ISOMAG ISOIL MV110 Operating And Maintenance Manual

OPERATING AND MAINTENANCE
MANUAL
MV110
110_EN_IT_IS_R3_1.00.0
Release number: 110_EN_IT_IS_R3_1.00.0
The characters of le name in bold type indicate the software version which the manual refers to; it is visualized at the instrument start up, or by specic function on DIAGNOSTIC menu.
The reproduction of this manual and any supplied software is strictly forbidden.
110_EN_IT_IS_R3_1.00.0
INDICE
SAFETY INFORMATION __________________________________________________ 3
INTRODUCTION ________________________________________________________ 3
SAFETY CONVENTION ___________________________________________________ 4
DATA PLATE ___________________________________________________________ 5
AMBIENT TEMPERATURE _________________________________________________ 5
TECHNICAL CHARACTERISTICS ___________________________________________ 5
DIMENSIONS __________________________________________________________ 6
SEPARATE VERSION_____________________________________________________ 7
HORIZONTAL VERSION __________________________________________________ 8
VERTICAL VERSION _____________________________________________________ 8
MV110 CONSTRUCTION _________________________________________________ 10
INTERNAL LAYOUT ____________________________________________________ 11
ELECTRICAL CONNECTION AND GROUNDING INSTRUCTIONS ___________________ 12
DIGITAL INPUT ON/OFF OPERATION ______________________________________ 14
RS485 MODBUS MODULE (OPTIONAL) _____________________________________ 15
OUTPUTS WIRING _____________________________________________________ 15
DIGITAL OUTPUTS _____________________________________________________ 15
ANALOG OUTPUTS ____________________________________________________ 15
CONNECTORS MIL _____________________________________________________ 16
MEANING OF FLAGS ____________________________________________________ 19
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MEANING OF LED COLORS _______________________________________________ 19
ACCESS VIA KEYPAD ___________________________________________________ 20
ACCESS VIA MCP INTERFACE (VIRTUAL DISPLAY) ____________________________ 20
ACCESS TO THE CONFIGURATION MENU ____________________________________ 20
FLOW RATE VISUALIZATION _____________________________________________ 21
FLOW RATE ALERT _____________________________________________________ 21
QUICK START MENU ___________________________________________________ 21
ACCESS CODE SET : MENU 13 SYSTEM ______________________________________ 22
RESTRICTED ACCESS SET : MENU 13 SYSTEM _______________________________ 22
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CONVERTER ACCESS CODE ______________________________________________ 22
FUNCTIONS MENU _____________________________________________________ 25
FUNCTIONS DESCRIPTION ______________________________________________ 29
MENU 1 - SENSOR _____________________________________________________ 30
MENU 2 - UNITS _______________________________________________________ 33
MENU 3 - SCALE _______________________________________________________ 35
MENU 4 - MEASURE ____________________________________________________ 37
MENU 5 - ALARMS _____________________________________________________ 39
MENU 6 - INPUTS ______________________________________________________ 40
MENU 7 - OUTPUTS ____________________________________________________ 41
MENU 8 - COMMUNICATION _____________________________________________ 43
MV110 MODBUS PROTOCOL _____________________________________________ 43
MENU 9 - DISPLAY _____________________________________________________ 46
MENU 10 - DATA LOGGER _______________________________________________ 47
MENU 11 - FUNCTION __________________________________________________ 54
MENU 12 - DIAGNOSTIC ________________________________________________ 55
MENU 13 - SYSTEM ____________________________________________________ 58
MENU 14 - FILE (ONLY MCP) _____________________________________________ 64
MENU 15 - PROCESS DATA (ONLY MCP) ____________________________________ 66
METER DATA _________________________________________________________ 68
B.I.V. (BUILT-IN VERIFICATOR) __________________________________________ 69
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SOFTWARE ISOBIV ____________________________________________________ 72
ERROR CODE TEST SYSTEM OF SENSOR ____________________________________ 73
ALARM MESSAGES (CAUSES AND ACTIONS TO BE TAKEN) ______________________ 74
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INTRODUCTION

These operating instructions and description of device functions are provided as part of the scope
of supply.
 They could be modied without prior notice. The improper use, possible tampering of the instrument
or parts of it and substitutions of any components not original, renders the warranty automatically void.
The ow meter realizes a measure with liquids of conductivity greater than 5µS/cm in closed
conduits, and is composed of a converter (described in this manual) and a sensor (refer to the specic manual).
The converter could be coupled directly on the sensor (compact version) or coupled to the sensor
by cable supplied with it (remote version).
CONVERTER
SENSOR
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SAFETY INFORMATION

Any use other than described in this manual aects the protection provided by the manufacturer and compromises the safety of people and the entire measuring system and is, therefore, not permitted. The manufacturer is not liable for damaged caused by improper or non-designated use.
 Transport the measuring device to the measuring point in the original packaging. Do not remove
covers or caps until immediately before installation. In case of cartons packaging it is possible to place one above the other but no more than three cartons. In case of wooden packaging do not place one above the other.
 Disposal of this product or parts of it must be carried out according to the local public or private
waste collection service regulations.
 The converter must only be installed, connected and maintained by qualied and authorized
specialists (e.g. electrical technicians) in full compliance with the instructions in this Operating Instruction, the applicable norms, legal regulations and certicates (depending on the application).
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 The specialists must have read and understood these Operating Instructions and must follow the
instructions it contains. The Operating Instructions provide detailed information about the converter. If you are unclear on anything in these Operating Instructions, you must call the ISOIL service department.
 The converter should only be installed after have veried technical data provided in these operating
instructions and on the data plate.
 Specialists must take care during installation and use personal protective equipment as provided
by any related security plan or risk assessment.
 Never mount or wire the converter while it is connected to the power supply and avoid any liquid contact
with the instrument’s internal components. To connect remove the terminals from the terminal block.
Before connecting the power supply check the functionality of the safety equipment.
Repairs may only be performed if a genuine spare parts kit is available and this repair work is
expressly permitted.
For the cleaning of the device use only a damp cloth, and for the maintenance/repairs contact the
service center (for details see the last page).
Before starting up the equipment please verify the following:
Power supply voltage must correspond to that specied on the data plate Electric connections must be completed as described Ground (earth) connections must be completed as specied
Verify periodically (every 3-4 months):
The power supply cables integrity, wiring and other connected electrical parts The converter housing integrity The suitable tightness of the sealing elements The front panel integrity (display and keyboard)
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The mechanical xing of the converter to the pipe or wall stand

SAFETY CONVENTION

DANGER ELECTRIC SHOCK
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WARNING
PRECAUTIONS
110_EN_IT_IS_R3_1.00.0
ATTENTION
ElEctrical charactEristic
Converter classication: class I, IP67/68 for aluminum and PA6 housing, installation category (overvoltage) II, rated pollution degree 2.

TECHNICAL CHARACTERISTICS

Power supply
versions
Power supply
voltage
Power supply
frequency
Min
Power
Max power
HV 100-240V~ 45-66HZ
LV
24-36V
24-36V~ 45-66HZ
LLV 12-48V
//
//
1,5 W
(Sensor only)
5 W
(all Loads)
Voltage variations must not exceed ±10% of the nominal one. Input/output insulated up to 500V. The output 4-20mA (optional) is electrically connected to the ON/OFF outputs and the output
power supply (24V
).
 Version LV/LLV : inrusch current < 20A
Version HV : inrusch current < 25A
EnvironmEntal UsE conditions
The converter can be installed internally or externally Altitude: from –200m to 4000m (from -656 to 6560 feet) Humidity range: 0-100%
AMBIENT
ATTENTION
TEMPERATURE
Min* Max
°C -10 60 °F 14 140
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If the converter is supplied in compact version (converter over the sensor), consider the ambient
The battery will not be charged outside the below limits :
T board MV110 < 0 °C T board MV110 > 50 °C
temperatures more restrictive, otherwise refer to the relevant manuals. * For discontinuous use, a thermostat heat source installation may be necessary.

data PlatE

The instrument label contain the following information:
 MODEL: Convert Model  S/N: Serial Number of the converter  SUPPLY: Main power supply  Hz: Supply frequency (AC)  POWER: Maximum power consumption  IP: Protection grade  T: Operation temperature  COUPLING: Serial number of sensor coupled  ITEM: Free for user
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200.0

DIMENSIONS

167.0
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114.0 164.0
290.0
176.0
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114.0
195.0
110_EN_IT_IS_R3_1.00.0

sEParatE vErsion

252.0
136.5
22.5
76
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horizontal vErsion

200.0

vErtical vErsion

JUCTION BOX
144.0
JUCTION BOX
56.0
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270.0
JUCTION BOX
87.0
75.0
JUCTION BOX
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TORQUES
To guarantee the housing’s IP degree the following torques are required:
ALUMINIUM
HOUSING
PLASTIC
HOUSING
Housing
screw (1)
Cover terminal
block screw (2)
Fixing
Display
Frame
PCB
Screw
Version Cap (3)
Cable
Glands (4)
USB-B (5)
6 Nm 5.5 Nm 3 Nm 0.8 Nm 8 Nm 4 Nm 4 Nm
2 Nm 2 Nm 2.5 Nm 0.8 Nm 7 Nm 4 Nm 4 Nm
Cap
1
1
3
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3
2
1
2
2
2
5
4
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MV110 CONSTRUCTION

TERMINAL BLOCK COVER
1
2
3
4
MAIN HOUSING COVER
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10
11
12
13
14
15
16
5
DESCRIPTION
POS.
PA6 VERSION ALUMINIUM VERSION
6
7
8
9
PCB MV110
MAIN HOUSING
24
1 SCREW M4x12 SCREW M5x12 2 GROWER Ø4 GROWER Ø5 3 TERMINAL BLOCK COVER TERMINAL BLOCK COVER 4 O-RING-4400 5 PROTECTION COVER 6 HOUSING COVER HOUSING COVER 7 ORING-4700 8 ORING-117x3
9 DISPLAY 10 FIXING DISPLAY FRAME (MATERIAL PA06) 11 SELF-TAPPING SCREW 4x10 TRILOBO SCREW 4x10 12 SELF-TAPPING SCREW 4x10 TRILOBO SCREW 4x10 13 PCB MV110 14 PG9 CAP 15 LITHIUM BATTERY 16 ANTICONDESE CAP 17 PA6 MAIN HOUSING ALUMINIUM MAIN HOUSING 18 GROWER Ø4 GROWER Ø5 19 SCREW M4x12 SCREW M5x12 20 O-RING-155 21 VERSION CAP (MATERIAL PA06) 22 SCREW M6x16 23 GROWER Ø6 24 PG11 CABLE GLAND
17
18
19
20
21
22
23
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INTERNAL LAYOUT

Internal Converter vIews
Remove the main housing cover by removing the 4 screws as shown here below.
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POWER SUPPLY CABLE
POWER SUPPLY BOARD
MINI USB-B
1 2
ON
TERMINAL BLOCKS
MAIN POWER SUPPLY
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ELECTRICAL CONNECTION AND GROUNDING INSTRUCTIONS

Always ensure that the converter and the sensor are grounded (earthed) correctly. The grounding of the sensor and converter must ensure that the instrument and liquid are equipotential.
ORING 4700
L(+) N(-)
COVER
GROWER
SCREW
 Before connecting the power supply, verify that the mains voltage is within the limits indicated on
data plate.
 For the connections use only approved conductors, with re-proof properties, whose section varies
from 0.25mm2 to 1.50mm2, based on distance/power; additionally x the power supply wires with
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a additional fastening system located close to the terminal.
 The power supply line must be equipped with an external protection for overload current (fuse or
automatic line breaker).
 Provide in close proximity the converter a circuit breaker easily accessible for the operator and clearly
identied; whose symbols must conform to the electrical safety and local electrical requirements.
 Ensure that the component complies with the requirements of the standard for electrical safety
distance.
 Check chemical compatibility of materials used in the connection security systems in order to
minimize electrochemical corrosion. In the aluminum housing it should avoid direct contact between the ground connection cable and the aluminum housing. It is therefore recommended to connect the safety ground cable, by placing it between the washer and the metal bracket on the related terminal or use an eyelet terminal crimped on the ground protection cable.
 The sensor, hardwired inputs and outputs are connected to the converter through terminal blocks
located inside the converter.
 To locate the terminal block loosen the 4 screws on the terminal block cover. When the front cover
is lifted, the terminal block is visible. The terminal block is the hardwire connection of the converter to external equipment, including the sensor.
The following pages give informations on the terminal block numbering, and the respective connecting of the sensor cables, and inputs/outputs.
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ELECTRICAL CONNECTION CONVERTER- SENSOR
Sudden movements of the electrodes cable could introduce noise.
*SH = SHIELD OF CABLE internally connected to ground.
ELECTRODES
RS485
E1 E2
0V
321 4
C
SH*
272829 26
B
A
SH*
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4-20 OUTPUTS
OUT2 (+) 4-20 OUT1 (+) 4-20
OUT1-2 (-) 4-20
DIGITAL OUTPUTS
OUT2 C OUT1 C
OUT 1-2 E
COILS
C1 C2
232425 22
171819 16
13 12 11
21
15
20
SH*
14
SH*
SH*
+24V
0V
DIGITAL
INPUTS
IN1 + IN1 -
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POWER SUPPLY
L (+) N( - )
110_EN_IT_IS_R3_1.00.0
0-1.5V
3-40V
Block Totalizers
Totalizers Active
3-40V
0-1.5V
T
Reset
Tmin=100ms
Block
0-1.5V
3-40V
Scale 2
Scale 1
<18v
18-30V
Measure blocked
Measure
10KΩ
3-40Vdc (ON) 0/1.5Vdc (OFF)
15(+)
16(+)
10KΩ
16
22
10KΩ
15
21
+24
-0
RESET TOTALIZERS
BLOCK TOTALIZERS

DIGITAL INPUT ON/OFF OPERATION

EXTERNAL POWER SUPPLY INTERNAL POWER SUPPLY
Necessary conditions for enabling the function
POS. 6.1 see page 26 (T+; total direct positive set on) POS. 6.2 see page 26 (P+; partial direct positive set on) POS. 6.3 see page 26 (T-; total direct negative set on) POS. 6.4 see page 26 (P-; total direct negative set on)
Necessary conditions for enabling the function
 POS. 6.5 see page 26 (Totalizer counting lock command set on)
RANGE CHANGE
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MEASURE LOCK
Necessary conditions for enabling the function
POS. 6.8 see page 26
(Range change set on)
Necessary conditions for enabling the function
 POS. 6.6 see page 26 (Totalizer counting lock command set on)
SAMPLE RATE Tmin
10HZ 220ms
20HZ 110ms
50HZ 45ms
MUST BE T > Tmin
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OUTPUTS WIRING

DIGITAL OUTPUTS

18 OUT 1(+) 19 OUT 2(+)
17 (COM. OUT 1-2)

ANALOG OUTPUTS

Opto-insulated output with oating collector and emitter terminals freely connectable
Maximum switching voltage: 40V Maximum switching current: 150mA Maximum saturation voltage between collector and emitter
@150mA: 1.2V
Maximum switching frequency (load on the collector or emitter,
RL=470, VOUT=24V
): 1250Hz
Maximum reverse current bearable on the input during and
accidental polarity reversion (VEC): 100mA
Insulation from other secondary circuits: 500V
mA
24 OUT 1(+) 25 OUT 2(+)
Opto-insulated output Maximum load: 1000Ω Maximum voltage without load: 27V Refresh frequency is the same of the sample frequency of the
connected sensor
23 (COM. 4-20 OUT 1-2)
Protected against persistent over voltages to maximum 30V

RS485 MODBUS MODULE (OPTIONAL)

Positioning to ‘ON’ the termination switches 1 and 2, a 120Ω résistance is activated in the RS458 circuit (see terminal block).
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1 2
ON
272829 26
TERMINATION SWITCH
TERMINAL BLOCK
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1 2
ON
110_EN_IT_IS_R3_1.00.0
SH
0V
A
RS485
B
PC

CONNECTORS MIL

THE following are the links of the MIL connectors IP68
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SENSOR SIGNALS
A
B
A contact from terminal 1 of the converter (electrode 1)
F
Contact F from terminal 2 of the converter (electrode 2)
Connector
6 poles
Contact And from terminal 3 of the converter (COM. Elec.)
C
D
Contact B from terminal 13 of the converter (COIL 1)
E
Contact C from terminal 12 of the converter (COIL 2) Contact D from terminal 4 and 11 of converter (SHIELD electrodes - COILS)
INPUT/OUTPUT
1. Contact B from terminal 24 of the converter (Out1 4-20 +)
2. Contact A from terminal 25 of the converter (Out2 4-20 +)
A HB
J
K
C
D
E
3. Contact H from terminal 23 of the converter (Out1-2 4-20 -)
4. Contact C from terminal 21 of the converter (+ 24V)
G
5. Contact J from terminal 22 of the converter (0V)
F
6. Contact K from terminal 15 of the inverter (IN1 +)
Connector
10 poles
7. Contact G from terminal 16 of the converter (IN1-)
8. Contact D from terminal 19 of the converter (C Out2)
9. Contact E from terminal 18 of the converter (Out1 C)
10. Contact F from terminal 17 of the converter (Out1-2 E)
11. Contact C from terminal 28 of the converter (RS485 A)
12. Contact J from terminal 29 of the converter (RS485 B)
NB: the connections 4 and 5 exclude the use connections 11 and 12.
Connector
D
A
B
C from terminal L power converter (+ dc) A from terminal N power converter (-dc)
C
B from terminal GROUND Power Converter
POWER SUPPLY
4 poles
NOTE: Military Connector 6 poles for sensor converter only provided in the separate version of the converter.
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START VISUALIZATION PAGES
The direct exposure of the converter to the solar rays, could damage the liquid crystal display.
The visualization pages can be change according to instrument’s setup.
Push to change visualization
Flow rate direction +/-
Unit of measure
Flag
Flow rate value
Flow rate trend
Flow Speed
Flow rate value
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% Full Scale
n° ALARM
Flow rate value
Direct Total Totalizer
Direct Partial Totalizer
Flow rate value
Reverse Total Totalizer
Reverse Partial Totalizer
Flow rate value
Totalizer Total Net
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Totalizer Partial Net
Flow rate value
Direct Total Totalizer
Direct Partial Totalizer
Inverse Total Totalizer
Inverse Partial Totalizer
110_EN_IT_IS_R3_1.00.0
Push to change visualization
Totalizer Total +
Totalizer Partial +
Totalizer Total -
Totalizer Partial -
Electrodes Voltage
Electrodes Resistance
n°Alarm
Alarm List
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Date and Time
Direct Total Totalizer
Direct Partial Totalizer
Reverse Total Totalizer
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Reverse Partial Totalizer
110_EN_IT_IS_R3_1.00.0
!

mEaninG oF FlaGs

FLAG DESCRIPTION FLAG DESCRIPTION
EMPTY PIPE MIN FLOW ALARM
FILE UPLOAD MAX FLOW ALARM
FILE DOWNLOAD VIDEO TERMINAL CONNECTED
BATTERY RECHARGE (FLASHING)
LOW BATTERY (FIXED)
FLOW RATE SIMULATION (FLASHING)
CALIBRATION (FLASHING)
GENERIC ALARM (FLASHING)
GENERAL ALARM ONLY ON PHYSICAL
DISPLAY (FLASHING)
SIGNAL ERROR
EXCITATION ERROR
FLOW RATE OVERFLOW
1
2
PULSE 1 OVERFLOW
PULSE 2 OVERFLOW
POWERED DEVICE WITH ONE
CHARGERS BATTERY (MID-DIRECTIVE)
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mEaninG oF lEd colors

LED
LED Red: Alarm signal LED Blue: Usb communication enable LED Green: Functioning system correctly
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ACCESS TO THE CONFIGURATION MENU

ENTER
ESC
Mini-B
54321
The conguration can be done in two dierent ways:
By keypad of converter By MCP interface (Virtual display of instrument)

accEss via KEyPad

SHORT PRESSING (< 1 SECOND):
Increases the numeric gure or the parameter selected by the cursor Returns to the previous subject on the
menu.
LONG PRESSING (> 1 SECOND):
Decreases the numeric gure or the parameter selected by the cursor. Proceeds to the next subject on the menu.
SHORT PRESSING (< 1 SECOND):
Moves/positions the cursor rightward on the input eld. Proceeds to the following subject of the menu. Change the display of the process data
LONG PRESSING (> 1 SECOND):
Moves/positions the cursor leftward on the input eld. Returns to the previous subject on the menu
SHORT PRESSING (< 1 SECOND):
Enter /leave the selected function Enables the main menu for the instrument conguration Cancels the selected function under progress
LONG PRESSING (> 1 SECOND):
Leaves the current menu Enables the totalizer reset request (when enabled) Conrms the selected function.

accEss via mcP intErFacE (virtUal disPlay)

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MCP is a Windows® software that allows to set all the converter functions and personalize the menu. The MCP program is required for the blind version of the converter. To use MCP interface consult the relevant user manual.
MCP INTERFACE
PG9 CAP
USB CABLE
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FLOW RATE VISUALIZATION

This symbol appears (red color on the virtual display) only when the overall noise is over 2.5% of ow rate.
The MV 110 can show a 5 digits display for ow rate units; this mean the maximum ow rate value that can be represented on the display is 99999 (no matter the positioning of the decimal point). The minimum is 0.0025. The representable measure unit depends on sensor ow rate and diameter; the permitted units are those, that permits the instrument full scale value not exceeding 99999. Example for DN 300, Full scale value: 3m/s:
 PERMITTED measure unit (example): l/s (216.00); m3/h (777.60); m3/s (0.2160)  NOT PERMITTED measure unit (example): l/h (777600)

FLOW RATE ALERT

This FLAG becomes active when there is a ow variation (ow rate not stable).
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QUICK START MENU

The QUICK START MENU allows to user immediate access to some of the most commonly used functions; through MCP software it possible customize this menu to make it suitable for the specic application.
Access to all functions
See programming functions section
The user has immediate access to the Quick Start menu when the converter is powered up by pressing the Enter key. If access to the quick start menu does not occur, then it could be disabled using the function “9.11 Quick start menu visualization” page 27 .
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CONVERTER ACCESS CODE

The access for programming the instrument is regulated by six access levels logically grouped. Every level is protected by a dierent code.
Access Level 1-2-3-4 Freely programmable by user

accEss codE sEt : mEnU 13 systEm

The CODE is Settable by keyboard or MCP interface. Depending on the level of access dierent display functions will be visible. (See section “FUNCTIONS DESCRIPTION” page 29) These access levels interact with the “Restricted access”

rEstrictEd accEss sEt : mEnU 13 systEm

Settable Values
ON
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OFF
Restrict = ON: Access permitted only to functions provided for a specic level; Example: If the operator has a code of access level 3, after having set it, he can change only the functions with level 3 access.
Restict = OFF: It enables to change functions for the selected level and ALL the functions with lower access level. Example: If the operator has the code of level 3, after having set it, he can change all the functions at level 3 and those at lower levels.
* WARNING: take careful note of the customized code, since there is no way for the user to retrieve or reset it if lost.
Factory preset access codes:
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 L1: 10000000  L2: 20000000  L3: 30000000  L4: 40000000
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