Itm Holemaker HMP45 Operator's Manual

HOLEMAKER HMP45
Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
EYE PROTECTION
REQUIRED
HEARING PROTECTION
REQUIRED
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
LINE VOLTAGE
PRESENT
BEWARE OF
ROTATING
Ver: 1.10 18/08/2015
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HMP45 OPERATOR’S MANUAL
LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12)
months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND
MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207 T: 07 3287 1114 E: sales@industrialtool.com.au F: 07 3287 1115 W: www.industrialtool.com.au
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HMP45 OPERATOR’S MANUAL
CONTENTS
1. GENERAL SAFETY ADVICE..............................................................................4
2. START UP AND OPERATION............................................................................6
3. ADJUSTMENTS, MAINTENANCE & SERVICE................................................16
4. TECHNICAL DATA............................................................................................19
The Holemaker HMP45 Package consists of:
metal box 1pc
HMP45 drilling machine 1pc
#2 Morse Taper arbor 1pc
coolant system 1pc
chip guard 1pc
spoke handles 3pcs
hex wrench s=4 1pc
hex wrench s=5 1pc
drill drift, MT2 1pc
safety chain with snap hook 1pc
• operator’s manual 1pc
BEFORE YOU START WORK WITH THE MACHINE, PLEASE READ THESE
INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS.
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rawing 1.
xamples how safety chain should be fastened.
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HMP45 OPERATOR’S MANUAL
1. GENERAL SAFETY ADVICE
Drilling machine must not be used when:
1. The operator has not read the Operator’s Manual.
2. The work to be done is not in agreement with the recommendations in this Manual.
3. Drilling machine is not complete or has been repaired with non-original parts.
4. Power supply parameters do not conform to those stated on the motor’s plate.
5. Machines operator has not checked condition of the drilling machine, condition of air hose, control panel or cutting tool.
6. Machine is not secured with safety chain as a protection from falling down especially when used at heights or in vertical or upside-down positions.
7. Bystanders are present in the immediate vicinity of machine.
Important rules of safe use of drilling machine
1. Before attempting to work with the machine check condition of air hose and coupling.
2. Make sure that the drill is supplied with purified air and oiled.
3. Machine can be used outdoors, but is not weatherproof. Do not expose to rain, snow or frost.
4. Machine should not be used on: rusty surfaces, steel plates covered with paint, uneven surfaces, or steel plate which is being welded on.
5. In all cases always use a safety chain/strap. See drawing 1. The safety chain must not be loose!
6. Do not use the machine in explosion hazard zones.
7. Do not start work if the machine has excessive play on guide slides.
8. Always wear safety goggles and ear protection.
Drawing 1. Examples how safety chain should be fastened.
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HMP45 OPERATOR’S MANUAL
9. Do not remove metal chips with bare hands, always use gloves.
10. Do not touch the spindle and cutting tool during work.
11. Cutting Tools must be fastened firmly.
12. Do not drill with blunt of damaged cutting tools.
13. Do not use annular cutters without a pilot pin, and arbors without an ejection spring.
Do not touch or replace the cutting tool with power source on
14. After use, always clean drilling machine from metal chips and cutting fluid.
15. Any maintenance and repair should be performed only when the machine is disconnected from the air supply.
16. Before each use the machine should be checked for the presence of damage. Check whether any of the parts are broken and all the that all parts are fasten properly.
17. In the case that the machine falls on a hard surface, from a height, is wet or is subjected to other unfortunate events that could affect its technical state - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible.
This machine is not recommended to be used to drill on steel thinner than 10mm (3/8”). On thin steel less than 10mm (3/8”) magnet’s adhesive power would be significantly reduced which can cause machines failure or personal injury.
The pneumatic motor used in Holemaker HMP45 drilling machine is ATEX II2 G/D C IIC T6;T4 certified, which is required for usage in explosion risk zones.
CAUTION: Never carry the drill by the motor’s air supply hose!
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HMP45 OPERATOR’S MANUAL
2. START UP AND OPERATION
Cutters and optional equipment features
The Holemaker HMP45 has a #2 Morse Taper spindle which can be used with twists drills, annular cutters, tapping heads and reamers etc. that have a #2 Morse Taper shank.
The Annular cutter (1) is located inside arbor body (2) and is fastened with grub screws (3). When fastening the cutter in the arbour, ensure that the grub screws are firmly tightened to avoid them coming loose during operation. It is important to position the cutter in relation to the arbour in such a way that fixing flats on the cutter shank are positioned opposite to the grub screws (3). Both grub screws(3) should be used to fasten the cutter. The Pilot Pin (5) is located inside the cutter to easily position the annular cutter over centre of a planned hole. During drilling as the cutter goes into the material, the pilot pin moves back into the arbour body and pressurizes the discharge spring (4).That spring ejects the slug which is a by­product of drilling the hole with a centre free cutter.
rawing 2. Principle of annular cutter’s work
rawing 3. A few types of holes that can be done with an annular cutter.
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HMP45 OPERATOR’S MANUAL
2.1 Installing and uninstalling the arbor
The arbor installation and uninstallation should be carried out when the machine is turned off and disconnected from the air supply.
Installing the arbor: a) Raise the cutter guard (2) to the maximum height b) Clean the inside of the spindle using a cotton cloth, c) Before mounting, clean off the lubricant from the new arbor (3), d) Place the arbor with the tang on top, and place it in the spindle, e) By turning the arbor, align the tang to the appropriate slot in the spindle, f) Using a light impact from the bottom side, drive the arbor into the spindle.
1
2
3
Uninstalling the arbor:
a) Raise the guard, turn the spindle so that the opening in the spindle (1) is lined up with the opening in the reducer body, b) Place the drill drift (included as standard equipment) into the uncovered spindle opening (1), c) Hold down the arbor (3) with one hand, d) Strike the drill drift with a hammer, taking care to not to damage the arbor, e) Carefully remove the arbor from the socket in the spindle, f) Remove the drill drift
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HMP45 OPERATOR’S MANUAL
2.2 Installing and uninstalling an annular cutter
Annular cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the air supply!
Installing the annular cutter:
1. Raise the drive and the slide (2) up using the feed handles (3);
2. Raise the guard (1) to the maximum height in order to attain access to the arbor (4) grub screws (5);
3. Insert the appropriate type of pilot (6) into the annular cutter (7);
4. Position the annular cutter (7) with the cutter facing up, so that the flat sides of the milling cutter are found facing the grub screws (5)
5. Put the annular cutter (7) into the arbor socket (4);
6. Tighten the grub screws securely (5), locking onto the flat sections of the annular cutter.
1
4
5
6
7
3
2
Uninstalling the annular cutter:
1. Raise the drive and the slide (2) up using the feed handles (3);
2. Raise the guard (1) to the maximum height in order to attain access to the arbor (4) grub screws (5).
3. Loosen the grub screws (5);
4. Remove the annular cutter (7) and the pilot pin (6) from the arbor socket (4).
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HMP45 OPERATOR’S MANUAL
2.3 Installing and uninstalling the coolant system
1. Place the machine in the vertical position,
2. Slide the drive and the slider (1) up using feed handles (2),
3. Place coolant bracket (7) with cooling unit (6) onto screws (8)
4. Connect the cooling conduit ending (3) with the coupling (4) found in the cooling ring (5).
Before starting the machine:
• Remove the bottle’s cap,
• Fill it with soluble cutting fluid,
• Replace bottle cap. After fulfilling the above actions and making sure, that the system has been appropriately fixed, and the cooling conduit (3) is placed correctly on the coolant coupling (4), the bottle cap should be loosened by 1/3 of a turn. Turn on the valve (9), so that liquid travels to the hose, after which the machine can be started (see II pt. 3) After finishing work, one must remember to tighten the bottle cap and turn off the valve (9) (to prevent liquid from leaking during the time that the machine is not being used) and uninstall the cooling system (6) before placing the machine in the box.
Uninstalling the cooling system:
1. Place the machine in the vertical position,
2. Slide the drive and the slider (1) up using feed handles (2),
3. Disconnect the cooling conduit ending (3) and the coolant coupling (4) found in the cooling ring (5).
4. Remove the cooling system.
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HMP45 OPERATOR’S MANUAL
2.4 Before first use:
Steel elements of the drilling machine are protected for transit and storing with grease film.
Before first start up of the machine all grease should be removed before each use all handles should be screwed into pinion.
2.5 Before you cut
Control elements include:
• MAGNET switch,
• MOTOR switch.
ON
MAGNET
OFF
ON
MOTOR
OFF
To start the machine, follow these steps:
Make sure that both the motor and magnet ON/OFF switch are in the OFF position.
Plug machine into air supply, and position drill
Slide the magnet ON/OFF switch to the ON position.
Toggle the motor switch to ON position, after pulling back the safety latch of the switch.
Once cut has been completed, toggle the motor ON/OFF switch to the off position.
To position the machine in a new drilling spot, the magnetic base switch has to be toggled to OFF position.
READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP
2.6 Before you cut
Before positioning the machine on work piece always make sure that:
Work piece is made of ferrous steel (some grades of stainless or acid resistant steel do not conduct magnetic flux)
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HMP45 OPERATOR’S MANUAL
thickness of work piece is at least 10mm (3/8”)
surface of steel under the magnet is flat
wipe, brush or sand down clean surface where you intended to place the drilling machine, so that you remove rust, paint, dirt etc. which would reduce adhesive power of the electromagnetic base.
Install drill bit, annular cutter or other tooling such as tapping head or reamer into the machine before plugging it air supply. Then plug into air supply (see paragraph 2) and position where you wish to drill. Place the machine so that the tool is over the centre of the hole you intend to make and turn the magnetic base ON.
Prior to use always make sure that the machine is secured from falling down with original chain
2.7 Cutting
Select the right speed for the tool you intend to use (see the speeds chart in this manual).
Do not use water as the cutting fluid. The coolant system is an integral part of the machine and should always be used.
Warning: The coolant system can only be used when drilling machine is in vertical position. In other positions additional external source of coolant should be used, for example: a pressure feed coolant bottle.
Check working of cooling system. Open coolant reservoir’s tap and apply pressure on the pilot by turning the feed handles counter clockwise. As the pilot pin starts to retract up into the annular cutter, cutting fluid should start to run down cutters inner wall and onto the workpiece. If there is no cutting fluid flowing down check if the tap is fully opened. It may take a few seconds for cutting fluid to fill the whole system.
Connect air pressure hose with feeding air of appropriate parameters (6 bar / 90 PSI, 1400 l/min).
Position an axis of the spindle precisely above drilling point
Switch on magnetic action using the MAGNET switch.
Turn the motor on.
Making a hole with an annular cutter should ideally be done in one pass. It makes the cutter work better and easier to eject the slug after the hole is completed. If you experience slugs getting stuck inside a cutter after hole is complete try to reduce pressure on the cutter. Do not allow excessive swarf build up around the annular cutter and arbor.
WARNING: when the annular cutter goes through the material, the slug can be pushed out often with considerable strength. Pay attention to avoid injury.
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HMP45 OPERATOR’S MANUAL
After a hole is made the cutter should be withdrawn back and both the motor and the electromagnet should be switched OFF.
When work with the machine is finished the air supply should be disconnected, the machine should be cleaned up from swarf, coolant etc and the cutter should be removed and cleaned.
2.8 Workpiece Material
As shown on the graphs [Drawing 4] magnetic clamping force of the electromagnetic base to the ferrous material depends on its magnetic properties. Steel with increased carbon content and some other alloying ingredients have lower magnetic permeability, which causes a decrease in the clamping force. Also the thickness of the work piece, on which the drill is placed, is significant.
If material less than 10mm (3/8”) is to be drilled, a thick (10mm or more) piece of material must be placed underneath the workpiece, directly below the machines magnet, to ensure enough magnetic adhesion is present.
Appropriate rpm should be adjusted depending on if drilling would be carried out with a drill bit, or annular cutter, and also the cutting tool’s diameter. The HMP45 is equipped with a mechanical 2-step reducing gearbox. A general dependence between drilling diameter and drilling speed is shown in graphs [Drawing 5]. Detailed guides should also be available from the cutting tool manufacturer. The graph is just a general guide and applies to average mild steel.
2.9 Working in difficult areas
The feed handles of the machine can be moved from one side to the other, by removing the entire pinion shaft from the machine, and re-inserting into the opposite side of the drill.
Please keep all recommendations
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HMP45 OPERATOR’S MANUAL
Drawing 4. Clamping force depending on the thickness of the substrate and the value gap.
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HMP45 OPERATOR’S MANUAL
Relationship between machine speed and cutter diameter
The cutter diameter Rotary speed (inch) (mm)
(rpm)
0.04 ÷ 0.43 3.5 ÷ 13 290
0.44 ÷ 0.78 14 ÷ 20 190
Relationship between machine speed and twist drill diameter
The twist drill diameter Rotary speed (inch) (mm)
(rpm)
0.04 ÷ 0.43 3.5 ÷ 13 290
0.44 ÷ 0.78 14 ÷ 20 190
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HMP45 OPERATOR’S MANUAL
Diameter (mm)
Revolutions of spindle (rpm)
Drawing 5. Dependence of rotational speed on drilling diameter
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HMP45 OPERATOR’S MANUAL
3. ADJUSTMENT, MAINTENANCE AND SERVICE
After every days work position of gear lever (used for selection of gearbox speed) should be changed. For example if machine worked with 190 rpm speed, it should be switched to 290rpm.
Regularly Lubricate brass slide guide inserts with grease as well as the rack and pinion.
To prevent the machine from rusting (especially when used outdoors) all steel parts should be covered with thin layer of grease film.
When working with a pneumatic motor it is necessary to use an air lubrication unit.
Damaged machine parts to be exchanged only to original parts.
All repair work should be done only by authorized service points, appointed by distributor.
CAUTION: The warranty conditions for the pneumatic motor do not apply when occurred damages and wear are caused by impurities from air supply, or an appropriate lubrication wasn’t used.
Lubrication of the pneumatic motor.
It is necessary to use the air lubrication unit in the air supply system.
Inspections and maintenance of the air supply system should be carried out when needed depending on level of air pollution; clean the filter and maintain the amount of oil in the lubrication unit to ensure an oil drop every 2 to 5 seconds.
The oil used in the air supply unit must have an ignition temperature higher than 260°C.
CAUTION: The HMP45 is designed to be supplied with an air of pressure 4 to 6 bar/60 to 90 PSI/. Maintaining the machine’s parameters and its condition strictly depend on the air purity and its preparation level, and a proper servicing.
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HMP45 OPERATOR’S MANUAL
3.1 Slides Adjustment
Use the feed handles (1) to move the sliding section of the drill to a position where the screws (2) align with the holes (5) in the sliding section. Loosen each of these screws slightly, and then using the feed handles slide the sliding section up and down several times until any clearance between the pressure strip and the slider is even and aligned.
Canceling clearance
1
5
2
3, 4
A
Once this has been completed, tighten screws (2) starting from the middle screw. The slider should be located symmetrically relative to the middle screw. Next, tighten the neighboring screws (2) moving the slider in the degree necessary for making them visible.
Then, tighten screws (3) until any noticeable resistance is felt. Tighten counter nut (4). The screws (3) counteract the machining force and protect the pressure strip from shifting during operation.
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HMP45 OPERATOR’S MANUAL
Then, tighten screws (3) until any noticeable resistance is felt. Tighten counter nut (4). The screws (3) counteract the machining force and protect the pressure strip from shifting during operation.
Caution: In the case that the machine falls on a hard surface, from a height, is wet or is subjected to other unfortunate events that could affect its technical state - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible.
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4. TECHNICAL DATA
690 / 750
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HMP45 OPERATOR’S MANUAL
340
63 15766,5
424
Nominal pressure 6 bar Air consumption 1400 l/min Motor power 800 W Tool holder 19 mm (3/4") Weldon Max. twist drill diameter 20 mm Max. annular drilling diameter 45 mm Max. milling depth 51 mm (2”) Standard adhesive force of electromagnet
7500 N
(for steel 7/8” (22 mm) thick and Ra < 1.25) Slide stroke 150 mm Machine speeds /under load/ I – 190 rpm
II – 290 rpm Electromagnetic base 80 x 80 x 143mm Total weight 19kg Noice level 70 dB Surrounding temperature -20°C ÷ +40°C
79
185
263
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PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207 T: 07 3287 1114 E: sales@industrialtool.com.au F: 07 3287 1115 W: www.industrialtool.com.au
HOLEMAKER HMP45
BREAKDOWN
HMP45 BREAKDOWN
1
Main Body Assembly
ITEM PART NUMBER DESCRIPTION Q-TY
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.1
2.11
2.12
2.13
2.14
2.15
SPP45201 MAIN FRAME BODY 1 SPP45202 SPP45203
SPP45204 SPP45205
SPP45206 SPP45207 SPP45208 SPP45209 SPP45210 SPP45211 SPP45212 SPP45213 SPP45214 SPP45215
PRESSURE PLATE SLIDE INSERT -LEFT
SELF LUBRICATING SLEEVE 28,05H7x32x16,
SPRING, 1,6x8x14,5 HEX SOCKET BOLT-M5X20 ROUND WASHER 5,3 MAIN FRAME BODY PIPE I MAIN FRAME BODY PIPE II MAIN FRAME BODY BLOCK SCR,SHCS M5 x 25 DIN 912 EXTERNAL RETAINING RING-20Z SOCKET SET SCREW M5 x 10 NUT M5 SEAL WASHER 3/8 "
1 1
2 4
5 5 1 1 1 4 2 3 3 2
2.16
SPP45216
SPRING WASHER
4
2
HMP45 BREAKDOWN
Drilling Machine HMP45
ITEM PART NUMBER DESCRIPTION Q-TY
1 2 3 4
5 6
7 8 9 10 11 12 13
14
SPP4501 MAGNET BASE ASSY 1 SPP4502 SPP4503 SPP4504
SPP4505 SPP4506
SPP4507 SPP4508 SPP4509 SPP4510 SPP4511 SPP4512 SPP4513
SPP4514
MAIN BODY ASSY MOTOR ASSY PINION SHAFT,
SPOKE HANDLE INCLUDING KNOB (ASSY),
PANEL PLATE ASSY GUARD'S SLIDE D-RING STRAP COOLANT SYSTEM ARBOR SET -AMT2-C19/2-2 HEX. SOCKET BOLT M6x20 HEX SOCKET BOLT-M6X25 SPRING WASHER 6,1
SOCKET BUTTON HEAD CAP SCREW M4x10
1 1 1
3 1
1 1 1 1 2 1 3
6
15 16 17
18 19 20 23*
SPP4515 SPP4516 SPP4517
SPP4518 SPP4519 SPP4520 SPP4523
SCR, M5 x 16 FHSCS EXTERNAL RETAINING RING
28z GUARD ASSEMBLY
MOTOR HOSE ASSY VALVE HOSE ASSY STRAIGHT COUPLING 1/2" -3/8" METAL BOX
2
1
1
1
1
2
1
HMP45 BREAKDOWN
3
4
HMP45 BREAKDOWN
Magnet Base Assembly
ITEM PART NUMBER DESCRIPTION Q-TY
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.1
1.11
1.12
1.13
1.14
1.15
SPP45101 VALVE ASSEMBLY 1 SPP45102 SPP45103 SPP45104 SPP45105 SPP45106 SPP45107 SPP45108 SPP45109 SPP45110 SPP45111 SPP45112 SPP45113 SPP45114 SPP45115
MOUNTING PLATE MOUNTING PLATE INSERT MAGNET 1 TURN ON/OFF GEAR GEAR PLUG STRAIGHT COUPLING 1/2 -3/8" " HEX. SOCKET BOLT M4x6 HEX. SOCKET BOLT M6X16 HEX. SOCKET BOLT M6x65 HEX. SOCKET BOLT M8x16 SCR, M4 x 06 FHSCS HEX SET SCREW-M6 x 6 SPRING WASHER 6,1 SPRING WASHER 8.2
1 1
1 1 1 1 2 2 2 2 1 2 2
1.16
1.17
1.18
SPP45116 SPP45117 SPP45118
OVAL KNOB ASSY HEX SOCKET BOLT-M5X16 STOP BLOCK
1 2 1
HMP45 BREAKDOWN
5
Valve Assembly
ITEM PART NUMBER DESCRIPTION Q-TY
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.1.7
1.1.8
1.1.9
1.1.10
1.1.11
1.1.12
1.1.13
1.1.14
1.1.15
1.1.16
1.1.17
1.1.18
1.1.19
1.1.20
1.1.21
1.1.22
1.1.23
1.1.24
1.1.25
1.1.26
1.1.27
1.1.28
1.1.29
1.1.30
1.1.31
1.1.32
1.1.33
1.1.34
1.1.35
1.1.36
1.1.37
1.1.38
SPP451101 VALVE HOUSING 1 SPP451102 SPP451103 SPP451104 SPP451105 SPP451106
SPP451107 SPP451108
SPP451109 SPP451110 SPP451111 SPP451112 SPP451113 SPP451114 SPP451115 SPP451116 SPP451117 SPP451118 SPP451119 SPP451120 SPP451121 SPP451122 SPP451123 SPP451124 SPP451125 SPP451126 SPP451127 SPP451128 SPP451129 SPP451130 SPP451131 SPP451132 SPP451133 SPP451134 SPP451135 SPP451136 SPP451137 SPP451138
PISTON ASSY PISTON PLUG STOP PLUG ASSY LOCKING RING SPRING 1
SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M6x10
EXTERNAL RING HANDLE HOLDER WASHER 1 HANDLE SHAFT HANDLE 1 SEAL COVER COVER 1 DIVIDING SHAFT SLEEVE I CENTER SLEEVE SLEEVE II SHAFT RING COVER 1 SILENCER G1/4 SCR, M3 x 8 FHSCS SCR, M4 x 16 FHSCS HEX. INSERT SCREW M5x8 HEX. INSERT SCREW M12x8 PIN 4x8 BALL LOCK GN 614-8-NI RETAINING RING INTERNAL 21w RETAINING RING INTERNAL 24w INTERNAL RETAINING RING-47W PIN 4x10 O-RING 15,3x2,4 O-RING 17x2 O-RING 42x2 SEAL, 4x8,2x4 SEAL U2 012x18.4 MALE PLUG, G3/8 10mm " INDEXING PLUNGER
1 1 1 1
1 1
1
1
1
1 1 2 1 1
1 8 3 1 4 1 1 1 1 1 1 1 2 1 1 4 1 1
6
HMP45 BREAKDOWN
HMP45 BREAKDOWN
7
Motor Assembly
ITEM PART NUMBER DESCRIPTION Q-TY
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.1
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.2
3.21
3.22
3.23
3.24*
SPP45301 GEARCASE ASSY 1 SPP45302 SPP45303 SPP45304 SPP45305 SPP45306 SPP45307 SPP45308 SPP45309 SPP45310 SPP45311 SPP45312 SPP45313 SPP45314 SPP45315 SPP45316
SPP45317 SPP45318
SPP45319 SPP45320 SPP45321 SPP45322 SPP45323 SPP45324
CLUSTER GEAR z64/z58 PINION SHAFT T=14, T=20 ASSY SHIFT FORK ASSY KEY 5X5X50 GEARBOX COVER AIR MOTOR COUPLING 3/4 -3/8" " WASHER, THRUST 10x1 (2x2) SHIFT LEVER SHIFT DRIVE PIN (USA-5) COMPRESSION SPRING (USA 5) LABEL, SHIFT LEVER STOP PIN L=70, SCR,SHCS M5 x 25 DIN 912 HEX SOCKET BOLT-M5X20
SOCKET BUTTON HEAD CAP SCREW M3x8,
SCREW M8x25 SPRING WASHER 5,1 SPRING WASHER 8.2 SPRING PIN 4x16 PIN 5x14 SEAL WASHER, 3/4 " GREASE LUBRIPLATE BP1
1 1 1 1 1 1 1 1 1 1 1 1 1 3 3
2 2
3 2 1 2 1 0,2kg
8
HMP45 BREAKDOWN
HMP45 BREAKDOWN
9
Gear Case Assembly
ITEM PART NUMBER DESCRIPTION Q-TY
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
3.1.9
3.1.10
3.1.11
3.1.12
SPP453101 GEARCASE 1 SPP453102 SPP453103 SPP453104 SPP453105 SPP453106 SPP453107 SPP453108 SPP453109
SPP453110 SPP453111
SPP453112
SPINDLE 1 GEAR RACK, HEX. SOCKET BOLT M5x14 HEX. SOCKET BOLT M5X20 SPRING WASHER 5,1 EXTERNAL RETAINING RING 30z INTERNAL RETAINING RING 62W UPPER SPINDLE BEARING 6005 25x47x12
LOWER SPINDLE BEARING 6206 2Z 30x62x16
BEARING, NEEDLE RHNA 10x16x10 EXTERNALE RETAINING RING 25z
1 1 1 3 1 1 1
1 1
1
10
HMP45 BREAKDOWN
HMP45 BREAKDOWN
11
Pinion Shaft T=14, T=20 Assembly
ITEM PART NUMBER DESCRIPTION Q-TY
3.3.1
3.3.2
3.3.3
SPP453301 PINION SHAFT T=14, T=20 1 SPP453302 SPP453303
BEARING BALL 6005 2RS EXTERNALE RETAINING RING 25z
1 1
12
HMP45 BREAKDOWN
Coolant System
ITEM PART NUMBER DESCRIPTION Q-TY
9.1
9.2
9.3
9.4
9.5
SPP45901 COOLANT VALVE, 1 SPP45902 SPP45903 SPP45904 SPP45905
COOLANT BRACKET BOTTLE, 1 NUT M8x1 PLASTIC HOSE 4MM
1
1 0,27
HMP45 BREAKDOWN
13
Arbor Set - AMT2-C19/2-2
ITEM PART NUMBER DESCRIPTION Q-TY
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
10.1
10.11
10.12
10.13
SPP451001 ARBOR BODY 1 SPP451002 SPP451003 SPP451004 SPP451005 SPP451006 SPP451007 SPP451008 SPP451009 SPP451010 SPP451011 SPP451012 SPP451013
PLUNGER 1 SPRING 2x2 MT2 COOLANT RING WASHER II BAR L=25, WASHER 1 SEAL 1 CONNECTOR 4x11,5 HEX SET SCREW M10X10 INTERNAL RETAINING RING 19W EXTERNALE RETAINING RING 25z SEAL O-RING 25.2x3
1 1 2 1
1 2 1 1 2
14
HMP45 BREAKDOWN
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