ISHIDA SR-2000 alpha Service Manual

Ishida SR-2000 service ManualIshida SR-2000 service Manual

Automatic Scale Register

SR-2000α

SERVICE MANUAL

READ AND UNDERSTAND THIS MANUAL

• Thoroughly read and understand this manual before installing, operating, inspecting, or
servicing the machine.

• Keep this manual in a safe place where you can refer to it whenever necessary.

PN 89062

CAUTION

 2004 ISHIDA Co., Ltd.

COPYRIGHT AND COPY PERMISSION

This manual shall not be copied without permission.

This manual is protected by copyright and is intended solely for use in conjunction with the machine.

Please notify us before copying or reproducing this manual in any manner, for any other purpose.

© ISHIDA CO., LTD., 2004

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

Those who handle the machine must be aware of the hazards involved. These dangers may not be
obvious, so it is imperative to follow the instructions detailed in this manual when installing, operating,
inspecting, or servicing the machine. Therefore, we recommend that you thoroughly read and
understand this manual before installing, operating, inspecting, or servicing the machine.
ISHIDA is not liable for any damage, loss or injury that results from incorrect handling, insufficient
caution, unauthorized modifications to the machine, or failure to follow the instructions contained in
this manual.

In the recent weighing industry, the latent hazards involved with handling the machine have increased
due to new materials, new processing methods, and higher processing speeds, and it is impossible to
predict all of the possible dangers.

Likewise, there are far too many operations which cannot or should not be performed to fully describe
all of them in the manual. Please assume that any operation not specifically described in this manual
should never be performed.

Safety countermeasures should be carefully considered and implemented before performing any
installation, operation, inspection, or maintenance procedure not specifically described in this manual
or indicated on the machine itself.

SR-2000α Service Manual (No. 0000A) i

SAFETY PRECAUTIONS

MEANINGS OF SIGNAL WORDS

This machine is manufactured for use according to proper procedures by a qualified person and only
for the purposes described in this manual. The following conventions are used to indicate and classify
precautions depending on the level of danger, or seriousness of potential injury. Always heed the
information provided in this manual. Failure to heed precautions can result in personal injury or
property damage.

The following signal words are used in this manual.

Indicates a potentially hazardous situation which, if not avoided, will result in
minor or moderate injury, or may result in serious injury or death. Additionally,
there may be significant property damage

Indicates a potentially hazardous situation where, if not avoided, may result
in minor or moderate injury or in property damage.

ii SR-2000α User’s Manual (No. 0000A)

SAFETY PRECAUTIONS

CONTENTS

Chapter 1 OUTLINE ........................................................................1-1

1.1 NAME OF EACH PART ..........................................................................1-1

1.2 SPECIFICATIONS...................................................................................1-2

1.3 FEATURE ................................................................................................1-3

Chapter 2 MACHINE SETUP ..........................................................2-1

2.1 DELIVERY WORK FLOW.......................................................................2-1

2.2 CONFIRMATION OF INSTALLATION PLACE.......................................2-2

2.3 POWER SUPPLY ....................................................................................2-2

2.4 CONFIRMATION OF INSTALLATION CONDITIONS ............................2-2

2.5 BACK-UP DEVICE CONNECTION ........................................................2-3

2.6 LEVEL ADJUSTMENT............................................................................2-4

2.7 PROCESSING IN EACH MODE.............................................................2-5

2.8 SPAN CONFIRMATION ..........................................................................2-6

2.9 OPERATION CHECK..............................................................................2-6

2.10 OPERATION PROCEDURES AND PRECAUTIONS.............................2-6

Chapter 3 TEST MODE ...................................................................3-1

3.1 START UP OF TEST MODE...................................................................3-1

3.2 TEST MODE HIERARCHICAL CHART..................................................3-2

3.3 KEY CHECK............................................................................................3-3

3.4 MACHINE TYPE SELECTION................................................................3-5

3.5 SELF DIAGNOSTIC................................................................................3-6

3.6 MEMORY CLEAR ...................................................................................3-7

3.7 DISPLAY CONFIRMATION.....................................................................3-7

3.8 SCALE CALIBRATION ...........................................................................3-8

3.9 PRINTER ADJUSTMENT .......................................................................3-8

3.10 PROGRAM NUMBER ...........................................................................3-12

3.11 COMMUNICATION CHECK..................................................................3-13

3.12 OPTION CHECK ...................................................................................3-15

3.13 MEMORY DATA CHANGE....................................................................3-15

Chapter 4 SYSTEM SETTING MENU.............................................4-1

4.1 START UP OF SYSTEM SETTING MENU.............................................4-1

4.2 HIERARCHICAL CHART OF SYSTEM SETTING MENU .....................4-2

4.3 SALES MODE SETTING ........................................................................4-3

4.4 MACHINE NUMBER SETTING ..............................................................4-4

4.5 HOLD DATA SETTING ...........................................................................4-5

4.6 AUTOMATIC PROGRAM SETTING.......................................................4-6

4.7 OPTION SETTING ..................................................................................4-7

4.8 CASSETTE SETTING.............................................................................4-8

4.9 LABEL SPECIFICATION SETTING .....................................................4-10

4.10 FORMAT SETTING...............................................................................4-12

4.11 UNIT SETTING......................................................................................4-13

4.12 PRINT SETTING ...................................................................................4-13

4.13 FILE CHECK .........................................................................................4-14

4.14 FILE SAVE/LOAD.................................................................................4-15

SR-2000α Service Manual (No. 0000A) iii

CONTENTS

Chapter 5 SET UP MENU ..................................................................5-1

5.1 START-UP OF SET UP MENU ...............................................................5-1

5.2 SET UP MENU 1 .....................................................................................5-2

1. Expiry Data Setting................................................................................... 5-2

2. Password Setting...................................................................................... 5-3

3. Reference Data Setting ............................................................................ 5-3

4. Total Setting.............................................................................................. 5-4

5. Preset Report Setting ............................................................................... 5-4

6. Download Setting ..................................................................................... 5-5

7. Word Wrap Width Setting ......................................................................... 5-6

8. Key Image Select ..................................................................................... 5-6

5.3 SET UP MENU 2 .....................................................................................5-7

1. System Data Setting................................................................................. 5-8

2. Barcode Setting........................................................................................ 5-9

3. Product Code Setting ............................................................................... 5-9

4. PLU Update............................................................................................ 5-10

5. Default PLU Data Setting ........................................................................5-11

Chapter 6 ELECTRICITY ................................................................6-1

6.1 NAME OF EACH ELECTRICAL COMPONENT ....................................6-1

6.2 ELECTRIC BLOCK DIAGRAM (BENCH TYPE)....................................6-2

6.3 ELECTRIC BLOCK DIAGRAM (POLE TYPE).......................................6-3

6.4 MAIN BOARD (P-910) ............................................................................6-4

6.5 THERMAL BOARD (P-909)....................................................................6-6

6.6 A/D BOARD (P-888) ...............................................................................6-8

6.7 POWER SUPPLY UNIT...........................................................................6-9

6.8 CONNECTOR BOARD (P-989) ............................................................6-10

6.9 MAIN BODY ASSEMBLY ..................................................................... 6-11

6.10 PRINTER UNIT ASSEMBLY .................................................................6-12

6.11 OPERATING CONSOLE ASSEMBLY ..................................................6-13

6.12 POLE UNIT ASSEMBLY .......................................................................6-14

Chapter 7 MECHANICAL COMPONENTS........................................7-1

7.1 DETACH OF TOP HOUSING..................................................................7-1

7.2 EXCHANGE OF THERMAL HEAD ........................................................7-3

7.3 EXCHANGE OF LABEL SENSOR .........................................................7-5

7.4 EXCHANGE OF PEEL SENSOR............................................................7-6

7.5 EXCHANGE OF CASSETTE SENSOR..................................................7-7

7.6 POSITIONING OF THE THERMAL HEAD.............................................7-8

APPENDIX LABEL FORMATTING ................................................ A-1

A.1 LABEL FORMAT TABLE....................................................................... A-1

A.2 CONFIGURATION OF LABEL FORMAT TABLE ................................. A-2

A.3 MAX. NUMBER OF LABEL FORMAT TABLES ................................... A-2

A.4 CHANGE OF PRINTING POSITION ..................................................... A-3

A.5 CHANGE OF THE PRINT SIZE ............................................................. A-4

A.6 CHANGE OF THE FIXED CHARACTER CONTENTS ......................... A-5

iv SR-2000α Service Manual (No. 0000A)

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