ITA Instruments ITAMB0100230, ITAMB0100115, ITAMB0250230, ITAMB0250115, ITAMB0500230 User guide

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ITA MANTLES
Stirred and Non-stirred models
Version 2.6 EN
M0001 iss 2.6 EN
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1.
INTRODUCTION.
Please ensure to read this Instruction book in order to understand the safe and correct use of your new Mantle.
To prevent injury or equipment damage it is the manufacturer’s recommendation that the Responsible Body for use of this equipment reads this Instruction book and ensures the user(s) are suitably trained in its operation before use.
ITA Instruments (Innovative ThermoAnalytic Instruments) have designed their new range of Laboratory Mantles for the dedicated laboratory professional, whether it’s used for training Scientists of tomorrow in Schools, Colleges and University’s or used by the professional laboratory scientist. Either way the ITA mantle surpassed all others in the
market. It’s fully certified to meet the (highest) safety regulations. With its fully sealed
heating element completely safe from solution spillages it is unique to the market.
Two variants of the mantle have been designed to cater for all types of laboratory requirements. The range is introduced with a heating mantle available to accommodate glassware sizes from 100 ml to 1000 ml.
(Non-Stirred Version) Arbitrary temperature is set using the control knob located in the facia panel.
(Stirred Version) Arbitrary temperature is set using the control knob located on the left hand side of the facia panel. Arbitrary stir speed is set using the control knob located on the right hand side of the fascia panel.
In the interest of continued development ITA Instruments (Innovative ThermoAnalytic Instruments) reserve the right to alter or modify the design and /or assembly process of their products without prior notification.
© The copyright of this instruction book is solely owned by ITA Instruments (Innovative ThermoAnalytic Instruments).
This instruction book is supplied on the express understanding that it is to be used solely for the purpose for which it is supplied. It may not be copied, used or disclosed to others in whole or part for any purpose except as authorised in
writing by ITA Instruments (Innovative ThermoAnalytic Instruments).
ITA Instruments (Innovative ThermoAnalytic Instruments) reserves the right to alter, change or modify this document without prior notification.
ITA Instruments (Innovative ThermoAnalytic Instruments) reserve the right to alter or modify the design and /or assembly process of their products without prior notification.
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INDEX
1
INTRODUCTION……………………………………………………………
Page 2
2
SAFETY FIRST……………………………………………………………….
Page 4
3
ENVIRONMENTAL CONSIDERATION …………………………..
Page 7
4
UNPACKING AND IDENTIFICATION………………………………
Page 7
5
MANTLE OPERATION…………………………………………………..
Page 8
6
TECHNICAL SPECIFICATION………………………………………….
Page 10
7
SPILLAGE, CARE AND MAINTENANCE…………………………..
Page 11
8
DECONTAMINATION…………………………………………………….
Page 15
9
REPLACEMENT PARTS………………………………………………….
Page 16
10
CUSTOMER SUPPORT AND CONFORMITY ……………………
Page 20
Appendix
DECONTAMINATION CERTIFICATE ………………………………
Page 17
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2.
SAFETY FIRST.
Electric shock and Fire prevention.
This mantle is non-serviceable. Do not attempt to open the case.
Ensure the mantle is connected to the correct voltage as detailed on the rating label found on the back of this product. Use the moulded IEC plug and cord set provided with your mantle or a replacement moulded IEC plug and cord set as stated in the technical section of this manual.
Never operate the Mantle without connection to a ground or earth point. Ensure the electrical supply is earthed in accordance with local legislation.
Only replace fuses with that of the type and rating as detailed in the technical section of this manual.
Never operate the mantle with wet hands.
General Safety
It is recommended that good laboratory practice be observed when using the mantle. Observe your organisations and legislative health & safety procedures and all associated legislation applicable to your areas of operation. Check all your laboratories procedures for substances being heated ensuring all hazards (e.g. release of toxic or flammable gases, explosion and implosion) that might arise have been fully addressed before proceeding. Note, when heating certain substances the liberation of hazardous gases may require the use of a fume cupboard or other means of extraction.
Always use the mantle on a clean, non-combustible, sturdy work surface with at least 300mm suitable clearance all around from other equipment.
Ensure the mantle is position so that it can easily be disconnected from the
The Responsible Body and the Operator should read and be familiar with this Instruction book in order to preserve the protection afforded by the equipment.
This product has been design for safe operation when used as described in the following pages of this document. If the following information is not strictly followed to your basic safety may be compromised and any warranty / guarantee may become invalid. ITA Instruments (Innovative ThermoAnalytic Instruments) products are guaranteed from defect, this does not affect your statutory rights.
To prevent injury and damage to the mantle it is recommend that both the user and the responsible person take the time to read this manual prior to use. Always use Personal Protective Equipment and at a minimum use eye protectors.
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mains electrical supply.
Never touch the mantle heating surface or glassware while it is in operation.
Never lean over the mantle or glassware when it is in operation.
Never immerse the mantle in water or liquids.
Avoid spilling any solution into the mantle. If a solution is split into the mantle disconnect it from the mains electrical voltage supply and follow the instructions as show in the maintenance section of this manual.
Never cover the mantle while the mantle is in operation. Never block of obstruct the top ring ventilation holes.
The mantle must never be switched on without a charged glass flask in position
The mantle must never be left unattended while in operation.
The stirring mechanism of the advance model may generate magnetic fields which can be interrupted by metal objects. Always keep magnetic data devices such as credit cards and door swipe passes away from the mantle.
Always keep the moulded IEC plug and cord set away from the heating surface.
The equipment is not spark, flame or explosion proof and has not been designed for use in hazardous areas in terms of BSEN 60079-18. Keep flammable, low flash point substances away from the apparatus.
2.1 Safe installation.
The mantle is designed to be used safely under the following conditions only:
Indoor use only. Below an altitude of 2000 meters. Maximum relative humidity of 80% at 35° C and decreasing linearly to 50%
relative humidity at 40° C
The mains supply voltage is not to fluctuate by more than 10% of the nominal
voltage.
Transient overvoltage’s typically present on the mains supply. Overvoltage
category II.
Applicable rated pollutions degree 2.
2.2 This mantle must be earthed / grounded to a fixed earth / grounded mains
socket outlet. The mains supply is to earthed / grounded in accordance with current legislation.
2.3 Ensure only the correct rated mains input fuses are fitted. See Technical
Specification for recommended fuse ratings. (Where applicable ensure the correct
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Mains cord and moulded IEC plug and lead set fuse if fitted). See Technical
Green / Yellow
Or
Green
=
Earth / Ground
Blue
Or
White
=
Neutral
Brown
Or
Black
=
Live / Line hot
Caution, risk of danger. See note or adjacent symbol. (Do not loosen or disconnect).
Recyclable Packing Material.
Protective conductor terminal to be earthed.
Do not dispose of product in normal domestic waste.
Caution / risk of electric shock
Caution. Hot surface.
Refer to Instructions book. (Symbol found on
the surface of the mantle cover).
Biological Contamination Warning.
Information Section.
2.4 Check to voltage shown on the Mantle data label and ensure it conforms to your
mains voltage supply.
2.5 It is strongly recommended that the mains supply should incorporate a RCD or GFCI
device that has a current tripping of 30mA or less. In the event of over current being drawn the device will cut off power to mantle immediately.
2.6 Do not install the Mantle on any surfaces that may become wet or flooded.
2.7 The mantle is supplied with a moulded lead and plug set which is wired as detailed.
USA Notification. Warning! Any modification or changes made to this device, unless explicitly approved by ITA Instruments
(Innovative ThermoAnalytic Instruments), will invalidate the authorisation of this device. Operation of an unauthorised device is prohibited under Section 302 of the Communications Act of 1934 as amended, and Subpart 1 of Part 2 of Chapter47 of the code of Federal Regulations. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.
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3.
ENVRONMENTAL CONSIDERATION.
4.
UNPACKING AND IDENTIFICATION.
Standard mantle
Voltage
Stir mantle
Voltage
ITAMB0100230
230
ITAMS0100230
230
ITAMB0100115
115
ITAMS0100115
115
ITAMB0250230
230
ITAMS0250230
230
ITAMB0250115
115
ITAMS0250115
115
ITAMB0500230
230
ITAMS0500230
230
ITAMB0500115
115
ITAMS0500115
115
ITAMB1000230
230
ITAMS1000230
230
ITAMB1000115
115
ITAMS1000115
115
1 off
Mantle product
1 off
Mains cord with moulded IEC lead set.
1 off
Instructions manual.
3.1 ITA Instruments (Innovative ThermoAnalytic Instruments) have designed and
manufacture their new range of Laboratory Mantels to the highest standards of environmental protection without any compromise to its performance or durability.
3.2 At the end of your Mantle’s life, it must not be discarded as domestic waste.
Ref: EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment Directive (WEEE). Please contact your distributor / supplier for further information. For end users outside of the EU consult applicable regulations. Please note that mantles should only be dismantled by an authorised recycling company.
3.3 This Mantle must be accompanied by a completed Decontamination Certificate prior
to any disposal. Copies of the Certificate are available from your distributor of ITA Instruments (Innovative ThermoAnalytic Instruments) products or the example found in the back of this instructions book may be copied and enlarged.
4.1 The mantle variant number is determines its model size and type. See the table below
4.2 The Mantle packaging contains the following:
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5.
MANTLE OPERATION.
Please note the Element cover material will turn brown upon first use. This is perfectly normal and is part of first heating process of the product.
5.1 This mantle has the facility to heat its maximum designated fluid capacity to a maximum temperature of the fluid heat absorbency. Typically 100 Degrees Centigrade for pure water at sea level.
5.2 Fasten a retort rod into position using the fastening nut located on the rear of the mantle.
5.3 Fill a suitable glass vessel with the fluid that is to be heated. Take care not to overfill the glass vessel above the stated capacity. Place the glass vessel in the bowl shaped centre of the mantle. Place it in gently to avoid splashing the fluid or cracking the glass.
5.4 Using a clamp fasten the neck of the glass vessel to the retort rod.
5.5 Ensure the rotating knob found on the front fascia is in the ‘Off’ position aligned with the red dot.
5.6 Ensure the RED On/Off Rocker switch located on the side of the mantle is in the off position.
5.7 Plug the IEC mains cable supplied with the mantle into the rear of the mantle in the IEC socket. Ensure the correct voltage is applied through your mains electricity supply before connecting the mantle.
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5.8 Press the red rocker switch found on the side of the mantle to the on position. The switch should illuminate to indicate that mains electricity has been applied and switched on.
5.9 A red LED on the front fascia label should also illuminated to show the heating facility is ready be operated.
5.10 Turn the control knob located on the centre of the fascia label clockwise to commence heating. The further clockwise the knob is turned, the greater amount of power there will be applied to the heater. The scale is an indication only and each position suggest the application of approximately 10 percent power applied. At the maximum position 100 percent of power is applied. It is the responsibility of the user to control the power and subsequent heat amount to be applied to the solution in the glass vessel.
5.11 To decrease the amount of power applied to the solution in the glass vessel turn the control knob anti-clockwise.
5.12 When removing the glass vessel always observe your laboratory precautions and use suitable protective gloves and face mask to protect you from the hot glass vessel and its solution.
5.13 After use disconnect the mantle from the mains electrical supply. Always wipe away any surface spillages using a soft damp cloth before storing the mantle. Never wipe the element especially if it is still hot.
Stirring operation (On ITAMS versions)
5.14 Place a stir bar into the solution. (Ensure the stir bar is sufficient in size to stir the solution in the size of glass vessel selected).
5.15 Rotate the right hand stir speed selection knob clockwise until the stir bar is rotating at the desired speed.
5.16 To decrease the stir speed, rotate the right hand stir knob anti-clockwise.
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6.
TECHNICAL SPECIFICATION.
Model type
Size
Voltage
Watts
Fuse rating
Bowl diameter
ITAMB0100230
100ml
230 50Hz
150
F2A
67mm
ITAMB0100115
100ml
115 60Hz
150
F2A
67mm
ITAMB0250230
250ml
230 50Hz
200
F2A
87mm
ITAMB0250115
250ml
115 60Hz
200
F3.15A
87mm
ITAMB0500230
500ml
230 50Hz
300
F3.15A
106mm
ITAMB0500115
500ml
115 60Hz
300
F5A
106mm
ITAMB1000230
1000ml
230 50Hz
400
F3.15A
136mm
ITAMB1000115
1000ml
115 60Hz
400
F5
136mm
ITAMS0100230
100ml
230 50Hz
150
F2A
67mm
ITAMS0100115
100ml
115 60Hz
150
F3.15A
67mm
ITAMS0250230
250ml
230 50Hz
200
F3.15A
87mm
ITAMS0250115
250ml
115 60Hz
200
F3.15A
87mm
ITAMS0500230
500ml
230 50Hz
300
F3.15A
106mm
ITAMS0500115
500ml
115 60Hz
300
F5A
106mm
ITAMS1000230
1000ml
230 50Hz
400
F3.15A
136mm
ITAMS1000115
1000ml
115 60Hz
400
F5A
136mm
6.1 Top Cover and Base moulding are made ABS flame retardant plastics.
6.2 Element is environmentally sealed assembly that is water resistant.
6.3 Mains leads supplied are made with moulded IEC plug and lead sets with a cord spec H05 V V-F-. The UK version is supplied with a mains fuse rated at 5A.
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7.
SPILLAGE, CARE AND MAINTENANCE.
Unplug the unit from the mains voltage supply and allow it to cool before undertaking any maintenance tasks.
Maintenance should only be carried out under the direction of the
Responsible Body, by a competent electrician. Failure to do so may result in damage to the product and in extreme cases be a danger to the end user.
7.1 Spillage
In the event of a major spillage possible occurring as a result of a glass vessel
failing follow the following instructions.
Non Corrosive spillage.
In the event of non-corrosive spillage turn the mantle off at the I/O Rocker switch. Unplug the mantle from the mains electrical supply cord and gently turn the mantle on its right side to drain off any excess spilt fluid. Carefully remove any broken glass media should it be present. Wipe off all excess liquid from the mantle element protector and surrounding area using an absorbent soft cloth. Plug the mains electrical cord back into the mantle. Turn on the mantle via the mains switch located on the side of the unit. Turn the control knob to the first position. Allow half an hour for the mantle to dry out. Now turn the control knob to full power for a further 15 minutes. Finally turn off the mantle and allow it to fully cool before recommencing use.
Corrosive and solvent spillage.
In the event of a corrosive or solvent fluid spillage turn the mantle off at the I/O Rocker switch. Unplug the mantle from the mains electrical supply cord and turn the mantle its right side to drain off any excess spilt fluid. Carefully remove any broken glass media should it be present. Now pour in 250ml of cold water into 100 / 250ml mantles and 1000ml of cold water into 500 and 1000ml mantles. Allow the mantle to stand for a minute to dilute corrosive content. Now turn the mantle its right side to drain of the water / corrosive fluid mixture. Remove the Top Rim and Element Cover as per paragraph 7.3.3, 7.3.4 and 7.3.5. of the user guide. Rinse the element cover in cold water and wipe any fluid off the element ring. Replace the element cover over the element asper paragraph 7.3.6. of the user guide. It doesn’t matter if it is still wet. Replace and fasten the element ring as per paragraphs 7.3.7 and 7.3.8. of the user guide.
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Wipe off all excess liquid from the mantle using an absorbent soft cloth. Plug the mains electrical cord back into the mantle. Turn on the mantle via the mains switch located on the side of the unit. Turn the control knob to the first position. Allow half an hour for the mantle to dry out. Now turn the control knob to full power for a further 15 minutes. Finally turn off the mantle and allow it to fully cool.
Prior to further use, the Responsible Body shall check the electrical safety of the unit. Only if all safety requirements are met can the unit be used again. The above procedure is intended as a guide. Should spillage occur with a toxic or hazardous fluid then special precautions may be necessary. Refer to the safety data sheet for the fluid being used.
Decontamination Certificate. Note: In the event of this equipment or any part of the unit becoming damaged, or
requiring service, the item(s) should be returned to the manufacturer for repair accompanied by a decontamination certificate. Copies of the Certificate are available
from Distributor/Manufacturer. Appendix A of this instructions book may be copied and enlarged.
7.2 Care
With a small amount of care the mantle will continue to work reliably for many years.
Maintenance for the unit should include the following:
Periodic electrical safety testing (PAT testing). An annual test is
Regular inspection for damage with particular attention to the mains lead
Routine cleaning of the equipment should be undertaken using a clean soft
NEVER USE SOLVENTS FOR CLEANING ANY PART OF THIS EQUIPMENT.
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recommended as the minimum requirement.
and plug set.
cloth.
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7.3 Maintenance
7.3.1 Replacement of the Mantle fuse.
The mains fuse holder is located at rear your product. Refer to Technical specification section 6.3, ‘Fuse Rating’ for correct fuse type and rating. Turn your product off and disconnect it from the mains supply before attempting to replace the fuses. If the fuses constantly blow please return your mantle to your agent or manufacturer for further investigation.
Replacement of the Element protector.
7.3.2 From time to time the Element protector may become worn and discoloured.
This will result in the glass vessel making direct contact with the element of the mantle. Replacement Element protectors are available from your distributor or directly from the manufacturer of your mantle. To replace the Element protector proceed as follows:
7.3.3 Using a small 1 point Pozidrive screwdriver remove the three retention
screws holding down the Top Rim. These screws are located through vent holes of the Top Rim. Remove the screw and keep them for refitting later.
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7.3.4 Lift off the Top Ring assembly from the mantle.
7.3.5 Lift out of the mantle the worn Element protector.
7.3.6 Take the new replacement Element protector and place it into the mantle so
that it covers the element. Ensure that as it is placed over the element it doesn’t crease or fold.
7.3.7 Reposition the Top Ring Assembly ensuring the fixing holes align.
7.3.8 Refit the previously removed screws using a Pozidrive screwdriver.
Note: This product should only be dismantled for recycling by an authorized recycling company.
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8.
DECONTAMINATION.
8.1 If the mantle has been exposed to contamination, it is the Responsible Body is duty to carry out suitable decontamination. If hazardous material has been spilt on or inside the mantle, decontamination should only be undertaken under the control of the Responsible Body with due recognition of all possible hazards. Before commencing with any cleaning or decontamination method, it is strongly recommended the Responsible Body should check with the manufacturer the proposed method will not damage the equipment.
8.2 Prior to further use, the Responsible Body must check the electrical safety of the unit. This should be performed by a competent Electrician. Only when all safety requirements are met should the mantle be used again.
Note: The above procedure is intended as a guide. Should spillage occur with a toxic or hazardous fluid then special precautions may be necessary.
8.3 Decontamination Certificate.
8.3.1 In the event of this equipment or any part of the unit becoming damaged, or
requiring service, the item(s) should be returned to the manufacturer for repair accompanied by a decontamination certificate. Copies of the Certificate are available from Distributor/Manufacturer. The Decontamination Certificate found in this instructions book at the back may be copied and enlarged.
Note: At the end of life, this product must be accompanied by a Decontamination Certificate.
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9.
REPLACEMENT PARTS
Mantle Model
Fuse part number
Element Protector
Mains cable
ITAMB0100230
ZZ0004
ZZ0011
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMB0100115
ZZ0004
ZZ0011
ZZ0010US (USA)
ITAMB0250230
ZZ0004
ZZ0011
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMB0250115
ZZ0005
ZZ0011
ZZ0010US (USA)
ITAMB0500230
ZZ0005
ZZ0012
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMB0500115
ZZ0006
ZZ0012
ZZ0010US (USA)
ITAMB1000230
ZZ0005
ZZ0012
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMB1000115
ZZ0006
ZZ0012
ZZ0010US (USA)
ITAMS0100230
ZZ0004
ZZ0011
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMS0100115
ZZ0005
ZZ0011
ZZ0010US (USA)
ITAMS0250230
ZZ0005
ZZ0011
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMS0250115
ZZ0005
ZZ0011
ZZ0010US (USA)
ITAMS0500230
ZZ0005
ZZ0012
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMS0500115
ZZ0006
ZZ0012
ZZ0010US (USA)
ITAMS1000230
ZZ0005
ZZ0012
ZZ0010UK (Uk) ZZ0010E (Schuko) ZZ0010CH (Switzerland)
ITAMS1000115
ZZ0006
ZZ0012
ZZ0010US (USA)
Mains cord and moulded IEC plug and lead set cable (UK) 13A BS1362
3 core earthed / ground. 2 meters long Moulded IEC plug and Lead set – supply cord H05 V V-F- Replace only with equivalent cable.
Mains cord and moulded IEC plug and lead set cable (Europe)
3 core earthed / ground. 2 meters long Moulded IEC plug and Lead set – supply cord H05 V V-F- Replace only with equivalent cable.
Mains cord and moulded IEC plug and lead set cable (USA)
3 core earthed / ground. 2 meters long Moulded IEC plug and Lead set – supply cord SJT VW 1- 105 Replace only with equivalent cable.
Notes; ZZ0004 – Fuse F2A. ZZ0005 Fuse 3.15A. ZZ0006 Fuse F5A
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ITA Instruments Ltd. (Innovative ThermoAnalytic instruments). Unit 1B.The Seedbed Business Centre. Vanguard Way. Shoebury. Essex SS3 9QY. UK
Decontamination Certificate: For the authorised Repair, Return or end of life scrappage of Laboratory, Medical
or Industrial equipment. Before a Service Engineer commences working on this piece of laboratory Equipment that has been used in an environment where hazardous substances to health may or have been used, please supply the following information.
Company:-
Address
Department:-
Contact name:-
Telephone Number
E-mail address
Post Code
Returned Product model number. Serial number.
Has the equipment been exposed to any of the following, Please answer all questions by deleting YES/NO as applicable and by providing details below?
A. Blood, body fluids, Pathological Specimens
YES/NO
Provide details if YES
B. Biodegradable material that could become a hazard
YES/NO
Provide details if YES
C. Other biohazard
YES/NO
Provide details if YES
D. Chemical or substances hazardous to health
YES/NO
Provide details if YES
E. Radioactive substances State name(s) and quantities of isotopes and checks made for residual activity
YES/NO
Provide details if YES
F. Other hazards
YES/NO
Provide details if YES
2. Please provide details of any hazard present as indicated above. Include details of names and quantities of agents as appropriate:-
3. Your method of decontamination (please describe):-
4. Are there likely to be any areas of residual contamination (please specify)
I declare that the above information is true and complete to the best of my knowledge and belief.
Authorised signature:-
Name (please print):-
Title/Position:-
For and on behalf off
Date
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NOTES.
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10.
CUSTOMER SUPPORT AND CE CONFORMITY.
CE marked products and associated accessories covered by this Instruction book conform to the essential requirements of the following directives:
EMC Directive
Low Voltage Directive BSEN61010-1:2010.
A full copy of the EC Declaration / Conformity document can be obtained from the manufacture at the email address:
ITA Instruments. (Innovative ThermoAnalytic instruments). Unit 1B. The Seedbed Business Centre. Vanguard Way. Shoebury, Essex. SS3 9QY
Info@ITA-instruments.com
+44 (0)1702 292248
For UK Customer support. Contact the UK address and email / phone number above.
For service and support in Main land Europe. Contact
Conworx Service GmbH
Tscheulinstraße 21 D-79331 Teningen. Germany
ITA@conworx-service.com +49 (0)180 88 44 20
2019. Innovative ThermoAnalytic instruments.
All rights reserved.
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