ITM TGMD400A-3 OPERATOR’S MANUAL

TGMD400A-3
GEARED HEAD DRILL / MILL MACHINE
AUTOMATIC
OPERATOR’S MANUAL
BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL.
Serial #............................................ Date of Purchase............................
Ver: 1.02 07/04/2021
LIMITED WARRANTY
Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND
MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207 T: 07 3287 1114 E: sales@industrialtool.com.au F: 07 3287 1115 W: www.industrialtool.com.au
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TABLE OF CONTENTS
Safety Precautions 3 Specification 5 Maintenance 6 Trouble Shooting 11 Operation Procedure 12 Parts Lists 14
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Safety Precautions
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As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
This machine was designed for certain applications only. We strongly recommends that this machine. NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the machine until you have had detail instruction from your dealer.
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1.FOR YOUR OWN SAFETY, READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool's application and limitations as well as the specific hazards peculiar to it.
2.KEEP GUARDS IN PLACE and in working order .
3.GROUND ALL TOOLS .If tool is equipped with three-prong plug, it
should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong plug receptacle, the adapter lug must be attached to a know ground. Never remove the third prong.
4.REMOVE ADJUSTING AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it"on."
5.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6.DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well­lighted.
7.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be keep a safe distance from work area.
8.MAKE WORKSHOP CHILDPROOF - with padlocks, master switches, or by removing starter keys.
9.Don't force tool. It will do the job better and be safer at the rate for which it was designed.
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10.USE RIGHT TOOL .Don't force tool or attachment to do a job for which it was not designed.
11.WEAR PROPER APPAREL. No loose clothing,gloves,neckties,rings, bracelets, or other jewelry to get caught in moving parts. Nonslip foot wear is recommended. Wear protective hair covering to contain long hair.
12.ALWAYS WEAR EYE PROTECTION. Refer to ANSIZ87.1 Standard for appropriate recommendations. Also use face or dust mask if cutting operation is dusty.
13.SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool.
14.DON'T OVERREACH. Keep proper footing and balance at all times.
15.MAINTAIN TOOLS IN TOP CONDITION.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16.DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters,ect.
17.USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The use of improper accessories may cause hazards.
18.AVOID ACCIDENTAL STARTING. Make sure switch is in "OFF" position before plugging in power cord.
19.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted
20.CHECK DAMAGED PARTS. Before further use of the other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts, breakage of parts mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21.DIRECTION OF FEED. Feed work into a blade or cutter against the
tool, a guard or
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direction of rotation of the blade or cutter only.
22.NEVER LEAVE TOOL RUNNING UNATTENDED.TURN POWER OFF. Don't leave tool until it comes to a complete stop.
23.DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drug, alcohol or any medication.
24.MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.
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820mm
340/390Kg
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44..SSHHUUTTOOFFFFtthheeppoowweerr,remove the drill bit or cutting tool, and clean the table before leaving the machine.
is removed from the chuck before turning on power.
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keep the workpiece from rotating while the drill bit or cutting tool.
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mill/drill.
When practical , use clamps or a vise to secure workpiece to
FOR Your Own Safety Don't wear gloves when operating a
SSPPEECCIIFFIICCAATTIIOON
Drilling capacity 31.5mm(MT3 ) 40mm(MT4)
Vertical milling capacity 32mm
Spindle taper (option) MT4 ,ISO40 or R8
Max.distance from spindle axial to column surface 272.5mm
Working table size
Base size 650mm×450mm
Diameter of column φ115mm
T-slot size
Max distance spindle nose to worktable 610mm
600mm×200mm
7/16"
Max distance spindle nose to base 1180mm
Spindle stroke 120mm
Feed range 3 depth feed(0.1mm 0.18mm 0.26mm)
Motor 0.85KW/1.1KW
Spindle speed(rpm)
(option)
Motor 1.1KW
Packing dimension
NW/GW Weight
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75 180 280 600 1000 1600
150 360 560 1200 2000 3200
50HZ 75 170 280 540 960 1600
60HZ 90 210 345 670 1180 1970
×720mm×1830mm
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Maintenance
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Tilt the head stock over as shown in Fig 1.Open the drain plug to allow the oil to drain from the opening completely. Then lock the oil drain plug and turn the head to be upright position. Remove the oil filler plug fill the oil to the gear box until the oil lever reach the middle of oil fluid lever indicator. Then lock the plug.
C (1) Your machine has been coated with a heavy grease to protect it in
shipping. This coating should be completely removed before operating
the machine. Commercial degreaser, kerosene or similar solvent may
be used to remove the grease from the machine, but avoid getting
solvent on belts or other rubber parts. (2) After cleaning, coat all bright work with a light lubrication. Lubricate all
points with a medium consistency machine oil.
LLUUBBRRIICCAATTIIOONN:
All ball bearings in your mill/drill are sealed for life, requiring no lubrication. Points requiring lubrication are: (1)Internal spline drive assembly. Keep this area well lubricated with a good grade grease , insert grease in the hole at the top of spindle pulley spline driver, lube twice yearly. (2)A light film of oil applied to the quill and column will reduce wear, prevent rust, and assure ease of operation. (3)Quill return spring should receive oil once yearly. Remove cover plate and apply oil with squirt can or small brush. (4)IMPORTANT: The gear box should be oiled with a lubricant such as sae 68 oil in level. CHANGE OIL EVERY ONE YEAR. (5)Apply lubricant to quill pinion every 90 days. NOTE: use extreme care when performing this operation and keep
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hands clear of pinch points. When using paraffin bar, do this only by turning the sheaves by hand. Do not apply with motor running.
UUSSEEOOFFMMAAIINNMMAACCHHIINNEEPPAARRTTS (1) To raise and lower the head by head handle. (2) Equipped with an electric switch for tapping operation clockwise or
counterclock wise.
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(3) To adjust the quick or slow feeding by feed handle. (4) To adjust the table left and right travel by table handle wheel. (5) To adjust the table fore and after travel by table handle wheel. (6) To operate the spindle handle wheel for micro feed. (7) To adjust the scale size according to working need.
PPRREECCAAUUTTIIOONNFFOORROOPPEERRAATTIIOON
Check all parts for proper condition before operation; if normal safety precautions are noticed carefully, this machine can provide you withstanding of accurate service. (1) Before Operation
(a) Fill the lubricant (b) In order to keep the accurate precision, the table must be free from
dust and oil deposits.
(c) Check to see that the tools are correctly set and the workpiece is set
firmly. (d) Be sure the speed is not set too fast. (e) Be sure everything is ready before use
(2) After Operation
(a) Turn off the electric switch. (b) Turn down the tools. (c) Clean the machine and coat it with lubricant. (d) Cover the machine with cloth to keep out the dust.
(3) Adjustment of head
(a) To raise and lower the head, loosen the leaf screw located on the
right side of the raise and lower base. When the desired height is
reached tighten leaf screw to avoid vibration. (b) Head may be rotated 360°by loosening the same bolts mentioned
above. Adjust the head to the desired angle, then fix the heavy duty
head locknuts, It is tighten the same to fix the head if drilling &milling
too much. (c) Unscrew 3 nuts while the workpiece needs to be drilled. Turn to the
degrees you wish on the scale, then screw the 3 nuts.
(4) Adjustment of the lifting table
(a) Loosening the locking handles, rocking the crank to move the lifting
table up and down along the column, when arrived the height of your
request, tighten the handles to prevent loose.
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(b) When need to working large parts, loosening the locking handles,
rotating the lifting table of 180°, then tighten the handles, and place the part on the base to work on it.
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Spring tension for return of spindle, after hole drilling, has been pre-set at the factory. No further adjustment should be attempted unless absolutely necessary. Adjustment will probably be required if a multiple spindle drilling or tapping head is used. If adjustment is necessary, loosen lock screw while holding quill spring housing. Do not allow the housing to turn in your hand,or spring will unwind. Turn entire housing assembly clockwise the number of turns necessary to cause the quill to return to its up position.(NOTE: The flat of the spring housing pilot is lined up with the spring loading hole on the body of the spring housing.) Reset lockscrew make sure point of screw mates the flat on the housing journal.
(1)Preparing for Drilling(see fig.2)(Except addition power feed system).
Turn of the knob make loose the taper body of worm gear and spring
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base. Then we decide spindle stroke setting the positive depth stop
gauge for drilling blind hole or free state for pass hole.
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2Preparing for milling(see fig.2)( Except addition power feed system)
(a)Adjust the positive depth stop gauge to highest point position. (b)Turn tight of the knob be use to taper friction force coupling the worm
gear and spring base. Then turning the handle wheel by micro set the spindle of work piece machining height.
AADDJJUUSSTTIINNGGTTAABBLLEESSLLAACCKKAANNDDCCOOMMPPEENNSSAATTEEFFOORRWWEEAARR((sseeeeffiigg..33) (1) Your machine is equipped with jib strip adjustment to compensate for
wear and excess slack on cross and longitudinal travel.
(2) Clockwise rotation the job strip bolt with a big screw for excess slack
otherwise a little counter clockwise if too tight.
(3) Adjust the jib strip bolt until feel a slight drag when shifting the table.
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(1) When milling longitudinal feed. It is advisable to lock the cross feed
table travel to insure the accuracy of your work. To do this, tighten the small leaf screw located on the right side of the table base.
(2) To tighten the longitudinal feed travel of the table for cross feed milling,
tighten the two small leaf screw on the front of the table base.
(3) Adjustable travel stops are provided on the front of the table for control
of cross travel and the desired milling length.
TTOOCCHHAANNGGEETTOOOOLLS (1) Removing Face Mill or Drill Chuck Arbor
Loosen the arbor bolt at the top of the spindle shaft approximately 2 turns with a wrench. Rpa the top of the arbor bolt with a mallet. After taper has been broken loose, holding chuck arbor on hand and turn detach the arbor bolt with the other hand.
(2)To install Face Mill or Cutter Arbor
Insert cutter and cutter arbor bolt detach securely, but do not over-tighten.
(3)Removing Taper Drills
(a) Turn down the arbor bolt and insert the taper drill into the spindle
shaft.
(b) Turn the rapid down handle rod down until the oblong hole in the rack
sleeve appears. Line up this hole with the hole in the spindle. Insert key punch key through holes and strike lightly with a mallet. This will force the taper drill out.
SSPPEECCIIFFIICCAATTIIOONNOOFFTT--SSLLOOT The size of T-Solt on table as Fig.4.
10
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TTRROOUUBBLLEESSHHOOOOTTIINNGGHHIINNTTS
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TTRROOUUBBLLE
Excessive Vibration Motor stalls 1.Over feeding.
Noisy Operation 1.Excessive vibration.
Drill or Tool heats up or burns work.
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1.Motor out of balance
2.Bad motor
2.Dull drill.
3.Motor not building up to running speed
4.Bad motor
2.Improper quill adjustment.
3.Nosiy spline
4.Noisy
1.Excessive speed.
2.Chips not clearing.
motor
RREEMMEEDDY
1.Balance or replace problem motor.
2.Replace motor
1.Reduce feed rate.
2.Sharpen drill and keep sharp.
3.Replace or repair motor. Check fuses in all three legs on three phase motors and replace if necessary.
4.Replace motor.
1.Check remedy under excessive vibration.
2.Adjust quill.
3.Lubricate spline.
4.Check motor bearings or for loose motor
fan.
1.Reduce speed.
2.Use pecking operation to clear chips.
3.Dull tool.
4.Feed reate too slow.
5.Rotation of drill incorrect.
6.Failure to use cutting oil or coolant(on steel)
Drill leads off 1.No drill spot.
2.Cutting lips on drill off center.
3.Quill loose in head.
4.Bearing play.
Excessive drill runout or wobble
Work or fixture comes loose or spins
1.Bent drill.
2.Bearing play.
3.Drill not seated properly in chucks.
1.Failure to clamp workpiece or work holding device to table.
3.Sharpen tool or replace.
4.Incresase feed enough to clear chips.
5.Reverse motor rot
6.Use cutting oil or coolant on steel
1.Center punch or center drill workpiece.
2.Regrind drill.
3.Tighten quill.
4.Check bearings and reseat or replace if necessary.
1.Replace drill. Do not attempt to straighten
2.Replace or reseat bearings.
3.Loosen,reseat and tighten chuck.
1.Clamp workpiece or work holding device
to table surface.
ation.
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1Power feed switch 2Main transmission box
3.Feed box
4.Feed amount operation knob
5.Travel dog
6.Limited handle
7.Feed operation handle
8.Spindle stroke dial
9.Dial locked handle
10. Manual feed handle
11. Locking handle of spindle sleeve
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11..DDrriilllliinng a. When drilling, reaming, boring and enlarging the holes, pull Feed operation handle7, the spindle can be moving down rapidly. When perform auto feed, draw Feed operation handle 7 to the right. The auto spindle feed was designed for this machine, there are three feed capacity for selection.
Move spindle to the designed position. First loose Dial locked handle 9,
then adjust the Spindle stroke dial 8 to designed depth ,tighten the Dial
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locked handle 9,start the machine can power feed ,when spindle arrived at the designed depth , automatically the Feed operation handle7 turn back, and the spindle sent back. b. Draw the Feed operation handle 7 to the left to stop auto feed ,and locked the Limited handle 6 to prevent the Feed operation handle to right ,then the machine can be manually feed spindle. c. When perform tapping ,turn Feed switch knob 1 and Feed amount
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operation knob 4 to “OFF” position and tighten Limited handle 6, then loose Dial locked handle 9,adjust Spindle stroke dial 8 to designed depth, tighten Dial locked handle 9, operating Feed operation handle 7 to make Spindle stroke dial ”0”position to “l” position .Adjust Travel dog 5 to the pulley of Travel switch ,force the Travel switch on pressed state, and make Feed operation handle 7 turn back to original position, then start the machine to tap ,when the tap to the designed depth ,the Travel dog 5 bump on the Travel switch ,the spindle rotating negatively ,when the spindle back to the original position, the spindle rotating positively, then prepare to tap the next hole.
22..MMiilllliinng a. When processing milling, turn the feed switch knob 1 and feed capacity knob 4 to the OFF position, tightly turn the limit handle 6. When setting the tools, adjust the dial located at the manual feed hand wheel to “0”, adjust the hand wheel 10 to the requested processing depth. b. Tightly turning the locking handle 11 of spindle sleeve when milling to ensure the milling accuracy and roughness. c. Having finished milling, loose the locking handle 11 first, turn the manual feed hand wheel 10 reversely to make it return to the original; You may also loose the limit handle 6, draw the control handle 7 to the left, make it return to the original by the worm spring. d. When processing cross milling, turn the 2 PCS screws on the right side of cross slide, lock the longitudinal movement to ensure the processing accuracy. As Dia.3 e. When processing longitudinal milling, turn the 2PCS screws on the front side of cross slide to lock the cross movement. As Dia.3.
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FEED BOX
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FEED BOX PARTS
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1 20102 1 Feed box 37 20202 1 Gear 2 20234 1 Pinion shaft 38 20201 1 Speed lever 3 20243 1 Spindle stroke dial 39 1 Steel ball 8 4 20242 1 Clutch bushing set 40 2 Retainer ring 12 5 20241 1 Backing pin 41 1 Spring 6 1 Pin 6×12 42 1 Screw M6×20 7 20247 1 Ball head pin 43 20303 1 Plate 8 2 Pin4×10 44 20206 1 Knurled pin 9 20239 1 Square thread set 45 20204 1 Limited screw 10 20240 1 Square thread nut 46 20233 1 Worm shaft 11 20244 1 Handle body 47 20306 1 Bush 12 20245 2 Washer 48 1 Key 13 20203 1 Handle 49 20228 1 Gear 14 20237 1 Clutch key base set 50 20229 1 Gear 15 20236-2 1 Bush 51 20230 1 Gear 16 20236-1 1 Worm gear 52 20106 1 Bush 17 20231 2 Clutch screw set 53 20227 1 Worm cover 18 20235 2 Screw 54 20305 1 Bush 19 20232 2 Spring 55 1 Screw M6×12 20 20223 1 Ⅱ Shaft 56 2 ScrewM6×25 21 2 Bearing 6003 57 20107 1 Bushing 22 20215 1 Change gear lever set 58 20226 1 Mirco feed dial 23 20220 1 spring 59 20105 1 Hand wheel 24 20222 1 Pull key 60 1 Handle 25 2 Pin 2×10 61 1 Screw M5×8 26 20304 1 Worm gear 62 1
Locked screw M5×12
27 1 Key 8×16 63 20307 1 "0"Scale 28 20217 4 Bushing 64 20301 2 Knob 29 20218 1 Gear 65 2 Rivet 2×5 30 20219 1 Gear 66 1 Oil cup 31 20221 1 Gear 67 20246 1 Screw 32 20216 1 Bushing bracket 68 20308 2 Pin 33 2 ScrewM4×6 69 1 Locked handle 34 1 Retainer ring 35 70 4 Screw M6×50 35 2 Key 4×8 71 2 Taper pin6x60 36 3 Screw M4×12
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HEADSTOCK
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HEADSTOCK PARTS
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1 1 20010B head body 37 1 2 1 20011B head body cover 38 1 3 2 retaining ring 39 2 4 2 retaining ring 40 2 5 1 20018B airtight base 41 2 6 2 airtight ring 42 1 7 1 motor 43 4
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crew 8 1 screw 44 1 20107B 9 1 washer 45 1 20109-B
ear 10 1 20201 plate 46 1 20110-2-Bgear 11 1 20304-1B arbor bolt cover 47 1 20112-B 12 1 20304-2B
arbor bolt cover base
48 1 20113-B 13 1 screw 49 1 20115-B 14 1 pin 50 1 15 1 20025B joint 52 1
ear ear
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shaft
16 1 20026B sleeve 53 1 20019 17 1 20027B nut 54 1 20104B 18 1 bolt 55 1 19 2 20020B cap 56 1 20 2 20307B speed lever 57 1 20114-B 21 2 pin 58
20116-B 22 1 oil plug 59 23 1 screw 60 24 1 screw 61 25 1 oil pointer 62 26 1 20105B Ⅰshaft 63 27 1 20105-1-B gear 64 28 1 bearing 65 29 3 bearing 66
20012
20128
20129
20130
20131
20021
20132 30 1 key 67 31 1 20106B Ⅱshaft 68 32 1 20108-B gear 69
20308
pindle sleeve pindle
earing earing
plined sleeve
ear
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upport base
ut
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raduated rod
ixed bolt
cale board ock washer ock nut ubber washer
33 1 20110-1-B gear 70 34 1 20111-B gear 71 35 1 20106-1-B gear 72 36 4 bearing 73
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20024B
crew
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olt
eparating ring
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74 1 20133B oil tight cover 131 1 20103A 75 1 air tight 132 1 76 1 pin 133 1 85 1 20118 spring base 134 1 20213A 86 1 20123 spring cap 135 2 87 1 20122 spring plate 136 1 97 1 20102 washer 137 1 98 1 bolt 138 1 20104A 100 1 screw 139 3 101 2 pin 140 1 105 1 20124B fixed bolt 141 1 20212A 106 1
0203B fixed tight block 142 1 20109A 107 120202B fixed tight block 143 1 20214A 108 1 adjust handle 144 1 109 1 20125B lever shaft 145 1 20250
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lange cover 110 1 20022-1B lever 146 2 111 1 20204-2B lever bracket 147 1 112 2 retaining ring 148 1 113 2 screw 149 1 114 2 20204-3B lever rod 150 1 115 2 oil seal 151 1 20201 116 1 20126B long lever shaft 152 1 20303 117 1 20204-1B lever bracket 118 1 20022-2B lever 119 1 bearing 120 2 washer 121 1 washer 122 1 20209 spring 123 1 20207A worm shaft 124 1 bearing 125 1 20208B clutch base 126 3 screw
crew
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127 1 locked nut 128 1 20205B spring 129 1 20108A fixed sleeve 130 2 oil seal
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BASE
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BASE PARTS
No.
Qty.
Code
Name
No.
Qty.
Code
Name
1110002/40H
base381
screw M5X16
2110001/40H
column
398screw M8X20
3110003/40H
lifting table
404bolt M16X50
4110005/40H
slip saddle
413screw M10X20
5110004/40H
work table
423screw M10X20
6110016/40H
elevating body
431screw M10X40
7110014/40
column lid
442bolt M16X190
8110012/40H
locked guide ring
453washer 16
9110014/40H
up rack
462nut M16
10110015/40H
low rack
472bolt M12X16
11110011/40H
guide ring
482washer 12
12110013/40H
fixed ring
492washer 12
13110006/40H
gib strip
506pin 8X30
14110007/40H
gib strip
51210017/40
bracket
15210106/40
adjust screw
52210112/40
worm shaft
16110203/40
guide screw nut
53210113/40
small shaft
17110202/40
guide screw
542helical gear
guide screw support
19110020/40
right support
56210018/40
rock handle
20110019/40
left support
574retaining ring
214bearing 51103
588screw M6X25
22110008/40H
table screw
592turn handle
23110009/40H
base screw
601screw M8X12
24210102/40H
dial clutch
61210109/40
fixedblocksupport
25110110/40
left clutch
622nut M6
26210111/40
graduation plate
632screw M6X16
27310301/40
handwheel
641degree meter
28320305-2B/40
screw
651washer 16
29320305-1B/40
turn handle
303adjust handle
315oil cup 8
323pin 5X35
33210107/40
screw
34110105/40
fixed block
352screw M8X16
361screw M5X12
371screw M8X45
18 1 10021/40
55 2 10201/40 washer
20
www.itmtools.com.au
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