ISM SV-250, SV-260 Instruction Manual

SV-250 ( SV-260 )

INSTRUCTION MANUAL

使用說明書 rev – 9e

For safe operation

重 要 安 全 事 項

1.Prior the use of this product, please read the instruction Manual. Keep this Instruction Manual and the user

may read it at anytime when necessary.

使用本產品前,請先閱讀本說明書;同時應將此說明書妥善保管以便能隨時查閱 .

2.Before turn on the power, be sure to check the power voltage and phase agreeing with the nameplate that

indicated in the control box.
電源開啟前,請先確認電源的電壓與相數,是否與控制箱銘牌相符.

3. Grounding the machine is always necessary for safe and normal operation.
為了正常安全運轉,須安裝地線.

4. Check lubricating oil prior to operation.
操作前,請先確認縫紉機潤滑油充足.

5. Check that rotational direction of the motor is correct prior to operation.

操作前,請先確認馬達轉動方向正確.

6. So as to prevent personal injuries during operation, be careful not to allow your head and hands to come

close to the moving parts. Also never try to stop it with external forces.

使用中,切勿將頭,手靠近皮帶輪,皮帶,旋梭,天平等移動部份;同時也不可以用外力,強制停止移動部份

.

7. For the following conditions, turn off the power or disconnect the power plug from receptacle.
發生下列情況時,應立即關閉電源開關或者拔下電源插頭:

7.1 For threading needle or replacing bobbin.

穿線和更換旋梭時.

7.2 To plug or unplug any connectors from control box.

插拔控制箱上任何連接線與接頭.

7.3 For maintenance and repairing.

保養與修理時.

7.4 When machine is not at use, inspected or adjusted.

翻抬針車頭,取下皮帶時. 機器休息不用時.

7.5 When lightning and thunder occurs.

打雷閃電時.

8. Repairing, remodeling and adjusting works must only be done by appropriately trained technicians

or specially skilled personnel.
本產品的修理,改造,調整;應由受過專門訓練的技術人員來進行.

2

I. Set up

安裝

1. How to connect the cord
連接線的接法:

1).Open the front cover of the control box, the following connectors of the P.C.B are shown in Fig.3.

According to the sewing machine model, connect the connecting lines to the appropriate position.
控制箱前蓋打開,電路板上備有下列接頭.如圖( 三 );根據縫紉機的裝置,把連接線接到適當位置.

圖 Fig.3 (圖 三 )

1) CN6:Synchronizer connector.
 CN6 :同步器接頭.

2) CN7:Encoder connector.
 CN7:馬達編碼器接頭.

3) CN13: Safety switch connector.
 CN13:安全開關接頭.

4) CN1: Pattern setting switch box connector.
 CN1: 選針盒接頭.

5) CN5: Speed control unit connector.
 CN5: 速度基座接頭.

6) CN12:Presser foot lifter solenoid connector.
 CN12:提壓腳線圈接頭.

7) CN9: Sewing machine head connector.
 CN9 :車頭功能線圈接頭.

Option OUT_B : pin 6 & 13

Option OUT_E : pin 2 & 9

Option OUT_F : pin 1 & 8

3

8) CN2: Front cover counter (CO2) connector.
 CN2:前蓋 C02 接頭.

9) CN4: Material edge sensor connector.
 CN4:布端檢出器插頭.

10) CN8: Standing pedal operation connector.
 CN8:立式作業踏板接頭.

Option IN_A : pin 7 & 8

Option IN_B : pin 9 & 10

Option IN_C : pin 11 & 12

11) CN15:option B.
CN15: option B 接頭.

Option IN_F : pin 2 & 7

Option IN_G : pin 3 & 7

Option IN_H : pin 5 & 7

12) CN16:option C.
CN16: option C 接頭.

Option IN_D : pin 2 & 6

Option IN_E : pin 3 & 6

13) CN17:option D.
CN17: option D 接頭.

14) CN11:option A.
CN11: option A 接頭.

Option OUT_A : pin 2 & 7

Option OUT_C : pin 1 & 6

Option OUT_D : pin 3 & 8

2). See Fig.4
如圖(四)所示:

1) Power source line connector.
電源線接頭.

2) Motor power line connector.
馬達動力線接頭.

Fig.4 (圖 四)

4

II Operating way

操作方法:

1. For regular operations:(Turning the power switch on without pressing any button)
一般操作:(不按任何鍵下 開機 )

The external VR let the user adjust freely the speed of the motor.
外部 VR 可供使用者自由調整控制馬達的操作速度.

Adjust speed intensity by turning clockwise direction through VR.
順時針方向旋轉 VR 可調快速度.

2 Speed unit adjustment
速度基座調整

After replacement of speed unit, Adjust speed unit standard voltage following the below procedures.
更換速度基座之後,速度基座的中立位準必須依下列步驟重新調整.

Place the pedal sensor inner lever arm to the neutral position .

Loosen the hexagon screw (A) from the speed unit. Adjust the induction arm (B) so that LD1 from the main

board turns on.

速度基座拉臂置於中立點.將速度基座上螺絲(A)轉鬆 ;調整搖臂位置(B)使主機板上 LD1 點亮.

Tighten the hexagon screw (A).
將螺絲(A)轉緊.
 If LD1 keeps on, thus adjustment is completed, otherwise repeat steps 1~2.
LD1 保持點亮,則調整完成;否則請重覆步驟. 1~2.

A B

D C

DA B C

5

III Error message indicator

錯誤訊息顯示:

When abnormal condition occurs, the error message will displayed as below figure.

當發生不正常狀況時, 顯示畫面會將檢測出的錯誤訊息顯示出來. 如圖所示:

Error message display:

錯誤訊息顯示:

Error

Code

Description of error detected

Items to be checked

Er-0

Over current -Current is too high.

Er-1

Synchronizer failure -Synchronizer connector is loosen or line is broken.

Er-2

Motor is not rotating -Machine head is locked.

-Motor is locked.

-

Motor power line or encoder line. is broken, or connector is

loosen.

Er-3

Power failure -Voltage is either too high or too low.

-Power phase error.

-Fuse (F2) is burned out.

Er-4

Safety switch failure -Failure in safety switch connection.

-Safety switch failure

-Setting error for parameter No.35.

Er-5

Speed unit output failure -Speed unit connector is loosen

-Speed unit is broken

-Connecting rod installation is incorrect

Er-6

CPU error -Noise interference

(Ex. High frequency machine, welding machine)

Er-7

Material edge sensor function

is

failed.

-Parameter No.42 setting error

-Material edge sensor not properly adjusted

-Connector for material edge sensor is loosen

- Material not properly settled through machine

Er-8

Setting speed over t

he motor

maximum speed.

-Parameter No.1 setting value is too large

-Motor pulley diameter is too small

-Motor pulley ratio setting error

Er-9

Power transistor module is failed. -Power module overheated

-Short circuit or low voltage

BCDA

A C DB

6

請依下表進行確認:

錯誤顯示 錯誤內容 確認項目

Er-0

過電流 電流太大

馬達線圈阻抗太小

Er-1

同步器信號異常 同步器接頭鬆脫,斷線;

皮帶沒有傳動針車頭.

Er-2

馬達不動 針車頭鎖死

馬達鎖死
馬達接頭鬆脫(動力線與編碼器線)

Er-3

電源異常 電壓太高,太低,欠相

保險絲(F 2)燒斷.

Er-4

安全開關異常 安全開關接點異常,

參數 NO.35 設定錯誤

Er-5

速度基座輸出異常 速度基座接頭鬆脫

連接桿安裝不適當,
速度基座故障

Er-6

當機 雜訊源干擾.(高週波 ,電焊機)

EEPROM 故障

Er-7

布端檢出功能異常 參數 NO.42 設定錯誤

布端檢出器調整不良
布端檢出器連接線鬆脫,斷線
待車物料擺放位置不適當

Er-8

最高轉速設定

超過馬達的最快速度

參數 NO.1 設定值太大
馬達皮帶輪尺寸太小
馬達皮帶輪比設定錯誤

Er-9

功率晶體模組故障 功率晶體模組過熱

短路低電壓

7

SV-250 MOTOR PARTS LIST 馬達零件表

No. Parts No. Description AMT

編號 品 號 品 名 及 規 格 數量

1 AGA0410F

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x10x10L

2

2 AGA0416C

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x10x16L

1

3 ACB00220

End Cover 後蓋

1

4 AGA0510D

Headless screw 無頭螺絲 M5x10L

1

5 AAB00072

Fan 風扇

1

6 SNSA006B

Encoder ASM. (SV-250) 編碼器組 (SV-250)

1

7 ACD00020

Encoder Cover

編碼器上蓋

1

8 AGA0416A

Screw +Spring washer +Washer

螺絲+彈簧華司+平華司

M4xS4x10x16L

4

9 AGFCS02A

CS ring CS 環

7.8x10x0.25T

1

10 ADA0057A

Bended Washer 弓型彈簧華司

8.5x12.5x0.3T

1

11 ADA00540

Washer 遮光片壓墊片

8.1x12.5x0.5T

3

12 AHB00010

Encoder disk 編碼器遮光片

1

13 ACM00121

Encoder cable guard 編碼器出線護套

1

14 CME00051

Encoder P.C.B ASM 編碼器電路板組

1

15 ACD00030

Encoder lower Cover 編碼器下蓋

1

16 ACK0002A

Cord clamp 電線固定扣

1

17 AGA05250

Screw +Spring washer 螺絲+彈簧華司 M5xS5x25L

4

18 AAA30262

Back cover 後殼

1

19 AGG62030

Bearing 培林軸承 6203-LLB

1

20 ADB00040

Rotor protective Al. plate 轉子保護鋁片

2

8

21 ABA00160

Rotor shaft 轉子心軸

20x275L

1

22 ADD0075D

Rotor 轉子 61x75

1

23 AHA00011

Magnetic iron 磁鐵 R29.4x9.4x36.5x42.5

8

24 BBD51000

Shrink pipe 收縮帶 95x100

1

25 AGG63020

Bearing 培林軸承 6302-LLB

1

26 ACM00090

Cable bushing 出口線塞

1

27 BBD4002A

P.V.C Insulation tubing ( gray) 灰色套管

1

28 AGH63020

Preload spring 培林彈簧 #6302

1

29 BBK00040

Stator solenoid ASM. 定子組

1

30 AGA06080

Stator fixing screw 定子固定螺絲 M6x6L

1

31 AGA0515B

Screw +Spring washer +Washer

螺絲+彈簧華司+平華司

M5xS5x2.5T15x15L

4

32 AAA30272

Motor housing 中管

1

33 AGA0510C

Ground copper screw 地線銅螺絲 M5x10L

1

34 AGC00050

Spring washer 彈簧華司 S5

1

35 AGB05120

Washer copper 平華司

12 x 5 x t0.8

1

35 CJA50421

Plug 插頭

1

37 CJA5049A

Cap 披套

1

38 BBF23206

Ground 地線

1

39 SNSP0020

Screw ASM. 螺絲包

1

40 ABA00031

Adjusting screw ASM. 底座鉤螺絲組

8.9x130L

1

41 AGE10080

Nut 螺帽 M10x t8

2

42 AGC00100

Spring washer 彈簧華司 S10

1

43 AGB10020

Washer 平華司

21 x 10 x t1.5

2

44 AGA0512D

Screw 圓頭螺絲 M5x12L

1

45 AAA0011A

Slide base 底座

1

46 ABA00180

Lateral pin 底座橫心

10x70L

1

47 ADA00560

Wave ring 三波彈簧墊片 Bww608

1

48 SNSA003B

Inside pulley cover ASM. 皮帶輪內蓋組

1

49 AAAP100B

Motor pulley100

皮帶輪100

100

1

50 AGM04130

Key 半圓鍵

13xH5xW4x12.6L

1

51 AGC0010B

Spring washer 彈簧華司 S10x t2.5

1

52 AGE1008C

Nut 螺帽 M10xP1

1

53 SNSA003E

Outside pulley cover ASM. 皮帶輪外蓋組

1

54 ACA0010A

Dropping Plate 皮帶輪止落板

1

55 ACA00380

Outside pulley cover 皮帶輪外蓋

1

56 AGA05080

Screw +Spring washer 螺絲+彈簧華司

M5xS5x8L

2

57 ACA00090

Dropping Pad 皮帶輪止落墊

1

58 ACB0012A

Dropping bolt (big) 皮帶輪止落螺栓(大)

1

9

SV-260 MOTOR PARTS LIST 馬達零件表 (1HP)

No. Parts No. Description AMT

編號 品 號 品 名 及 規 格 數量

1 AGA0410F

Screw +Spring washer +Washer

螺絲+彈簧華司+平華司 M4xS4x10x10L

2

2 ACB00200

End Cover 後蓋

1

3 AGA0416C

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x10x16L

1

4 ACK0002A

Cord clamp 電線固定扣

1

5 AGA0510D

Headless screw 無頭螺絲 M5x10L

1

6 AAB00072

Fan 風扇

1

7 SNSA006D

Encoder ASM. (SV-260) 編碼器組 (SV-260)

1

8 ACD00020

Encoder Cover 編碼器上蓋

1

9 AGA0416A

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x10x16L

4

10 AGFCS02A

CS ring CS 環

7.8x10x0.25T

1

11 ADA0057A

Bended Washer 弓型彈簧華司

8.5x12.5x0.3T

1

12 ADA00540

Washer 遮光片壓墊片

8.1x12.5x0.5T

3

13 AHB00010

Encoder disk 編碼器遮光片

1

14 CME00051

Encoder P.C.B ASM 編碼器電路板組

1

15 ACD00030

Encoder base ASM 編碼器下蓋底座

1

10

16 AGA05250

Screw +Spring washer 螺絲+彈簧華司 M5xS5x25L

4

17 AAB00130

Back cover 後殼

1

18 AGG62030

Bearing 培林軸承 6203-LLB

2

19 SNSA006C

Rotor shaft ASM 轉子心軸組

20x245.1LL

1

20 AGH62030

Preload spring 培林彈簧 #6203

1

21 AGA0512D

Round screw 圓頭螺絲 M5x12L

1

22 SNSP0020

Mounting bolt ASM. 附屬零件包

1

23 ABA00031

Adjusting screw 底座鉤螺絲

8.9x130L

1

24 AGE10080

Nut 螺帽 M10x t8

2

25 AGB10020

Washer 平華司

21 x 10 x t1.5

2

26 AAB00100

Motor housing 中管

1

27 BBK0005A

Stator solenoid ASM. 定子組

1

28 AGC00100

Spring washer 彈簧華司 S10

2

29 AGA06080

Stator fixing screw 定子固定螺絲 M6x6L

1

30 SNSA001G

Screw +Spring washer +Washer

螺絲+彈簧華司+平華司

M6xS6x t3x15x15L

1

31 ADA00560

Wave ring 三波彈簧墊片 Bww608

1

32 ABA00180

Lateral pin 底座橫心

10x70L

1

33 AAA00080

Slide base 底座

1

34 SNSA003B

Inside pulley cover ASM. 皮帶輪內蓋組

1

35 AABP1000

Motor pulley100

皮帶輪100

100

1

36 AGM04130

Key 半圓鍵

13xH5xW4x12.6L

1

37 AGE1008A

Nut 螺帽 M10xP1.25

1

38 SNSA003E

Outside pulley cover ASM. 皮帶輪外蓋組

1

39 ACA0010A

Dropping Plate 皮帶輪止落板

1

40 ACA00380

Outside pulley cover 皮帶輪外蓋

1

41 AGA05080

Screw +Spring washer 螺絲+彈簧華司 M5xS5x8L

2

42 ACA00090

Dropping Pad 皮帶輪止落墊

1

43 ACB0012A

Dropping bolt (big) 皮帶輪止落螺栓(大)

1

44 BAA00030

Power switch 1-Phase 100-120V 單相開關盒

1

45 BAA00040

Power switch 3-Phase 220-240V 三相開關盒

1

11

SV-250 CONTROL BOX PARTS LIST 控制箱零件表

No. Parts No.

Specification AMT

序號 品 號

Description

品名

規格 數量

1 AGA0416A

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x10x16L

3

2 ADA01120

Power I/O fixing plate 新側邊電源 I/O 插線鐵板

1

3 AGA0408B

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x9x8L

4

4 ADA01140

Box suspended frame 馬達固定腳架

2

5 AGA0515B

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M5xS5x15x15L

4

12

6 AAB00400

Main case of control box 控制箱本體

1

7 BBH0150A

Releasable ties support 束帶-活動式

1

8 ADA00860

Releasable ties support frame 活動式束帶支撐架

1

9 AGA0410A

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x8x10L

20

10 CAA02219

Radiator resistor 水泥電阻

1

11 CMA00501

Main board ASM. SV-250 CTL 加工板組

1

12 AGA0306E

Self tapping screw 尖頭木螺絲 #3x6L

4

13 CMA00311

C02 display panel SV-500 顯示板加工板

1

14 ACA00560

Front cover 控制箱前蓋板

1

15 AGA0416D

Screw +Spring washer +Washer 螺絲+彈簧華司+平華司

M4xS4x9x16L

6

16 SNSC0005

Pedal sensor ASM. 速度基座組

1

17 CXA00241

Silicon rubber plate 模組矽膠片

1

18 CMB00151

PWR PCB ASM. SV-250 PWR 加工板組

1

19 AGA0308A

Screw +Spring washer +Washer 散熱片固定螺絲

M3xS3x6x8L

2

20 CKN00230

Power input line 電源輸入線 220V

1

21 AGA0416G

Screw +Spring washer +Washer 模組固定螺絲

M4xS4x8x16L

2

22 ADE00010

Cushion sheet 控制箱鎖合防震墊

6

23 CKN00250

CTL & PWR wiring connector 直流低壓電源線

1

24 ABD00090

Hexagon copper net 六角銅螺帽 M4x6L

6

25 CMB00161

FLT-T PCB ASM. 濾波板組

1

26 ACA00570

Control box lower cover

控制箱下蓋

1