

Direct Mounting the Remote ERT Module to the Sonix Meter .......................................................... 69

Connecting the Remote ERT Module to a Sensus Sonix 600 or 880 Meter ..................................... 70

Programming the 100G Series Remote Gas Module ....................................................................... 71

Index ............................................................................................................................. 73

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Before You Begin

TDC

B

efore You Begin

Document Conventions

The following documentation conventions are used in this installation guide.

Caution A Caution warns the installer that failure to follow the information in the note could
result in loss of data. Be sure to carefully read a Caution note and follow the advice or
instructions.

Warning A Warning alerts the installer about potential physical harm to the installer or
hardware. It is critical that you pay strict attention to Warning notes, read the information
carefully, and follow the advice or instructions.

Tip A Tip provides the installer with extra hints or tips to make a task easier to perform or a
concept easier to understand.

Note A Note supplies generic information to the installer. The installer can ignore the
information and continue the task without suffering any adverse consequences.

Document Purpose

This installation guide provides step-by-step instructions for installing the 100G series remote gas ERT
module on a wide variety of meters and instruments. Mechanical and electrical installation procedures are
identical for all module types. For more information about ERT to meter compatibility, see the 100G Series

Remote ERT Module Meter Compatibility List on page 3 or the Itron Gas Module Meter Compatibility List

(PUB-0117-002) for 100G remote module compatible meters and instruments.

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