ITOH DENKI CB-016 series, CB-016N6, CB-016BN6, CB-016P6, CB-016BP6 User Manual

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ITOH DENKI CO.,LTD.

（1 ）（2 ）

（2 ）（2 ）～（3 ）（3 ）（3 ）～（4 ）

（4 ）（4 ）～（6 ）（4 ）～（6 ）（7 ）（7 ）（7 ）（8 ）（8 ）～（9 ）（9 ）（10）～（11）（12）（13）（13）（13）

1 Safety Instructions 2 Power 3 Before Operating the Product

　 3-1 Mounting 　 3-2 Wiring 　 3-3 Direction Setting

4 Functions 5 Operation Instructions

　 5-1 Speed Variation 　　 5-1-1 Internal Speed Variation 　　 5-1-2 External Speed Variation 　 5-2 Direction Setting 　 5-3 Acceleration and Deceleration

6 Error Signal Output　　 7 Motor Pulse Signal Output 8 Error status, Reset, History

　 8-1 Error History 　 8-2 Indication of Error Occurrence Frequency

9 Troubleshooting 10 Dimensions 11 Product specifications 12Applicable standards（ -UL）



Standard Accessories

INDEX

● Power connector (CN 1)

● Control connector (CN 2)

● Mounting screws and nuts

Screw M4 x 15

Nut M4

1pce

2pcs

Power connector

(CN 1)

Control connector

(CN 2)

No.490

Brushless DC Motor Driver

【CB-016〔N6〕〔ＢN6〕〔P6〕〔BP6〕】User Manual

PM486FE・PM500FE PM486FP・PM500FP

PM570FE・PM605FE・PMT42FE

CB-016N6/LT-UL

Thank you for purchasing a Itoh Denki CB-016 series motor driver. Please read this manual before operating the product, and keep this manual readily accessible for reference.

Applicable MDR models Motor driver model

N : For standard motor, NPN signal input and output

P : For standard motor, PNP signal input and output

BN : For built-in brake motor, NPN signal input and output

BP : For built-in brake motor, PNP signal input and output

LT : Low Temp

UL : UL recognized

（1）

Maximum Surrounding Air Temperature40℃. Switch off the power, when removing from conveyor, wiring or maintenance is done, otherwise you have a risk of electrical shock or injury. Respect the electrical regulations of the site or the equipment, where the product in installed. (Labour safety and sanitary regulations, electrical equipment technical standard, etc) Operate the motor driver within its intended design and specifications to avoid electrical shock, injury, fire, or damage to the equipment. Do not disassemble, repair nor modify the product (for which we do not warrant) It might cause electrical shock, injury or fire. Separately set the circuitry to monitor the important input and/or output signal status, which might cause accident, because the signal may stay ON or OFF in case of the CB-016 driver card failure. Be sure to shut off the power before inserting or removing any connector. Do not wire connector left in the CB-016 driver card. Do not drop, give external impact nor pressure to the CB-016 driver card. If that happens, do not reuse it. Make sure all the connecters are properly engaged with wiring cables. Make sure the conveyor frame and control box where the CB-016 driver card is mounted are grounded. Do not switch on or off the relay or contactor in close proximity to power or signal lines, or the CB-016 driver card as the generated noise could cause malfunction. Be sure to inject power or input signal for 15 milli-seconds or over to ensure the proper reaction. Use the MDR with built-in brake option (BR) along with CB-016 driver card 〔ＢN6〕〔ＢＰ6〕 if holding effect is needed. Do not pull by force during operation. It causes the CB-016 driver card to malfanction. Do not force the MDR to turn. It may cause of damage to the driver card or shorten its life cycle.

1 Safety Instructions

●

●

●

Connenctor may harden with low temperature. Do not insert and pull it by force. Mount this product to the place where MDR can be properly connected without cable loose, extreme bend or pull, or move. MDR speed may not reach immediately to the set speed if it is left long hours in 0 ℃ or below. In addition, the starting current may get larger to activate thermister, or under voltage error may be resulted. Therefore , warm up operation is recommended before formal use. Be careful for condensation or freeze in case the product is used in varying temperature particularly between below and above 0℃. If condensation is generated, do not use the product until it is completely removed. Use of the product having condensation may result in malfunction or electrical accident.

●

Warning & Caution

Possible danger of light or medium injury, or only a material damage.

Warning

Incorrect handling may lead to death or serious injury, indicating potential danger.

Shown below are the caution items for using the product safely and avoiding danger and damage to the user. Caution items can be classified into danger, warning and caution as described below.

Caution

24V

1.RUN

3.V-IN

2.DIR

4.ERR

5.PLS

24V

1.RUN

3.V-IN

2.DIR

4.ERR

5.PLS

CN1

DC24V

CW/CCW RUN/STOP

0-10V IN

Error signal output

Motor pulse signal output

CN2

CN1

DC24V

CW/CCW RUN/STOP

0-10V IN

Error signal output

Motor pulse signal output

CN2

24VDC battery or switching power (24VDC 5A) or smoothed and rectified power (≦10% ripple)

CB-016〔N6〕〔BN6〕 CB-016〔P6〕〔BP6〕

3 Before Operating the Product

3-1 Mounting

3-2 Wiring

2 Power

Use stable power supply with 5A or over. The Power supply should not be affected by peak current 20A for 1msec.

Battery shall not be used for power supply.

①

Drill mounting holes in the conveyor frame to fit the fixing holes in the product (see 10 Dimensions )

＊The product's back place should be affixed to metallic plate face to ensure theheat dissipation. Care must be paid to prevent the metallic dust entry to the product. ＊Make sure the conveyor is adequately grounded.

②

Fix the product tightly to the conveyor frame with the supplied mounting screws and nuts with the recommended fastening torque between 1.5Nm ± 20%

・Wiring should be made while the product is not powered. ・Switch for Run/stop or CW/CCW is an option and is not supplied. ・Relay contact or PLC output can be used instead of the above switch. ・Wiring to the supplied connectors should be made before inserting into the driver card.

#1 Motor run and stop (mandatory) See section 5 #2 Motor direction (CW/CCW)* See section 5-2 #3 External speed variation by analog voltage change See section 5-1 #4 Discharge of error signal See section 6 #5 Discharge of motor pulse See section 7

＊Motor turning direction setting and speed variation can also be done by

dip switch on the PCB.

CN2

【Wiring diagram】

3-3 Direction setting

①

Wire 24VDC and 0V to the Power Connector CN 1(2P)

＊

Connector current capacity is 10A. Avoid

wiring causing excessive current. ＊

Make sure the +/- wiring is correct.

＊

Wiring should be made before inserting

into the driver card.

②

Wire to the Control Connector CN 2 (5P) per the diagram in section 3

＊

0V to CN2-1 and CN2-2 should be common

to the power voltage. (connector current capacity is 4A) ＊

Analog voltage input to CN2-3 should not

exceed 10V. 0V should be common to the power voltage. ＊

Error signal from CN2-4 is NPN open collector. ＊

Motor pulse signal from CN2-5 is NPN open

collector.

③

Insert the pre-wired Power Connector CN 1, Control Connector CN 2 and motor connector respectively to the counter connectors in the driver card (motor connector to CN 3) while the power is shut off.

Dip switch 1-3 is to select the motor turning direction viewed from the MDR's power cable side. The setting differs according to the MDR model. Check the model from the circular label put on the MDR end housing.

Example

PM486FE-60-400-D-024

（2）

7mm

0.5〜1.5mm

24V DC

7mm

0.08〜0.5mm

4 Functions

Remarks

See section 5-3

①

Dip Switch (SW1)

Min

Default

１

Acceleration from RUN signal

0 sec

Deceleration from STOP signal

0 sec

2.5 sec

Min

②

Potentiometer (VR)

Model

Model nomenclature

(To the CCW end.)

Max

(To the CW end.)

8 7

2 3

CB-016 6

VR1-ACC

VR2-DEC

STATUS/ERR/PWR

5. L/H

SPEED

1. AUTO/MANU

3. DIRECTION

2. INT/EXT

4. E/N-OUT

24V

1.RUN

3.V-IN

2.DIR

4.ERR

5.PLS

2 3

②VR1

②VR2

③LED3

③LED2

①SW1

③LED1

⑥SW5

④CN2

⑤CN1

No Function ON OFF Default

Remarks

SW1-1

SW1-2

SW1-3

SW1-4

SW1-5

Thermister/ Under voltage reset

Manual Automatic ON See section 8

See section 5-1

See section 5-2

See section 6

Speed variation External Internal OFF

OFF

Turning direction

See 5-2

Error signal

Discharges in normal status

Discharges when

error arises

Speed range High range Low range

FE type

FS/FP type

CW CCW

CCW CW

SW 1-3

OFF

Dip Switch 1-3 setting

（3）

Accommodated DC power

In case of using UL recognized product.

Input voltage range Input frequency range Output voltage range Rated output current Operating ambient temperature Humidity

Safety standard

The installation of specific over current protection device in power source might be requested by specification DC power source that would requests safety standard (UL60950-1, etc.). In this case, install specified over current protection device .

Overcurrent protective device must be provided in 24VDC power input circuit, when using a power supply other than Limited Power Source (LPS).

DC power source supplied to the product need to be accommodated to the following conditions.

1) Recommended specification of power supply ・Stabilized power supply that isolates between output and input.(24 V DC / 5A) ・Conforming to safety standards as below. US: UL60950-1, IEC60950-1 Canada: CSA C22.2 No.60950-1

2) Power supply specification for the product.

Condition 100 to 230 V AC (± 15%) 50 to 60 Hz (± 5%) 24 V DC (± 5%) 5A or over 0 to 40 deg. C 90% RH or less (No condensation) Conforming toUL60950-1 or IEC60950-1 in the US. CSA C22.2 No.60950-1 in Canada.

The product is defined as "Open Type" complying with UL508C standard. Therefore, in order to conform to UL on the installation, the device must to be installed in the proper enclosure.

The product discharges an abnormal status data, when abnormal circumstances such as overload or high temperature rising condition, but does not block out the power . Therefore, if the power needs to be blocked out, add a external device that detects abnormal circumstances and block out the motor power or add a circuit breaker on motor power line that is controlled by upper layer device (PLC etc.). Motor overload and over-temperature sensing is not provided by the driver card.

（AWG20〜14）

（AWG28〜20）

193.0 54.2 15.2

189.4 53.2 14.9

186.9 52.5 14.7

178.0 50.0 14.0

169.1 47.5 13.3

160.2 45.0 12.6

142.4 40.0 11.2

133.5 37.5 10.5

124.6 35.0 9.8

115.7 32.5 9.1

106.8 30.0 8.4

97.9 27.5 7.7

89.0 25.0 7.0

80.1 22.5 6.3

71.2 20.0 5.6

62.3 17.5 4.9

53.4 15.0 4.2

44.5 12.5 3.5

35.6 10.0 2.8

26.7 7.5 2.1

226.3 63.6 17.9

222.1 62.4 17.5

219.2 61.6 17.3

208.7 58.6 16.5

198.3 55.7 15.6

187.9 52.8 14.8

167.0 46.9 13.2

156.5 44.0 12.4

146.1 41.0 11.5

135.7 38.1 10.7

125.2 35.2 9.9

114.8 32.2 9.1

104.3 29.3 8.2

93.9 26.4 7.4

83.5 23.5 6.6

73.1 20.5 5.8

62.6 17.6 4.9

52.2 14.7 4.1

41.8 11.7 3.3

31.3 8.8 2.5

251.7 55.4 14.7

246.9 54.3 14.4

234.5 51.6 13.7

222.2 48.9 13.0

197.5 43.4 11.5

185.1 40.7 10.8

172.8 38.0 10.1

160.4 35.3 9.4

148.1 32.6 8.6

135.7 29.9 7.9

123.4 27.1 7.2

111.1 24.4 6.5

98.8 21.7 5.8

86.4 19.0 5.0

74.1 16.3 4.3

61.7 13.6 3.6

49.4 10.9 2.9

37.0 8.1 2.2

（4）（5）

PM486FE

SW1-5

９ 9.6〜9.9

9.1〜9.4

8.6〜8.9

8.1〜8.4

7.6〜7.9

7.1〜7.4

6.6〜6.9

6.1〜6.4

5.6〜5.9

5.1〜5.4

4.6〜4.9

4.1〜4.4

3.6〜3.9

3.1〜3.4

2.6〜2.9

2.1〜2.4

1.6〜1.9

1.1〜1.4

0.6〜0.9

0.1〜0.4

８７６５４３２１０９８７６５４３２１０

SW 5

210 60 17

MDR Nominal Speed (m/min)

PM486FS/PM486FP

PM570FE

Internal speed variation

input

Analog voltage

Speed deviation +/-3%

＊1

＊2

＊3

＊1 Consult local ITOH DENKI representative in case you use MDR with nominal speed not in the above table.

＊2 It is not available for Low temperature applications(LT) ＊3 It is not available at temperatures of -30 to 0 degrees or less for LT.

９ 9.6〜9.9

9.1〜9.4

8.6〜8.9

8.1〜8.4

7.6〜7.9

7.1〜7.4

6.6〜6.9

6.1〜6.4

5.6〜5.9

5.1〜5.4

4.6〜4.9

4.1〜4.4

3.6〜3.9

3.1〜3.4

2.6〜2.9

2.1〜2.4

1.6〜1.9

1.1〜1.4

0.6〜0.9

0.1〜0.4

８７６５４３２１０９８７６５４３２１０

210 60 17

９ 9.6〜9.9

9.1〜9.4

8.6〜8.9

8.1〜8.4

7.6〜7.9

7.1〜7.4

6.6〜6.9

6.1〜6.4

5.6〜5.9

5.1〜5.4

4.6〜4.9

4.1〜4.4

3.6〜3.9

3.1〜3.4

2.6〜2.9

2.1〜2.4

1.6〜1.9

1.1〜1.4

0.6〜0.9

0.1〜0.4

８７６５４３２１０９８７６５４３２１０

255 55 15

OFF

＊3

SW1-5 SW 5

MDR Nominal Speed (m/min)

Internal speed variation

input

Analog voltage

Speed deviation +/-3%

＊1

＊2

＊3

SW1-5 SW 5

MDR Nominal Speed (m/min)

Internal speed variation

input

Analog voltage

Speed deviation +/-3%

＊1

＊2

＊3

5-1 Speed Variation

5 Operation Instructions

・MDR is adequately installed in compliance with the manual. ・MDR shafts are adequately secured with the supplied brackets or accessories. ・Each connector on the driver card is adequately wired and inserted. ・Operating and environmental conditions are respected. ・Power supply has sufficient capacity (stable 24VDC, 5A or over) so as not to  be affected by varying load. The protector for the power supply should not react with peak current 20A 1 milli-second or less.

Supply 24VDC to the driver card, and the LED 1 (green) illuminates. C

lose the contact of CN2-1 , and the MDR starts

running.

*0V should be common to the power voltage. *3mA current is drawn to CN2-1. *Wait 1 second after the driver card is powered before

running MDR.

Open the contact of CN2-1 , and the MDR stops. *MDR run/stop should be manipulated only by CN2-1

and 0V, not by the 24VDC power to the driver card.

To vary the motor speed, follow the section 5-1.

To reverse the motor, follow the section 5-2.

To accelerate or decelerate the motor, follow the section 5-3.

①

②

③

④ ⑤ ⑥

【5-1-1 Internal Speed variation 】

①Set the SW1-2 OFF to effect the internal speed variation. ②With the combination of SW1-5 and Rotary Switch SW5, speed can be varied in 20

steps.

Speed of the MDR can be varied either internally by integral dip switch or externally by analog voltage input.

【5-1-2 External Speed Variation 】

① Set the SW1-2 ON to effect the external speed variation. ② Inject and vary the analog voltage between 0 and 10V to CN2-3 to vary the motor

speed in 20 steps.

＊Max 2mA current is consumed at CN2-3. ＊The analog voltage input should not exceed 10V. Its 0V should be common to

the Power voltage.

See section 5-1

See section 5-2

See section 5

See section 6

2 1

24VDC

⑤Power Connector (CN 1)

⑥Rotary Switch (SW 5)

10 index speed setting

5 4

Error signal output

3 2

External speed variation

Motor turning direction

Function

See section 7

Motor pulse signal ooutput

Motor Run/Stop

④Control Connector (CN 2)

Powered and functions normally

Indicates type of error

Indicates number of error occurrence form thermister reaction, motor stall or under voltage

Green

Remarks

Status

Color

Red

Orange

③LEDs

See section 8

See section 9

Ensure the following before operating the product

Model

Example

PM486FE-60-400-D-024

Nominal Speed

・

Range of speed variation differs according to the MDR model. Check the nominal

speed of the model from the circular label put on its end housing.

V-IN

RUN

DIR

123

RUN

V-IN

RUN

DIR

123

STOP

198.5 55.8 15.7

194.8 54.7 15.4

192.3 54.0 15.2

183.1 51.4 14.4

174.0 48.9 13.7

164.8 46.3 13.0

146.5 41.1 11.6

137.3 38.6 10.8

128.2 36.0 10.1

119.0 33.4 9.4

109.8 30.9 8.7

100.7 28.3 7.9

91.5 25.7 7.2

82.4 23.1 6.5

73.3 20.6 5.8

64.1 18.0 5.1

54.9 15.4 4.3

45.8 12.9 3.6

36.6 10.3 2.9

27.5 7.7 2.2

240.2 67.5 19.0

235.8 66.2 18.6

232.6 65.4 18.4

221.6 62.2 17.5

210.5 59.1 16.6

199.4 56.0 15.7

177.2 49.8 14.0

166.2 46.7 13.1

155.1 43.6 12.2

144.0 40.4 11.4

132.9 37.3 10.5

121.8 34.2 9.6

110.8 31.1 8.7

99.7 28.0 7.9

88.6 24.9 7.0

77.6 21.8 6.1

66.5 18.7 5.2

55.4 15.6 4.4

44.3 12.5 3.5

33.2 9.3 2.6

259.0 57.0 15.1

254.0 55.9 14.8

241.3 53.1 14.1

228.6 50.3 13.3

203.2 44.7 11.8

190.5 41.9 11.1

177.8 39.1 10.4

165.1 36.3 9.6

152.4 33.5 8.9

139.7 30.7 8.1

127.0 27.9 7.4

114.3 25.1 6.7

101.6 22.3 5.9

88.9 19.6 5.2

76.2 16.8 4.4

63.5 14.0 3.7

50.8 11.2 3.0

38.1 8.4 2.2

（6）（7）

PM500FE

PM500FS/PM500FP

PM605FE

９ 9.6〜9.9

9.1〜9.4

8.6〜8.9

8.1〜8.4

7.6〜7.9

7.1〜7.4

6.6〜6.9

6.1〜6.4

5.6〜5.9

5.1〜5.4

4.6〜4.9

4.1〜4.4

3.6〜3.9

3.1〜3.4

2.6〜2.9

2.1〜2.4

1.6〜1.9

1.1〜1.4

0.6〜0.9

0.1〜0.4

８７６５４３２１０９８７６５４３２１０

210 60 17

＊1 Consult local ITOH DENKI representative in case you use MDR with nominal speed not in the above table.

＊2 It is not available for Low temperature applications(LT) ＊3 It is not available at temperatures of -30 to 0 degrees or less for LT.

９ 9.6〜9.9

9.1〜9.4

8.6〜8.9

8.1〜8.4

7.6〜7.9

7.1〜7.4

6.6〜6.9

6.1〜6.4

5.6〜5.9

5.1〜5.4

4.6〜4.9

4.1〜4.4

3.6〜3.9

3.1〜3.4

2.6〜2.9

2.1〜2.4

1.6〜1.9

1.1〜1.4

0.6〜0.9

0.1〜0.4

８７６５４３２１０９８７６５４３２１０

210 60 17

９ 9.6〜9.9

9.1〜9.4

8.6〜8.9

8.1〜8.4

7.6〜7.9

7.1〜7.4

6.6〜6.9

6.1〜6.4

5.6〜5.9

5.1〜5.4

4.6〜4.9

4.1〜4.4

3.6〜3.9

3.1〜3.4

2.6〜2.9

2.1〜2.4

1.6〜1.9

1.1〜1.4

0.6〜0.9

0.1〜0.4

８７６５４３２１０９８７６５４３２１０

255 55 15

OFF

SW1-5 SW 5

MDR Nominal Speed (m/min)

Internal speed variation

input

Analog voltage

Speed deviation +/-3%

＊1

＊2

＊3

SW1-5 SW 5

MDR Nominal Speed (m/min)

Internal speed variation

input

Analog voltage

Speed deviation +/-3%

＊1

＊2

＊3

SW1-5 SW 5

MDR Nominal Speed (m/min)

Internal speed variation

input

Analog voltage

Speed deviation +/-3%

＊1

＊2

＊3

5-2 Direction Setting

5-3 Acceleration and Deceleration

Reverse direction by external DIR signal can be permitted even while motor is running. MDR turning direction can be set or changed either internally by integral dip switch or externally by optional switch.

・Disregard the error signal discharged when power is injected to the driver card (for 0.5 sec) and when power to the driver card is shut off (for 2 seconds)

Error signal is discharged from CN2-4

6 Error Signal Output

SW1-4 allows the selection of the error signal discharge timing: discharge on normal status or discharge when error arises. Error signal is NPN open collector in cace of CB-016N6/BN6. ＊See section 8 for error status, reset and history.

①

●●To monitor the error signal, a protective resistor should be mounted to suppress 24VDC to 25mA or less.

●

The driver card has 100Ω protective resistor.

Integral potentiometer VR 1 allows the acceleration adjustment from 0 to 2.5 seconds. Integral potentiometer VR 2 allows the deceleration adjustment from 0 to 2.5 seconds.

① ②

＊Turning direction viewed from the MDR's power cable side. ＊0V should be common to power voltage. ＊3mA current is drawn at CN2-2

Reverse direction by DIP switch is prohibited while motor is running. Motor must be stopped first, and then reverse a direction by DIP switch.

VR(1) VR(2)

SW1-4 ON

SW1-4 OFF

Error signal discharges in normal status Error signal discharges when error arises

Open on error Open on normal

type

FS/FP

type

SW1-3

OFF

・The adjustable range of time is on the control basis, thus may differs on actual transfer speed.

Setting for Turning Direction

CW/CCW

Reverse motor direction by external DIR signal.

CW CCW

CCW CW

Open contact

CW/CCW

Close contact

CW/CCW

Open contact

CW/CCW

Close contact

VR1・VR2

12345

RUN

STOP

OFF

C N2#2

Reverse

Normal

Deceleration setting time (VR2)

Turning direction

Acceleration setting time (VR1)

0.5S

12345

ERR V-IN

RUN

DIR

1234

ERR V-IN

RUN

DIR

1234

ERR V-IN

RUN

DIR

1234

ERR V-IN

RUN

DIR

1234

Set speed

RUN signal

Input

Stop signal

Input

0 sec

2.5 sec

（min）（max）

Caution

（8）（9）

●●Protective resistor should be mounted to suppress the output to be  25mA or less, otherwise the driver card's integral transistor may be  damaged.

●

100Ω resistor is built-in the driver card's output section for motor pulse

signal.

8 Error Status, Reset and History

・MDR's motor pulse signal is discharged from CN2-5. ・2 pulses/motor rotation, NPN open collector output.

・When error arises, the error can be identified either by LED 1 (green) and LED 2 (red),

or by the error signal discharged from CN2-4.

LED indication

7 Motor Pulse Signal Output

９ 155 4638 9.6〜9.9 ８ 152 4556 9.1〜9.4 ７ 145 4349 8.6〜8.9 ６ 138 4141 8.1〜8.4 ５ 131 3934 7.6〜7.9 ４ 124 3727 7.1〜7.4 ３ 110 3313 6.6〜6.9 ２ 104 3106 6.1〜6.4 １ 97 2899 5.6〜5.9 ０ 90 2692 5.1〜5.4 ９ 83 2485 4.6〜4.9 ８ 76 2278 4.1〜4.4 ７ 69 2071 3.6〜3.9 ６ 62 1864 3.1〜3.4 ５ 55 1657 2.6〜2.9 ４ 48 1450 2.1〜2.4 ３ 41 1242 1.6〜1.9 ２ 35 1035 1.1〜1.4 １ 28 828 0.6〜0.9 ０ 21 621 0.1〜0.4

：Illuminates ：off：blinks at 1Hz ：blinks at 6Hz

OFF

・To reset the error status, first remove the cause of error, and then switch the

direction signal at CN2-2.

・To restart the MDR, first remove the cause of error, and then re-inject

run signal at CN2-1.

・Please have 100ms or more intervals between each switch for ON→OFF→ ON /

OFF→ON→OFF / RUN→STOP→RUN to release error signal or restart MDR.

Speed deviation +/-3%

CN2-4 (Error signal)

Symptom/Causes

Reset

the error signal

Restart

the MDR

MDR

SW1-4

OFF

SW1-4

Open

Discharge

n.a. n.a.

Normal operation

Open Open Stop

Discharge

Open Stop

Supply 24VDC power

No power

Discharge

Open Stop

PCB damaged

Thermister reacted (Thermister error)

Shut off the power then replace the driver card

Internal speed variation

SW1-5

SW5

Frequency

(Hz)

Motor speed

(rpm)

Analog voltage

input

LED 1

(green)

LED 2

(red)

Automatic recovery setting

MDR restarts immediately 1 minute after thermister recovery from cooling off

MDR restarts by injecting RUN signal followed by STOP signal to CN2-1 to reset the error signal then inject RUN signal to CN2-1 to restart, 1 minute after thermister recovery

Inject signal RUN-STOP-RUN order to CN2-1

Restarts automatically in a minute

After thermister recovery, inject signal ON-OFF-ON or OFF-ON-OFF order to CN2-2

Shut off the power then replace the MDR

Inject signal ON-OFF-ON or OFF-ON-OFF order to CN2-2

Inject signal RUN-STOP-RUN order to CN2-1 to restart

Discharge

Open Stop

Motor cable disconnection

Motor stall for 4 seconds (Stall error)

Discharge

Open Stop

Inject signal RUN-STOP-RUN order to CN2-1 to reset the error and to restart

Manual recovery setting

8-1 Error History

・LED of error history will not illuminate during normal operational condition, but

when motor stops with next error.

・Please see section 8-2 for other type of error.

LED1

LED2

LED3

Motor stall error / under voltage error / thermister error

Shows the error history since the card is powered. See the below chart.

stall error

under voltage error

thermister error

If thermister, motor stall or under voltage error arises while the MDR is running, the error status and frequency of error occurrence are identified by LED 2 and LED 3.

Automatic recovery setting

Manual recovery setting

Secure the stable supply voltage 18V or over

Restarts immediately

First secure the stable supply voltage 18V or over, then inject signal ON-OFF-ON or OFF-ON-OFF order to CN2-2

Inject signal RUN-STOP-RUN

order

to CN2-1 to restart

Overload operation

Supply voltage less than 18VDC (under voltage error)

Discharge

Open Stop

Open

Discharge

Run

Error can also be reset by shutting off the power 2 seconds or over.

green

red

orange

Error occurred at first time

Error occurred at second time (same error as the first one)

Error occurred at second time (different error from the first one)

Error occurred at third time (same error as the first or second one)

Error occurred at third time

(same error in series)

Remove the causes of overload.

First secure the stable supply voltage 18V or over, then inject signal RUN-STOP-RUN order to CN2-1 for error reset and restart

LED indication

：Illuminates ：off：blinks at 1Hz ：blinks at 6Hz

see 5 Operation Instructions

Discharge

Open Stop

Connector unplugged

Shut off the power and replug in the connector properly

see 5 Operation Instructions

Caution

first time

second time

≧ 3 times

under voltage error

thermister error

under voltage error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

first time

second time

≧ 3 times

first time

second time

≧ 3 times

stall error

thermister error

stall error

thermister error

stall error

thermister error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

under voltage error

stall error

under voltage error

stall error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

under voltage error

stall error

under voltage error

stall error

under voltage error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

under voltage error

stall error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

under voltage error

thermister error

under voltage error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

thermister error

under voltage error

first time

second time

≧ 3 times

thermister error

under voltage error

thermister error

first time

second time

≧ 3 times

thermister error

under voltage error

Shows the occurrence frequency of thermister error, motor stall error or under voltage error.

Occurrence StatusLED2(red) LED3(orange)

first time

second time

≧ 3 times

first time

second time

≧ 3 times

first time

second time

≧ 3 times

first time

second time

≧ 3 times

normal

stall error

thermister error

8-2 Indication of Error Occurrence Frequency

LED indication

：Illuminates ：off：blinks at 1Hz ：blinks at 6Hz

first time

second time

≧ 3 times

stall error

thermister error

under voltage error

Occurrence Status LED2(red) LED3(orange)

first time

second time

≧ 3 times

first time

second time

≧ 3 times

thermister error

stall error

thermister error

stall error

under voltage error

first time

second time

≧ 3 times

first time

second time

≧ 3 times

stall error

thermister error

under voltage error

stall error

thermister error

under voltage error

first time

second time

≧ 3 times

stall error

under voltage error

thermister error

（10）（11）

Type of brake

Dynamic brake

＊1

3-00K-1710

11 Specifications

12 Applicable standards （-UL）

10 Dimensions

8 7

2 3

CB-016 6

VR1-ACC

VR2-DEC

STATUS/ERR/PWR

5. L/H

SPEED

1. AUTO/MANU

3. DIRECTION

2. INT/EXT

4. E/N-OUT

CN2

CN1

24V

1.RUN

3.V-IN

2.DIR

4.ERR

5.PLS

2 3

4.5

4738.5

4.5

122

129

Symptom 5 Error Signal is often Discharged

Environment

•

Check if the LED 2 is blinking. » If this is the case, see section 8 in page 7 and remove the cause of error.

•

Check if the wire diameter of the power supply is appropriate (0.5 to 1.5mm

). Also, check if there is no failure in wiring or no looseness at connectors. » Check the wire diameter and wirings.

•

Check if CB-016 is too far from the power supply.

(Check if the voltage is dropped.)

•

Check if the product is used in the ambient temperature range

between 0 and 40℃.

•

Check if the driver card back plate is affixed to the metallic

plate face for better heat dissipation.

•

Check if the MDR is stalled in the conveyor line.

•

Check if the MDR end housing is contacting the conveyor frame.

•

Check if the MDR's connector is properly inserted to the driver card.

•

Check if the Poller cable is disconnected, or about to

disconnect.

LED 2 (red)

MDR

＊1

CB-016 driver card having LT option is used in the ambient temperature range between -30 and 10 ℃. (no condensation)

＊1

MDR connector

Timing of brake

effected after

stop signal

Ambient

temperature

0 to +40℃

Atmosphere

No corrosive gas

Vibration

≦0.5G

Relative

humidity

≦90%RH (no condensation)

0.2A from start to 100msec and

0.125A thereafter

Power voltage

24VDC ±10%（±5%） 24VDC

Protections

Integral 6.3A fuse (+ side) Diode against miss-wiring

95℃ on PCB or 105℃ in motor

Error signal

discharge

Power (green) Error (red) Frequency (red/orange)

LED

Thermister

JST P/N S9B-XH-A

NPN (or PNP) Open collector output (should be set to 25mA to less max output current)

＊3

＊5

＊2

＊7

Rated voltage

0.03A

Static current

20A , 1msec or less

Peak current

4.0A

Starting current

Motor starts running

from RUN signal

≦15msec

200msec

Brake

current

Connector

(wiring side)

Power

Control

P/N 734-102 (10A max)

P/N 733-105 (4A max)

No holding effect. In case holding effect is required, use MDR with built-in brake option (BR) together with CB-016[BN6][BP6]. In case of CB-016[BS6][BP6], connector P/N is S10B-XH-A ElectroMagnetic brake, which is disengaged from the motor when powered, and is engaged to the motor to stop inertia when power is off.

＊1

＊2 ＊3

＊4

＊5 ＊6 ＊7

Specifications are subject to change without prior notice.

Environment

Mechanical Brake

Contacts:

Headquarters: Itoh Denki Co.,Ltd.

Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1325 www.itohdenki.co.jp

Europe, Middle East, Africa: Itoh Denki Europe SAS

Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60 www.itoh-denki.com

North & South America: Itoh Denki USA, Inc

Phone: +1 570 820 8811 Fax: +1 570 820 8838 www.itohdenki.com

Asia/Oceania: Itoh Denki Asia Limited

Phone: +852 2427 2576 Fax: +852 2427 2203

China: Itoh Denki Shanghai Company Limited

Phone: +86 21 6341 0181 Fax: +86 21 6341 0180 www.itohdenki.com.cn

＊4

＊6

CB-016 driver card having LT option is used in the ambient temperature range between -30 and 10

℃

.(no condensation)

In case of using UL recognized product.

Symptom 4 Error Signal Not Discharged

Voltage

•

Check if the setting is made properly for discharge on normal

or discharge when error arises.

•

Check if the external voltage is 24VDC or less and its 0V is

common to the 0V input to CN1-2.

•

Check if the resistor larger than 1kΩ is mounted.

•

Check if the wiring is adequately done to CN2-4.

SW1-4

CN2-4

9 Troubleshooting

＊Follow the procedures below without removing plastic cover or modifying the driver card, in case any problem happens.

Symptom 1: MDR does not run

Power

RUN signal

Error

MDR

•

Check if only LED 1 (green) illuminates

•

Check if 24VDC stable voltage is adequately supplied from the power supply.

•

Check if the wiring to CN1 connector is made correctly

•

Check if 24VDC cable is adequately wired to the CN 1 connector

•

Check if 0V is injected to CN2-1

•

Check if the 0V injected to CN2-1 is common to 0V injected to CN1-2

•

Check if the wiring is adequately made to CN2-1 connector

•

Check if the SW2 is set to NPN

•

Check if LED 2 is illuminating or blinking

.

» If this is the case, see section 8 and remove the cause of error.

•

Check if the MDR is adequately installed and its shafts are adequately fixed with the supplied mounting brackets or accessories.

•

Check if the MDR end housing is NOT contacting conveyor frame.

•

Check if the MDR's connector is properly inserted to the driver card.

•

Check if the o-ring or belt tension is not too strong. Check if the number of slaved idler rollers is adequate.

Symptom 2 : Speed variation is not achieved, or speed is slower than expected

Power

MDR

•

Check if the nominal speed of the MDR to see if the right model is used to achieve the speed variation or to reach

expected speed.

•

Check if the SW1-2 is set properly: ON for external speed

variation and OFF for internal speed variation.

•

In case of external speed variation, check if the 0V is common

to the 0V input to CN1-2.

•

Check if the stable 24VDC is supplied.

•

Check if the wiring is adequately made to CN2-3 connector.

•

Check if the analog voltage input is made between 0 and 10V.

SW1-2 setting

CN2-3

Symptom 3 Reversing is not achieved

CW/CCW

•

Check if 0V is injected to CN2-2, and it is common to the 0V

input to CN1-2.

•

Check if the wiring is adequately made to CN2-1.

（12）（13）

Installation

Pollution level

Overvoltage

ITOH DENKI CB-016 series, CB-016N6, CB-016BN6, CB-016P6, CB-016BP6 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual