iStarUSA ClayPower User Manual

Rack/Tower On Line UPS
USER MANUAL
Table of Contents
1. Important Safety Warning ............................................................................................. 1
1.5. Maintenance, service and faults .................................................................................. 2
2. Installation and setup ............................................................................................... 3
3. Operations ................................................................................................................. 11
4. Troubleshooting ......................................................................................................... 19
5. Storage and Maintenance ........................................................................................... 21
6. Specifications ............................................................................................................. 22
1 ClayPower Online UPS
1. Important Safety Warning
Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully
1.1. Transportation
Please transport the UPS system only in the original package to protect against shock
and impact.
1. 2. Preparation
Condensation may occur if the UPS system is moved directly from cold to warm
environment. The UPS system must be
absolutely dry before being installed. Please
allow at least two hours for the UPS system to acclimate the environment.
Do not install the UPS system near water or in moist environments. Do not install the UPS system where it would be exposed to direct sunlight or near
heater.
Do not block ventilation holes in the UPS housing.
1.3. Installation
Do not connect appliances or devices which would overload the UPS system (e.g.
laser printers) to the UPS output sockets.
Place cables in such a way that no one can step on or trip over them. Do not connect domestic appliances such as ha
ir dryers to UPS output sockets.
The UPS can be operated by any individuals with no previous experience. The UPS can be operated in TN&TT power distribution.
Connect the UPS system only to an earthed shockproof outlet which must be easily
accessible and close to the UPS system.
Please use only UL-tested, UL-marked mains cable (e.g. the mains cable of your
computer) to connect the UPS system to the building wiring outlet (shockproof outlet).
Please use only UL-tested, UL-marked power cables to connect the loads to the UPS
syst
em.
When installing the equipment, it should ensure that the sum of the leakage current
of the UPS and the connected devices does not exceed 3.5mA.
1.4. Operation
Do not disconnect the mains cable on the UPS system or the building wiring outlet
(shockproof socket outlet) during operations since this would cancel the protective earth of the UPS system and of all connected loads.
The UPS system features its own, internal current source (batteries). The UPS output
sockets or output terminals block may be electrically live even if the UPS system
is not
connected to the building wiring outlet.
In order to fully disconnect the UPS system, first press the OFF/Enter button to
disconnect the mains.
Prevent no fluids or other foreign objects from inside of the UPS system. The EPO, RS-232 and USB circuits are an IEC 60950 safety extra low voltage (SELV)
circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation.
2 ClayPower Online UPS
1.5. Maintenance, service and faults
The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified maintenance personnel. Caution - risk of electric shock. Even after the unit is disconnected from the mains (building wiring outlet), components inside the UPS system are still connected to the battery and electrically live and dangerous. Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS-capacitors. Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations. Unauthorized persons must be kept well away from the batteries. Caution - risk of electric shock. The battery circuit is not isolated from the input voltage. Hazardous voltages may occur between the battery terminals and the ground. Before touching, please verify that no voltage is present! When changing batteries, install the same number and same type of batteries. Do not attempt to dispose of batteries by burning them. This could cause battery explosion. Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may be toxic. Please replace the fuse only with the same type and amperage in order to avoid fire hazards. Do not dismantle the UPS system. A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working on batteries:
a) Remove watches, rings, or other metal objects b) Use tools with insulated handles.
c) Wear rubber gloves and boots. d) Do not lay tools or metal parts on top of batteries. e) Disconnect charging source prior to connecting or disconnecting battery
terminals.
3 ClayPower Online UPS
2. Installation and setup
NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is
damaged. Please keep the original package in a safe place for future use. NOTE: There are two different types of online UPS: standard and long-run models. Please refer to the following model table.
Model No.
Type
Model No.
Type
CP-900W-2U
Standard
Model
CP-900W-L-2U
Long Run-time
Model
CP-1350W-2U
CP-1350W-L-2U
CP-1800W-2U
CP-1800W-L-2U
CP-2700W-2U
CP-2700W-L-2U
2.1. Rear panel view CP-900W-2U
CP-1350W-2U
CP-1800W-2U
CP-2700W-2U
1. Programmable outlets: connect to non-critical loads.
2. Output receptacles: connect to mission-critical loads.
4 ClayPower Online UPS
3. AC input
4. Input circuit breaker
5. Network/Fax/Modem surge protection
6. Emergency power off function connector (EPO)
7. USB communication port
8. RS-232 communication port
9. SNMP intelligent slot
10. External battery connector (only available for long-run models)
11. Output circuit breaker
2. 2. O perating principle
The operating principle of the UPS is as shown below:
The UPS is composed of mains input, TVSS and EMI/RFI filters, rectifier/PFC, inverter, battery charger, DC-to-DC converter, battery, dynamic bypass and UPS output.
2.3. Installing the UPS
For safety consideration, the UPS is shipped out from factory without connecting battery wires. Before install the UPS, please follow below steps to re-connect battery wires first.
Step 1
Step 2
Step 3
Remove front panel.
Connect the AC input and re-connect battery wires.
Put the front panel back to the unit.
5 ClayPower Online UPS
This UPS can be either displayed on the desk or mounted in the 19” rack chassis. Please choose proper installation to position this UPS.
Install the UPS and external battery
Install the UPS and external battery
NOTE: When installing the UPS or battery pack with feet, please keep 70mm distance from the
edge of the unit.
Vertical postion installation
Rackmount installation
6 ClayPower Online UPS
2.4. Setup the UPS
Step 1: UPS input connection
Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension cords. CAUTION: Please also install a UL-approved circuit breaker (40A) between the mains and AC input in 3K model for safety operation.
Step 2: UPS output connection
There two kinds of outputs: programmable outlets and general outlets. Please connect non-critical devices to the programmable outlets and critical devices to the general outlets. During power failure, you may extend the backup time to critical
devices by setting shorter
backup time for non-critical devices.
Step 3: Communication connections Communication port:
USB port RS-232 port Intelligent slot
To allow for unattended UPS shutdown/start-up and status monitoring, connect the communication cable one end to the USB/RS-232 port and the other to the communication port of your PC. With the monitoring software installed, you can schedule UPS shutdown/start-up and monitor UPS status through PC.
The UPS is equipped with intelligent slot perfect for either SNMP or AS400 card. When installing either SNMP or AS400 card in the UPS, it will provide advanced communication and monitoring options.
Note: USB port and RS-232 port can’t work at the same time.
Step 4: Ne
twork connection
Network/Fax/Phone surge port
Connect a single modem/phone/fax line into surge-protected “IN” outlet on the back panel of the UPS unit. Connect from “OUT” outlet to the equipment with another modem/fax/phone line cable.
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