Itm HOLEMAKER PRO 35, HMPRO35 Operator's Manual

HOLEMAKER PRO 35
MAGNETIC BASE DRILLING MACHINE
OPERATOR’S MANUAL
www.itmtools.com.au
Ver: 1.4HMPRO35
HMPRO35 OPERATOR’S MANUAL
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
1. GENERAL INFORMATION
1.1 Application
1.2 Technical data
1.3 Design
1.4 Equipment included
2. SAFETY PRECAUTIONS
3. START UP AND OPERATION
3.1 Installing removing and operating the annular cutter
3.2 Installing and removing the cooling system bottle
3.3 Preparing
3.4 Drilling
3.5 Replacing the motor bushes
4. WIRING DIAGRAM
5. WARRANTY
6. PARTS BREAKDOWN
3 3 3 4 5
6
8 8 10 11 13 14
15
16
17
7. QUALITY CERTIFICATE
26
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HMPRO35 OPERATOR’S MANUAL
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
1. GENERAL INFORMATION
1.1. Application
The PRO 35 is a drilling machine with electromagnetic base, designed to drill holes
with diameters of up to 35 mm to a depth of up to 51 mm by using annular cutters.
The electromagnetic base allows the drilling machine to be fixed to ferromagnetic
surfaces
with a force that ensures operator safety and proper machine operation.
A safety strap protects the machine from falling in case of a power loss.
1.2. Technical data
Voltage 1~ 220–240 V, 50–60 Hz Total power 1000 W Motor power 920 W Tool holder 19 mm Weldon (3/4’’) Maximum drilling diameter 35 mm Maximum drilling depth 51 mm Electromagnetic base holding force
(surface with the thickness of 22 mm and roughness Ra = 1.25)
Electromagnetic base dimensions 80 mm × 160 mm × 38 mm Stroke 70 mm Rotational speed under load 350 rpm Minimum workpiece thickness 6 mm Protection class I Noise level More than 85 dB Required ambient temperature 0–40°C Weight 10 kg
9 000 N
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TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
PRO 36
330 mm (13)
330mm
HMPRO35 OPERATOR’S MANUAL
179mm
179 mm (7-1/16)
1.3. Design
Wrench for tightening
the annular cutter
Spoke handle
Spindle
with arbor
314 mm (12-3/8’)
314mm
Cooling system bottle
Bottle valve lever
Feed shaft
Carrying handle
MOTOR start button
Control panel
Chip guard
Electromagnetic base
Opening for safety strap
Electromagnetic base
(MAGNET) switch
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Low holding force
indication LED
MOTOR stop
button
HMPRO35 OPERATOR’S MANUAL
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
The
1.4. Equipment included
drilling machine is supplied including the following elements.
Drilling machine with cooling system bottle and chip guard
Plastic box 1 unit Spoke handle 3 units Safety strap 1 unit 4 mm hex wrench with handle 1 unit Operator’s Manual 1 unit
1 unit
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HMPRO35 OPERATOR’S MANUAL
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
2. SAFETY PRECAUTIONS
1. Before operating this machine, read this Operator’s Manual and complete proper occupational safety and health training.
2. Use the machine only in applications specified in this Operator’s Manual.
3. The machine must be complete and all parts must be genuine and fully operational.
4. The specifications of the power source must conform to those specified on the rating plate.
5. Connect the machine to a properly grounded power source. The power source must be protected with a 16 A fuse for 230 volt. When used on building sites, supply the machine through an isolation transformer with class II protection only.
6. Never carry the machine by the power cord and never pull the cord because this may damage it and result in electric shock.
7. Transport and position the machine by using the carrying handle and only when the MAGNET switch is set to the position ‘O’.
8. Untrained bystanders must not be present near the machine.
9. Before operating this machine, ensure the correct condition of the machine, power source, power cord, plug, control panel components, and cutters.
10. Keep the machine dry, and do not expose it to rain, snow, or frost.
11. Never stay below the machine placed at heights.
12. Keep the work area well lit, clean, and free of obstacles.
13. Install the annular cutter securely by tightening the set screws. Remove adjusting keys and wrenches from the work area before connecting the machine to the power source.
14. Never use cutters that are dull or damaged.
15. Install and remove cutters by using protective gloves and only when the power cord is unplugged from the power source.
16. Never use annular cutters without the pilot pin except when drilling incomplete through holes. See Fig 3 page 9.
17. Do not drill holes whose diameter or depth differ from those specified in the technical data.
18. Never use near flammable liquids or gases, or in explosive environments.
19. Never use the machine on surfaces that are rusty, covered with a thick paint layer, uneven, or not rigid.
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HMPRO35 OPERATOR’S MANUAL
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
20. Use the safety strap in all operating positions. Attach the machine to a fixed structure by fastening the strap through the opening in the machine body or to the carrying handle when working in horizontal position. Never insert the strap into the buckle from the front.
21. Before every use, inspect the machine to ensure it is not damaged. Check whether any part is cracked or improperly fitted. Make sure to maintain proper conditions that may affect the operation of the machine.
22. Always use eye and hearing protection as well as protective clothing during operation. Do not wear loose clothing.
23. Proceed with caution when drilling in plates with a thickness less than 10 mm because the holding force depends on material thickness and is significantly lower for thin plates.
24. The entire bottom of the electromagnetic base must be in full contact with the workpiece. Before every positioning, wipe the workpiece with coarse-grained sandpaper.
25. Do not touch moving parts or chips formed during cutting. Prevent objects from being caught in moving parts.
26. After every use, remove metal chips and excess coolant from the machine and tool. Do not remove chips with bare hands.
27. Cover steel parts with a thin anti-corrosion coating to protect the machine from rust when not in use for any extended period.
28. Maintain the machine and install/remove parts and tools only when the machine is unplugged from the power source.
29. Repair only in a service centre appointed by the seller.
30. If the machine falls from any height, is wet, or has any other damage that could affect the technical state of the machine, stop the operation and immediately send the machine to the service centre for inspection and repair.
31. Never leave the machine unattended during operation.
32. Remove from the worksite and store in a secure and dry location when not in use, removing the cutter and pilot pin from the arbor.
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HMPRO35 OPERATOR’S MANUAL
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
3. STARTUP AND OPERATION
1.1. Installing, removing, and operating the annular cutter
To remove the cutter, loosen the screws 5 with the 4 mm hex wrench.
1
3
5
4
Fig. 1. Installing the annular cutter
2
1
3
5
4
3. STARTUP AND OPERATION
1.1. Installing, removing, and operating the annular cutter
3.1 Installing, removing and operating the annular cutter
Unplug the machine from the power source, and then rotate the spoke handles to the
right (1, Fig. 1) to raise the motor. Wear protective gloves, insert the proper pilot pin
into the annular cutter (2), and then use a clean and dry cloth to wipe the arbor and
cutter. Next, insert the cutter into the arbor (3) in such a way to align the flats 4 with
the set screws 5, and then use the 4 mm hex wrench to tighten both set screws.
To remove the cutter, loosen the screws 5 with the 4 mm hex wrench.
5
2
2
4
3
1
Fig. 1. Installing the annular cutter
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