isel automation CPM 2018, CPM 4030, CPM 3020, GFV 44/33, GFV 44/73 Operating And Maintenance Instruction Manual

®

isel-CNC Compact Equipment

isel-CNC Machine

Operating and Maintenance Instruction

B.2801xx.06/2002.31/E

Order-number: _________________

Serial-number: _________________

isel-CNC Compact Equipment CPM

On this Manual

Various symbols are used in this Manual to quickly provide you with brief information.

Danger Caution Note Example Additional

Information

© iselautomation

All rights reserved.

Despite all care, printing errors and mistakes cannot be ruled out completely.

Suggestions for improvement and notes on errors are always welcomed.

isel machines and controllers are CE compliant and are marked accordingly.

Any other machine parts and components subject to the CE safety guidelines may not be

commissioned unless all relevent standards are fulfilled.

iselautomation shall not accept any liability for any modifications on the device by the

customer.

The limit values specified in the Certificate of Conformity only apply to the original

configuration from works.

Manufacturer:Co. iselautomation KG

E-Mail: [e-mail]

http://www.isel.com

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isel-CNC Compact Equipment CPM

This manual includes the instructions for all machines of the CPM type.

The CPM is provided in three different system configurations.

The CPM as a compact equipment

The complete installation (mechanics, electronics, tooling machine and software

(ISY-CAM + REMOTE, I5DRV)) is immediately ready after commissioning.

At every expansion level, the CPM is a compact machine that offers an abundance of

possibilities for processing work pieces.

As a prerequisite for your work with the CPM and depending on the implementation, you

require basic knowledge in CNC engineering and PC application, a computer, a mains

socket, and some creativity.

Please, consider these short instructions to

• properly commission the equipment,

• fast, safely, and effectively work,

• keep away dangers of persons,

• and thus exploit the full potential.

We wish you a lot of success. Enjoy your future working with the CPM.

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isel-CNC Compact Equipment CPM

Contents

1 Intended use ..................................................................................................................... .5

2 Notes on safety ................................................................................................................. .6

3 Set up and connecting ..................................................................................................... .8

4 Cleaning / maintenance ....................................................................................................10

5 Commissioning ................................................................................................................12

5.1 Preparations .......................................................................................................................... .12

5.2 Adjustments .......................................................................................................................... .13

5.3 Important operating information ........................................................................................... .15

5.4 First commissioning .............................................................................................................. .17

6 Troubleshooting .............................................................................................................. .18

7 Technical data / accessory................................................................................................20

7.1 Accessory ............................................................................................................................. .20

7.2 Pin assignment ...................................................................................................................... .21

7.2.1 For the CPM with electronik ................................................................................................. .21

8 Appendix ...........................................................................................................................23

Certificate of conformity ........................................................................................................ .23

Service waybill ...................................................................................................................... .24

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1 Intended use

The CPM is a machine tool with three linear axes that can electronically be controlled.

A further (rotary) axis is available in addition.

- The machine is planned for training and the small assembly line production.

- It is designed for the application in dry rooms, business rooms, living and training areas and

in labs and small firms (min. 10°C / max. 40° C).

- The machine is suitable for milling, boring, cutting, engraving, proportioning, metering,

positioning, and many similar applications.

- You can install the most different suitable tooling tools or mount instruments, appropriate

for the above mentioned applications.

- Suitable tooling materials are aluminium, PVC, glass, printed circuit materials.(Please ask us

for further treatment materials)

For safety reasons, graphite is not permissible (danger of explosion) as material.

Also not admissible are materials that produce health-endangering gases during

processing.

isel-CNC Compact Equipment CPM

- The machine is prepared for a suction apparatus. With preference, this suctioning is

suitable for dry dust kinds.

With the ISY CAD/CAM software, you can directly pass on the previously generated

CNC data to the machine and initiate the processing of the work piece via a corresponding

controller program.

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isel-CNC Compact Equipment CPM

2 Notes on safety

- The machine must not be operated in a blast capable atmosphere.

- The machine is completely encapsulated. The casing protects you against moving tools,

decreases the operating noise level, and restrains the chips.

- While tooling, the hood is locked and can not be opened.

You may neither remove nor modify this protection measure (only type 2 and 3).

- Hardware and software are included in the safety circuit i.e. the machine functions only with

the appropriate and intact controller heart on the printed circuit board

(only type 2 and 3).

- For emergency situations, you find an Emergency-Off switch on the front-panel of the

machine.

It interrupts the power supply to the power module and tooling machine.

However, the software - machine communication remains possible for fault tracing

(only type 2 and 3).

- Only experts and trained persons may handle the keyswitch since a higher risk exists in test

mode (only type 2 and 3).

Please, keep the alternative key under lock and key.

- All 230 V loads are only single-pole switched. You must assume that an interrupted load is

not necessarily voltage-free (only type 2 and 3).

- Ensure sufficient ventilation at dust or gas development that is caused by processing the

materials.

- For cooling, no flowing water may be used but only a sprinkle/chilling appliance with which

a spray causes the cooling effect (see accessories).

No drops may form themselves and flow under the clamping plate.

- Do not use spirit as coolant (danger of explosion!).

- Clean the machine regularly and remove chips and dust deposits.

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isel-CNC Compact Equipment CPM

Aging of Safety Panes

Investigations, accomplished by the Association of German Machine Tool Factories (VDW) in

connection with the responsible employer's liability insurance association have pointed out

new aspects about the aging of polycarbonate as material for safety panes at machine tools.

Although polycarbonate worked very good for this purpose, these panes sometimes

substantially lose their ability to hold back flying around parts, especially under the influence

of cooling lubricants. At longer term, polycarbonate panes that are double-sided protected

against the effects of splinters, cooling lubricants, detergents, steams, etc. have hereby

shown the highest resistance.

In order to set you in the position to carry out your care business, we would like to point out

that safety panes made of polycarbonate are therefore to be examined regularly for their

retaining abilities and to be changed if necessary. Additionally, such safety panes are to be

classified as wearing parts in future. Beyond that, when you sale it, you are also obligated to

inform the possible buyer of such a machine accordingly about that.

Even with consideration of these new realizations polycarbonate will be further used as

material for safety panes in mechanical engineering due to its extremely high retaining ability.

Spare panes ready to be installed can therefore be ordered from us at any time. In order to

increase the necessary exchange intervals, we can also offer a retrofit kit for an additional

protection on the operator side if desired.

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isel-CNC Compact Equipment CPM

3 Set up and connecting

The machine is provided completely mounted on a palette.

Contained in scope of delivery of the CPM are:

• machine case with three linear axes included

- complete controller electronics

- drilling and milling machine with 3 mm split chuck - as a standard

• key for split chuck, spanner SW 17

• clamping set (hand lever, stop bars, 5 mm socket spanner)

• triangular wrench for unlocking the hood switch

• AC power cable, PC - machine data cable

• 4-fold socket outlet with illuminated mains switch

• software according equipment package

• and these service and maintenance instructions

• the parts of the scope of delivery can be variant by special systems

The space requirement of the machine is limited to the external measurements and to

sufficient room in front of the machine in order to operate and arrange the processing, plus

approx. 10 cm behind the machine to allow for connectors. The hood of the housing opens

upwards. Thus, the required total height is approx. 1,2 meters.

CPM 4030
CPM 3020*
CPM 2018**

710 mm
610 mm*
515 mm**

ca. 1270 mm

ca. 1200 mm*

ca. 1200 mm**

ca. 1200 mm
ca. 1200 mm*
ca. 1100 mm**

Dimensions and space requirement

Remove the sheet steels of the feet of the machine with which it is secured on the palette.

Then, set up the machine horizontally onto a flat, fixed face.

You can compensate for small unevenness of the base area at the feet.

During transportation, please pay attention to the supply and connection cables (remove if

needed) so that they are not damaged. Use only suitable lifting devices.

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