Iseki TH4330, TH4290, TH4260 Operator's Manual

Thank you very much for purchasing an ISEKI tractor. This operator’s manual provides the information necessary for operating and maintaining
your tractor safely and properly. The contents are mainly composed of the following two items:
Safety instructions: Essential items which you should observe while
operating the tractor
Technical instructions: Essential items which you should observe while
operating the tractor
Your dealer has performed the pre-delivery service on your new machine. He will discuss with you the operating and maintenance instructions gives in this manual, and instruct you in the proper and varied applications of this machine. Call on him at any time when you have a question, or need equipment related do the use of your machine.
Paragraphs in the manual and labels on the machine which are accompanied by a caution particularly important information about safe operation to avoid accidents. You should always keep precau­tions in mind and follow them during operation.
Be sure to wear
personnel protective equipment
during operation
In some of the illustrations used in this operation manual, panels or guards may have been remove for clarify. Never operate the tractor with these panels and guards removed. If the removal of a shield is necessary to make a repair, it must be replaced before operation
All information, illustrations, and specifications contained in this manual are based on the lat­est information available at the time of publication. The right is reserved to make changes at any time without notice.
ISEKI TRACTORS
1
TO OUR CUSTOMER
TH4330,4290,4260
2
TO OUR CUSTOMER ................................................... 1
TABLE OF CONTENTS ............................................... 2
1. SAFETY .................................................................... 4
PERSONAL SAFETY INSTRUCTIONS ................... 4
MAKING YOUR TRACTOR A SAFE VEHICLE ....... 4
HOW TO MAINTAIN SAFETY ............................ 4
HOW TO BE A SAFE OPERATOR .................... 5
WHEN ANOTHER PERSON OPERATES
YOUR MACHINE ................................................ 5
BEFORE OPERATION ....................................... 6
STARTING ENGINE AND MOVING TRACTOR 6
WHEN TRAVELING ............................................ 7
LOADING ONTO OR UNLOADING
FROM A TRUCK ................................................. 8
DURING OPERATION ........................................ 9
INSPECTION AND MAINTENANCE ..................10
STORAGE ..........................................................11
MAINTENANCE OF THE ELECTRIC SYSTEM .....12
TO MAINTENANCE ELECTRIC WIRING ...........12
TO HANDLE THE BATTERY ..............................12
TO HANDLE BOOSTER CABLE ........................13
SAFETY DECALS ...............................................13
SAFETY DECALS AND THEIR LOCATIONS ....14
2. INTRODUCTION........................................................18
3. TRACTOR IDENTIFICATION ...................................19
MODEL / SERIAL NUMBER.....................................19
ENGINE MODEL / SERIAL NUMBER .....................20
CHASSIS NUMBER .................................................20
MAJOR COMPONENTS ..........................................21
4. INSTRUMENTS & CONTROLS ...............................22
INSTRUMENT PANEL .............................................24
Electric Fuel Shut-Off ..........................................24
MAIN SWITCH..........................................................24
Indicator Light Strip .............................................25
Battery Charge ....................................................25
Engine Oil Pressure ............................................25
Main (High) Beam ...............................................25
Coolant Temperature Gauge ..............................25
Tachometer ......................................................... 25
Fuel Gauge .........................................................26
Parking Lamp Switch ..........................................26
Horn & Light &Turn Switch ..................................26
Hazard Signal Switch ..........................................26
Power Take-Off (PTO) Switch ............................27
MAIN CLUTCH PEDAL.............................................28
BRAKES....................................................................28
Brake Pedal ........................................................28
ENGINE SPEED CONTROL ....................................29
Throttle Lever ......................................................29
TRANSMISSION CONTROLS..................................30
TRANSMISSION SHIFT LEVER
AND CONTROLS (Mechanical Transmission) ....30
TRANSMISSION SHIFT LEVER
AND CONTROLS (Hydrostatic Transmission).....31
Range Gearshift Lever ........................................31
Hydrostatic Control Lever ...................................31
Hydrostatic Control Pedals .................................31
Control Lever Positions .......................................31
(Mechanical Transmission)
DIFFERENTIAL LOCK LEVER.................................32
FOUR-WHEEL DRIVE SHIFT LEVER......................32
REAR PTO SELECTOR LEVER...............................32
MID PTO SELECTOR LEVER..................................32
(Hydrostatic Transmission)
DIFFERENTIAL LOCK LEVER.................................33
FOUR-WHEEL DRIVE SHIFT LEVER......................33
REAR PTO SELECTOR LEVER...............................33
MID PTO SELECTOR LEVER..................................33
THREE-POINT HITCH..............................................34
POSITION CONTROL LEVER..................................34
Lowering Rate Control Knob ...............................34
COMFORT ADJUSTMENT.......................................34
5. OPERATION..............................................................35
BREAK-IN PERIOD .................................................35
STARTING ............................................................... 35
Pre-Start Inspection ............................................35
Normal Starting ...................................................36
Restarting Warm Engine .....................................37
Cold Weather Starting .........................................37
Warm Up Period .................................................38
Operator Observations ........................................38
Starting Circuit Operation ....................................38
GROUND SPEED SELECTION
(Mechanical Transmission) ......................................39
STOPPING TRACTOR (Mechanical Transmission) 39 GROUND SPEED SELECTION
(Hydrostatic Transmission) ......................................41
STOPPING TRACTOR (Hydrostatic Transmission) 42
DIFFERENTIAL LOCK OPERATION .......................42
FOUR-WHEEL DRIVE .............................................43
POWER TAKE OFF (PTO) ......................................44
Rear PTO Shaft ..................................................44
Mid PTO Shaft ....................................................45
PTO Operating Controls
(Mechanical Transmission) .................................45
PTO Operating Controls
(Hydrostatic Transmission) .................................46
THREE-POINT HITCH..............................................47
Hitch Controls .....................................................47
Position Control ...................................................47
Draft Control ........................................................47
Rear Linkage .......................................................48
Attaching Implements .........................................49
Using Position Control ........................................50
TABLE OF CONTENTS
ISEKI TRACTORS
3
Using Draft Control (Accessory) .........................51
Detaching Implements ........................................52
EXTERNAL AUXILIARY HYDRAULICS
(ACCESSORY) ........................................................52
DRAWBAR ............................................................... 53
ROLL OVER PROTECTIVE STRUCTURE (ROPS) 54
How to Tilt ROPS ................................................54
6. LUBRICATION & PERIODIC MAINTENANCE ........55
SPECIFICATIONS & CAPACITIES .........................55
LUBRICATION / FILL POINTS ................................56
PERIODIC MAINTENANCE SCHEDULE ................58
SERVICE ACCESS ..................................................59
LUBRICATION DETAILS .........................................61
Grease Fittings ....................................................61
Engine Oil & Filter ...............................................61
Transmission Oil & Filters ...................................62
Air Bleeding Hydraulic System ............................63
Front Axle Oil ......................................................63
COOLING SYSTEM .................................................64
ENGINE AIR CLEANER ..........................................65
FUEL SYSTEM ........................................................66
Fuel Filter ............................................................66
Air Bleeding Hydraulic System ............................67
Throttle Lever ......................................................67
ELECTRICAL SYSTEM ...........................................68
Battery..................................................................68
To handle the battery ..........................................69
Starting Switches ................................................69
Wiring / Fuse Arrangement .................................70
CLUTCH FREE-PLAY ADJUSTMENT
(Mechanical Transmission) ......................................74
BRAKE ADJUSTMENT ............................................74
HYDROSTATIC ADJUSTMENTS ............................76
WHEELS & TIRES ...................................................76
Tire Inflation Pressure .........................................76
Wheel Bolt Torque ..............................................76
Front Wheel Alignment .......................................76
Front Wheel Spacing ..........................................77
Rear Wheel Spacing ...........................................77
Steering Free-Play ..............................................78
Front Axle End-Float ...........................................78
CLUTCH HOUSING PLUG ......................................78
TORQUE CHART ....................................................78
STORAGE ................................................................ 79
7. TROUBLESHOOTING ..............................................80
ENGINE. ...................................................................80
BRAKE ..................................................................... 81
HYDRAULIC SYSTEM .............................................81
STEERING SYSTEM ...............................................81
ELECTRICAL SYSTEM ...........................................81
HYDROSTATIC TRANSMISSION ...........................81
8. SPECIFICATIONS ....................................................82
(Hydrostatic Transmission)
ENGINE ...................................................................82
TRANSMISSION ...................................................... 82
POWER TAKE-OFF (PTO) ......................................82
HYDRAULICS...........................................................82
ELECTRICAL SYSTEM ...........................................83
CAPACITIES.............................................................83
TREAD WIDTH SETTING ........................................83
MAXIMUM AXLE LOADING ....................................83
GENERAL DIMENSIONS ........................................84
(Mechanical Transmission)
ENGINE ...................................................................85
TRANSMISSION ...................................................... 85
POWER TAKE-OFF (PTO) ......................................85
HYDRAULICS...........................................................85
ELECTRICAL SYSTEM ...........................................86
CAPACITIES.............................................................86
TREAD WIDTH SETTING ........................................86
MAXIMUM AXLE LOADING ....................................86
GENERAL DIMENSIONS ........................................87
9. ASSEMBLY & PRE-DELIVERY INSPECTION ........88
ASSEMBLY...............................................................88
PRE-DELIVERY INSPECTION ................................90
TH4330,4290,4260
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DANGER: This symbol together with the word DANGER indicates an imminently haz­ardous situation that, if not avoided, will result in DEATH OR VERY SERIOUS INJURY.
WARNING: This symbol together with the word WARNING indicates a potentially haz­ardous situation that, if not avoided, could result in DEATH OR VERY SERIOUS INJURY.
CAUTION: This symbol together with the word CAUTION is used to indicate a poten­tially hazardous situation that, if not avoided, may result in MINOR INJURY.
IMPORTANT: The word IMPORTANT is used to identify
special instruction or procedures which, if not strictly observed, could result in dam age to, or destruction of the machine, process or its surrounding.
NOTE: The word NOTE is used to indicate points of par-
ticular interest for more efficient and convenient repair or operation.
Understand thoroughly the following precautions, always keep them in mind before, during, and after operation, and never take chances.
MAKING YOUR TRACTOR A SAFE VEHICLE
HOW TO MAINTAIN SAFETY
(1) Never attempt to do the following: Modification of the
structure of the tractor Installation of other type engine. Installation of tires of other than the original tire size. Any malfunctions or failures of the tractor due to unauthorized modification are not covered by the war­ranty.
(2) This machine cannot be driven on a public road with-
out authorization by a local government agency, etc. When transporting an unauthorized machine on a public road, load it on a truck. When traveling with an implement wider than the trac­tor, put red caution markers such as flags (red lamps at night) in the most visible locations on both sides of the implements, and place a “SLOW MOVING VEHI­CLE” sign in a place a where it is easily seen by other drivers. Operate the machine carefully keeping in
PERSONAL SAFETY INSTRUCTIONS
Whenever you see the words and symbols below, used in this Operator`s Instruction Book and on decals, you MUST take note of their instructions as they relate to personal safety.
SAFETY
FIG. 1-1
SAFETY
5
mind that the implement is wider and may roll easily. If the implement can be folded, fold it beforehand. If there are road or railway crossings where the visibility is poor, you should install on the machine a mirror to give a view ahead of you so that you need not move your machine too far into the intersection.
(3) When you travel on a road, you must turn work lights
off it the law requires it.
HOW TO BE A SAFE OPERATOR
(1) Familiarize yourself fully with machine controls by
studying the operation manual before using your machine.
(2) Never allow persons listed below to operate the
machine.
• Persons with mental disease
• Persons who cannot operate the machine properly because of fatigue, illness, or drowsiness from medication, etc.
• Pregnant women
• Young persons or children too young to legally operate the machine. Always be careful of your health by taking suitable rest breaks.
(3) Wear appropriate clothing and other protective
devices during operation.
• Protection of your head Wear protective headgear such as a helmet, espe­cially when traveling on roads or handling material above your head.
• Protection to avoid being caught in the machine. Wear tight fitting clothing and headgear, because loose clothing or hair can get caught in the moving parts of the machine.
• Protection from poisonous dust or gases Be sure to wear a protective device to protect the respiratory system, eyes, and skin when handling poisonous chemicals.
• Protection of the ears Wear ear plugs or take suitable countermeasures to protect your ears when you must operate the machine under extremely noisy conditions.
• Maintenance of protective devices Periodically inspect protective devices to assure that they are functioning properly. Use them at all times.
WHEN ANOTHER PERSON OPERATES YOUR MACHINE
When another person operates your machine, you must explain how to operate and instruct him or her to read this manual fully to avoid unexpected accident.
FIG. 1-2
FIG. 1-3
FIG. 1-4
FIG. 1-5
TH4330,4290,4260
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BEFORE OPERATION
(1) Set up an operation plan with sufficient time allo-
wance. A tight plan may result in unexpected acci­dents when work has to be rushed.
(2) Inspect and service the machine periodically in ac-
cordance with the instructions given in the operation manual to maintain the machine in best condition. Pay special attention to the controls, especially to the brakes and clutch, and safety measures for the machine functions properly and performs normally, the chance of an accident will be reduced greatly. If safety devices are damaged or do no work, please consult your ISEKI dealer.
(3) Before removing a safety devices, such as a safety
cover, be sure that the machine has stopped com­pletely. Never forget to replace the removed part after servicing.
(4) Never inject fuel while the engine is running or is still
hot. Keep away from open fires an never smoke around a fuel tank or while fueling into the machine. Never use open flames for illumination when fueling the machine at night.
STARTING ENGINE AND MOVING TRACTOR
(1) Before starting the engine indoors, make sure that
there is proper ventilation because exhaust fumes contain poisonous carbon monoxide, which cause lethal poisoning.
(2) Before starting the machine, confirm that the trans-
mission gear has been shifted to the appropriate speed, that there is no one near the machine, and that the implement is securely installed on the machine. Always operate the machine from the operator`s seat. Never leave the seat except in an emergency when operating the machine.
(3) Before starting to move, pay attention to safety condi-
tions around the machine to avoid injury to bystanders or damage to property. Never move abruptly.
FIG. 1-6
FIG. 1-7
FIG. 1-8
FIG. 1-9
SAFETY
7
WHEN TRAVELLING
(1) When you travel on roads, ensure the differential lock
is off, or the tractor may turn over.
(2) Do not make sharp turns when operating at high
speed or for transportation as the tractor may turn over.
(3) When operating on poor footing such as a rough
road, a slope, a road along a ditch or river, or unde­veloped land, drive the tractor at low speeds and operate it carefully.
(4) Do not make sharp turns on a slope. It may cause
turnover of the tractor. When climbing up a hill, shift the speed change lever to the most suitable speed. Start moving the tractor as slowly as possible. While climbing up a hill, never shift speeds along the way. When starting to move the tractor on an up-hill slope, be sure that the front wheels do not lift up. When going down a hill, drive the tractor at slower speed that used to climb up the hill. While going down a hill, never shift into neutral, and never try to control the speed only with the brakes; use the engine brake effectively.
(5) When traveling on a road where one or both shoul-
ders are slanted and which run along a ditch, look out for softened shoulders especially when the ditch is full of water and be careful not to let the machine slip sideway.
(6) Never allow other persons to get on the machine or
the implement except when the machine or the imple­ment is provided with a seat or a platform for persons to sit or stand on, and only within the capacity speci­fied. Never allow persons to get on the implement while traveling on roads.
(7) When parking the tractor, you have to park it on hard,
level ground and provide sufficient safety measures by grounding the implement, removing the key, apply­ing the parking brakes, and chocking the wheels securely.
(8) Keep inflammable away from the engine during oper-
ation. Especially during stationary operation do not operate the engine at high speeds so as not to set fire to grass or straw with a heated exhaust pipe or exhaust fumes.
(9) When you have to operate the tractor at night, make
sure of the location of the controls. If not, the tractor might work unexpectedly by mistake.
FIG. 1-10
FIG. 1-11
FIG. 1-12
FIG. 1-13
TH4330,4290,4260
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LOADING ONTO OR UNLOADING FROM A TRUCK
(1) When loading the tractor onto a truck or a trailer, turn
off the truck`s engine and apply the parking brakes to the truck or the trailer. Otherwise, the truck could move and the tractor falls to the ground.
(2) Pay sufficient attention to the safety conditions
around the tractor and have it guided by someone to assist the operation. Never allow other persons to approach the tractor, especially in front of or behind it.
(3) When loading or unloading the machine on/off a
truck, set slip-proof ramps at the same angles and drive the tractor straight at sufficiently slow speeds. Loading the tractor in reverse travel and unloading it in forward travel.
(4) Never depress the brake pedal during loading or
unloading operation, or the tractor may shift side­ways, which may cause it to fall of the ramps.
(5) If the engine stalls unexpectedly on the ramps,
depress the brake pedal immediately and roll the trac­tor to the ground by manipulating the brake pedal. Start the engine on the ground and try again.
(6) When the machine is loaded on the truck, stop the
engine, apply parking brakes, and withdraw the stator key, chock the wheels, and rope it securely to the truck. During transportation, do not make sharp turns needlessly so as not to shift the loaded tractor.
(7) Use ramps with the same or better specifications
mentioned below. When the machine is equipped with attachments other than those included in the specifications mentioned below, ask your ISEKI deal­er for advice.
FIG. 1-14
FIG. 1-15
SAFETY
9
Specifications of the ramps
Length More than 4 times the height of the platform of the truck Width (effective width) more than 35cm Capacity (one ramp) more than 1700kg Ramps should have anti-skid surfaces
(8) Hook the ramps securely on the platform of the tractor
with the top of the ramp level with the platform.
(9) Always prepare for even the worst, by never allowing
other persons near the tractor.
(10) Drive the tractor carefully at the moment the trac-
tor moves from the ramps onto the platform, for it changes angle abruptly.
DURING OPERATION
(1) During operation, never allow other persons in the
vicinity of the tractor, because the tractor itself or flung pieces may cause injury.
(2) Pay attention to safety around the tractor to avoid
injury to bystanders or damage to property. Especially when operating with other persons, use the horn to warn them.
(3) When crossing a ditch or a levee or when passing
through soft land, drive the tractor slowly and straight so that it dose not slip or turn over.
(4) Do not touch dangerous parts such as rotating parts,
moving parts, hot parts (muffler, radiator, or engine, etc.), or electric parts (battery terminals and other live parts), or you may be injured seriously.
(5) If you use a trailer, use a proper one which suits your
tractor. Using an improper trailer may cause serious accidents. Never attempt to haul beyond the tractor`s capacity. If you have a question, please consult ISEKI dealer.
(6) When moving the machine toward an implement for
the purpose if installing the implement, never allow any one to stand in between. When installing the implement on the machine, be prepare to move away promptly in the event of an emergency. The brakes should be applied securely during installation.
(7) When moving the machine toward an implement for
the purpose if installing the implement, never allow any one to stand in between. When installing the implement on the machine, be prepare to move away promptly in the event of an emergency. The brakes should be applied securely during installation.
FIG. 1-16
FIG. 1-17
FIG. 1-18
FIG. 1-19
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INSPECTION AND MAINTENANCE
(1) When servicing the tractor or mounting or dismount-
ing an implement, place the tractor on level, hard ground which is sufficiently illuminated, or unexpected accidents may occur.
(2) When servicing the tractor, follow the instructions list-
ed below:
• Stop the engine.
• Apply parking brakes.
• Disengage all PTO.
• Place all gear shift levers in neutral.
• Remove the starter key.
• Lower the implement fully, if equipped. If not, your hands or clothes may be caught or sandwiched between.
(3) When servicing the tractor, use proper tools. Using
makeshift tools may lead to injuries or poor servicing, which may result in unexpected accidents during operation.
(4) The engine, muffler, radiator, etc. are very hot just
after operation, so wait until they cool down sufficient­ly to avoid burns.
(5) Never remove the radiator cap while the engine is hot
or running. Wait until the engine cools down and then relieve the radiator pressure by releasing the radiator cap. Carelessly pouring cooling water into the heated radiator can cause serious damage to the radiator and the engine. Careless removal of the radiator cap can cause serious injury because of overheated water vapour.
(6) Never fit unauthorized implements or attempt unau-
thorized modification.
(7) Be sure to reinstall the removed safety covers in
place as exposed dangerous parts may cause seri­ous injury.
(8) Avoid high-pressure fluids. Escaping fluid under pres-
sure can penetrate the skin and cause serious injury, so keep hands and body away from pin holes and nozzles ejecting such fluids. Be sure to consult your dealer about the hydraulic and fuel injection system trouble. When checking for leaks, use a piece of cardboard or wood without fail. If any hydraulic fluid is injected acci­dentally into the skin, it must be removed within a few hours by a doctor familiar with this type or injury.
FIG. 1-20
SAFETY
11
(9) When servicing wheels and tires, the tractor and/or
implement must be supported on suitable blocks or stands. Not a hydraulic jack. Do not attempt to service a tire unless you have the proper equipment and experience to perform the job. Have the work carried out by your ISEKI dealer or a qualified repair service. When seating tire beads onto rims, never exceed the maximum inflation specifications specified on the tire. Inflation beyond this maximum pressure may brake the bead, or even the rim, with dangerous, explosive force. If tire have deep scratches, cuts or punctures, the replaced by qualified personnel as soon as possible. Wear suitable protective clothing, gloves, eye/face protection.
STORAGE
(1) Never cover a hot machine just after operation with a
tarpaulin or the like, or the heated engine and related parts may cause a fire.
(2) Before storing the tractor for a long period of time,
disconnect the battery cables to prevent them, in case they are gnawed by a rat, from causing a short circuit, which may lead to a fire. When disconnecting the cables, disconnect the negative (-) cable first.
(3) Safe storage of dangerous objects
When storing dangerous implements, take appro­priate safety measures to prevent accidents by covering with tarpaulin.
• Store fuel in a safe place with caution signs such as “PREVENT FIRE” or “INFLAMMABLE”.
• All inflammable must also be stored in a safe, fire­resistant location.
FIG. 1-21
FIG. 1-22
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MAINTENANCE OF THE ELECTRIC SYSTEM
TO MAINTENACE ELECTRIC WIRING
(1) When servicing the electric wiring, stop the engine
without fail. Otherwise your hands or clothes may be caught in or sandwiched between rotating parts.
(2) Before manipulating electric parts, be sure to discon-
nect the earth battery cable (-), or you may get an electric shock or be injured by sparks.
(3) Loose electric terminals or connectors may not only
lower electrical performance but also cause short cir­cuit or leakage of electricity, which may lead to a fire. Promptly repair or replace damaged wiring.
(4) Remove chaff of dust from the battery, wiring, muffler,
or engine. Otherwise it could result a fire.
TO HANDLE THE BATTERY
(1) When working around the battery, avoid smoking.
The battery generates explosive hydrogen and oxy gen gases when it is being charged. Keep the battery away from sparks or open flames.
(2) The battery should be inspected before starting the
engine. Be careful not to touch the electrolyte when removing the vent plugs. If the battery electrolyte makes contact with the skin or clothing, wash it off immediately with water and then consult a doctor.
(3) When replacing or inspecting the battery, stop the
engine and turn the main switch off, or electrical parts may be damaged or unexpected accident may occur.
FIG. 1-23
SAFETY
13
When disconnecting the battery cables, disconnect the earth cable (-) first without fail. When connecting the bat­tery cables, connect the positive cable (+) first. Disconnecting or connecting in wrong order may lead to a short circuit or sparks.
TO HANDLE BOOSTER CABLES
When using booster cables, pay attention to the following items for safe operation:
(1) Before connecting cables, remove the vent plugs.
This will lower the force in case of explosion.
(2) Before connecting cables, be sure to stop the engine.
Otherwise unexpected accidents may occur.
(3) Use booster cables with sufficient electrical capacity.
A cable of inadequate capacity will cause generation of heat, which may lead to a fire.
SAFETY DECALS
The labels are stuck on the tractor. You should of course read the safety instructions in the manual. But never fail to read the labels on the machine as well.
• The labels should always be clearly seen, that is, nothing should obscure them.
• When they have become dirty, wash them with soap water and wipe off with soft cloth.
• If any of them are torn or lost, order new labels from your dealer. Their codes are mentioned in “SAFETY DECALS AND THEIR LOCATION”.
•A new label should be placed in the same place where the old one was located.
• When sticking on a new label, clean the place to enable the label to stick and squeeze out all air bubbles trapped under it.
FIG. 1-24
FIG. 1-25
TH4330,4290,4260
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SAFETY DECALS AND THEIR LOCATIONS
(1) Fan warning label
(Code No. 1705-902-006-0)
WARNING: RISK OF ENTANGLEMENT Stay clear of the fan while it is running.
(2) Battery disconnecting label
(Code No.1636-901-022-0)
WARNING: RISK OF ELECTRIC SHOCK When disconnecting the battery, detach the negative terminal first and attach the positive terminal first when connecting the battery.
(3) Belt warning label
(Code No.1674-904-008-0)
WARNING: RISK OF ENTANGLEMENT Stay clear of the belt while it is running.
(4) Hot part warning label
(Code No.8595-901-007-0)
WARNING: HOT SURFACES, RISK OF BURNS ON HANDS AND FINGERS Stay clear of the heated parts until they cool down sufficiently.
(5) Ether label
(Code No.1674-904-002-1)
WARNING: RISK OF EXPLOSION Ether or other starting fluid should never be used to start engines equipped with glow plugs.
(6) PTO label
(Code No.8654-901-002-0)
WARNING: RISK OF ENTANGLEMENT Stay clear of the PTO shaft while the engine is run­ning.
(7) Trailer label
(Code No.1674-904-004-0)
WARNING: RISK OF OVERHEATING The rear implement should be installed on the tractor with an approved drawbar or by using the lower links of the three point hitch. Use only weight not exceed­ing the designed capability of the tractor.
SAFETY
15
(8) Radiator label
(Code No.1674-904-003-0)
WARNING: HIGH PRESSURE STEAM AND HOT WATER Never remove the radiator cap during or just after operation. The water in the radiator is very hot and highly pressurized, which could cause burns.
(9) Battery label
(Code No.1705-904-002-0)
A. WARNING: RISK OF EXPLOSION
Keep away from sparks or flames, which could cause explosion.
B. WARNING: WEAR AN EYE PROTECTION DEVICE
Battery electrolyte (euphoric acid) may cause blind­ness. Wear an eye protector to prevent contact with
the eyes. C. WARNING: KEEP OUT OF REACH OF CHILDREN D. WARNING: RISK OF BURNS
Battery electrolyte (sulphuric acid) may cause burns.
Avoid contact with skin or clothing. In case of an acci-
dent, flush affected part immediately with plenty of
water. E. WARNING: RISK OF EXPLOSION
Never use the battery with the electrolyte surface
below the “LOWER” limit, or it may explode. Never
replenish exceeding “UPPER” limit or electrolyte may
leak out.
Maintenance free battery does not need to replenish
distill water. D. WARNING: READ OPERATION MANUAL
Read the safety and operating instructions in the
operation manual before operating the tractor.
Take care of handling the battery. Improper handling may lead to explosion. Never short the poles. Charge the battery in a well ventilated place.
(10) Starter warning label
(Code No.1705-902-007-0)
DANGER: RISK OF ELECTRIC SHOCK Start the engine only from the seat using the key.
(11) Operation caution label
(Code No.1674-904-001-0)
A. WARNING: BEFORE OPERATION
Read the safety and operating instructions in the operation manual before operating the tractor.
B. WARNING: BEFORE OPERATION
Read the safety and operating instructions in the operation manual before operating the tractor.
C. WARNING: RISK OF ABRUPT MOVING
Before leaving the tractor unattached, apply the park­ing brake, lower the implement, turn off the engine and remove the starter key to avoid unexpected mov­ing of the tractor.
D. WARNING: RISK OF INJURY OR DAMAGE
Pay attention to safety around the machine to avoid injury to bystanders or damage to properly.
E. WARNING: RISK OF OVERTURNING
Never operate the tractor on a slope of over 10 degrees, or it could overturn.
F. WARNING: RISK OF INJURY OR DAMAGE
Never allow other persons to get on the tractor or the implement.
TH4330,4290,4260
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(12) Fuel label
(Code No.1705-904-001-0)
DANGER: RISK OF EXPLOSION AND BURNS
Use only diesel fuel.
Before replenishing fuel, be sure to stop the engine
and wait until the engine and heated parts cool down
sufficiently. Keep sparks, open flames, etc. way from
the fuel tank.
No smoking! (13) Reverse label
(Code No.1674-904-007-1)
Before moving tractor to reverse direction, be sure to
reduce engine speed.
(14) ROPS label
(Code No.1674-904-005-0)
WARNING: RISK OF INJURY Keep the ROPS in the upright position and fasten the seat belt at all times. Do not jump from the seat if the tractor starts to overturn, or you could be crushed under the tractor. The ROPS should usually be kept in the upright position during operation. However, when the ROPS has to be lowered, do not wear the seat belt and operate the tractor with extreme caution. Do not operate the tractor with a damaged or modi­fied ROPS.
SAFETY
17
LOCATION OF SAFETY DECALS
Location of all instruction decals provided as a reference. Replace any decals that are damaged, missing or are not readable. Consult your dealer.
TH4330,4290,4260 INTRODUCTION
18
The information in this publication describes the operation, maintenance and servicing of the TH4330, 4290 and 4260 Tractors. Every effort has been made to provide correct and concise information to you, the operator, as available at date of book publication. Your ISEKI Dealer is available should items in this book or details of your machine not be understood.
This book is supplied with each machine to familiarize the operator with proper instructions needed for operation and maintenance. Studying and adhering to these instructions will insure optimum machine performance and ·longevity. A machine that is maintained properly and operated in the intended manner will provide greater dividends than one that is neglected and/or operated in manner other than as intended. Design and servicing of this machine has been kept as simple as possible to permit maintenance operations to be carried out with tools normally available.
This book should be thoroughly read and understood prior to operation of this machine. Inexperienced operators should study contents of this publication and receive instruction from an experienced operator when possible. Your ISEKI Dealer can also assist in areas concerning machine operation and provide details concerning safe operation. it is suggested that this booklet be kept readily accessible, preferably with the machine, for future reference if questions or concerns arise. If the original book should become damaged, consult your Dealer in regards to acquiring a replace­ment.
Customers are strongly advised to use an official ISEKI Dealer in connection with any service problems and adjustments that may occur. The ISEKI Dealer network is specially trained and equipped for all service work and to advise customers on specific applications of the Tractor in local conditions.
CAUTION: In some of the illustrations used in this Operator Instruction Book, panels or guards may have been removed for clarity. Never operate the Tractor with these panels and guards removed. If the removal of a shield is necessary to make a repair, it MUST be replaced before operation.
CAUTION: READ THIS BOOK IN ITS ENTIRETY PRIOR TO OPERATING MACHINE. Use only ISEKI parts for repairs and/or replacement.
INTRODUCTION
TRACTOR IDENTIFICATION
19
MODEL/SERIAL NUMBERS
Each Tractor is identified by means of Tractor model and serial numbers. As a further identification, engine and chassis are provided with identification numbers.
To ensure prompt, efficient service when ordering parts or requesting repairs from authorized Dealer, record these numbers in spaces provided.
TRACTOR MODEL
TRACTOR SERIAL NUMBER
FIGS. 3-1 & 3-2: Tractor identification plate, 1, located
below operator's seat on right-hand side of fender. Contains model number, machine series number and weight in addition to Tractor serial number.
TRACTOR IDENTIFICATION
FIG. 3-1
FIG. 3-2
TH4330,4290,4260
20
ENGINE MODEL NUMBER
ENGINE SERIAL NUMBER
FIG. 3-3: Engine model number, 1, is cast on right side of
engine block, below the injection pump. Engine serial number, 2, is stamped into cylinder block,
below engine model number.
CHASSIS NUMBER
FIG. 3-4: Chassis number, 1, is stamped in right side of
front frame.
NOTE: Reference to left-hand and right-hand, used
throughout this book, refers to the position when seated in operator's seat and facing forward
FIG. 3-3
FIG. 3-4
TRACTOR IDENTIFICATION
21
MAJOR COMPONENTS
FIG. 3-5:
Identification and terminology of major components, as given in this book, are as follows;
1. Front Wheels
2. Fuel Tank Filler
3. Stabilizer
4. Lift Rod
5. Lower Link
6. Rear Wheels
7. Operator’s Seat
8. Instrument Panel
9. Steering Wheel
10. Fender
11. Reflector / Tail Light
12. Hood
13. Front Grille
14. Battery
15. Front Hitch
16. Engine
17. Foot Step
18. Transmission
19. Front Wheel- Drive Shaft (4WD)
20. Headlight
21. Front Axle
22. Front Axle Pivot
23. Lift Arm
24. Drawbar
25. Turn / Hazard Light
26. Center Housing
27. Lower Link Spring
28.
Roll-Over Protective Structure (ROPS)
TH4330,4290,4260
22
1. Instrument Panel
2. Steering Wheel
3. Parking Brake
4. Mid Power Take-Off (PTO) Selector Lever
5. Front Wheel Drive (4WD) Shift Lever
6. Slow Lowering Control Knob
7. Differential Lock Pedal
8. Main Gear shift Lever
9. Range Gear Shift Lever
10. Rear Power Take-Off (PTO) Selector Lever
11. Three-Point Hitch Position Control Lever
12. Foot Throttle Pedal
13. Hand Throttle Lever
14. Brake Pedals
15. Draft Control Lever (Accessory)
16. Auxiliary Hydraulic Valve Controls (Accessory)
17. Clutch Pedal
INSTRUMENTS & CONTROLS
FIG. 4-1: General layout and location of controls within operator’s area on Tractor. Specific use of these controls is given later in this section and also in “Operation” section of this book:
FIG. 4-1 (Mechanical Transmission)
INSTRUMENTS & CONTROLS
23
1. Instrument Panel
2. Steering Wheel
3. Parking Brake
4. Mid Power Take-Off (PTO) Selector Lever
5. Front Wheel Drive (4WD) Shift Lever
6. Slow Lowering Control Knob
7. Differential Lock Lever
8. Hydrostatic Control Lever (TH4330/4290)
9. Range Gear Shift Lever
10. Rear Power Take-Off (PTO) Selector Lever
11. Three-Point Hitch Position Control Lever
12. Hydro Forward Reverse Pedal
13. Hand Throttle Lever
14. Brake Pedal
15. Draft Control Lever (Accessory)
16. Auxiliary Hydraulic Valve Controls (Accessory)
FIG. 4-2: General layout and location of controls within operator’s area on Tractor. Specific use of these controls is given later in this section and also in “Operation” section of this book:
FIG. 4-2 (Hydrostatic Transmission)
TH4330,4290,4260
24
INSTRUMENT PANEL FIGS. 4-3, 4-4: Arrangement of gauges, control switches
and indicators located in instrument panel. Items are detailed in the descriptions that follow:
NOTE: Instrumental panel and switches may vary from
those shown.
Electric Fuel Shut-Off
Turning main switch to off stop will stop engine. This Tractor is equipped with electric engine shut-off system, consisting of a solenoid and timer, to shut off fuel and stop engine.
When main switch is turned off, timer activates solenoid to shut-off fuel and hold it off for ten seconds. After ten seconds, solenoid returns to “fuel on” position.
Selecting main switch to “ON” will override timer to turn fuel on and allow engine to be immediately restarted.
Main Switch FIG. 4-5: Main Switch, 1, has the four following positions:
p OFF Engine and all electrical circuits off.
Key can be removed.
O ON Power supplied to all circuits. Normal
operating position.
G GLOW Energizes glow plugs to preheat the com
bustion chambers and assist starting.
f START Starter activated. This position
spring-located to "ON"
NOTE: The main switch must be turned to "ON" before
any circuits will operate. PTO switch must be turn off before engine can be started. This Tractor is equipped with an electric fuel shut-off. When main switch, 1, is turned to “start”, “on”, or “glow” position and range gear shift lever is placed in neutral solenoid moves the fuel link­age on injection pump to run position to start engine. When main switch is turned to “off” (stop), solenoid moves fuel linkage to off position to stop engine.
IMPORTANT: When the main switch is selected to
"GLOW" position, the engine combustion chambers will be preheated and allow a cold engine to be started after several seconds.
FIG. 4-3 (Hydrostatic Transmission)
FIG. 4-4 (Mechanical Transmission)
FIG. 4-5
INSTRUMENTS & CONTROLS
25
Indicator Light Strip FIG. 4-6: Indicator light strip, 2, contains several warning
lights to monitor certain functions. Currently used posi­tions (from left to right) are:
Battery Charge - Lights up when main switch is turned "ON" and will go out after engine starts, to indicate bat­tery is being charged.
Engine Oil Pressure - Lights up if engine oil pressure is low. If the light comes on while the engine is running, shut off the engine immediately and investigate the cause.
Main (High) Beam – Illuminates when head lamps in front grill are selected to high beam position by light switch.
Coolant Temperature Gauge FIG. 4-7: Gauge, 3, indicates engine coolant temperature
when main switch is selected to “ON”. Cold - (Extreme left) Shows too cool temperature for
severe work. Allow to warm (needle in mid position) before applying heavy load.
Hot – (Extreme right) Indicates over-heating (red area on gauge). Reduce engine speed to idle, allow to run at no load several minutes, shut off engine and investigate cause (refer to “Troubleshooting”).
CAUTION: Do not service hot engine. Allow to completely cool before servicing or remov­ing radiator cap.
Tachometer FIG. 4-8: Scale on gauge, 4, indicates engine speed in
crankshaft revolutions per minute (rpm). Index is also pro­vided to show rear PTO speed of 540 approximately 2300 engine rpm. Hour meter in center of gauge indicates engine and trac­tor use to assist in maintenance intervals. The extreme right digit indicated 1/10 hour increments.
FIG. 4-6
FIG. 4-7
FIG. 4-8
TH4330,4290,4260
26
Fuel Gauge FIG. 4-9: Gauge, 5, indicates level of diesel fuel in fuel
tank when main switch is “ON”.
NOTE: Use only clean diesel fuel and clean area to pre-
vent dirt/water entry into fuel tank when refilling. DO NOT run out of fuel as bleeding air from the system will be required. Keep fuel tank full mini­mize condensation.
CAUTION: DO NOT refill fuel tank with engine running or hot. Allow cooling period. DO NOT smoke near fuel tank. Clean up any spilled fuel.
Parking Lamp Switch FIG. 4-10: When the parking lamp switch, 6, is turned,
small lamps are lighted up.
Horn & Light & Turn Switch FIG. 4-11: With main switch “ON”: Horn Switch, 7 – Horn sill sound when center switch but-
ton is depressed. Light Switch, 8 – Is a rotary switch with three operating
positions:
OFF – Fully counterclockwise. All lights off. 1st – Main (high) beam headlamps and rear tail lights. 2nd – Low beam headlamps and rear red tail lights.
NOTE: When high beam is selected (1st position), light
indicator light strip will come on.
Turn Switch, 9 – Operate switch handle in direction Tractor is to be turned. The appropriate flashing amber warning light (fender-mounted) will operate as turn signal. Return switch to center position to cancel.
NOTE: Turn lights will not self-cancel. Select turn/hazard
lights switch to center position completing turn.
Hazard Signal Switch FIG. 4-12: Push down switch, 10, to turn on hazard lights.
Both flashing amber warning lights will operate at the same time.
CAUTION: Hazard lights must be used any time Tractor is driven on public roadway. Consult local agencies for other marking requirements.
FIG. 4-9
FIG. 4-10
FIG. 4-11
FIG. 4-12
INSTRUMENTS & CONTROLS
27
FIG. 4-13: Turn / hazard indicator lights, 11 and 12, will operate with fender-mounted warning lights. This pro­vides operator with easy indication of warning lights selection.
NOTE: Turn lights will not self-cancel. Select turn / haz-
ard lights switch to center position after complet­ing turn.
Power Take-Off (PTO) Switch (Hydrostatic transmis­sion)
FIG. 4-14: A push & turn type safety switch, 13, is used to
engage and disengage the PTO drive system. The switch must first be pushed in and then rotated
clockwise to engage PTO. The switch is pushed to disengage PTO.
IMPORTANT: PTO switch is equipped with a lock-out to
prevent accidental engagement of PTO on switch to unlock AND THEN, rotate switch clockwise to ON position. DO NOT FORCE SWITCH.
NOTE: PTO switch, 1, must be used in conjunction with
rear and mid PTO selector lever, to left and under operator’s seat, when rear and mid PTO used. Refer to “Operation” section for complete details.
When PTO control switch is “ON”, the engine cannot be started. Always switch off PTO and place range gear shift lever in neutral to start engine.
WARNING: Always shut off PTO and shut off Tractor engine before servicing PTO driven implement. Allow movement and motion to stop before leaving operator’s seat.
FIG. 4-13
FIG. 4-14
TH4330,4290,4260
28
MAIN CLUTCH PEDAL
Dual clutch-TH4290/4260 with a mechanical transmis­sion
FIG. 4-15: These tractors are equipped with a two stage
clutch. Depressing the pedal (1) will reveal two distinct areas of operation made apparent by changes in pedal effort.
Depressing pedal through its first stage will disconnect transmission drive and allow motion of tractor to be stopped. The power take-off (PTO) will continue to operate.
Additional and final downward movement of the clutch pedal will disengage the engine from the PTO drive while the pedal is depressed. Releasing the clutch pedal will re-engage the PTO drive first, which allows the PTO driven machine to get up to speed, and then with transmission in gear, forward travel will begin as the second stage clutch is released.
Note:
•Clutch pedal should be depressed quickly to prevent abnormal wear. Clutch pedal should be raised smoothly to pre­vent sudden movement. DO NOT rest your foot on the clutch pedal except when operating the clutch.
Important: Clutch pedal free-play adjustment should
be adjusted correctly. Consult "mainte nance" section.
BRAKES
Brake Pedals (Mechanical Transmission) FIG. 4-16: Inner brake pedal (1) and outer brake pedal
(2) independently control the respective left and right wheel brakes, to assist in turning. During tractor transport or high speed operation, the brake pedals must be latched together using interlocking plate (3)
FIG. 4-15
FIG. 4-16
INSTRUMENTS & CONTROLS
29
Brake Pedal (Hydrostatic Transmission) FIG. 4-17: Brake pedal, 1, control the left and right wheel
brakes at the same time.
CAUTION: For towing safety, the towed equipment, when fully loaded, should not exceed 1.5 times weight of towing unit.
Parking Brake FIG. 4-18: To engage parking brakes, pull upward on
parking brake lever, 2, to lock brakes in applied position. To disengage parking brakes, push in on release button, 3, and lower lever to the released position.
IMPORTANT: Always disengage the brake before driving
the tractor to prevent abnormal brake wear.
ENGINE SPEED CONTROL
Throttle Lever FIG. 4-19: Throttle lever, 4, controls engine speed and
will remain in position selected by the operator. Idling speed: With hand lever is forward, engine will idle. High speed: Engine speed increases as lever is pulled
progressively rearward. (Hydrostatic Transmisson)
These tractor is equipped with Auto throttle system, it raises up engine speed by depressing forward direction HST pedal. Whenever it would be used, tractor does not load any implements or trailer. When tractor is operated with implements or trailer, set rated engine speed by hand throttle lever.
CAUTION: Always select engine speed to ensure safe operation. Reduce speed prior to turning or backing Tractor.
FIG. 4-17
FIG. 4-18
FIG. 4-19
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