Italiana Camini ELLY IDRO Installation, Use And Maintenance Manual

®
Pellet boiler stove
ELLY IDRO
EN Installation, use and maintenance page 2
CONTENTS
Safety information 4
General information 5
Installation 7
Instructions for use 17
Troubleshooting 24
ENGLISH
2
The undersigned company with registered office in Via Vin­cenzo Monti 47 - 20123 Milan (Italy) - Tax ID Code and VAT number 00192220192
Hereby declares, under its sole responsibility, that: The pellet boiler stove mentioned below complies with EU Regulation 305/2011 and harmonised EU standard EN 14785:2006
PELLET Boiler Stove, bearing the ITALIANA CAMINI trademark and called ELLY IDRO
SERIAL NO.: Rating plate reference Performance declaration: (DoP - EK n° 092): Rating plate reference
Moreover, the company hereby declares that: the ELLY IDRO wood pellet boiler stove complies with the requirements of the European Directives: 2014/35/EC - Low Voltage Directive 2014/30/EC - Electromagnetic Compatibility Directive
Dear Sir/Madam
We thank you for and congratulate you on choosing our
product. Before using it, we ask that you read this manual
carefully, in order for you to be able to make the most of all
its functions in total safety.
This manual is an integral part of the product. We ask you
to keep it for the entire lifetime of the product. If you lose it,
you can request a copy from your dealer or download it from
www.italianacamini.com
The product is uniquely identified by a number, the
“counterfoil”, which is indicated on the warranty certificate.
Please keep:
• the warranty certificate accompanying the product
• the purchase receipt given to you by the retailer
• the declaration of conformity given to you by the installer.
The warranty conditions are given in the warranty certificate
accompanying the product.
After unpacking the product, check the condition and
completeness of the contents.
In the event of error, immediately contact the retailer where
the purchase was made, providing him with a copy of the
warranty booklet and the sales receipt.
The appliance must be installed and operated in compliance
with local and national law and European regulations. For the
installation, and for anything not specifically indicated in the
manual, observe local regulations.
The diagrams provided in this manual are for illustration
purposes only: they do not always strictly refer to your
specific model, and are not binding in any way.
In Italy, commissioning by an authorised technician is
required by UNI 10683, and is recommended in all countries
to ensure best results from the product.
This consists in:
• checking the installation documents (declaration of
conformity) and the quality of the installation itself
• calibrating the product to suit its actual application
• providing explanations to the end user and issuing
the complementary documentation (first ignition -
commissioning certificate)
Having the appliance commissioned properly ensures that it
will operate to best effect and in complete safety.
Proper commissioning is required for activation of the
manufacturer's warranty. The warranty is only valid in the
country where the product was bought.
If the appliance is not commissioned by an authorised
technician, the manufacturer will not provide warranty service.
See the warranty booklet for details. The above terms do not
affect the dealer's legal responsibility for the legal warranty.
ENGLISH
3
MEANING OF SYMBOLS
In some parts of the manual the following symbols are used:
PLEASE NOTE: carefully read and understand the message in question, since failure to follow the instructions in it could cause serious damage to the product and put the safety of those using it at risk.
INFORMATION: failure to comply with these requirements will compromise product use.
OPERATING SEQUENCE: follow the instructions for the operations described.
SEQUENZA OPERATIVA: seguire le istruzioni procedurali per le operazioni descritte
The warranty, however, covers only demonstrable
manufacturing defects and not, for instance, problems
resulting from improper installation or calibration.
SAFETY INFORMATION
®
• The product is not designed for use by people, including children, with limited physical, sensory and mental abilities.
• The appliance is not designed for cooking purposes.
• The appliance is designed to burn UNI EN ISO 17225-2 category A1 wood pellets, in the amounts and manner described in this manual.
• The appliance is designed for indoor use and in areas with normal humidity conditions.
• Keep the product in a dry place out of the weather.
• For the legal and company warranties, refer to the
warranty certificate inside the product: specifically, neither the manufacturer nor the dealer are liable for damage resulting from incorrect installation or maintenance.
Safety risks may be caused by:
• installation in unsuitable conditions. In particular, conditions of fire hazard. DO NOT INSTALL THE PRODUCT IN AREAS SUBJECT TO THE RISK OF FIRE.
• contact with fire and hot parts (e.g. glass panel and pipes). DO NOT TOUCH HOT PARTS and, when the boiler stove is switched off and still hot,
ENGLISH
always wear the gloves supplied.
4
• contact with live electrical equipment (internal). DO NOT ACCESS THE INTERNAL ELECTRICAL EQUIPMENT WHILE THE APPLIANCE IS POWERED ON. Electrocution hazard.
• use of improper ignition aids (e.g. alcohol). DO NOT IGNITE OR BOOST THE FLAME WITH FLUID SPRAYS OR A FLAME TORCH. Serious risk of burns, damage and injury.
• use of fuel other than wood pellets. DO NOT BURN WASTE MATTER, PLASTIC OR OTHER MATERIALS THAN WOOD PELLETS IN THE HEARTH. The product may become soiled, the flue may catch fire, and environmental damage may ensue.
• cleaning the hearth when hot. DO NOT CLEAN THE HEARTH WITH A VACUUM CLEANER WHILE IT IS HOT. Risk of damage to the cleaner and smoke in the room.
• cleaning the fumes duct with cleaning products. DO NOT CLEAN THE PRODUCT WITH FLAMMABLE PRODUCTS. Risk of fire or blowback.
• cleaning the hot glass pane with unsuitable cleaning products. DO NOT CLEAN HOT GLASS WITH WATER. ONLY USE RECOMMENDED GLASS CLEANING PRODUCTS. Risk of cracking and permanent, irreparable damage to the glass.
• the storage of flammable materials at a distance which is less than the safe distances listed in this manual. DO NOT PLACE LAUNDRY ON THE APPLIANCE. DO NOT PLACE DRYING RACKS WITHIN THE SAFETY CLEARANCE. Keep flammable fluids away from the appliance. Fire hazard.
• blocking the aeration vents and air intakes in the room. DO NOT BLOCK THE AERATION VENTS OR FLUE. Risk of smoke returning into the room with consequent damage and injury.
• use of the product as a support or ladder. DO NOT CLIMB ONTO THE PRODUCT OR USE IT AS A SUPPORT. Risk of damage and injury.
• use of the boiler stove with the hearth open. DO NOT USE THE PRODUCT WITH ITS DOOR OPEN.
• incandescent material projected from the open door. DO NOT throw incandescent material outside the appliance. Fire hazard.
• use of water in case of fire. CALL THE AUTHORITIES if a fire breaks out.
• The appliance must never be used without water in the system; any “dry” lighting is likely to damage the appliance.
If you have doubts, please do not take any action, but contact the retailer or the installer.
For reasons of safety, read the user instructions included in this manual.
®
DIMENSIONS in cm
ritorno 3/4
valvola sicurezza3bar
Ø8cm uscita fumi
Ø4cm aria combustione
40
28
9
14
21
6
5
10
ritorno 3/4
carico/scarico
mandata 3/4
valvola sicurezza3bar
107
62
61
Ø8cm uscita fumi
Ø4cm aria combustione
62
40
28
9
14
21
6
10
6
5
10
ritorno 3/4
mandata 3/4
valvola sicurezza3bar
Ø8cm uscita fumi
28
9
14
21
6
10
6
5
10
DIMENSIONS
62
107
61
Ø 4 (cm)
Ø4cm aria
combustion air
combustione
40
28
9
loading / unloading
carico/scarico
10
5
6
10
delivery 3/4”
mandata 3/4
Ø 8 (cm) fume outlet
Ø8cm uscita fumi
safety valve 3 bar
valvola sicurezza3bar
return 3/4”
ritorno 3/4
21
14
6
ENGLISH
5
61
107
62
INFORMAZIONI GENERALI
®
TECHNICAL CHARACTERISTICS in accordance with EN 14785
Nominal power Reduced power
Available power Power for water
15 4.8 kW
12 3 kW
Efficiency 91.6 97.6 %
CO emissions at 13% O
2
0.010 0.025 %
Fumes temperature 129 56 °C
Fuel consumption 3.4 1 kg/h
Tank capacity 30 kg
Draw 12-5 10-3 Pa
Autonomy 8 27 hours
Heatable volume * 390 m
3
Water content 12 l
Maximum operating water pressure 1,5 bar
Fumes outlet diameter (male) 80 mm
Air intake diameter (male) 40 mm
Weight including packaging 246 / 248 kg
TECHNICAL DATA FOR RATING THE FLUE
ENGLISH
which must in any case satisfy the requirements of this sheet and the installation instructions for the product
6
Available power
Nominal power Reduced power
15 4.8 kW
Fumes temperature at outlet 155 67 °C
Minimum draw 0-5 Pa
Fumes flow rate 10.6 3.6 Rps
* The heatable volume is calculated for a house insulated pursuant to Italian Law 10/91 and subsequent amendments, and a heating demand of 33 Kcal/m³ hour.
ELECTRICAL SPECIFICATIONS
Power supply 230 V AC +/- 10% 50 Hz
Mean absorbed power 120 W
Power absorption during ignition 400 W
Protection rating Fuse 2 AT 250 V AC 5x20
The manufacturer reserves the right to modify the product at his own discretion and without
notication.
®
INSTALLATION
GENERAL NOTES
All local and National laws and the European Standards must be met in the installation and in the use of the equipment. In Italy it is necessary to refer to Ministerial Decree 37/2008 (formerly Law 46/90) and the UNI 10683 Standards. In the case of installation in a multiple-tenancy building, contact the building manager before installation.
VERIFY COMPATIBILITY WITH OTHER DEVICES
In Italy the stove MUST NOT be installed in the same space or in communicating environments as type B gas heating equipment (e.g. gas boilers, stoves, and equipment served by an extraction hood - ref. UNI 10683 and 7129). In general, the stove could create low pressure in the room, affecting the operation of such appliances or being affected by them.
VERIFYTHE POWER SUPPLY CONNECTION (the plug must be accessible)
The stove is supplied with a power cable that is to be connected to a 230V 50 Hz socket, preferably fitted with a magnetothermic switch. Voltage variations exceeding 10% can damage the stove (unless already installed, an appropriate differential switch must be fitted). The electrical system must comply with the law; particularly verify the efficiency of the earthing system. The power line must have a suitable cross-section for the stove’s power. An inadequate earthing system can cause anomalies for which Italiana Camini cannot be held liable.
AIR INTAKE (mandatory to do)
The room where the stove is located must have an air intake with cross section of at least 80cm
2
to ensurereplenishment of the air consumed by combustion. Alternatively, the stove air may be taken directly from outside through a 4 cm steel extension of the pipe.
POSITIONING AND DISTANCES FOR FIRE SAFETY
The stove must be installed in compliance with the following safety conditions:
- minimum distance from flammable materials around the sides and back of the stove: 10 cm
- flammable materials must not be placed less than 80 cm from the front of the stove. If it is not possible to comply with the above-mentioned distances, technical and construction-related provisions must be taken to prevent fire hazards. If connected to wooden walls or other flammable materials, the smoke exhaust pipe must be insulated.
ENGLISH
7
One fuses (4 A) is inserted in the socket with switch, located on the back of the stove.
®
46
Ø 4 cm aria combustione
11
18
46
49
49
Ø 8 cm uscita fumi
39
6
46
Ø 4 cm aria combustione
11
18
46
49
49
Ø 8 cm uscita fumi
39
6
SMOKE OUTLET
The stove must have its own smoke outlet (the smoke cannot be discharged into a smoke flue used by other devices). The smoke is discharged through the 8 cm diameter outlet at the back of the stove. The smoke outlet must be connected to outside by means of suitable steel pipes EN 1856 certified. The pipe must be hermetically sealed. The only horizontal section allowed may be up to 2 m long up to three 90° bends (in relation to the vertical). A vertical section of at least 1.5 m and an anti-wind terminal is necessary (if the discharge outlet is not in a chimney flue - reference UNI 10683). The vertical duct can be internal or external. If the smoke channel is outside, it must be appropriately insulated. If the smoke channel is fitted inside a chimney flue, the latter must be suitable for solid fuel. If it is wider than 150 mm in diameter it must be improved by entering a pipe that has a suitable cross­section and is made of suitable material (e.g. 80 mm diameter steel). All sections of the smoke duct must be accessible for inspection.
ENGLISH
The chimney pots and smoke ducts connected to the solid fuel appliances must be cleaned once a year
8
(verify whether a specific legislation exists in your country). Failure to regularly inspect and clean the stove increases the probability of a fire occurring in the chimney pot. In that case, proceed as follows: Do not use water to extinguish the fire; Empty the pellet hopper; Contact specialist personnel before reigniting
INSTALLATION
the stove. The stove is designed to work under any weather conditions. In case of particular conditions, such as strong wind, the safety system may be activated, which results in the stove being extinguished. If this happens, do not operate the stove with the safety devices disabled. If the problem persists, contact our Technical Service Department.
CHIMNEY POT
The main characteristics are:
- an internal cross-section at the base, which is the same as that of the chimney flue
- an outlet cross-section which is no smaller than twice that of the chimney flue
- its position must be high enough to catch the wind and avoid downdraft areas in turbulent wind, it must be high enough to catch the wind and avoid downdraft areas in turbulent wind.
TYPICAL EXAMPLES
FIG. 1 FIG. 2
A: flue in insulated steel compliant with EN 1856
B: minimum height of 1.5 m and in any case above the
height of the roof gutter
C-E: air intake from inside room
(minimum internal section: 80 cm²)
D: steel flue, inside existing brick-built chimney.
INSTALLATION
®
PLUMBING
Plumbing depends on the type of system. However, there are some “general rules”:
• Plumbing must be carried out by qualified personnel.
• The hydraulic system must operate at a pressure between 1 and 1.5-2 bars at running temperature (hot) in a closed vessel circuit.
• N.B.: The boiler SHOULD NOT be installed in place of, for example, an open vessel installed kitchen range without adjusting the expansion system to closed vessel.
• The presence of an accumulator (tank) is recommended but not mandatory. Its advantage is that it releases the boiler from “sudden” requests from the system and can be integrated with other heat sources. It reduces fuel consumption and increases the efficiency of the system.
• The return temperature of water to the boiler stove must be higher than 50-55° C to prevent the forming of condensation.
• An accumulator (tank) is needed to heat low­temperature radiant panels and must be installed according to the panel manufacturer's instructions.
• The material used in the circuit must be suitable to withstand overheating.
• Check that the plumbing is carried out properly and is fitted with an expansion vessel that is sufficient to ensure safety.
•Thesafetyvalvebleedmustbereachableandvisible.
Waste water must be conveyed via a vertical pipe through a funnel with backflow air vents, at a suitable distance from the point of drainage. This pipe must have the following characteristics:
- It must begin no more than 50 cm from the drainage point of the valve and must be in the same room as the appliance.
- It must be vertical for no less than 30 cm. After this, the pipe can continue horizontally with a slope that allows the flow of the water
- The pipe diameter should be at least one size larger than the nominal size of the valve outlet.
- The end of the pipe must discharge into the sewage system.
IT IS FORBIDDEN TO INTERCEPT THE DIS­CHARGE.
PRESSURE GAUGE
placed on the boiler stove enables you to read the water pressure in the boiler stove.
ENGLISH
9
If the expansion tank is built into the boiler stove, this does NOT ensure proper pro­tection against the thermal expansion in-
curred by water in the entire system.
Therefore, installers should assess wheth­er an additional expansion tank is needed,
depending on the type of system.
The installer must determine whether or not to use conditioned products. In Italy, refer to UNI 8065-1989 (Water treatment in heating systems for civil use).
Direct plumbing to radiators prevents proper operation, owing to the small diameter of their pipes.
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