Itron 100G Users Guide

Natural Gas Solutions
100G Installation Guide
Revision A
Natural Gas Solutions
Identification 100G Installation Guide -- DRAFT Part number: PUB-0200-001 Revision A 03/07 ERT Part Numbers: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004
Copyright
© 2007 Itron, Inc. All rights reserved. Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and disclosure restrictions contained in the Confidentiality and Non-Disclosure paragraphs in the Sales Contract.
Applicable Patents U.S. Patent Numbers: TBD Canadian Patent Numbers: TBD
Transportation Classification Itron classifies and ships model 100G ERT modules as a non-hazardous material. The proper shipping name is Lithium Batteries contain in Equipmen t, Class 9, UN3091, Packing
Group II. The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G ERT module is considered an operating transmitter and receiver and cannot be shipped by air.
WARNING! Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so by others might void any maintenance contract with your company. Unauthorized service personnel might also be subject to shock hazard on some Itron equipment if removal of protective covers is attempted.
WARNING! Substitution of components may impair intrinsic safety.
WARNING! To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
Compliance Statement This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions:
This device may not cause harmful interference.
This device must accept any interference that may cause undesirable operation.
This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels.
Modification and Repairs To ensure FCC compliance and system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user’s authority to operate the equipment.
Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Related Documents Endpoint-Link ERT Programming Guide (TDC-0411)
Trademark Notice
ERT and Itron are both registered trademarks of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com. If you have questions or comments about this application, contact Itron Technical Support:
Itron, Inc.
Mail: Itron, Inc. Attention: Customer Care, 2111 N Molter Road, Liberty Lake, WA 99019
E-mail: support@itron.com
Phone: 1 800 635 8725
Contents
Chapter 1 Getting Started...........................................................................................1
Transmission Modes...........................................................................................................................1
Specifications ......................................................................................................................................1
Meter Compatibility List.......................................................................................................................2
Chapter 2 American Meter Installation .......................................................................5
Installation Prerequisites.....................................................................................................................5
Materials Supplied by Itron .......................................................................................................5
Materials Supplied By You........................................................................................................5
Replacement Screws......................................................................................................6
Preinstallation Preparations......................................................................................................6
Remove the Existing Index.......................................................................................................6
Assemble the ERT Module.......................................................................................................9
Program the ERT Module.......................................................................................................14
Attach the ERT Module to the Meter ......................................................................................15
Chapter 3 Sensus Meter Installation.........................................................................21
Installation Prerequisites...................................................................................................................21
Materials Supplied by Itron .....................................................................................................21
Materials Supplied By You......................................................................................................21
Replacement Screws....................................................................................................22
Preinstallation Preparations....................................................................................................22
Remove the Existing Index.....................................................................................................22
Assemble the ERT Module.....................................................................................................24
Program the ERT....................................................................................................................26
Attach the ERT to the Meter ...................................................................................................27
Chapter 4 Actaris Meter Installation .........................................................................31
Installation Prerequisites...................................................................................................................31
Materials Supplied by Itron .....................................................................................................31
Materials Supplied By You......................................................................................................31
Replacement Screws....................................................................................................32
Preinstallation Preparations....................................................................................................32
Remove the Index...................................................................................................................32
Assemble the 100G ERT Module ...........................................................................................34
Program the ERT Module.......................................................................................................36
Attach the 100G ERT Module to the Meter.............................................................................37
Attaching the 100G ERT Module to Model 240-1A Meters ....................................................38
Natural Gas Solutions 100G Installation Guide iii
Contents
iv Natural Gas Solutions 100G Installation Guide
C HAPTER 1
Getting Started
The 100G is Itron's latest gas encoder-receiver-transmitter (ERT®) module.
ERT modules are radio-frequency (RF) devices that transmit meter data. The RF meter data can be received by a reading device that is within transmission distance of the ERT. Itron's 100G ERT module has increased output power over legacy gas ERT modules for increased RF transmission distance.
This installation guide shows you how to install the 100G ERT module on meters from a variety of manufacturers. To ensure you have a meter that is compatible with the 100G ERT module, please see the

Transmission Modes

Once installed, the 100G ERT module has three available transmission modes:
Meter Compatibility List on page 2.
Fixed Network Mode In this mode, a 100G ERT module transmits a high-powered
RF message every 60 seconds. Output power in this mode is 250 milliwatts or +24dBm; expected battery life is 20 years.
Mobile and Handheld Mode In this mode, a 100G ERT module transmits a
medium-powered RF message every 15 seconds. Output power in this mode is 10 milliwatts or +10dBm; expected battery life is 20 years.
(Optional) Hard to Read Mobile and Handheld Mode In this mode, a 100G ERT
module transmits a high-powered RF message every 30 seconds. Output power in this mode is 250 milliwatts or +24dBm; expected battery life decreases to 15 years in this mode, however. The Hard to Read Mobile and Handheld Mode should only be used for 100G ERT modules that are difficult to read under normal conditions, such as modules installed on roof tops or in sub-basements.
An FCC license is not required to read 100G ERT modules.

Specifications

The functional and operational specifications for the 100G are listed below.
Functional Specifications Description
Power Source Tamper Detection FCC Compliance Industry Canada Compliance Measurement Canada Approval
Two "A" cell lithium batteries Tilt tamper and magnetic tamper Part 15 certified RSS-210 certified Yes
Natural Gas Solutions 100G Installation Guide 1
Chapter 1 Getting Started
Functional Specifications Description
Intrinsically Safe per
Product Identification
Construction Materials
Operational Specifications Description
Operating Temperatures Operating Humidity Program Frequency Transmit Frequency Data Integrity
Factory Mutual and UL Class I, Division 1, Groups C and D
Numeric and barcoded ERT module type and serial number
Gray polycarbonate back plate with Santoprene® gasket; clear polycarbonate front cover; encapsulated electronics
-40° to 158° F (-40° to +70° C) 5 to 95percent relative humidity 908 MHz Spread spectrum 908 to 924 MHz ISM band Verified in every data message

Meter Compatibility List

The following meters are compatible with the 100G. Due to continuous research, product improvements, and enhancements, Itron reserves the right to change this list at any time.
To ensure you have the latest Meter Compatibility list available, contact your Itron representative.
Mfgr. Model Desc. Class Comments ERT Type ERT Part No.
American/ Canadian W75AL
American/ Canadian AL-175
American/ Canadian AC-175
American/ Canadian AT-175
American/ Canadian ALC-175
American/ Canadian AT-210
Residential Aluminum case
Meters Only
Residential Aluminum case
meters only
Residential Aluminum case
meters only
Residential Aluminum case
meters only
Residential Aluminum case
meters only
Residential Aluminum case
meters only
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
American/ Canadian AL-225 Canada
American/ Canadian AL-250
American/ Canadian AR-250
only
Residential Aluminum case
meters only
Residential Aluminum case
meters only
Residential Aluminum case
meters only
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
2 Natural Gas Solutions 100G Installation Guide
Meter Compatibility List
American/ Canadian AC-250
Residential Aluminum case
meters only
American/ Canadian AT-250
Residential Aluminum case
meters only
American/ Canadian AM-250
Residential Aluminum case
meters only
American/ Canadian AL-310
Residential Aluminum case
meters only
American/ Canadian AL-350
Residential Aluminum case
meters only
American/ Canadian AT-350
Residential Aluminum case
meters only
American/ Canadian AL-425
Residential Aluminum case
meters only
American/ Canadian AC-630
Residential Aluminum case
meters only
American/ Canadian 5B 225 Residential Aluminum case
Sensus/Invensys/ Equimeter/ Rockwell
R-175 11 Tooth Residential Com patible with 2
foot drive index; 1 foot drive has 24 teeth
Sensus/Invensys/
R-200 11 Tooth Residential
Equimeter/ Rockwell
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-001
100G ERG-5000-002
100G ERG-5000-002
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
RT-200 11 Tooth Residential
RT-230 11 Tooth Residential
R-275 11 Tooth Residential
RT-275 11 Tooth Residential
R-315 11 Tooth Residential
250 11 Tooth Residential
310 11 Tooth Residential
S-110 11 Tooth Residential
S-200 11 Tooth Residential
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
Natural Gas Solutions 100G Installation Guide 3
Chapter 1 Getting Started
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/ Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
Sensus/Invensys/ Equimeter/ Rockwell
175-S 11 Tooth Residential
RT-100 18 Tooth Residential
S-190 11 Tooth Residential
S-120 11 Tooth Residential
T-120 11 Tooth Residential
T-110 11 Tooth Residential
R-415 18 Tooth Residential
RT-360 18 Tooth Residential
MR8 (R-275 Metric)
MR12 (R-415 Metric)
16 Tooth Residential
16 Tooth Residential
100G ERG-5000-002
100G ERG-5000-004
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-002
100G ERG-5000-004
100G ERG-5000-004
100G ERG-5000-003
100G ERG-5000-003
4 Natural Gas Solutions 100G Installation Guide
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