Printed on 25 July, 2012
Manual Part # 99905270
Dominator II Parts &
Specifications
Effective September 2011
Revised 20120724
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424
Website: http://www.imt.com
Copyright © 2012 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
i
Contents
Revisions ...................................................................................................................................................... v
Equipment Safety 7
Equipment Daily Safety Inspections ........................................................................................................... 10
Parts Ordering Information 11
Planned Maintenance Kits .......................................................................................................................... 13
Specifications 15
Equipment Specifications ........................................................................................................................... 15
Dominator II Sidepack Dimensions ............................................................................................................ 17
Dominator II Chassis Specifications ........................................................................................................... 19
Assemblies & Installation 21
Body Installation (99905159) ..................................................................................................................... 22
Body Assembly, Dominator II (99905253) ................................................................................................ 23
Door Assembly (Dominator II) (99905142) ............................................................................................... 26
Key Cylinder Replacement .............................................................................................................. 27
PTO Wiring Installation-2006 to Present (99904085) ................................................................................ 28
PTO/Pump Rotation Guide (99904279) ..................................................................................................... 33
Dominator II Crane Installation Hole Pattern (99905219).......................................................................... 34
Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ................................................................ 35
Hydraulic Installation, Crane (99905203) .................................................................................................. 37
Hydraulic Installation, CAS435HA Compressor (99905204) .................................................................... 38
Hydraulic Installation, CAS40P Compressor (99905350) .......................................................................... 40
Hydraulic Installation, Crane & CAS435HA Compressor (99905205) ...................................................... 41
Hydraulic Installation, Crane & CAS40P (99905351)................................................................................ 44
Hydraulic Installation, Crane & CAS3560 (99905206) .............................................................................. 46
Hydraulic Installation, Crane, CAS60R Compressor (99905356) .............................................................. 49
Hydraulic Installation, CAS3560 Compressor (99905207) ........................................................................ 51
Hydraulic Installation, CAS60R Compressor, Ford (99905357) ................................................................ 53
Hydraulic Installation, Crane, CAS45R Compressor (99905352) .............................................................. 54
Hydraulic Installation, CAS45R Compressor (99905353) ......................................................................... 56
Hydraulic Reservoir (51723758) ................................................................................................................ 57
Reservoir Assembly, 1.5" Suction (99905358) ........................................................................................... 59
Reservoir Assembly, 1.25" Suction (99905359) ......................................................................................... 60
Compressor Installation, CAS435HA - CAS3560 - CAS2545 (99905254) ............................................... 61
CAS40P Mounting Location & Installation (99905363) ............................................................................ 63
CAS45R Mounting Location & Installation (99905364) ............................................................................ 64
CAS60R Mounting Location & Installation (99905365) ............................................................................ 65
Battery Relocation, Cover Installation (99905060) .................................................................................... 66
Installation Kit, Compartment Pressure Fan (99905252)............................................................................ 67
Electric Crane Installation (2003i, 3203i, 4004i, 5005i, 6006i) (99904394) .............................................. 69
ii Contents
Compartment Options 75
Compartment Layout (99905160)............................................................................................................... 76
Parts List, Shelves (99905160) ................................................................................................................... 77
Installation Drawing, Shelves (99905160).................................................................................................. 79
Installation Drawing, Door Trays (99905166) ............................................................................................ 80
Dominator II Parts List, Drawer Units and Kits ......................................................................................... 81
Dominator II Drawer Set Reference Drawing ............................................................................................ 83
Drawer Components ................................................................................................................................... 85
Compartment Options ................................................................................................................................. 86
Tool Box Tray (51711548) ......................................................................................................................... 87
Tank Bracket, 2-Bottle (51719752) ............................................................................................................ 88
Tank Bracket, 3-Bottle (51720021) ............................................................................................................ 89
Pull-Out Bin Sets ........................................................................................................................................ 90
Tailgate & Bumper Options 93
Tailgate Assembly (51718801) ................................................................................................................... 94
Bumper Hitch & Workbench Options ........................................................................................................ 96
Air System Options 97
Air Tank Options ........................................................................................................................................ 97
Air Tank Kit, 22.5 Gallon (51706697) ....................................................................................................... 98
Air Tank Kit, 15 Gal (51707363) ............................................................................................................... 99
Air Tank Kit, Dual 15 Gal (51709693) ..................................................................................................... 101
Air Tank Kit, 35 Gallon (51708336) ........................................................................................................ 103
Air Tank Kit, 58 Gallon (51708369) ........................................................................................................ 105
Stepless Ear Clamp Installation (99904411) ............................................................................................. 107
Moisture Separator / Regulator / Oiler Assembly (51714805) ................................................................. 108
Moisture Separator / Regulator / Oiler Parts (51714805) ......................................................................... 109
Moisture Separator / Regulator / Oiler Installation ................................................................................... 110
Hose Reel (51713651) .............................................................................................................................. 111
Telescoping Tops 113
Boom Supports 117
Stabilizers 123
Telescoping Loadbed Tops (99905245) ................................................................................................... 114
Boom Support, Adjustable, 1015 & 2020 (51718847) ............................................................................. 117
Boom Support, Electric Cranes (51720308) ............................................................................................. 119
Boom Support, Adjustable (52723757) .................................................................................................... 121
Boom Support Placement (99905157) ...................................................................................................... 122
Front Stabilizer Matrix (Dominator II) ..................................................................................................... 123
Stabilizer Kit, Front Drop-Down (52723610)........................................................................................... 124
Stabilizer Kit, Front Pull-Out (13") (52724169) ....................................................................................... 125
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (52723617) ................................................ 126
Contents iii
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (52724156) ................................................. 128
Rear Stabilizers, Manual Out / Manual Down (31718953 / 99904047).................................................... 130
Stabilizer Kit, Manual Out / Power Down (31724016/99905235) ........................................................... 132
Stabilizer Kit, Power Out / Power Down (31724017 / 99905236) ........................................................... 134
Stabilizer Assembly (51718746)............................................................................................................... 137
Stabilizer Assembly, Stationary Mount (51718747) ................................................................................. 139
Cylinder (51718751) (Thru. 9-05, Eff. 2/07) ............................................................................................ 141
Electrical & Lighting 143
Electrical Panel, Dominator I-II (99905112) ............................................................................................ 144
Wiring Installation (99905415)................................................................................................................. 147
Ribbon Cable Replacement Parts (99905415-2) ....................................................................................... 150
Ribbon Cable Connection Replacement Instructions................................................................................ 151
Dominator Electrical Troubleshooting...................................................................................................... 152
Electrical Installation (99905307)............................................................................................................. 154
Electrical Harness, Power Panel, Dominator I-II (77441438) .................................................................. 156
Electrical Harness- Rear Body Lights (77441437) ................................................................................... 158
Electrical Harness, Left Sidepack (77441439).......................................................................................... 159
11' Dom Harness, Flood & Marker Lights (77441441) ............................................................................ 161
13-14' Dom Harness, Flood & Marker Lights (77441442) ....................................................................... 162
Chassis Interface Installation (99905369)................................................................................................. 163
Compartment / Flood Light Installation (99905266) ................................................................................ 164
Installation, Front Flood Light Bracket (99905305) ................................................................................. 166
LED Light Kits ......................................................................................................................................... 167
Miscellaneous Options 169
Headache Rack (99905201) ...................................................................................................................... 170
Headache Rack (99905361) ...................................................................................................................... 171
Salvage Installation Kit (99905243) ......................................................................................................... 172
Salvage Pump Assembly (51721592) ............................................................................................ 174
Salvage Pump Installation (51713779) .......................................................................................... 176
Master Lock System Drawing (99903665) ............................................................................................... 177
Master Lock Kits ...................................................................................................................................... 180
Ladder Installation (99905127)................................................................................................................. 181
Ladder Assembly (52723864)................................................................................................................... 182
Welder Platforms 183
Welder Deck, 24" Long with 2 Underbody Toolboxes (51720055) ......................................................... 183
Welder Deck, 35" Long with 2 Underbody Toolboxes (51720057) ......................................................... 184
Welder Deck, 36" Long with Flat Deck (51720059) ................................................................................ 185
Welder Deck, 24" Long with Tall Compartment (51719952) .................................................................. 186
Welder Deck, 35" Long with Curbside Tall Compartment (51720061) ................................................... 187
Welder Deck, 35" Long with Streetside Tall Compartment (51720063) .................................................. 188
iv Contents
Dominator Decal Examples & Placement 189
Decal List .................................................................................................................................................. 190
IMT Diamond and Logo Placement.......................................................................................................... 191
Body Safety Decal Placement ................................................................................................................... 192
Dominator Control Decal Placement ........................................................................................................ 194
Crane Safety Decals on Dominator Door ................................................................................................. 195
Hydraulic Oil Reservoir Decals ................................................................................................................ 196
Fuel Tank Decal Placement ...................................................................................................................... 197
Air Tank Decal Placement ........................................................................................................................ 198
Stabilizer Decal Placement ....................................................................................................................... 198
Reflector & Hitch Decal Placement .......................................................................................................... 199
Compressor Decal Placement ................................................................................................................... 201
Thread Torque Charts 202
Contents v
DATE
LOCATION
DESCRIPTION
20110831
51719752,
51720021
ECN 11565 - 51719752, 51720021 hardware kits. Updated pull-out bin
set part numbers.
20110906
99905253
ECN 11555- Added spring on doors.
51719752,
51720021
ECN 11565- Updated tank hardware.
20111005
ECN 11555 - Miscellaneous updates after pre-production builds.
20111201
ECN 11628 - Update stabiilzer wording, decals.
ECN 11607 - Updated shelf divider kits by body side.
20111215
Installation
ECN 11627 - Added new compressor models.
20120117
ECN 11666 – Updated CAS60R installation.
20120119
52723757
ECN 11650 - Updated boom support.
31724016,
31724017
ECN 11656 - Added washer to stabilizer kit.
77441437
ECN 11669 - Changed connection on CJ700
Decal graphics
ECN 11628-1- Updated decal graphics
51720308
ECN 11638 - Thicker wear pad in 51720308 boom support.
99905305
ECN 11638 - Added wire routing notes.
20120302
52723757,
99905266
ECN 11689 - Hardware changes
99905363
ECN 11674 - Modified mounting pattern
Electrical
Added installation and troubleshooting information.
Drawer sets
ECN 11702 - Revised 10.5" sets to 10" width. Updated part numbers.
20120420
51718751
ECN 11581 - Updated cylinder drawing.
51713779
ECN 11632, - Added salvage pump mounting drawing.
20120523
77441438
ECN 11746 - Added compressor speed control.
99905067
ECN 11571- Updated installation drawing.
51713779
ECN 11744 - Salvage pump plate removed.
99905160
ECN 11745- Changed left sidepack shelf ends.
20120724
99905060
ECN 11772-1 - New view of battery cover.
52723617
ECN 11769 - Lengthened cap screw.
99905307
ECN 11761 - Added 72060639, BOM change.
99905201
ECN 11760 - Added 72060026, drawing change.
Revisions
7
Personnel Requirements
WARNING
Only trained personnel should operate this equipment.
Do not operate or service until you have read and understood the
operation and service manual supplied with this equipment.
Manuals can be obtained from manufacturer’s website or by
contacting customer service.
Operating this equipment without knowledge or training may lead to
injury or death for you or others.
C H A P T E R 1
Equipment Safety
Certain inherent risks are associated with heavy equipment, including IMT Crane Body
Mechanics Trucks, due to the nature of their use. Personnel working in the area of these
vehicles are subject to certain hazards that cannot be guarded against by mechanical means but
only by the exercise of intelligence, care, and common sense. It is therefore essential for the
owner of this equipment to have personnel involved in the use and operation of these vehicles
who are competent, careful, physically and mentally qualified, and trained in the safe operation
of this equipment.
Training
Prior to using any of the equipment installed on or incorporated in the IMT Crane Body
Mechanics Truck, you must:
Have already been fully trained to operate the vehicle and equipment.
Have demonstrated the effectiveness of your training and the extent of your knowledge.
BEFORE operating this vehicle and any associated equipment, you, the operator or maintainer,
must read, understand, and follow the instructions found in the operator and maintenance
manuals from the manufacturers of major components used on this vehicle or equipment.
Proper tools and service equipment must be used, taking appropriate precautions as required by
accepted safety practices, to prevent personal injury and/or equipment damage.
If you are uncertain about the safe operation of any aspect of this vehicle or equipment, stop
immediately and seek further training. You are the only person who knows what you don't know.
You must speak up about the things you don't know, so you can learn about them before
someone is injured or killed because of your lack of knowledge. You are responsible for learning
how to operate this vehicle and equipment under all conditions without having to pause to read
this manual.
Training & Operating Instructions
8 Dominator II Parts & Specifications Manual Part # 99905270
Hazards When Moving About the Vehicle
70399191
Railings NOT provided.
Surface may be slippery - NOT intended
for stepping, standing or walking.
Falls may injure or kill.
No Step
70399192
FALL HAZARDS
When climbing on or off vehicle, ALWAYS:
• Face vehicle.
• Use steps and handholds.
• Maintain three points of contact with
vehicle (two feet and one hand or two
hands and one foot.)
• Keep steps, handholds, and walkways
clean.
• Use extra caution when wet, icy or muddy.
• Replace surfaces when worn.
Slips and falls can injure or kill.
• Never ride on vehicle when it is in motion.
• Fall from moving vehicle may injure or kill.
Only climb, step, or walk on this vehicle where there are slip resistant surfaces and the
opportunity to maintain three points of contact at all times. Some surfaces that should not be
stepped on are marked with a No Step warning. All smooth surfaces should be avoided even if
not specifically labeled with a No Step sign. If maintenance or service require access to a point
on the vehicle not provided with slip resistant surfaces and hand holds, then use OSHA
approved ladders, stepstools, or other safe means for access.
DO NOT ride on the outside of the vehicle when it is moving.
Chapter 1 Equipment Safety 9
70399193
HYDRAULIC FLUID HAZARDS
High pressure fluid leak will pierce skin.
Release pressure before working on system.
Detect leaks with wood or cardboard.
Wear sturdy gloves and goggles.
NEVER use fingers.
Fluid injected in skin must be surgically
removed by trained doctor immediately
Fluid injected into skin will injure or kill.
DANGER
or gangrene will result.
Burn Hazard.
Oil temperatures may exceed 120 ° F (35° C).
Do not touch.
Hot surface can burn skin.
Crane Safety
Your IMT Mechanics Truck may include a crane. Follow all operating procedures posted on the
crane and body and included in the operator's manual for safe crane operation, including:
Powerline safety
Proper job-site set-up
Using stabilizers
If your equipment includes a crane, refer to your crane operation and safety manual prior to
operating your crane.
Hydraulic Hazards
Certain equipment on this vehicle, including cranes and compressors, may be powered by high
pressure hydraulic fluid. Most heavy equipment operates on hydraulic power and it is common
throughout industry. High pressure hydraulic fluid leaks are dangerous. If you see a hydraulic
leak, shut down the equipment and call in a service technician trained in safe methods of
trouble-shooting and servicing hydraulic power equipment.
Never search for leaks with your hands or other body parts. High pressure hydraulic fluid at
pressures as low as 100 psi can penetrate skin. Use a piece of wood or cardboard to detect
leaks, keeping hands and other body parts well away from the potential source of the leak.
If you suspect that you have been exposed to a high pressure hydraulic skin penetration, seek
medical help immediately. The high pressure injection of a fluid such as hydraulic oil, grease
and paint constitutes a medical and surgical emergency, requiring access to appropriate
specialist surgical expertise as soon as possible. Often the injury appears minor. Don’t be
fooled. Fluids injected under the skin are highly toxic. The injury will lead to gangrene,
amputation, and death if not treated promptly.
Most doctors are not trained in
treating hydraulic related
injuries. Make sure they are
aware of the potential problems
and get the recommend
treatment needed to treat the
injury.
10 Dominator II Parts & Specifications Manual Part # 99905270
Equipment Daily Safety Inspections
Use the following list as a guide when you are inspecting your unit at start-up and during
operation. You may be required to log your inspection results using the Crane Log (IMT Manual
No. 99900686) or the inspection checklist in the crane manual:
1 Vehicle - Check oil level, battery, lights, brakes, and tires for inflation, pressure, cuts, and
loose or missing wheel lugs.
2 Safety Accessories - Check for proper function, oil levels, leaks and malfunctions.
3 Hydraulic Oil Reservoir - Check for proper oil level. Check for leaks and blockages.
4 Weldments - Check visually for damage, especially cracks or breaks in welds.
5 Fasteners - Check pins, sheaves, nuts and bolts for breakage, excessive wear and
tightness.
6 Covers & Guards - Check for missing or improperly maintained covers and guards.
7 Operation Placards and Safety Decals - Check for illegible or missing decals and placards.
Refer to the Decal section of this manual for more information on the required decals.
8 Work Area - Check for hazards including powerlines, obstructions, etc.
Replace or repair any items as needed prior to equipment operation.
In addition, inspect your crane per the daily safety inspection instructions in the crane manual.
11
GENERAL
RH RV3 RV2 RV1
LH LV3 LV3 LV1LR
Dominator Body Layout
SERIAL TAG
LOCATION
MODEL
NUMBER
SERIAL
NUMBER
MFG
DATE
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
C H A P T E R 2
Parts Ordering Information
This remainder of this manual contains the exploded parts drawings and accompanying parts
lists for the assemblies used on this body. For equipment such as cranes, compressors, and
winches, refer to the appropriate service manual.
BODY IDENTIFICATION
Every IMT body has an identification placard (see figure). This placard is attached in the upper
left hand corner of the left vertical 1 compartment.
When ordering parts, communicating warranty information, or referring to the unit in
correspondence, always include the serial number and model numbers. Address all inquiries to
your authorized IMT distributor or to:
Iowa Mold Tooling Co., Inc.
Box 189, Garner, IA 50438-0189
Telephone: 641-923-3711
Technical Support Fax: 641-923-2424
12 Dominator II Parts & Specifications Manual Part # 99905270
PARTS IDENTIFICATION
To insure proper replacement parts are received, specify the complete number/letter sequence
for any part requested. The parts sections of this manual can assist you in determining the
correct part number.
ORDERING REPAIR PARTS
When ordering replacement parts:
1 Give the model number of the unit.
2 Give the serial number of the unit.
3 Specify the complete part number. When ordering cylinder parts, or one of the main
weldments, always give the stamped part number.
4 Give a complete description of the part.
5 Specify the quantity required.
6 Fill in your serial number to assist in future replacement parts ordering.
DOMINATOR SERIAL NUMBER:
Chapter 2 Parts Ordering Information 13
Planned Maintenance Kits
Frequency
Task
Dominator
Body
CAS435HA
Compressor
CAS2545
Compressor
CAS3560
Compressor
CAS40P
Compressor
CAS60R
Compr.
CAS45R
Compr.
Monthly
Drain moisture from
compressor air tank.
Every 6
months
Change compressor oil
filter element.
70048233
73396426
70048249
70049252
Change compressor oil.
51085090
89086201
89086201
89086220
89086222
89086222
Change compressor air
filter.
70048217
70048217
70048217
71414999
70048250
70048253
Change compressor
separator element.
70048248
70048251
Change moisture
separator filter element.
70048209
Change hydraulic oil.
Change filter element
and breather cap
element on Dominator
hydraulic reservoir.
73052153
filter
element,
70048245
breather
element
Once per year
(Every 12
months)
Change compressor
coalescer filter.
70048234
73396427
Check belts on
compressor. Change if
needed.
70580210 (3)
70580211
70580212
Maintaining your equipment properly will extend its function and performance over the life of the
machine. IMT has developed planned maintenance kits for many of its products which include
filters, air and hydraulic filter elements, oil, grease, and other maintenance items. To order an
IMT planned maintenance kit, please contact IMT customer service at 800-554-4421. For
additional information on IMT planned maintenance kits for your equipment, please contact IMT
Technical Support at 800-554-4421 or (641) 923-4633.
14 Dominator II Parts & Specifications Manual Part # 99905270
Planned Maintenance Kit part numbers:
DOMINATOR - CRANE - CAS435HA COMPRESSOR - 91724292 (12-month kit); 91724450
(36-month kit); 91724453 (60-month kit)
DOMINATOR - CRANE - CAS3560 COMPRESSOR - 91724293 (12-month kit); 91724451
(36-month kit); 91724454 (60-month kit)
DOMINATOR - CRANE- CAS2545 COMPRESSOR - 91724294 (12-month kit); 91724452
(36-month kit)
DOMINATOR - CRANE - CAS40P COMPRESSOR - 91724477 (36-month kit); 91724480
(60-month kit)
DOMINATOR - CRANE - CAS60R COMPRESSOR - 91724478 (36-month kit); 91724481
(60-month kit)
DOMINATOR - CRANE - CAS45R COMPRESSOR - 91724479 (36-month kit)
Maintenance Kits include compressor coalescer filters, oil filters, hydraulic reservoir filters, air
filters, compressor oil, moisture separator filters, and Moluballoy grease for greasing the gear
bearing teeth. Crane grease and hydraulic oil not included in 1-year kits. See the crane parts
manual for specific greasing locations.
15
In This Chapter
Equipment Specifications........................................................ 15
Dominator II Sidepack Dimensions................................ .......... 17
Dominator II Chassis Specifications ........................................ 19
SPECIFICATIONS
11-foot
13-foot
14-foot
Body Rating
75,000 ft-lb (10.4 tm)
75,000 ft-lb (10.4 tm)
75,000 ft-lb (10.4 tm)
Body Weight
3,722 lb to 3,898 lb (1688
- 1768 kg) (Based on
configuration)
4,205 lb (1907 kg)
4,439 lb to 4,553 lb (2014
- 2065 kg) (Based on
configuration)
Body Width (including rain eaves)
96 in (244 cm)
96 in (244 cm)
96 in (244 cm)
Sidepack Height
52 in (132 cm)
52 in (132 cm)
52 in (132 cm)
Sidepack Depth
22 in (56 cm)
22 in (56 cm)
22 in (56 cm)
Cargo Deck Width
50 in (127 cm)
50 in (127 cm)
50 in (127 cm)
Workbench Depth
24 in (61 cm)
24 in (61 cm)
24 in (61 cm)
Tailgate Height
10 in (25.4 cm)
10 in (25.4 cm)
10 in (25.4 cm)
Storage Capacity (including workbench)
141.5 ft³ to 164.9 ft³ (4.0 -
4.6 m³) (Based on
configuration)
179.0 ft³ (5.1 m³)
197.1 to 215.4 ft³ (5.6 -
6.1 m³) (Based on
configuration)
Angle of Departure
13°
13°
13°
11-foot body
52" (132.1 cm) standard left-hand and right-hand sidepacks
Right front raised* to 60" (152.4 cm)
Right front and left front raised* to 60" (152.4 cm)
Right front raised* to 60" (152.4 cm); All left side compartments raised to 60"
(152.4 cm)
All raised to 60" (152.4 cm)
13-foot body
Right front raised* to 60" (152.4 cm)
14-foot body
Right front and left front raised* to 60" (152.4 cm)
Right front raised* to 60" (152.4 cm); All left side compartments raised to 60"
(152.4 cm).
All raised* to 60" (152.4 cm)
* Includes 1st and 2nd vertical compartments.
NOTE: Crane box is 52" high for all configurations.
C H A P T E R 3
Specifications
Equipment Specifications
Standard Configurations
16 Dominator II Parts & Specifications Manual Part # 99905270
Body Materials
11 ft RH & LH standard
3,722 lb (1688 kg)
11 ft RF raised
3,789 lb (1719 kg)
11 ft RF & LF raised
3,845 lb (1744 kg)
11 ft RF raised / LH all raised
3,883 lb (1761 kg)
11 ft RH & LH all raised
3,897 lb (1767 kg)
13 ft RF raised
4,205 lb (1907 kg)
14 ft RF & LF raised
4,439 lb (2014 kg)
14 ft RF raised / LH all raised
4,502 lb (2042 kg)
14 ft All raised
4,553 lb (2065 kg)
11ft RH & LH standard
141.5 ft³ (4.4 m³)
11 ft RF raised
146.6 ft³ (4.2 m³)
11 ft RF & LF raised
151.8 ft³ (4.3 m³)
11 ft RF raised / LH all raised
159.7 ft³ (4.5 m³)
11 ft RH & LH all raised
164.9 ft³ (4.6 m³)
13 ft RF raised
179.0 ft³ (5.1 m³)
14 ft RF & LF raised
197.1 ft³ (5.6 m³)
14 ft RF raised / LH all raised
210.7 ft³ (6.0 m³)
14 ft All raised
215.4 ft³ (6.1 m³)
1. Drawers and drawer sets
7. Individual incandescent compartment lights
2. Standard adjustable shelves
8. Work lights
3. 3" (7.6 cm) high divided adjustable shelves
9. High-intensity light package
4. Stabilizers - manual and hydraulic
10. Compartment pressurization system
5. Workbench vises and vise plates
11. Air systems
6. Energy-absorbing boom support
12. Telescopic cranes up to 75,000 ft-lb
(10.4 tm)
The sidepacks are constructed of 10-gauge and 12-gauge galvannealed steel. The floor structure is constructed of
10-gauge galvannealed and 1/8” deckplate steel. The workbench is constructed of galvannealed and cold rolled
steel.
Body Weights
Body Sub-Structure
Patented inverted A-frame design constructed of 10-gauge galvannealed material with integral crane box, front
stabilizer receptacles and rear stabilizer housing.
Electrical System
The electrical system consists of a central power distribution point in the crane box using automotive-style harnesses.
The circuits use white wire with the circuit function printed every 3”. The harness is protected by an overbraid that is
heat- and cut-resistant.
Doors
The doors are constructed of 14-gauge galvannealed steel with internal formed eaves and hemmed edges. The
latches are a 3-point, locking rotary T-handle style. They are constructed of cast steel with a powder-coat finish. The
hinges are stainless steel with composite washers.
Storage Capacity
Options
Chapter 3 Specifications 17
Dominator II Sidepack Dimensions
F G H I
J
T
AK
O P
B L C
Q
R
D
M
E N
S
Compartment Dimensions
Door Opening Dimensions
Usable
Depth
Base
Body
A B C D E F G H I J K L M N O P Q R S
T
11ft
Standard
52"
(132.1)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
46.75"
(118.7)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft RF
Raised
52"
(132.1)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
46.75"
(118.7)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft RF
& LF
Raised
60"
(152.4)
60"
(152.4)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft RF
& LH
Raised
60"
(152.4)
60"
(152.4)
31.88"
(81)
60"
(152.4)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
50.38"
(127.9)
29.50"
(74.9)
54.75"
(139.1)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft All
Raised
60"
(152.4)
60"
(152.4)
31.88"
(81)
60"
(152.4)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
50.38"
(127.9)
29.50"
(74.9)
54.75"
(139.1)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
13ft RF
Raised
52"
(132.1)
52"
(132.1)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
23.75"
(60.3)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
46.75"
(118.7)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
18.38"
(46.7)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
14ft RF
& LF
Raised
60"
(152.4)
60"
(152.4)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
35.75"
(90.8)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
14ft RF
& LH
Raised
60"
(152.4)
60"
(152.4)
60"
(152.4)
31.88"
(81)
60"
(152.4)
34.93"
(88.7)
35.75"
(90.8)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
54.75"
(139.1)
29.50"
(74.9)
54.75"
(139.1)
29.75"
(75.6)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
Left Hand Sidepack
18 Dominator II Parts & Specifications Manual Part # 99905270
SS
QQ
RR
MM
PP OO
KK
II HH
GG
FF
NN
EE
JJ
TT
CC
BB
LL
DD
AA
Compartment Dimensions
Door Opening Dimensions
Usable
Depth
Base
Body
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
LL
MM
NN
OO
PP
QQ
RR
SS
TT
11ft
Standard
52"
(132.1)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
46.75"
(118.7)
46.75"
(118.7)
21.50"
(54.6)
50.38"
(127.9)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft RF
Raised
60"
(152.4)
60"
(152.4)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
50.38"
(127.9)
21.50"
(54.6)
50.38"
(127.9)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft RF
& LF
Raised
60"
(152.4)
60"
(152.4)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
50.38"
(127.9)
21.50"
(54.6)
50.38"
(127.9)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft RF
& LH
Raised
60"
(152.4)
60"
(152.4)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
50.38"
(127.9)
21.50"
(54.6)
50.38"
(127.9)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
11ft All
Raised
60"
(152.4)
60"
(152.4)
31.88"
(81)
52"
(132.1)
34.93"
(88.7)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
54.75"
(139.1)
29.50"
(74.9)
50.38"
(127.9)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
13ft RF
Raised
60"
(152.4)
60"
(152.4)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
23.75"
(60.3)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
18.38"
(46.7)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
14ft RF
& LF
Raised
60"
(152.4)
60"
(152.4)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
35.75"
(90.8)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
14ft RF
& LH
Raised
60"
(152.4)
60"
(152.4)
52"
(132.1)
23.88"
(60.7)
52"
(132.1)
34.93"
(88.7)
35.75"
(90.8)
15.88
(40.3)
50.38"
(127.9)
26.75"
(67.9)
54.75"
(139.1)
46.75"
(118.7)
21.50"
(54.6)
46.75"
(118.7)
29.75"
(75.6)
29.75"
(75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
Right Hand Sidepack
Chapter 3 Specifications 19
22" 50"
22"
24"
32"
96"
(2440)
(560)
(560)
(1270)
(610) (815)
CHASSIS SPECIFICATIONS
Minimum Cab-to-Axle Dimensions
Dominator II without Welder
Deck
Single Axle (CA)
9' Body
60" (152.4 cm)
11' Body
84" (213.4 cm)
13' Body
108" (274.3 cm)
14' Body
120" (304.8 cm)
Dominator II with Welder Deck
Single Axle (CA) (based on width of welder deck selected)
9' Body
84" - 96" (213.4 - 243.8 cm)
11' Body
108" - 120" (274.3 - 304.8 cm)
13' Body
132" - 144" (335.3 - 365.8 cm)
14' Body
144" - 156" (365.8 - 396.2 cm)
Rear View
Loadbed Height
24" (610 mm) with standard height compartments
40" (1015 mm) with raised compartments
Dominator II Chassis Specifications
21
In This Chapter
Body Installation (99905159) ..................................................................... 22
Body Assembly, Dominator II (99905253)................................................... 23
Door Assembly (Dominator II) (99905142) .................................................. 25
PTO Wiring Installation-2006 to Present (99904085)................................... 28
PTO/Pump Rotation Guide (99904279) ...................................................... 33
Dominator II Crane Installation Hole Pattern (99905219) ............................. 34
Dominator II - 8600 - 10000 Crane Installation Kit (99905067)..................... 35
Hydraulic Installation, Crane (99905203) .................................................... 37
Hydraulic Installation, CAS435HA Compressor (99905204) ........................ 38
Hydraulic Installation, CAS40P Compressor (99905350) ............................. 40
Hydraulic Installation, Crane & CAS435HA Compressor (99905205) ........... 41
Hydraulic Installation, Crane & CAS40P (99905351) ................................... 44
Hydraulic Installation, Crane & CAS3560 (99905206) ................................. 46
Hydraulic Installation, Crane, CAS60R Compressor (99905356) ................. 49
Hydraulic Installation, CAS3560 Compressor (99905207) ........................... 51
Hydraulic Installation, CAS60R Compressor, Ford (99905357) .................... 53
Hydraulic Installation, Crane, CAS45R Compressor (99905352) ................. 54
Hydraulic Installation, CAS45R Compressor (99905353)............................. 56
Hydraulic Reservoir (51723758) ................................................................. 57
Reservoir Assembly, 1.5" Suction (99905358) ............................................ 59
Reservoir Assembly, 1.25" Suction (99905359) .......................................... 60
Compressor Installation, CAS435HA - CAS3560 - CAS2545 (99905254) .... 61
CAS40P Mounting Location & Installation (99905363) ................................ 62
CAS45R Mounting Location & Installation (99905364) ................................ 64
CAS60R Mounting Location & Installation (99905365) ................................ 65
Battery Relocation, Cover Installation (99905060)....................................... 66
Installation Kit, Compartment Pressure Fan (99905252) ............................. 67
Electric Crane Installation (2003i, 3203i, 4004i, 5005i, 6006i) (99904394).... 68
C H A P T E R 4
Assemblies & Installation
22 Dominator II Parts & Specifications Manual Part # 99905270
6 7
6
1
3.69"
(9.3 cm)
6.00"
(15.2 cm)
52.00"
(132 cm)
5.20"
(13.2 cm)
7.00"
(17.8 cm)
49.16"
(124.9 cm)
BETWEEN 90.63" (230 cm)
& 117.63" (298.8 cm)
2 4
3,7
8,7
4,5
5 9
2,6
2 3
3,7
8,7
8,7
3,7
1
CHASSIS FRAME
99905159 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
60115068
MOUNTING ANGLE-BODY TIE
DOWN
2
2.
72060026
CAP SCREW
.31-18X 1.25 HH GR5 Z
6
3.
72060151
CAP SCREW
.62-11X 2.00 HH GR8 Z
12
4.
72062109
NUT
.31-18 HEX NYLOCK
6
5.
76392598
WASHER
.31 BONDED PLATED
6
6.
72063078
WASHER
.31X1.50 OD ZINC
6
7.
72063119
WASHER
.62 FLAT ASTM F436
24
8.
72601859
NUT
.62-11 HEX ZINC NYLOCK GR8
12
9.
76393799
MUD FLAP - IMT LOGO
16H X 24W
2
REV A 20110520
Body Installation (99905159)
NOTES (SEE REFERENCE NUMBER IN BOX):
1 LEFT AND RIGHT SIDE PACKS ARE OMITTED FOR CLARITY. FASTENERS CAN BE INSTALLED FROM
EITHER DIRECTION.
2 WHEN USING A TORQUE WRENCH, ALWAYS HOLD THE BOLT AND APPLY TORQUE TO THE NUT WITH
THE TORQUE TOOL.
3 FRONT NUTS AND BOLTS ARE GRADE 5. TORQUE TO 115 FT-LB (15.9 KG-M).
4 REAR NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1 KG-M).
5 MUDFLAPS ARE PLACED AT THE FRONT OF THE REAR COMPARTMENT. (THE REAR COMPARTMENT
IS NOT SHOWN.)
6 DRILL 2 HOLES 0.63" (1.6 cm) PER SIDE THROUGH THE FRAMERAIL.
7 POSITION THE BRACKET AS FAR FORWARD AS POSSIBLE WHILE ALIGNING WITH THE 3" (7.6 cm) HOLE
SPACING IN THE BODY MOUNT RAIL.
Chapter 4 Assemblies & Installation 23
Body Assembly, Dominator II (99905253)
A
B
13
12
11
10
16
8
9
3
15
15
15
1
2
14171
2
3
4
4
7
18,19
DETAIL B
DETAIL A
7(2)
5
24 Dominator II Parts & Specifications Manual Part # 99905270
4
6
7(8)
NOTES (SEE REFERENCE NUMBER IN BOX):
DOOR JAMB WEATHERSTRIP PART NUMBERS
89397091
DOMINATOR II 11' BODY
89397094
DOMINATOR II 13' BODY
89397095
DOMINATOR II 14' BODY
99905253 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
72661599
LATCH ASSEMBLY, 3 PT
AS REQ'D
2.
60130298
ROD-DOOR
23.12 LG W-.75in OFFSET (2-4)
AS REQ'D
60130297
ROD-DOOR
27.12 LG W-.75in OFFSET (1-4)
AS REQ'D
60127636
ROD-DOOR
14.38 LG W/.75in OFFSET (2-4)
AS REQ'D
60127447
ROD-DOOR
10.38 LG W-.75in OFFSET (2-4)
AS REQ'D
3.
72661467
HANDLE-BOLD-ON BLACK
2
4.
60126311
STEP GRIP STRUT, LH
1
5.
72601590
CAP SCREW
.31-18 X 1.00 TRH PHH
4
6.
60126312
STEP GRIP STRUT, RH
1
7.
72060833
SCREW-THREAD CUT
.31-18 X 0.75 HWH-1
10
8.
72063152
WASHER-FLAT
.31 R WRT 304SS
4
9.
72062167
NUT
SS .31-18 HEX NYLOC
4
10.
89396599
RUBBER FENDER
DOM II / DOM III
2
1 APPLIED TO NON-LATCHING DOOR OF THE PAIR OF DOORS.
2 CRANE SIDE ONLY.
3 ROD ATTACHMENT HARDWARE INCLUDED WITH LATCH.
4 APPLY TREAD DECAL FLUSH TO BOTTOM & OUTSIDE EDGE OF SIDEPACK.
5 ASSEMBLY TYPICAL, BOTH ENDS OF DOOR SHOCK.
6 RIGHT SIDE SIDEPACK SHOWN. LEFT SIDE SIMILAR.
7 DOOR JAMB WEATHERSTRIP PART NUMBERS LISTED IN CHART BELOW:
Chapter 4 Assemblies & Installation 25
99905253 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
11.
72661384
RIVET-POP
ALUMINUM .250 X .50 GRIP LG HD
AS REQ'D
12.
70034366
PLUG-PLASTIC BUTTON
AS REQ'D
13.
60350056
TREAD
12" X 21"
2
14.
89399101
WEATHERSTRIP
.75 X .71
AS REQ'D
15.
89396626
PLASTIC EDGING, BLACK
AS REQ'D
16.
60116698
DRIP TRAY-CRANE
COMPARTMENT
DOM I, II, DSC
1
17.
73050188
SPRING-PNEUMATIC
3" STROKE
AS REQ'D
18.
70143791
BALL STUD
AS REQ'D
19.
72062109
NUT
.31-18 HEX NYLOCK
AS REQ'D
REV C 20110902
26 Dominator II Parts & Specifications Manual Part # 99905270
Door Assembly (Dominator II) (99905142)
1
2
3
4
5
6
13
A
7
8
9
10
11
12
13
DETAIL A
16 (1
PER HINGE)
14
(4 PER HINGE)
15 (3 PER HINGE)
BEFORE
ASSEMBLY,
APPLY
LOCTITE 515
AROUND
EACH HOLE.
17
SIDEPACK HEIGHT
ITEM
LOCATION
BODY
LENGTH
52" DOM II
60" DOM II
1.
LEFT VERT 1
ALL
71414310
71414305
2.
LEFT VERT 2 (11' ONLY)
11'
71414308
71414313
2.
LEFT VERT 2 (13' ONLY)
13'
71414307
71414311
2.
LEFT VERT 2 (14' ONLY)
14'
71414310
71414305
3.
LEFT VERT 3
13' & 14'
71414308
71414313
4.
LEFT HORIZ W/LATCH
11', 13', 14'
71414322
71414324
5.
LEFT HORIZ W/O LATCH
11', 13', 14'
71414341
71414343
6.
LEFT REAR
ALL
71414307
71414311
7.
RIGHT VERT 1
ALL
71414310
71414305
8.
RIGHT VERT 2
11'
71414312
71414306
8.
RIGHT VERT 2
13'
71414307
71414311
8.
RIGHT VERT 2
14'
71414310
71414305
9.
RIGHT VERT 3
13' & 14'
71414312
71414306
Chapter 4 Assemblies & Installation 27
SIDEPACK HEIGHT
ITEM
LOCATION
BODY
LENGTH
52" DOM II
60" DOM II
10.
RIGHT HORIZ W/LATCH
11', 13', 14'
71414322
71414324
11.
RIGHT HORIZ W/O LATCH
11', 13', 14'
71414341
71414343
12.
RIGHT REAR
ALL
71414307
NA
13.
WORKBENCH
ALL
60126276
60126276
14.
SCREW-MACH .25-20X .75
TRHTORXSS
ALL
72601652 - 4 PER HINGE
14.
SCREW-MACH .25-20X 1.00
TRHTORXSS
CRANE BOX
72601653 - 2 IN CRANE BOX
15.
72062194 - NUT-SS .25-20 NYLOC
ALL
72062194 - 3 PER HINGE
16.
72062264 - WELD NUT .25-20
ALL
72062264 - 1 PER HINGE
17.
72661383 - HINGE-SS 10GA BUTT
ALL
72661383
72661609
Cylinder/Key Compression Latch J201
72661610
Cylinder/Key Compression Latch J202
72661611
Cylinder/Key Compression Latch J203
72661612
Cylinder/Key Compression Latch J204
72661613
Cylinder/Key Compression Latch J205
72661614
Cylinder/Key Compression Latch J206
72661615
Cylinder/Key Compression Latch J207
72661616
Cylinder/Key Compression Latch J208
72661617
Cylinder/Key Compression Latch J209
72661618
Cylinder/Key Compression Latch J210
Key Cylinder Replacement
KEY CYLINDER REPLACEMENT: The Dominator service vehicle uses door latch assembly 72661599 on all compartment
doors. Upon installation, the latch assemblies have a common key cylinder, part number 72661608. However, the
key cylinders can be changed so compartments use different keys. This feature allows different Dominator
compartments to have different keys, thus increasing security.
Part # 72661619, Cylinder / Key Tool for Compression Latch, is required to change the key cylinders on the
Dominators.
Alternate key cylinders include:
28 Dominator II Parts & Specifications Manual Part # 99905270
PTO Wiring Installation-2006 to Present
2
3
7
5
6
77041701
TO PTOGROUND SPLICE (99903681)
CHASSIS ELEC. INSTALL. INSTR.
PTO
3
IGNITION
12V
1,2
3
5
E-BRAKE
80-PIN
CONNECTOR
ON T.C.M.
WIRE 43
(143)
GM (143)
WIRE 50
(150)
GM (104)
6
ALLISON T1000/T2000 4th GEN SINGLE PTO WIRING PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
77044764
FUSE HOLDER W/O FUSE
1
2.
77041527
FUSE-ATC 7.5 AMP
1
3.
77041251
RELAY
2
4.
77441047
TERMINAL, MP 150 16-18GA MALE
2
5.
77044556
DIODE
1
6.
77041701
SWITCH-ROCKER
1
NEW 20061108
(99904085)
Allison T1000/T2000 TCM with Single PTO (4th Generation) (2006-present) (99904085-1)
NOTE:
1 Different chassis may have different codes for the TCM wire numbers.
2 TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.
3 TCM for Sterling Actera is located under the cab. Use customer access Metripack connector located on the
driver's side wheel well. Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5 terminal to connect.
4 TCM for International 4300 and 4400 models is located under the cab. Use customer access Metripack
connector located in the driver's side, upper wheel well. Use cavity "B" for wire 43 and cavity "C" for wire 50. Use
item #5 terminal to connect.
5 2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Wire 143 = Pin C; Wire 104 = Pin K.
Chapter 4 Assemblies & Installation 29
Allison T1000/T2000 TCM with Dual PTO (4th Generation) (2006-present) (99904085-2)
2
3
7
5
6
2
3
7
5
6
IGNITION
12 V
1,2
4
3
E-BRAKE
80-PIN
CONNECTOR
ON T.C.M.
WIRE 43
(143)
GM (143)
WIRE 50
(150)
GM (104)
COMPRESSOR
SWITCH
CRANE
SWITCH
77041701
77041701
6
6
3
4
COMP
RELAY
CRANE
RELAY
PTO
SOLENOID
4
PTO
PTO
CMPRSR
PTO
CRANE
PTO
TO PTO GROUND SPLICE
(REF 99903681-CHASSIS
ELEC. INSTL. INSTRUCTIONS)
ALLISON T1000/T2000 4th GEN DUAL PTO WIRING PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
77044764
FUSE HOLDER W/O FUSE
1
2.
77041527
FUSE-ATC 7.5 AMP
1
3.
77044556
DIODE - 2.2 AMP/ 274 V
3
4.
77041251
RELAY
3
5.
77441047
TERMINAL, MP 150 16-18GA MALE
2
6.
77041701
SWITCH-ROCKER
2
NEW 20061108
NOTE:
1 Different chassis may have different codes for the TCM wire numbers.
2 TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.
3 TCM for Sterling Actera is located under the cab. Use customer access Metripack connector located on the
driver's side wheel well. Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5 terminal to connect.
4 TCM for International 4300 and 4400 models is located under the cab. Use customer access Metripack
connector located in the driver's side, upper wheel well. Use cavity "B" for wire 43 and cavity "C" for 50. Use item
#5 terminal to connect.
5 2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Wire 143 = Pin C; Wire 104 = Pin K.
30 Dominator II Parts & Specifications Manual Part # 99905270
Allison T3000/T4000 TCM with Single PTO (4th Generation) (2006-present) (99904085-3)
2
3
7
5
6
IGNITION
12 V
1,2
5
3
E-BRAKE
PTO
3
3
PIN 45
(145)
PIN 17
(117)
PIN 3
(103)
80 PIN
CONNECTOR
ON T.C.M.
6
77041701
TO PTO GROUND SPLICE
(REF 99903681-CHASSIS
ELEC. INSTALL. INSTRUCTIONS)
ALLISON T3000/T4000 4th GEN SINGLE PTO WIRING PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
77044764
FUSE HOLDER W/O FUSE
1
2.
77041527
FUSE-ATC 7.5 AMP
1
3.
77041251
RELAY
2
4.
77441047
TERMINAL MP 150 16-18GA
3
5.
77044556
DIODE - 2.2 AMP/ 274 V
1
6.
77041701
SWITCH-ROCKER
1
NEW 20061108
NOTE:
1 Different chassis may have different codes for the TCM wire numbers.
2 TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.
3 2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Pin 45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
Chapter 4 Assemblies & Installation 31
Allison T3000/T4000 TCM with Dual PTO (4th Generation) (2006-present) (99904085-4)
2
3
7
5
6
2
3
7
5
6
IGNITION
12 V
1,2
4
3
E-BRAKE
80 PIN
CONNECTOR
ON T.C.M.
COMPRESSOR
SWITCH
CRANE
SWITCH
6
6
PIN 45
(145)
PIN 17
(117)
PIN 3
(103)
3
COMP
RELAY
CRANE
RELAY
PTO
SOLENOID
4
CMPRSR
PTO
CRANE
PTO
TO PTO GROUND SPLICE
(REF 99903681-CHASSIS
ELEC. INSTL. INSTRUCTIONS)
4
4
ALLISON T3000/T4000 4th GEN DUAL PTO WIRING PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
77044764
FUSE HOLDER W/O FUSE
1
2.
77041527
FUSE-ATC 7.5 AMP
1
3.
77044556
DIODE - 2.2 AMP/ 274 V
3
4.
77041251
RELAY
4
5.
77441047
TERMINAL, MP 150 16-18GA MALE
REF
6.
77041701
SWITCH-ROCKER
2
NEW 20061108
NOTE:
1 Different chassis may have different codes for the TCM wire numbers.
2 TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.2
3 007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Pin 45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
32 Dominator II Parts & Specifications Manual Part # 99905270
Allison T1000/T2000 TCM Freightliner - Single PTO (4th Generation) (2006-present) (99904085-5)
PTO ENGAGE
(IMT HARNESS)
2
200 1413 (PURPLE)
TO FREIGHTLINER
HARNESS (BACK OF
CAB) CONNECTION
TO PTO PRESSURE
SWITCH
GROUND (BLACK)
2 PIN CONNECTOR
PTO
PTO
PRESSURE
SWITCH
80-PIN
CONNECTOR
ON T.C.M.
WIRE 43
(143)
WIRE 50
(150)
E-BRAKE
1
1
200D 151T
(PURPLE)
GROUND (BLACK)
2 PIN CONNECTOR
TO FREIGHTLINER HARNESS
(BACK OF CAB) CONNECTION TO
PTO SOLENOID CONNECTOR
ALLISON T1000/T2000 4th GEN FREIGHTLINER PTO WIRING PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
77041251
RELAY
2
2.
77044556
DIODE - 2.2 AMP/ 274 V
2
NEW 20061108
Chapter 4 Assemblies & Installation 33
PTO/Pump Rotation Guide (99904279)
FRONT
OF
TRUCK
PTO ROTATION IS OPPOSITE OF ENGINE ROTATION (OPP)
FRONT
OF
TRUCK
CW
LOOKING FROM REAR
OF TRUCK, PTO
ROTATES CW
LOOKING FROM FRONT
OF TRUCK, PUMP / DRIVE
EQUIPMENT ROTATES CCW
LOOKING FROM REAR
OF TRUCK, PTO
ROTATES CCW
LOOKING FROM FRONT
OF TRUCK, PUMP / DRIVE
EQUIPMENT ROTATES CW
CCW
LOOKING
AT PUMP
SHAFT
LOOKING
AT REAR
OF PUMP
CW CCW
P SPS
LOOKING
AT PUMP
SHAFT
LOOKING
AT REAR
OF PUMP
CCW CW
P S PS
PTO ROTATION IS THE SAME AS ENGINE ROTATION (ENG)
NOTES:
1 The pump / driven equipment should always rotate in the opposite direction of the PTO.
2 A geared adapter will always change the rotation of the PTO.
34 Dominator II Parts & Specifications Manual Part # 99905270
Dominator II Crane Installation Hole Pattern
Ø0.88" (2.2 cm)
11.5"
(29.2 cm)
14.75"
(37.5 cm)
G
H
J F
J
E
G
H
J F
J
E
H
J
H
J
G
H
J
G
H
J
E
F
E
F
HOLES
CRANE MODEL
E
1015/3203i / 4004i (IMT)
F
2003i* / 2020 / 4004i** (non-IMT)
* Requires adapter plate 51721678 at installation.
** Requires adapter plate 51721680 at installation.
G
2820 / 3020 / 3820 / 5020 / 5005i / 6006i / 7500S / 7500
H
6020
J
6025 / 8600S / 8600 / 9500S / 9500 / 10000S / 10000
(99905219)
Chapter 4 Assemblies & Installation 35
Dominator II - 8600 - 10000 Crane Installation
2
3
25(8)
7(6)
14
6(2)
DOOR
SIDE
REAR
OF TRUCK
5,6
5,6
5,7
5,7
5,7
5,7
5,7
5,7
CUT WASHER LOCATIONS
Kit (99905067)
NOTES (SEE REFERENCE NUMBER IN BOX):
1 INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.
2 TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS
WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE
THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS ARE
REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE
PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM
OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.
36 Dominator II Parts & Specifications Manual Part # 99905270
CRANE MOUNTING HOLE LOCATIONS
Ø6" (15.2 cm)
THROUGH CRANE
BOX TOP ONLY
Ø1.13" (2.9 cm)
THROUGH CRANE
BOX TOP ONLY
(8 PLACES)
14.75"
(37.5 cm)
7.25"
(18.4 cm)
7.38"
(18.7 cm)
2.38"
(6 cm)
14.75" (37.5 cm)
13.75"
(34.9 cm)
6.75"
(17.1 cm)
REAR OF
TRUCK
99905067 PARTS
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
93713669
INSTALLATION KIT
7500-10000
1 2.
CRANE
CRANE ASSEMBLY
1
3.
BODY
DOMINATOR BODY
1
4.
72042097
LEVEL INDICATOR LEVEL
#1
1
5.
72601748
CAP SCREW
1.00- 8X 3.00 SH GR8
#1
8
6.
72063066
WASHER
1.00 FLAT HI STR
#1
2
7.
72063286
WASHER
FLAT 1.00 H ASTM F436
Z-CUT
#1
6
REV D 20120523
Chapter 4 Assemblies & Installation 37
Hydraulic Installation, Crane (99905203)
4
5
3
9
6
7
8
10
1
CRANE
CRANE
SUCTION
11,12,13
PRESSURE
RETURN
BODY LENGTH
9'
11'
13'
14'
19'
CRANE PRESSURE
51399200
51396239
51396721
51396721
51397030
CRANE RETURN
51399182
51399183
51399180
51399180
51399207
SUCTION
89399174-6'
89399174-6'
89399174-6'
89399174-6'
89399174-6'
BODY LENGTH
9'
11'
13'
14'
19'
CRANE PRESSURE
51399201
51396721
51396722
51396722
51397032
CRANE RETURN
51399184
51399180
51399208
51399209
51399210
SUCTION
89399174-9'
89399174-9'
89399174-9'
89399174-9'
89399174-9'
99905203 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
91723963
KIT, HYDRAULIC
RESERVOIR
REF
1
2.
91724099
KIT-HYDRAULIC
1.25 SUCTION
REF
1
3.
71414719
TUBE ASSEMBLYHYDRAULIC RESERVOIR
1.25 OD
1
1
4.
51723758
RESERVOIR ASSEMBLY
WITH FILTER
21 GAL
1
1
5.
72534749
ADAPTER
M STR/M JIC 20 20
1
1
6.
72534438
ADAPTER
MPT/HEX/MPT 1.50 1.25
2
1
7.
73054232
VALVE-BALL
1.25
2
1
8.
72531550
NIPPLE-BARB
STL 1.25MPT 1.25
2
1
NOTES (SEE REFERENCE NUMBER IN BOX):
1 CLAMP ASSEMBLY IS PART OF ITEM #4.
HYDRAULIC LINES
HYDRAULIC LINES WITH WELDER DECK
38 Dominator II Parts & Specifications Manual Part # 99905270
99905203 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
9.
72534811
ADAPTER
M JIC/F JIC 12 20
- 1 10.
72661642
CLAMP-HOSE
1.75 T-BOLT
2
2
11.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
1
2
12.
72063005
WASHER
.50 FLAT
1 2 13.
72063053
WASHER
.50 LOCK
1
2
REV A 20110923
4
12
5
11
8
9
10
16
1
6
SUCTION
PRESSURE
17,18,19
13
14
15
BODY LENGTH
9'
11'
13'
14'
19'
COMPRESSOR
PRESSURE
51396287
51399186
51399186
51399186
51399186
SUCTION
89399174-6'
89399174-6'
89399174-6'
89399174-6'
89399174-6'
Hydraulic Installation, CAS435HA Compressor (99905204)
NOTES (SEE REFERENCE NUMBER IN BOX):
1 CLAMP ASSEMBLY IS PART OF ITEM #4.
HYDRAULIC LINES
Chapter 4 Assemblies & Installation 39
HYDRAULIC LINES WITH WELDER DECK
BODY LENGTH
9'
11'
13'
14'
19'
COMPRESSOR
PRESSURE
51399187
51399187
51399187
51399187
51399187
SUCTION
89399174-9'
89399174-9'
89399174-9'
89399174-9'
89399174-9'
99905204 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
91723963
KIT, HYDRAULIC
RESERVOIR
REF
1
2.
91723964
KIT, HYDRAULIC CAS435
REF
1
3.
91724099
KIT, HYDRAULIC SUCTION
1.25
REF
1
4.
51723758
RESERVOIR ASSEMBLY
WITH FILTER
21 GAL
1
1
5.
71414719
TUBE ASSEMBLYHYDRAULIC RESERVOIR
1.25 OD
1
1
6.
51399166
HOSE
FF .75 X 88.00 (12-12)
2
1
7.
20013
COMPRESSOR-MODEL
CAS435HA
- 1
8.
72534438
ADAPTER
MPT/HEX/MPT 1.50 1.25
3
1
9.
73054232
VALVEBALL
1.25
3
1
10.
72531550
NIPPLEBARB
STL 1.25MPT 1.25
3 1 11.
72534811
ADAPTER
M JIC/F JIC 12 20
-
1
12.
72534749
ADAPTER
M STR/M JIC 20 20
1
1
13.
72053766
ELBOW
M STR/90/M JIC 10 12
2 1 14.
72532359
ADAPTER
M STR/M JIC 10 8
2 1 15.
72533592
NIPPLEBARB
BRS .50MPT/90/.75
2 1 16.
72661642
CLAMPHOSE
1.75 T-BOLT
3
2
17.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
1
2
18.
72063005
WASHER
.50 FLAT
1 2 19.
72063053
WASHER
.50 LOCK
1
2
REV A 20110923
40 Dominator II Parts & Specifications Manual Part # 99905270
Hydraulic Installation, CAS40P Compressor
6
5
COMPRESSOR
4
7
BULKHEAD PANEL
REMOVED FOR CLARITY
SUCTION
PRESSURE
8,9,10
HYD LINES
HYD LINES WITH WELDER
DECK
BODY LENGTH
9' - 19'
9' - 19'
COMPRESSOR
PRESSURE
51396267
51396268
SUCTION
89393401-6'
89393401-9'
99905350 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91723963
KIT, HYDRAULIC
RESERVOIR
REF
2.
91723969
KIT, HYDRAULIC CAS40P
REF
3.
91724099
KIT, HYDRAULIC SUCTION
1.25
REF
4.
CAS40P
COMPRESSOR-MODEL
CAS40P
1
5.
51399265
HOSE
FJ .75 X 104 (12-12) 100R4
GMV
1
6.
72534811
ADAPTER
MJIC/FJIC 12 20
1
7.
72534819
NIPPLE
BARB BRASS .75MPT/90/.75
1
8.
72060093
CAP SCREW
M JIC/F JIC 12 20
2
9.
72063005
WASHER
.50 FLAT
2
10.
72063053
WASHER
.50 LOCK
2
NEW 20111215
(99905350)
Chapter 4 Assemblies & Installation 41
Hydraulic Installation, Crane & CAS435HA
6
11
8
12
13
14
22
9
1
Compressor (99905205)
42 Dominator II Parts & Specifications Manual Part # 99905270
A
21
15
25,26,27
23,24
18
19
16
20
RIGHT HAND SIDEPACK
REMOVED FOR CLARITY
DETAIL A
27
9
10
17
COMPRESSOR
PRESSURE
CRANE
PRESSURE
CRANE
RETURN
11'
13'
14'
19'
CRANE PRESSURE
51396329
51396721
51396721
51397030
CRANE RETURN
51399177
51399178
51399179
51399180
COMPRESSOR
PRESSURE
51399186
51399186
51399186
51399186
SUCTION
89397483-6'
89397483-6'
89397483-6'
89397483-6'
HYDRAULIC LINES
Chapter 4 Assemblies & Installation 43
HYDRAULIC LINES WITH WELDER DECK
11'
13'
14'
19'
CRANE PRESSURE
51396721
51396722
51396722
51397032
CRANE RETURN
51399182
51399183
51399184
51399185
COMPRESSOR
PRESSURE
51399187
51399187
51399187
51399187
SUCTION
89397483-9'
89397483-9'
89397483-9'
89397483-9'
99905205 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
91723963
KIT, HYDRAULIC RESERVOIR
REF
1
2.
91723962
KIT, HYDRAULIC RETURN
MANIFOLD
REF
1
3.
91723964
KIT, HYDRAULIC CAS435
REF
1
4.
91724098
KIT-HYDRAULIC SUCTION
1.5
REF
1
5.
20013
COMPRESSOR-MODEL
CAS435HA
- 1
6.
51723758
RESERVOIR ASSEMBLY WITH
FILTER
21 GAL
1
1
7.
73540446
MANIFOLD-RETURN
2 1
8.
71414719
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
1.25 OD
1
1
9.
51399167
HOSE
FF 1.25 X 49.00 (20-20)
2
1
10.
51399166
HOSE
FF .75 X 88.00 (12-12)
3 1 11.
72534749
ADAPTER
M STR/M JIC 20 20
1
1
12.
72053251
NIPPLE-PIPE
BLK 1.50X CLOSE
4
1
13.
73054379
VALVE-BALL
1.5 4 1
14.
72531552
NIPPLE-BARB
STL 1.50MPT 1.50
4 1 15.
72532359
ADAPTER
M STR/M JIC 10 8
3 1 16.
72534814
ELBOW
M STR/90/M JIC 20 20
2
1
17.
72533592
NIPPLE-BARB BRS
.50MPT/90/.75
3
1
18.
72053767
ELBOW
M STR/90/M JIC 12 12
2 1 19.
72532367
ADAPTER
M STR/M JIC 16 12
3
1
20.
72534564
PLUG-STR
SOC HD STL 12 ZERO
LEAK
2
1
21.
72053766
ELBOW
M STR/90/M JIC 10 12
3
1
22.
72661656
CLAMP-HOSE
2.00 T-BOLT
4
2
23.
72601992
CAP SCREW
.38-16X .75 HH GR5 Z
2
2
24.
72063051
WASHER
.38 LOCK
2
2
25.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
1 2 26.
72063005
WASHER
.50 FLAT
1
2
27.
72063053
WASHER
.50 LOCK
1
2
REV A 20110923
NOTES (SEE REFERENCE NUMBER IN BOX):
1 CLAMP ASSEMBLY IS PART OF ITEM #6.
2 MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR.
44 Dominator II Parts & Specifications Manual Part # 99905270
Hydraulic Installation, Crane & CAS40P
A
5
8
9
10
7
6
12
4
11
CRANE
RETURN
CRANE
PRESSURE
COMPRESSOR
PRESSURE
SUCTION
15,16,17
13,14
DETAIL A
11'
13'
14'
19'
CRANE PRESSURE
51396329
51396721
51396721
51397030
CRANE RETURN
51399177
51399178
51399179
51399180
COMPRESSOR
PRESSURE
51399267
51399267
51399267
51399267
SUCTION
89397483-6'
89397483-6'
89397483-6'
89397483-6'
11'
13'
14'
19'
CRANE PRESSURE
51396721
51396722
51396722
51397032
CRANE RETURN
51399182
51399183
51399184
51399185
COMPRESSOR
PRESSURE
51399268
51399268
51399268
51399268
SUCTION
89397483-9'
89397483-9'
89397483-9'
89397483-9'
99905351 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91723962
KIT-HYDRAULIC RETURN MANIFOLD
1
2.
91723963
KIT-HYDRAULIC RESERVOIR
1 3.
91723968
KIT-HYDRAULIC CAS40P
1
4.
CAS40P
COMPRESSOR CAS40P
1
5.
73540446
MANIFOLD-RETURN
1
6.
51399167
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV
1
7.
51399265
HOSE
FJ .75 X 104.00 (12-12) 100R4 GMV
1
(99905351)
HYDRAULIC LINES
HYDRAULIC LINES WITH WELDER DECK
Chapter 4 Assemblies & Installation 45
99905351 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
8.
72053767
ELBOW
M STR/90/M JIC 12 12
1
9.
72534814
ELBOW
M STR/90/M JIC 20 20
1
10.
72532367
ADAPTER
M STR/M JIC 16 12
1
11.
72534564
PLUG-
STR SOC HD STL 12 ZERO LEAK
1
12.
72534819
NIPPLE-
BARB BRS .75MPT/90/.75
1
13.
72063051
WASHER
.38 LOCK
2
14.
72060044
CAP SCREW
.38-16X .75 HH GR5 Z
2
15.
72063005
WASHER
.50 FLAT
2
16.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
2
17.
72063053
WASHER
.50 LOCK
2
NEW 20111215
46 Dominator II Parts & Specifications Manual Part # 99905270
Hydraulic Installation, Crane & CAS3560
16
6
20
7
11
13
14
15
22
1
18
19
17
21
RIGHT HAND SIDEPACK
REMOVED FOR CLARITY
DETAIL A
23,24,27
25,26
5 1
(99905206)
Chapter 4 Assemblies & Installation 47
11
9
8
10
10
SUCTION
12
CRANE RETURN
CRANE
PRESSURE
COMPRESSOR
PRESSURE
11'
13'
14'
19'
CRANE PRESSURE
51396329
51396721
51396721
51397030
CRANE RETURN
51399177
51399178
51399179
51399180
COMPRESSOR
PRESSURE
51399175
51399175
51399175
51399175
11'
13'
14'
19'
CRANE PRESSURE
51396721
51396722
51396722
51397032
CRANE RETURN
51399182
51399183
51399184
51399185
COMPRESSOR
PRESSURE
51399204
51399204
51399204
51399204
99905206 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
91723963
KIT, HYDRAULIC RESERVOIR
REF
1
2.
91723962
KIT, HYDRAULIC RETURN
MANIFOLD
REF
1
3.
91723965
KIT, HYDRAULIC
CAS2545/CAS3560
REF
1
4.
91724098
KIT-HYDRAULIC SUCTION
1.5
REF
1
5.
73540446
MANIFOLD-RETURN
2 1
6.
51723758
RESERVOIR ASSEMBLY WITH
FILTER
21 GAL
1
1
7.
71414719
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
1.25 OD
1
1
HYDRAULIC LINES
HYDRAULIC LINES WITH WELDER DECK
NOTES (SEE REFERENCE NUMBER IN BOX):
1 CLAMP ASSEMBLY IS PART OF ITEM #6.
2 MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR.
48 Dominator II Parts & Specifications Manual Part # 99905270
99905206 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
8.
CAS3560
COMPRESSOR ASSEMBLY,
CANOPY ROTARY SCREW
1
9.
51396747
HOSE
FJ 1.00 X 63.00 (12-12) 100R17
3
1
10.
51399188
HOSE
FF 1.00 X 140.00 (16-16) 100R4
3
1
11.
51399167
HOSE
FF 1.25 X 49.00 (20-20) 100R4
GMV
2
1
12.
51399194
HOSE
FJ .38 X 90.00 (8-8) 100R17
3
1
13.
72053251
NIPPLE-PIPE BLK
1.50X CLOSE
4
1
14.
73054379
VALVE-BALL
1.5 4 1
15.
72531552
NIPPLE-BARB
STL 1.50MPT 1.50
4 1 16.
72534749
ADAPTER
M STR/M JIC 20 20
1
1
17.
72534814
ELBOW
M STR/90/M JIC 20 20
2
1
18.
72053767
ELBOW
M STR/90/M JIC 12 12
2
1
19.
72532370
ADAPTER
M STR/M JIC 16 16
3
1
20.
72053760
ELBOW
M STR/90/M JIC 6 6
3 1 21.
72534564
PLUG-STR SOC HD STL
.12 ZERO LEAK
2
1
22.
72661656
CLAMP-HOSE
2.00 T-BOLT
4
2
23.
72060093
CAP SCREW
0.5-13X 1.50 HH GR5 Z
1
2
24.
72063005
WASHER
.50 FLAT
1 2 25.
72060044
CAP SCREW
0.38-16X .75 HH GR5 Z
2 2 26.
72063051
WASHER
.38 LOCK
2
2
27.
72063053
WASHER
.50 LOCK
1
2
REV A 20110920
Chapter 4 Assemblies & Installation 49
Hydraulic Installation, Crane, CAS60R
5
CRANE
CRANE
SUCTION
7
8
RETURN
PRESSURE
A
B
6
9
13
14
12
10
11
15
RIGHT HAND SIDEPACK
REMOVED FOR CLARITY
DETAIL A
DETAIL B
16,17
18,19,20
Compressor (99905356)
50 Dominator II Parts & Specifications Manual Part # 99905270
HYDRAULIC LINES
11'
13'
14'
19'
CRANE PRESSURE
51396329
51396721
51396721
51397030
CRANE RETURN
51399177
51399178
51399179
51399180
COMPRESSOR
PRESSURE
51399175
51399175
51399175
51399175
SUCTION
89397483-6'
89397483-6'
89397483-6'
89397483-6'
11'
13'
14'
19'
CRANE PRESSURE
51396721
51396722
51396722
51397032
CRANE RETURN
51399182
51399183
51399184
51399185
COMPRESSOR
PRESSURE
51399204
51399204
51399204
51399204
SUCTION
89397483-9'
89397483-9'
89397483-9'
89397483-9'
99905356 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91723962
KIT-HYD RETURN MANIFOLD
1
2.
91723963
KIT-HYD RESERVOIR
1
3.
91723970
KIT-HYD CAS60R
1 4.
91724098
KIT-HYD 1.50 SUCTION
1
5.
CAS60R
COMPRESSOR-CAS60R
1
6.
73540446
MANIFOLD-RETURN
1 7.
51399270
HOSE
FF 1.00 X 125.00 (16-16) 100R4
1
8.
51399167
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV
1
9.
72532370
ADAPTER
M STR/M JIC 16 16
1
10.
72053558
ADAPTER
MPT/HEX/MPT .75 .75
1
11.
72531102
ELBOW
STL .75 X 90 DEG
1
12.
72053767
ELBOW
M STR/90/M JIC 12 12
1
13.
72534814
ELBOW
M STR/90/M JIC 20 20
1
14.
72534564
PLUG
STR SOC HD STL 12 ZERO LEAK
1
15.
72053458
NIPPLE-BARB
BRS .75MPT .75
1
16.
72060044
CAP SCREW
.38-16X .75 HH GR5 Z
2
17.
72063051
WASHER
.38 LOCK
2
18.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
2
19.
72063053
WASHER
.50 LOCK
2
20.
72063005
WASHER
.50 FLAT
2
NEW 20111215
HYDRAULIC LINES WITH WELDER DECK
Chapter 4 Assemblies & Installation 51
Hydraulic Installation, CAS3560 Compressor
9
6
7
8
17,18,19
SUCTION
COMPRESSOR
PRESSURE
11
5
1
12
10
4
13
14
15
16
BODY LENGTH
11'
13'
14'
19'
COMPRESSOR
PRESSURE
51399175
51399175
51399175
51399175
SUCTION
89397483-6'
89397483-6'
89397483-6'
89397483-6'
BODY LENGTH
11'
13'
14'
19'
COMPRESSOR
PRESSURE
51399204
51399204
51399204
51399204
SUCTION
89397483-9'
89397483-9'
89397483-9'
89397483-9'
(99905207)
NOTES (SEE REFERENCE NUMBER IN BOX):
1 CLAMP ASSEMBLY IS PART OF ITEM #4.
HYDRAULIC LINES
HYDRAULIC LINES WITH WELDER DECK
52 Dominator II Parts & Specifications Manual Part # 99905270
99905207 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
91723963
KIT, HYDRAULIC
RESERVOIR
REF
1
2.
91723965
KIT, HYDRAULIC
CAS2545/CAS3560
REF
1
3.
91724098
KIT-HYDRAULIC SUCTION
1.5
REF
1
4.
51723758
RESERVOIR ASSEMBLY
WITH FILTER
21 GAL
1
1
5.
71414719
TUBE ASSEMBLYHYDRAULIC RESERVOIR
1.25 OD
1
1
6.
51396747
HOSE
FJ 1.00 X 63.00 (12-12)
100R17 2 1
2
1
7.
51399188
HOSE
FF 1.00 X 140.00 (16-16)
100R4 2 1
2
1
8.
51399194
HOSE
FJ .38 X 90.00 (8-8) 100R17
2 1
2
1
9.
CAS3560
COMPRESSOR ASSEMBLYCANOPY ROTARY SCREW
1
10.
72534749
ADAPTER
M STR/M JIC 20 20 1 1
1 1 11.
72534534
ADAPTER
M JIC/F JIC 16 20 - 1
1
12.
72053760
ELBOW
M STR/90/M JIC 6 6 2 1
2
1
13.
72053251
NIPPLE-PIPE BLK
1.50X CLOSE 3 1
3 1 14.
73054379
VALVE-BALL
1.50 3 1
3 1 15.
72531552
NIPPLE-BARB STL
1.50MPT 1.50 3 1
3
1
16.
72661656
CLAMP-HOSE
2.00 T-BOLT 3 2
3
2
17.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z 1 2
1
2
18.
72063005
WASHER
.50 FLAT 1 2
1 2 19.
72063053
WASHER
.50 LOCK
1
2
REV A 20110923
Chapter 4 Assemblies & Installation 53
Hydraulic Installation, CAS60R Compressor,
DETAIL A
A
7
8
9
4
6
5
COMPRESSOR PRESSURE
SUCTION
BULKHEAD PANEL
REMOVED FOR CLARITY
10,11,12
11' - 19'
11' - 19' WITH WELDER DECK
COMPRESSOR
PRESSURE
51399175
51399204
SUCTION
89397483-6'
89397483-9'
99905357 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91723963
KIT-HYD RESERVOIR
1 2.
91723970
KIT-HYD CAS60R
1 3.
91724098
KIT-HYD 1.50 SUCTION
1 4.
CAS60R
COMPRESSOR-CAS60R
1
5.
51399270
HOSE-
FF 1.00 X 125.00 (16-16) 100R4
1
6.
72534534
ADPTR-
M JIC/F JIC 16 20
1
7.
72053558
ADPTR-
MPT/HEX/MPT .75 .75
1
8.
72531102
ELBOW-STL
.75 X 90 DEG
1
9.
72053458
NIPPLE-BARB
BRS .75MPT .75
1
10.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
10
11.
72063053
WASHER
.50 LOCK
2
12.
72063005
WASHER
.50 FLAT
2
NEW 20111215
Ford (99905357)
HYDRAULIC LINES
54 Dominator II Parts & Specifications Manual Part # 99905270
Hydraulic Installation, Crane, CAS45R
5
COMPRESSOR
PRESSURE
DETAIL A
A
6
10
12
9
13
14
15
11
7
SUCTION
CRANE PRESSURE
COMPRESSOR
CRANE RETURN
8
5
18,19,20
16,17
PRESSURE
11'
13'
14'
19'
CRANE PRESSURE
51396329
51396721
51396721
51397030
CRANE RETURN
51399177
51399178
51399179
51399180
COMPRESSOR
PRESSURE
51399175
51399175
51399175
51399175
11'
13'
14'
19'
CRANE PRESSURE
51396721
51396722
51396722
51397032
CRANE RETURN
51399182
51399183
51399184
51399185
COMPRESSOR
PRESSURE
51399204
51399204
51399204
51399204
Compressor (99905352)
HYDRAULIC LINES
HYDRAULIC LINES WITH WELDER DECK
Chapter 4 Assemblies & Installation 55
99905352 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91723962
KIT-HYD RETURN MANIFOLD
REF
2.
91723963
KIT-HYDRAULIC RESERVOIR
REF
3.
91723969
KIT-HYD CAS45R
REF
4.
91724098
KIT-HYD 1.50 SUCTION
REF
5.
CAS45R
COMPRESSOR-CAS45R
1 6.
73540446
MANIFOLD-RETURN
1
7.
51399269
HOSE
FJ 1.00 X 90.00 (16-16) 100R4 GMV
1
8.
51399167
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV
2
9.
72534519
ELBOW
M STR/90/M FACE 16 12
1
10.
72053767
ELBOW
M STR/90/M JIC 12 12
1
11.
72534564
PLUG
STR SOC HD STL 12 ZERO LEAK
1
12.
72532370
ADAPTER
M STR/M JIC 16 16
1
13.
72053558
ADAPTER
MPT/HEX/MPT .75 .75
1
14.
72531102
ELBOW
STL .75 X 90 DEG
1
15.
72053458
NIPPLE-BARB
BRS .75MPT .75
1
16.
72060044
CAP SCREW
.38-16X .75 HH GR5 Z
2
17.
72063051
WASHER
.38 LOCK
2
18.
72060093
CAP SCREW
.50-13X 1.50 HH GR5Z
6
19.
72063005
WASHER
.50 FLAT
2
20.
72063053
WASHER
.50 LOCK
2
NEW 20111215
56 Dominator II Parts & Specifications Manual Part # 99905270
Hydraulic Installation, CAS45R Compressor
B
6
4
8
9
7
5
BULKHEAD PANEL
REMOVED FOR CLARITY
DETAIL B
COMPRESSOR
PRESSURE
10,11,12
11' - 19'
11' - 19' WITH WELDER DECK
COMPRESSOR
PRESSURE
51399175
51399204
SUCTION
89397483-6'
89397483-9'
99905353 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91723963
KIT-HYD RESERVOIR
REF
2.
91723969
KIT-HYD CAS45R
REF
3.
91724098
KIT-HYD 1.50 SUCTION
REF
4.
CAS45R
COMPRESSOR-CAS45R
1 5.
51399269
HOSE
FJ 1.00 X 90.00 (16-16) 100R4 GMV
1
6.
72534534
ADAPTER
M JIC/F JIC 16 20
1
7.
72053558
ADAPTER
MPT/HEX/MPT .75 .75
1
8.
72531102
ELBOW
STL .75 X 90 DEG
1
9.
72053458
NIPPLE-BARB
BRS .75MPT .75
1
10.
72060093
CAP SCREW
.50-13X 1.50 HH GR5 Z
2
11.
72063005
WASHER
.50 FLAT
2
12.
72063053
WASHER
.50 LOCK
2
NEW 20111215
(99905353)
HYDRAULIC LINES
Chapter 4 Assemblies & Installation 57
Hydraulic Reservoir (51723758)
6
5
8
5
7
2
3,4
1
5
1
3
2
5
5
51723758 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1. HYDRAULIC TANK WELDMENT
1
2.
REF 90734588
HYDRAULIC FILTER ASSEMBLY
29 GPM
1
3. BOLT, SELF SEALING
M8 X 1.25 X 35 mm
3
4. LUBRICANT
AS REQ'D
5. LOCTITE
#565
AS REQ'D
6. CAPLUG, THREAD
PROTECTOR
1
7. O-RING PLUG
HH 9/16-18 ZINC PLATED
1
8.
70034510
CLAMP ASSEMBLY
1.25"
1
NOTES (SEE REFERENCE NUMBER IN BOX):
1 DIPSTICK BOLT TORQUE: 5 FT-LB (0.69 KG-M)
2 TORQUE - 24 FT-LB (3.3 KG-M)
3 TORQUE - 15 FT-LB (2.1 KG-M)
58 Dominator II Parts & Specifications Manual Part # 99905270
90734588 HYDRAULIC FILTER REPLACEMENT KI T
AIR
BREATHER
1/8 NPT
INDICATOR
PORT
SAE 20 1-5/8-12 UN
DIPSTICK
DIPSTICK
90734588 INCLUDES:
73052153 FILTER ELEMENT (10 MICRON)
70048245 BREATHER ELEMENT (10 MICRON)
Chapter 4 Assemblies & Installation 59
Reservoir Assembly, 1.5" Suction (99905358)
7
6
5
8
4
9
2
3
PART OF RESERVOIR ASY
99905358 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91724098
KIT-HYD 1.50 SUCTION
1 2.
71414719
TUBE ASSEMBLY-HYD
1.25 OD
1
3.
72534749
ADAPTER
M STR/M JIC 20 20
1
4.
51723758
RESERVOIR ASSEMBLY
W/FILTER
21 GAL
1
5.
72531552
NIPPLE-BARB
STL 1.50MPT 1.50
1
6.
73054379
VALVE-BALL
1.5 1 7.
72053251
NIPPLE-PIPE
BLK 1.50X CLOSE
1
8.
72661656
CLAMP-HOSE
2.00 T-BOLT
1
9.
51399167
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV
REF
NEW 20111215
60 Dominator II Parts & Specifications Manual Part # 99905270
Reservoir Assembly, 1.25" Suction (99905359)
2
3
5
6
7
8
9
4
99905359 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
91724099
KIT-HYD 1.25 SUCTION
REF
2.
72534749
ADAPTER
M STR/M JIC 20 20
1
3.
71414719
TUBE ASM-HYD
1.25 OD
1
4.
51723758
RESERVOIR ASM W/FILTER
21 GAL
1
5.
51399167
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV
1
6.
72534438
ADAPTER
MPT/HEX/MPT 1.50 1.25
1
7.
73054232
VALVE-BALL
1.25
1
8.
72531550
NIPPLE-BARB
STL 1.25MPT 1.25
1
9.
72661642
CLAMP-HOSE
1.75 T-BOLT
1
NEW 20111215
Chapter 4 Assemblies & Installation 61
Compressor Installation, CAS435HA -
4.4" (11.2 cm)
13.38" (34 cm)
7.75" (19.7 cm)
Ø0.44" TYP (4)
12" (30.5 cm)
4.38" (11.2 cm)
12.25" (31 cm)
6" (19.7 cm)
Ø0.44" Typ. (10)
12" (30.5 cm)
4.5" (11.4 cm)
18" Min (46 cm)
CAS3560 - CAS2545 (99905254)
NOTE:
When installing any compressors, maintain a minimum clearance of 10" on each end of the compressor.
If installing a compressor with a hydraulic aftercooler, maintain a minimum space of 10" between the
compressor and aftercooler, while still maintaining the 10" of clearance on each end of the compressorcooler combination.
CAS435HA Compressor Mounting Location
CAS2545 (No Telescopic Roof) & CAS3560 Compressor Mounting Locations
62 Dominator II Parts & Specifications Manual Part # 99905270
CAS2545 (With Telescopic Roof) Compressor Mounting Locations
4.38" (11.2 cm)
12.25" (31 cm)
24" (61 cm)
Ø0.44" Typ.10
12" (30.5 cm)
2.75" (7 cm)
18" Min (46 cm)
6" (15.2 cm)
Chapter 4 Assemblies & Installation 63
CAS40P Mounting Location & Installation
5
7
6
2
4
3
DRILL ø 0.56" HOLES
4 PLACES
30.50"
1.23"
18.00"
2.26"
99905363 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
51724483
HARDWARE KIT-CAS40P INSTALL
REF
2.
CAS40P
COMPRESSOR-CAS40P
1 3.
76399273
GASKET-MOUNT
2
4.
72060117
CAP SCREW
.50-13X 1.50 HH GR8 Z
4
5.
76392599
WASHER
BONDED .50 PLTD
4
6.
72063005
WASHER
.50 FLAT
4
7.
72062080
NUT
.50-13 HEX NYLOCK
4
REV B 20120405
(99905363)
64 Dominator II Parts & Specifications Manual Part # 99905270
CAS45R Mounting Location & Installation
4
5
6
7
3
2
3.49"
15.5"
2.11"
33.75"
DRILL ø0.56"
4 PLACES
HOLES
99905364 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
51724484
HARDWARE KIT-CAS45R INSTALL
REF
2.
CAS45R
COMPRESSOR-CAS45R
REF
3.
76399272
GASKET-MOUNT
2
4.
72060117
CAP SCREW
.50-13X 1.50 HH GR8 Z
4
5.
76392599
WASHER
BONDED .50 PLTD
4
6.
72063005
WASHER
.50 FLAT
4
7.
72062080
NUT
.50-13 HEX NYLOCK
4
NEW 20111215
(99905364)
Chapter 4 Assemblies & Installation 65
CAS60R Mounting Location & Installation
4
5
6
7
2
3
DRILL 0.56" DIA
(8 PLACES)
HOLES
29"
2.11"
15.19"
3.58"
99905365 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
51724485
HARDWARE KIT-CAS60R
INSTALL
REF
2.
CAS60R
COMPRESSOR-CAS60R
REF
3.
76399273
GASKET-MOUNT
2
4.
72060117
CAP SCREW
.50-13X 1.50 HH GR8 Z
4
5.
76392599
WASHER
BONDED .50 PLTD
4
6.
72063005
WASHER
.50 FLAT
4
7.
72062080
NUT
.50-13 HEX NYLOCK
4
REV A 20120117
(99905365)
66 Dominator II Parts & Specifications Manual Part # 99905270
Battery Relocation, Cover Installation
6
5
3
2
7
8
11
10
5
6
99
NOTE: BATTERY COVER
NOT SHOWN FOR CLARITY.
99905060 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
51721742
HARDWARE KIT-BATTERY COVER
1
2.
60136427
BATTERY COVER BRACKET
1
3.
60136426
BATTER COVER
1
4.
70039108
LATCH-RUBBER T-HANDLE
#1
1
5.
72601940
SCREW-MACHINERY
#10-24X.5 BTNHD ZC
#1 4 6.
72062106
NUT
#10-24 HEX NYLOC
#1
4
7.
72063002
WASHER
.31 FLAT
#1
2
8.
72062109
NUT
.31-18 HEX NYLOCK
#1 2 9.
72060023
CAP SCREW
.31-18 X .75 HHGR5Z
#1 2 10.
77041774
STUD-BULKHEAD PASS THROUGH
3/8" BLACK
REF
11.
77041773
STUD-BULKHEAD PASS THROUGH3
3/8" RED
REF
REV B 20120724
(99905060)
Reference Kit # 51723882
Chapter 4 Assemblies & Installation 67
1
29,10
2
1
4(4)
1
1
2
1
4(4)
1
3
4
3(4)
5
6
99905252 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
70144323
GUARD-FILTER
2 2.
77042080
FAN
12V AXIAL
2
3.
72062207
NUT
8-32 HEX NYLOCK
4
4.
72601676
SCREW-MACHINERY
#8-32 X 2.5 RDH
8
5.
70144322
GUARD-CHROME WIRE
1
6.
77441135
HARNESS-COMPARTMENT
FAN
1
7.
77044552
TERMINAL
PACKARD WP 18-20 GA MALE
4
Installation Kit, Compartment Pressure Fan (99905252)
REFERENCE KIT 51719186
NOTES (SEE REFERENCE NUMBER IN BOX):
1 AIR FLOW DIRECTION IS OUT OF CRANE COMPARTMENT.
2 AS REQUIRED.
3 WIRE HARNESS 77441135 CONNECTS TO THE HARNESS ON THE BACK OF THE ELECTRICAL PANEL.
4 TERMINATE FAN WIRING WITH ITEMS #7, 8, 11. BLACK WIRE TO CAVITY A. RED WIRE TO CAVITY B.
68 Dominator II Parts & Specifications Manual Part # 99905270
99905252 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
8.
77044573
CONNECTOR
PACKARD WP 2-CAVITY
MALE
2
9.
77045927
RETAINER-ZIP TIE
6
10.
70034060
ZIP TIES
6
11.
70394069
SEAL
GREEN
4
REV A 20110706
Chapter 4 Assemblies & Installation 69
Electric Crane Installation (2003i, 3203i, 4004i,
CRANE INSTALLATION PARTS LIST
ITEM
PART #
DESCRIPTION
KIT #
QUANTITY
1.
51721572
ELECTRIC CRANE BODY INSTALLATION
1
2.
91721647
HARDWARE KIT- 3203i/4004i ELEC CRANE
BODY INSTALLATION
1
3.
91721751
HARDWARE KIT- 5005i ELEC CRANE BODY
INSTALLATION
1
4.
99904317
DRAWING-CRANE & WINCH ASSEMBLY 3203I
REF
5.
Body
IMT BODY ASSEMBLY
REF
6.
60251272
BRACKET-SWITCH 300 AMP ELEC CRANE
1
7.
70734331
SWITCH-300A KEYED BATTERY DISCONNECT
#1
1
8.
72042097
LEVEL INDICATOR LEVEL
#1
1
9.
77040209
TERMINAL-RING NI .38 STUD 1 WIRE
#1 1 10.
77040529
TERMINAL-RING NI .31 STUD 1-2 WIRE
#1
3
11.
77441116
FUSEHOLDER-HIGH AMP2 BOLT WITH
COVER
#1
1
12.
77441219
FUSE-225 AMP
#1
1
13.
89044276
CABLE-#1 WELDING
#1
35 FT
14.
89392333
TUBE-HEAT SHRINK AMP
#1
.50 FT
15.
72060208
CAP SCREW .75-10X 2.50 HH GR8 Z
#2 4 15.
72601621
CAP SCREW 1.00 - 8 X 3.00 HHGR8Z
#3 4 16.
72062299
NUT .75-10 HEX CENTER LOCKING
#2
4
16.
72062268
NUT 1.0 - 8 HEX CENTER LOCK
#3
4
17.
72063116
WASHER .75 N FLAT H ASTMF436Z
#2 8 17.
72063066
WASHER 1.0 FLAT HI STR
#3
8
18.
72060002
CAP SCREW .25-20X .75 HH GR5 Z
#2 & #3
4
19.
72060634
SCREW-MACHINERY #10-24X .50 RDH
#2 & #3
4
20.
72062000
NUT .25-20 HEX
#2 & #3
4
21.
72062106
NUT 10-24 HEX NYLOCK
#2 & #3
4
22.
72063001
WASHER .25 FLAT
#2 & #3
8
REV. 20100615
5005i, 6006i) (99904394)
Install the IMT 2003i, 3203i, 4004i, 5005i, and 6006i model cranes using the instructions in
99904394. In addition to meeting the minimum chassis spe cifications noted in the Technical
Data section of this manual, make sure there is sufficient room for mounting the crane and the
platform is strong enough to support the crane and rated load. Install the crane only on an IMT
designed and approved truck body. The body must be designed to sustain the forces imposed
by the crane when lifting the full rated load. Install the body on the chassis before installing the
crane. Refer to the following table for parts referenced in the following crane installation
drawings.
70 Dominator II Parts & Specifications Manual Part # 99905270
To install the crane:
1 2
15,17
16,17
1 Use a lifting device capable of lifting the weight of the crane as indicated in the Technical
Data section of this manual. Attach fabric slings to the crane lower boom, centered
approximately 18 inches (46 cm) from the mast hinge. Make certain the crane is well
balanced on the slings by slowly lifting approximately 6" (15 cm) off the ground. Lift the crane
and apply a bead of waterproof compound, such as silicon based caulk, to the bottom of the
base. Move the chassis under the crane and lower the crane into the desired position.
Install the mounting cap screws (item # 15) and washers (item #16) to secure the crane base
to the truck body (see figure). Torque the 3/4" cap screws (used on models 3203i and 4004i)
to 280 ft-lb and torque to 1" cap screws (used on models 5005i and 6006i) to 680 ft-lb.
NOTE:
The 3/4-10 x 2.5" grade 8 zinc coated capscrews (models 3203i and 4004i) are designed for
a crane box thickness of 1/2" only.
The 1-8 x 3" grade 8 zinc coated capscrews (model 5005i and 6006i) are designed for a
crane box top thickness of 7/8" to 1" only.
A different crane box may require different capscrews. If different length bolts are required,
they must be the same size and of sufficient length. Failure to use proper length bolts may
cause the bolts to bottom out before torquing.
Chapter 4 Assemblies & Installation 71
MOUNTING PATTERNS
ALLOW 12" RADIUS
FOR SWING CLEARANCE
2003i MOUNTING PATTERN
9.5"
4.75" 4.75"
6"
6"
ø6"
5" 5"
10"
12"
ø0.81"
4.63"
4.63"
9.25"
12"
ALLOW 16" RADIUS
FOR SWING CLEARANCE
3203i & 4004i MOUNTING PATTERN
ø9.5"ø0.81"
6"
5.75"
6"
7.38"
11.5"
12"
14"
18"
12"
14.75"
ALLOW 16" RADIUS
FOR SWING CLEARANCE
ø13"
ø1.13"
7.38"
7.38"
9"
9"
14.75"
18"
14.75"
18"
5005i & 6006i MOUNTING PATTERN
7
8
21
6
18
19
6
20
22
22
LOCATION OF
SWITCH BRACKET
IN CRANE BOX
4 HOLES,
0.266" DIA.
3.5"
5.03"
2.75"
13.5"
INSIDE VIEW
OF CRANE BOX
KEY SUPPLIED
WITH 70734331
SWITCH. SPARE
KEY - 70734357.
2 The electrical power switch (item #7) provides power for the crane. Install the switch onto
the power unit cover.
3 Install the vehicle level indicator (item #8) parallel to the door reinforcements.
72 Dominator II Parts & Specifications Manual Part # 99905270
4 After mounting your crane, wire the crane to the vehicle's 12VDC electrical system using the
A
13
7
14
9
POWER
CABLE
BRACKET
GROUND CABLE (GROUND
TO BARE METAL INSIDE
CRANE BOX)
MALE POWER
CABLE CONNECTOR
89044276 (#13)
ON-OFF SWITCH TO FUSE
(CUT TO LENGTH)
following steps. Use the parts list above to identify parts. Your crane installation kit,
51721572, includes a 10.7 m (35') long cable , IMT # 89044276 (item #13 in the parts list).
Use this cable to ground the auxiliary battery, the underhood battery, and to connect the
batteries to the fuses and the fuses to the crane on-off switch. Cut the cable to length after
determining the lengths required.
5 Ground the crane by connecting the crane ground cable to bare metal inside the crane box.
6 Connect the crane power cable from the male power cable connector to the on-off power
switch. Connect cable (item #13 - 89044276), cut to length, from the crane power switch
(item #7) to an electrical bulkhead connector, which will be connected to the fuses in step #8.
Use 3/8" (0.95 cm) ring terminals (item #9 - 77040209) for each connection. Heat shrink the
connections (item #14 - 89392333).
WARNING
Protect the power cable from damage by fastening it inside the frame channel and covering it
with protective covering including loom, conduit, etc. Be sure to use rubber grommets or
other protection when running the power cable through steel bulkheads.
7 Use approximately 4' (1.2 m) of the cable (item #13) to ground both the vehicle battery and
auxiliary battery. Connect one end of the ground cable to the negative terminal on the
battery, and the other end to bare metal on the truck body. Use a 5/16" (0.79 cm) ring
terminal (item #10 - 77040529) to connect to the truck body.
WARNING
Chapter 4 Assemblies & Installation 73
Install the ground cable to the negative terminal of the batteries! The crane electrical ground
10
BATTERY
(CRANE ON-OFF
SWITCH TO FUSE)
13-CABLE #89044276
(CUT TO LENGTH)
(BATTERY (-) TO CHASSIS GROUND)
TO CHASSIS GROUND
FROM ON-OFF
SWITCH
IN CRANE BOX
TO CRANE
(FUSEHOLDER)
TO
BATTERY (+)
FUSE
DETAIL
10 (5/16" RING
TERMINAL)
(225-AMP
FUSE)
10 (5/16" RING
TERMINA)L
13-CABLE #89044276
(CUT TO APPROX. 1' (30.5 cm))
(FUSE TO BATTERY (+))
13-CABLE #89044276
(CUT TO LENGTH)
BATTERY
13-CABLE #89044276
(CUT TO LENGTH)
AUXILIARY
12
11
BULKHEAD
PASS-THROUGH
CONNECTOR
(-)
(+)
(-)
(+)
UNDERHOOD
FUSE
DETAIL
13-CABLE #89044276
(CUT TO APPROX. 1' (30.5 cm))
(FUSE TO BATTERY (+))
13-CABLE #89044276
(CUT TO LENGTH)
1
1
2
10
TO CHASSIS
GROUND
completes the electrical circuit through the structure of the crane to the vehicle frame. The
vehicle factory ground is NOT sufficient to carry the current required by the crane. Without
this extra ground cable, your crane may not operate at rated capacity, and motor, contactor,
or electrical damage may occur.
8 Mount one 225-amp fuse holder (item #11) close to the vehicle battery in a location which
can be easily accessed if the fuse needs to be replaced. Repeat with the auxiliary battery.
Use approximately one foot (30.5 cm) of cable (item #13) to connect the positive terminals on
the vehicle batteries to the fuse holders. Connect the other end of each fuse holder to the
bulkhead pass-through connector from step #6, which is then connected to the crane power
switch. Cables connect to the fuse holders using 5/16" (0.79 cm) ring terminals (item #10 -
77040529). Heat shrink connections.
NOTES:
1. Use the highest rating cold-cranking amp battery available up to 1,000 CCA. Underhood
and auxiliary batteries must be identical.
2. Use bulkhead pass-through connectors when power or ground passes through a
compartment wall.
3. Reference drawing 99904884 for wiring diagram.
75
In This Chapter
Compartment Layout (99905160) ............................................ 75
Parts List, Shelves (99905160) ............................................... 76
Installation Drawing, Shelves (99905160) ................................ 79
Installation Drawing, Door Trays (99905166) ........................... 80
Dominator II Parts List, Drawer Units and Kits ......................... 81
Dominator II Drawer Set Reference Drawing ........................... 83
Drawer Components............................................................... 85
Compartment Options ............................................................ 86
Tool Box Tray (51711548) ...................................................... 87
Tank Bracket, 2-Bottle (51719752) .......................................... 88
Tank Bracket, 3-Bottle (51720021) .......................................... 89
Pull-Out Bin Sets .................................................................... 90
C H A P T E R 5
Compartment Options
76 Dominator II Parts & Specifications Manual Part # 99905270
Compartment Layout (99905160)
SEE PARTS
LIST CHART
RH RV3 RV2 RV1
LH LV3 LV2 LV1LR
4,5,6
1
LR
Left Rear
LH
Left Horizontal
LV1
Left Vertical 1
LV2
Left Vertical 2
LV3
Left Vertical 3
RH
Right Horizontal
RV1
Right Vertical 1
RV2
Right Vertical 2
RV3
Right Vertical 3
NOTE: The Left and Right Vertical 3 compartments are only used on Dominator II 13' and 14'
bodies.
99905160 COMPARTMENT LAYOUT PARTS
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
SEE CHART
SHELF
1 2.
SEE CHART
SHELF END
1
3.
SEE CHART
SHELF END
1
4.
72062109
NUT
.31-18 HEX NYLOC
4
5.
72060023
CAP SCREW
.31-18X .75 HH
4
6.
72063002
WASHER
.31 FLAT 18-8
4
REV B 20111202
Compartment Key
Chapter 5 Compartment Options 77
Parts List, Shelves (99905160)
COMPARTMENT
ITEM #3
ITEM #1
ITEM #2
60136860
SHELF
LOCATION
SHELF END
SHELF
SHELF END
SHELF WIDTH
SHELF DIVIDER
KIT NUMBER
LEFT VERT 1
60136436
60136447
60136441
33.62
51723712
60136436
60136450
60136441
33.62
6 INCLUDED
51723713
LEFT VERT 2-11'
60136439
60136446
60136441
15 51723714
60136439
60136449
60136441
15
4 INCLUDED
51723715
LEFT VERT 2-13'
60136439
60136852
60136437
23 51723724
60136439
60136853
60136437
23
4 INCLUDED
51723725
LEFT VERT 2-14'
60136439
60136447
60136437
33.62
51723722
60136439
60136450
60136437
33.62
6 INCLUDED
51723723
LEFT VERT 3-13'
60136439
60136446
60136441
15 51723714
60136439
60136449
60136441
15
4 INCLUDED
51723715
LEFT VERT 3-14'
60136439
60136446
60136441
15 51723714
60136439
60136449
60136441
15
4 INCLUDED
51723715
LEFT HORIZ 11' 13' 14'
60136438
60136445
60136441
49.75
51723716
60136438
60136448
60136441
49.75
10 INCLUDED
51723717
LEFT REAR
60136438
60136444
60136440
25.75
51723718
60136438
60136443
60136440
25.75
5 INCLUDED
51723719
RIGHT VERT 1
60136439
60136447
60136440
33.62
51723720
60136439
60136450
60136440
33.62
6 INCLUDED
51723721
RIGHT VERT 2-11'
60136439
60136446
60136441
15 51723714
60136439
60136449
60136441
15
4 INCLUDED
51723715
RIGHT VERT 2-13'
60136438
60136852
60136441
23 51723738
60136438
60136853
60136441
23
4 INCLUDED
51723739
RIGHT VERT 2-14'
60136438
60136447
60136441
33.62
51723736
60136438
60136450
60136441
33.62
6 INCLUDED
51723737
RIGHT VERT 3-13'
60136439
60136446
60136441
15 51723714
60136439
60136449
60136441
15
4 INCLUDED
51723715
RIGHT VERT 3-14'
60136439
60136446
60136441
15 51723714
60136439
60136449
60136441
15
4 INCLUDED
51723715
RIGHT HORIZ 11' 13' 14'
60136439
60136445
60136437
49.75
51723740
60136439
60136448
60136437
49.75
10 INCLUDED
51723741
78 Dominator II Parts & Specifications Manual Part # 99905270
RIGHT HAND
DIVIDER PANELS
ITEM #3
SHELF END
ITEM #1
SHELF
ITEM #2
SHELF END
SHELF WIDTH
SHELF DIVIDER
SHELF KIT #
20" DIVIDER PANEL
51723744
60136439
60136442
60136863
11.5
SHELVES
INCLUDED
51723744
40" TALL DIVIDER PANEL
60136439
60136856
60136862
11.5
51723728
51720126
60136439
60136857
60136862
11.5
60251213 (3)
51723729
60136439
60136858
60136862
17.5
51723730
60136439
60136859
60136862
17.5
60251213 (4)
51723731
56" TALL DIVIDER PANEL
60136439
60136856
60136862
11.5
51723728
51720127
60136439
60136857
60136862
11.5
60251213 (3)
51723729
60136439
60136858
60136862
17.5
51723730
60136439
60136859
60136862
17.5
60251213 (4)
51723731
LEFT HAND
DIVIDER PANELS
ITEM #3
SHELF END
ITEM #1
SHELF
ITEM #2
SHELF END
SHELF WIDTH
SHELF DIVIDER
SHELF KIT #
20" DIVIDER PANEL
51723744
60136921
60136442
60136863
11.5
51724702
40" TALL DIVIDER PANEL
60136921
60136856
60136862
11.5
51724698
51720126
60136921
60136857
60136862
11.5
60251213 (3)
51724699
60136921
60136858
60136862
17.5
51724700
60136921
60136859
60136862
17.5
60251213 (4)
51724701
56" TALL DIVIDER PANEL
60136921
60136856
60136862
11.5
51724698
51720127
60136921
60136857
60136862
11.5
60251213 (3)
51724699
60136921
60136858
60136862
17.5
51724700
60136921
60136859
60136862
17.5
60251213 (4)
51724701
Chapter 5 Compartment Options 79
Installation Drawing, Shelves (99905160)
POSITION AND
DRILL AT ASSEMBLY
1 OR 2
6
8
7
3
99905160 SHELF INSTALLATION PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
51720126
DIVIDER KIT, BOLT ON, RAISED
SIDEPACKS
44" & 52" SIDEPACKS
1
2.
51720127
DIVIDER KIT, BOLT ON,
STANDARD SIDEPACKS
60" SIDEPACKS
1
3.
51723744
BOLT-ON DIVIDER KIT
20" HIGH
1
4.
SEE CHART
SHELF KIT
1.50" H 11.5" W 18.5"
DIVIDER PANEL
1
5.
SEE CHART
SHELF KIT
1.50" H 17.5" W 18.5"
DIVIDER PANEL
1
6.
72601831
CAP SCREW
SS .31-18X 1.00 HH
AS REQ'D
7.
72062167
NUT
SS .31-18 HEX NYLOC
AS REQ'D
8.
72062314
WASHER-STAINLESS STEEL
BONDED PLTD .31
AS REQ'D
REV B 20111202
80 Dominator II Parts & Specifications Manual Part # 99905270
Installation Drawing, Door Trays (99905166)
11
10
6
1
3
5
7
4
8
8.25"
(31
3"
(7.6
cm)
cm)
3"
(7.6
cm)
3"
(7.6
cm)
3"
(7.6
cm)
3"
(7.6
cm)
3"
(7.6
cm)
9
8.25"
(31
cm)
28.25"
(31
cm)
3"
(7.6
cm)
3"
(7.6
cm)
DETAIL A
A
HARDWARE PER TRAY:
(4) 72062307-NUT-SS # 8-32 HEX NYLOC
(4) 72601818-SCREW-MACH # 8-32X0.50 FH SS
DRILL AT ASSEMBLY.
31.96"
(81.2 cm)
26.97"
(68.5 cm)
26.62"
(67.6 cm)
20.62"
(52.4 cm)
18.99"
(48.2 cm)
16.49"
(41.9 cm)
21.37"
(54.3 cm)
20.68"
(52.5 cm)
99905166 PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
52723950
TRAY-TORCH DOM WITH LATCH
31.96"
REF
2.
52723956
TRAY-SPRAY CAN WITH DOOR
16.49"
REF
3.
52723952
TRAY-SPRAY CAN WITH DOOR
26.97"
REF
4.
52723954
TRAY-SPRAY CAN WITH DOOR
20.62"
REF
5.
52723953
TRAY-SPRAY CAN WITH DOOR
26.62"
REF
6.
52723951
TRAY-SPRAY CAN WITH DOOR
31.96"
REF
7.
52723955
TRAY-SPRAY CAN WITH DOOR
18.99"
REF
8.
52723957
TRAY-WELDMENT TORCH WITH LATCH
18.99"
REF
9.
52723958
TRAY-WELDMENT TORCH WITH LATCH
16.49"
REF
10.
52724000
TRAY-TORCH WITH LATCH
20.68"
REF
11.
52724001
TRAY-SPRAY CAN WITH DOOR
21.37"
REF
REV A 20110524
NOTE: Not all trays are available on all models. Check the door widths on your model to determine
appropriate options.
NOTE:
1 Position all tray applications 3.0" (7.6 cm) above latch hole opening. Space all double tray applications 8.25" (31
cm) apart.
Chapter 5 Compartment Options 81
Dominator II Parts List, Drawer Units and Kits
RH
LHLR
CHASSIS
CAB
LV2 LV1
RV2 RV1
LV3
RV3
LR
Left Rear
RH
Right Horizontal
LH
Left Horizontal
RV3
Right Vertical 3
LV3
Left Vertical 3
RV2
Right Vertical 2
LV2
Left Vertical 2
RV1
Right Vertical 1
LV1
Left Vertical 1
NOTE: The Left and Right Vertical 3 compartments are only used on Dominator II 13' and 14'
bodies.
COMPARTMENT
BODY LENGTH
DRAWER SET WIDTH
LEFT & RIGHT VERTICAL 1
11', 13', 14'
26" Wide
LEFT & RIGHT VERTICAL 2
11' DOM I
13" Wide
11' DOM II
10" Wide
13' DOM II
13" Wide
14' DOM II
26" Wide
LEFT & RIGHT VERTICAL 3
13' & 14'
10" Wide
LEFT & RIGHT
HORIZONTAL
11', 13', 14'
39" Wide
LEFT REAR
11', 13', 14'
13" Wide
DRAWER
SET
WIDTH
COMPARTMENT
APPLICATION
PART #
3" HIGH
DRAWERS
5" HIGH
DRAWERS
7" HIGH
DRAWERS
DRAWER SET
OVERALL
HEIGHT
10" WIDE
LEFT & RIGHT VERT 2 - 11'
DOMINATOR II
LEFT & RIGHT VERT 3 - 13'
& 14' DOMINATOR II
70734669
(was 70734610)
5
22"
70734670
(was 70734611)
3
21"
70734613
3 1
21"
70734614
3
15"
70734615
2 1
23'
70734610
5 2 1
41"
70734616
5 3
39"
70734617
3 2 1
40"
70734618
8 1
39"
Compartment Key
The body configuration determines the rollout drawer sets which can be used in each body.
82 Dominator II Parts & Specifications Manual Part # 99905270
DRAWER
SET
WIDTH
COMPARTMENT
APPLICATION
PART #
3" HIGH
DRAWERS
5" HIGH
DRAWERS
7" HIGH
DRAWERS
DRAWER SET
OVERALL
HEIGHT
13" WIDE
LEFT & RIGHT VERTICAL 2
- 13' DOMINATOR II
LEFT REAR
70733765
5
22"
70733766
3
21"
70733767
3 1
21"
70733768
3
15"
70733769
2 1
23"
70733780
5 2 1
41"
70733784
5 3
39"
70733786
3 2 1
34"
70733787
3 2 1
40"
70733788
8 1
39"
70733789
6 1
31"
70733791
3 3
32"
70733793
3 4
38"
26" WIDE
LEFT & RIGHT VERTICAL 1;
LEFT & RIGHT VERTICAL 2
- 14' DOMINATOR II
70733774
5
22"
70733775
3
21"
70733776
3 1
21"
70733777
3
15"
70733778
2 1
23"
70733779
5 2 1
41"
70733781
3 2 1
34"
70733782
8 1
39"
70733783
5 1
40"
70733785
5 3
39"
70733790
6 1
31"
70733792
3 3
32"
70733794
3 4
38"
39" WIDE
LEFT & RIGHT
HORIZONTAL
COMPARTMENTS
70733770
5
22"
70733771
3
21"
70733772
3 1
21"
70733773
2 1
23"
Chapter 5 Compartment Options 83
Dominator II Drawer Set Reference Drawing
2
1
3
4
7
6
5
8
8
RISER
1
WIDTH
HEIGHT
3.0"
DEPTH
HEIGHT
SAMPLE DRAWER SET
DRAWING WITH 3",
5", AND 7" HIGH DRAWERS.
1
3
4
8
8
SAMPLE DRAWING
WITH 3" DRAWERS ONLY
NOTE:
1 Complete drawer set part numbers are included in Parts List, Drawer Units and Kits.
2 The quantity of items 1- 5, panels, risers, and shelves, is 1 per drawer set.
3 The quantities of items 6 - 11, slides and drawers, are based on the number of drawers in the complete kits.
4 Part numbers noted with (ref) in 10" wide sets are from 10.5" obsolete sets.
84 Dominator II Parts & Specifications Manual Part # 99905270
ITEM
DESCRIPTION
10" SET
13" SET
26" SET
39" SET
1.
PANEL-SIDE, LH
REF
REF
REF
REF
2.
PANEL-SIDE, RH
REF
REF
REF
REF
3.
RISER
60139334 (ref
60131444)
60130555
60130556
60130557
4.
SHELF
60139332 (ref
60138141)
60130552
60130553
60130554
5.
PANEL-DRAWER BACK
REF
REF
REF
REF
6.
DRAWER SLIDE W-TABS LH
70734171
70734171
70734171
70734171
7.
DRAWER SLIDE W-TABS RH
70734173
70734173
70734173
70734173
8.
SHELF-ADJUSTABLE END
60139336 (ref
60138143)
60130659
60130659
60130660
9.
3" DRAWER
70734667
(ref 70734608)
70733800
70733798
70733804
10.
5" DRAWER
70734666
(ref 70734607)
70733802
70733799
70733805
11.
7" DRAWER
70734668
(ref 70734609)
70733803
70733801
70733806
Chapter 5 Compartment Options 85
Drawer Components
1
(DIVIDER)
4
(LOCK)
SAMPLE DRAWING - DRAWER WITH 4 DIVIDERS
4
(LOCK)
3
(DIVIDER-HEMMED)
1
(DIVIDER)
2
(DIVIDER-CENTER)
SAMPLE DRAWING - DRAWER WITH CENTER AND SIDE DIVIDERS
NOTE:
1 All drawers are painted.
2 Each IMT drawer comes with the standard lock 70734188. Optional replacement drawer lock sets are available
for IMT drawers. Replacement lock sets 70734420 and 70734421 can be ordered from IMT customer service.
86 Dominator II Parts & Specifications Manual Part # 99905270
DRAWER
PART #
DRAWER WITH DIVIDER
DIMENSIONS
DRAWER COMPONENT PART NUMBERS
(QUANTITY IN PARENTHESES)
ITEM 1-DIVIDER
ITEM 2DIVIDER, CENTER
ITEM 3DIVIDER, HEMMED
70734667 (ref
70734608)
3" H X 10" W
60139331 (4)
(ref 60138138)
70734666 (ref
70734607)
5" H X 10" W
60139330 (4)
(ref 60138136)
70734668 (ref
70734609)
7" H X 10" W
60139330 (4)
(ref 60138136)
70733800
3" H X 13" W
60251081 (4)
70733802
5" H X 13" W
60251233 (4)
70733803
7" H X 13" W
60251233 (4)
70733798
3" H X 26" W
60251081 (6)
60130560 (1)
60130558 (2)
70733799
5" H X 26" W
60251233 (6)
60130561 (1)
60130559 (2)
70733801
7" H X 26" W
60251233 (6)
60130561 (1)
60130559 (2)
70733804
3" H X 39" W
60251081 (9)
60130560 (2)
60130571 (2)
70733805
5" H X 39" W
60251233 (9)
60130561 (2)
60130572 (2)
70733806
7" H X 39" W
60251233 (9)
60130561 (2)
60130572 (2)
Part #
Dimensions / Description
Compartments Available
Roll-out Tool Box Tray
51711548
Tray dimensions – 32"W x 18.5"D
LV1, LV2, RV1, RV2
Oxygen / Acetylene Tank Bracket
51720021
Tank bracket – Oxy/Acet 3 tanks with hook
LV1, RV1
51719752
Tank bracket – Oxy/Acet 2 tanks with hook
(Mounted on front wall in vented compartment)
LV1, RV1
Pull-out Drawer Sets
51704193
4 drawer set with base 18"D x 8.12"W x 19"H
LV1, LV2, LV3, RV1, RV2, RV3, LH, RH,
LR
51704194
5 drawer set with base 18"D x 8.12"W x 23"H
LV1, LV2, LV3, RV1, RV2, RV3, LR
51709946
16 bolt drawer set w/base 18"D x 16.25"W x
35.5"H
LV1, LV2*, RV1, RV2*, LR
51704282
18 bolt drawer set w/base 18"D x 16.25"W x
39.5"H
LV1, LV2*, RV1, RV2*, LR
51712650
2 drawer set with base 18"D x 8.12"W x 11"H
LV1, LV2, LV3, RV1, RV2, RV3, LH, RH,
LR
Slide-out Parts Book Tray
51713240
Slide out parts / book tray
LH, RH
Bookshelf
51710102
Bookshelf dimensions 8"H x 45"L x 12"D
RH, LH
51707629
Bookshelf dimensions 8"H x 26"L x 12"D
RH, LH
Compartment Options
Note: Left Vertical Compartment 3 (LV3) and Right Vertical Compartment 3 (RV3) are only available on Dominator I
and II 13' and 14' models, and may not be available on your model. Check your product specifications.
* Not available on Dominator II 11' models.
Chapter 5 Compartment Options 87
Tool Box Tray (51711548)
2,5,6,8
1
4,5,6,8
3,5,6,7
9,10,11
51711548 PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
52711606
TRAY 16-3/4 X 32
1
2.
60117163
MTG BRACKET 32"
1
3.
60114300
MTG BRACKET
2
4.
70731440
DRAWER SLIDE
2
5.
72062106
NUT #10-24 LOCK
19
6.
72063123
WASHER #10 WRT
19
7.
72601284
MACH SCR #10-24 X 5/8 FLHD
8
8.
72601283
MACH SCR #10-24 X 5/8 RDHD
11
9.
72601329
CAP SCR 5/16-18X3/4 BTNHD
4
10.
72063002
WASHER 5/16 WRT
4
11.
72062109
NUT 5/16-18 LOCK
4
REV. A 20041230
88 Dominator II Parts & Specifications Manual Part # 99905270
Tank Bracket, 2-Bottle (51719752)
2
3
4,6,11,12
1
9
8
6(4)
10(4)
5(4)
51719752 PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
52704224
HOOK-WLDMT (J) (BOLT IN)
1
2.
60129198
BRACKET ACET BOTTLE
1
3.
60129197
BRACKET OXY BOTTLE
1
4.
72063001
WASHER .25 FLAT (WAS 12)
6
5.
72060023
CAP SCR .31-18X .75 HH GR5 Z (WAS 6)
4
6.
72062109
NUT .31-18 HEX NYLOCK
10
8.
70733516
STRAP-36" BOTTLE HOLDER W/ SNAP HOOK
1
9.
70058959
CHAIN CONNECTOR-THREADED .19
2
10.
72063002
WASHER .31 FLAT
4
11.
72060025
CAP SCR .31-18 x 1.00 HHGR5Z
6
12.
76392598
WASHER-BONDED PLATED .31
6
REV C 20110920
Chapter 5 Compartment Options 89
Tank Bracket, 3-Bottle (51720021)
2
3
1
9
8
18.25"
(464 mm)
6(4)
10(4)
7(4)
4,5,6,11
51720021 PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
52704224
HOOK-WLDMT (J) (BOLT IN)
1
2.
60129198
BRACKET OXY/ACET BOTTLE
1
3.
60129197
BRACKET OXY/ACET BOTTLE
2
4.
72063001
WASHER .25 FLAT (WAS 10)
8
5.
72060025
CAP SCR .31-18X 1.00 HH GR5 Z (WAS 6)
8
6.
72062109
NUT .31-18 HEX NYLOCK (WAS 10)
12
7.
72063002
WASHER .31 FLAT
4
8.
70733516
STRAP-36" BOTTLE HOLDER W/ SNAP HOOK
1
9.
70058959
CHAIN CONNECTOR-THREADED .19
2
10.
72060023
CAP SCR .31-18X .75 HH GR5 Z
4
11.
76392598
WASHER-BONDED PLATED .31
8
REV C 20110920
90 Dominator II Parts & Specifications Manual Part # 99905270
Pull-Out Bin Sets
BIN SET PARTS LISTS
# BINS / QUANTITY OF PARTS
ITEM
PART #
DESCRIPTION
2-BINS
(51712650)
4-BINS
(51704193)
5-BINS
(51704194)
16-BINS
(51709946)
16-BINS
(51724319) *
18-BINS
(51704282)
18-BINS
(51724320) *
1.
52712651
CABINET (2-BIN SET)
1
52710227
CABINET (4-BIN SET)
1
52710226
CABINET (5-BIN SET)
1
52710235
CABINET (16-BIN
SET)
1
52724317
CABINET (16-BIN
SET)
1
52710234
CABINET (18-BIN
SET)
1
52724318
CABINET (18-BIN
SET)
1
2.
52710274
BIN 2 4 5 16 18
52724321
BIN 6.5" WIDE
16 18
3.
60114979
DIVIDER 3.38X7.62
8
12
15
48 54
60138324
DIVIDER 3.38 X 6.00
48 54
4.
72060002
CAP SCR 1/4-20X3/4
HHGR5
4 4 4 8 8
5.
72062104
NUT 1/4-20 LOCK
4 4 4 8 8
6.
72063001
WASHER 1/4 WRT
8 8 8 16 16
3
2
1
ITEMS 4,5,6 NOT SHOWN
Pull-out bins are available for IMT Dominators in sets of 2, 4, 5, 16, and 18 units. (Note
maximum size for Dominator I unit is 16-bin.)
* NOTE: 51724319 and 51724320 used only in Dominator II narrow compartments ahead of rear
axles.
2-Bin Set with Base (51712650)
17" D x 8.13" W x 10.75" H
Chapter 5 Compartment Options 91
4-Bin Set with Base (51704193)
3
2
1
ITEMS 4-7 NOT SHOWN
17" D x 8.13" W x 19" H
5-Bin Set with Base (51704194)
1
ITEMS 4,5,6 NOTSHOWN
2
3
17" D x 8.13" W x 23" H
16-Bin Set with Base (51709946)
16-Bin Set with Base (51724319) (Only for narrow
compartment ahead of rear axle.)
1
2
3
ITEMS 4,5,6
NOTSHOWN
17" D x 16.26" W x 35" H (51709946)
17" D x 13.5" W x 37" H (51724319)
18-Bin Set with Base (51704282)
18-Bin Set with Base (51724320) (Only for narrow
compartment ahead of rear axle.)
1
2
3
ITEMS 4,5,6
NOT SHOWN
\
17" D x 16.26" W x 39" H (51704282)
17" D x 13.5" W x 41" H (51724320)
93
In This Chapter
Tailgate Assembly (51718801) ................................................ 93
Bumper Hitch & Workbench Options ....................................... 95
C H A P T E R 6
Tailgate & Bumper Options
94 Dominator II Parts & Specifications Manual Part # 99905270
Tailgate Assembly (51718801)
7
2
8
15
1
6
15
8
3
TAILGATE ASSEMBLY
9,11
9,10
BOTTOM SPRING
CONNECTION
15
18
TAILGATE INSTALLATION
12,13,14
15
17
12,13,14
TO EXISTING HOLES IN BODY
TO EXISTING HOLES IN BODY
51718801 PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
52718802
TAILGATE WELDMENT REAR COVER
1
2.
52718803
TAILGATE WELDMENT LATCH ROD
1
3.
52718804
TAILGATE WELDMENT FRONT COVER
1
6.
72661226
RIVET-ALUMINUM .257 DIA X .38 GRIP
14
7.
71411138
SPRING-COMPRESSION .50 X 3.50 X 14GA
1
8.
60126539
BRACKET, TAILGATE REAR COVER
2
9.
72063001
WASHER .25 FLAT (WAS 72063166)
8
10.
72060002
CAP SCREW-.25-20X .75 HH GR5Z (WAS
72601827)
4
11.
72062104
NUT .25-20 HEX NYLOC (WAS 72062194)
4
12.
72063003
WASHER .38 FLAT (WAS SS)
8
13.
72060047
CAP SCREW .38-16X 1.25 HHGR5Z (WAS
72601835)
4
14.
72062103
NUT .38-16 HEX NYLOC (WAS 72062197)
4
INSTALLATION NOTES:
1 INSTALL ROD WELDMENT #2 INTO PANEL #3 SLOTS.
2 CONNECT SPRING #7 BETWEEN PANEL #3 BRACKET AND ROD #2 BRACKET.
3 JOIN PANEL #1 OVER PANEL #3.
4 CONNECT PANEL #1 TO PANEL #3 WITH RIVET #6.
5 INSERT LOWER MOUNTING PIN OF MOUNTING BRACKETS #17 AND #18 INTO LOWER HOLE OF
ASSEMBLED TAILGATE.
6 BOLT ASSEMBLY TO REAR OF BODY.
7 CABLE #15 WILL SHARE THE TOP MOUNTING HOLE IN BRACKETS #17 AND #18. ATTACH THE OTHER
END OF CABLE TO THE TOP END OF THE TAILGATE TO HOLD THE TAILGATE PARALLEL TO THE
CARGO FLOOR.
Chapter 6 Tailgate & Bumper Options 95
51718801 PARTS LIST
15.
72661600
CABLE, PLASTIC COATED
2
17.
52719638
TAILGATE POST WELDMENT, RH
1
18.
52719639
TAILGATE POST WELDMENT, LH
1
REV. F 2007
96 Dominator II Parts & Specifications Manual Part # 99905270
Bumper Hitch & Workbench Options
Dominator Bumper Hitch & Workbench Options
PART NUMBER
DESCRIPTION
NOTES
51709516
Pintle ball combination with
2" removable ball for hitch
Tank Kit mounting
51709517
Hitch for hitch Tank Kit
mounting
51710172
Vise mounting bracket
Parts List:
1. 71731462 (2)
2. 60114832 (1)
3. 60114831 (1)
4. 72060048 (4)
5. 72062103 (4)
6. 72063003 (8)
Can be located on RH side, LH side, or both with quantity of 2
3
5
6
4
6
2
1
Note: See drawing 99903161 for installation instructions.
70733332
Combination vise, 5"
Can be located on RH side, LH side, or both with quantity of 2
60117003
Vise plate, weld-on 12" x 12"
x 1/2"
Can be located on RH side, LH side, or both with quantity of 2
97
In This Chapter
Air Tank Options .................................................................... 97
Air Tank Kit, 22.5 Gallon (51706697)....................................... 98
Air Tank Kit, 15 Gal (51707363) .............................................. 99
Air Tank Kit, Dual 15 Gal (51709693) ...................................... 101
Air Tank Kit, 35 Gallon (51708336) ......................................... 102
Air Tank Kit, 58 Gallon (51708369) ......................................... 104
Stepless Ear Clamp Installation (99904411) ............................ 106
Moisture Separator / Regulator / Oiler Assembly (51714805) ... 108
Moisture Separator / Regulator / Oiler Parts (51714805) .......... 109
Moisture Separator / Regulator / Oiler Installation .................... 110
Hose Reel (51713651)............................................................ 111
PART #
DESCRIPTION
LOCATION
51706697
Air Tank Kit, 22.5 Gal
Mount between the frame for all units.
51707363
Air Tank Kit, 2 - 15 Gal (30
Gal Total)
Mount between the frame at the rear of the body.
51709804
Air Tank Kit, 22 Gal
Mount on one side parallel to driveshaft.
51709693
Air Tank Kits, 2- 15 Gal
Tanks
Mount one on each side of frame.
51708336
Air Tank Kit, 35 Gal
Mount on top of street side compartments.
51708369
Air Tank Kit, 58 Gal
Mount on top of street side compartments.
C H A P T E R 7
Air System Options
Air Tank Options
98 Dominator II Parts & Specifications Manual Part # 99905270
Air Tank Kit, 22.5 Gallon (51706697)
6
11
5
SEE NOTE 2
2
1
8(4)
9(12)
TO FRONT
16(4)
17(4)
15(2)
5
4
13
SEE NOTE 2
51706697 PARTS LIST
ITEM
PART #
DESCRIPTION
QUANTITY
1.
51709358
DRAIN ASM (INCL:1)
1
2.
70731788
AIR TANK 22-1/2 GALLON
1
4.
72053517
ADAPTER 1/4MPT 1/4MPT HEX
1
5.
72053556
STREET ELBOW 3/4NPT 90°
2
6.
72053610
TEE 1/4
1
7.
72060093
CAP SCR 1/2-13X1-1/2 HHGR5 (WAS
72060092)
4
8.
72062080
NUT 1/2-13 LOCK
4
9.
72063005
WASHER 1/2 WRT
12
10.
72531836
REDUCER BUSHING 1-1/4X3/4NPT
2
11.
72532552
HOSE FTG TYPE O 1/4 1/4
1
13.
73054032
SAFETY VALVE 1/4 200PSI
1
14.
71393886
DECAL-DANGER EXPLODING TANK
1
15.
60113718
BRACKET
2
16.
70144807
SPRING
4
17.
72060920
CAP SCR 1/2-13X3-1/4 HHGR5
4
REV. J 20060329
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