Iseki SXG216 Operation Manual

ISEKI DIESEL RIDING MOWER

LAWN MOWER:

MOWER DECK:

COLLECTOR:

SXG216

SCMA40

SBC402X

ISEKI LAWN MOWERS

1

Thank you very much for purchasing an ISEKI lawn mower.

This operation manual provides the information necessary for operating and maintaining the lawn mower
safely and properly.

SAFETY-DANGER, WARNING AND CAUTION

Every time you see the words and symbols shown below in the manual and on the safety decals, you must
take note of their instructions and warning.

DANGER: This symbol together with the words DANGER indicates an imminently hazadous situation
that, if not avoided, will result in VERY SERIOUS INJURY OR EVEN DEATH.

WARNING: This symbol together with the word WARNING indicates a potentially hazardous situation
that, if not avoided, could result in SERIOUS INJURY OR EVEN DEATH.

CAUTION: This symbol together with the word CAUTION is used to indicate a potentially hazardous
situation that, if not avoided, may result in MINOR INJURY.

IMPORTANT: The word IMPORTANT is used to provide instructions or advice in order to let the lawn mower
provide the optimum performance.

NOTE: The word NOTE is used to indicate points of particular interest for more efficient and convenient
repair or operation.

SAFETY INSTRUCTIONS: Essential items which you should observe while operating the lawn mower

TECHNICAL INSTRUCTION: Items which are necessary to operate, adjust, and service the lawn mower

properly

Before starting to operate the lawn mower for the first time, you should read this operation manual thoroughly
and carefully until you are sufficiently familiar with the operation of the lawn mower in order to do jobs safely and
properly. You are advised to refer to it from time to time to refresh your understanding of the lawn mower.

The manual should be kept in a handy place so you can refer to it when required.

The parts employed in this lawn mower may be modified without notice for better performance and quality
and for safety purposes, which may lead to some inconsistency found on your lawn mower with the contents of
this manual.

The lawn mower is designed to be used on well-kept lawns. Using the lawn mower in other places is not au­thorized. Besides, the manufacturer will not pay for any damage caused by unauthorized use and the risk is only
borne by the user. Proper use of the lawn mower also implies that the user follows the operational, adjusting, and
servicing instructions indicated in the operation manual.

When you have any question about your lawn mower, you are always welcome to ask your dealers.

INTRODUCTION

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INTRODUCTION ..................................................................................................................................................... 1

I. FOR SAFE OPERATION ..................................................................................................................................... 5

1. HOW TO BE A SAFE OPERATOR................................................................................................................ 5

2. BEFORE STARTING THE LAWN MOWER .................................................................................................. 7

3. OPERATION OF THE LAWN MOWER ......................................................................................................... 9

4. OPERATION ON A SLOPE ......................................................................................................................... 12

5. DRIVING ON PUBLIC ROADS: .................................................................................................................. 13

6. LOADING ONTO OR UNLOADING FROM A TRUCK: ............................................................................... 13

7. WHEN FILLING WITH FUEL: ..................................................................................................................... 14

8. MOUNTING AND DISMOUNTING OF THE MOWER DRIVE SHAFT ........................................................ 15

9. LAWN MOWER MAINTENANCE: ............................................................................................................... 16

10. MAINTENANCE OF THE ELECTRICAL SYSTEM ..................................................................................... 19

11. TYRES AND WHEELS ................................................................................................................................ 20

12. BEFORE STORING THE LAWN MOWER.................................................................................................. 20

13. LONG TERM STORAGE ............................................................................................................................ 21

14. CAUTION LABELS & THEIR POSITIONS .................................................................................................. 22

II. WARRANTY AND AFTER-SALE CARE .......................................................................................................... 28

III. SPECIFICATIONS ............................................................................................................................................ 29

LAWN MOWER

IV. NAMES OF MAJOR COMPONENTS .............................................................................................................. 31

V. CONTROLS AND METERS .............................................................................................................................. 32

1. CONTROL PANEL ...................................................................................................................................... 32

1.1. STARTER SWITCH .............................................................................................................................. 33

1.2. THROTTLE LEVER.............................................................................................................................. 33

1.3. MONITOR LAMP ARRAY ..................................................................................................................... 33

1.4. PTO LEVER ......................................................................................................................................... 33

1.5. HOURMETER ...................................................................................................................................... 34

1.6. HEADLIGHT SWITCH.......................................................................................................................... 34

2. FENDER (WING) PANEL ............................................................................................................................ 34

2.1. MOWER LIFT LEVER .......................................................................................................................... 34

2.2. FUEL GAUGE ...................................................................................................................................... 34

3. CONTROL PEDALS .................................................................................................................................... 34

3.1. MASTER BRAKE PEDAL .................................................................................................................... 34

3.2. HST FORWARD TRAVEL PEDAL........................................................................................................ 34

3.3. HST REVERSE TRAVEL PEDAL ......................................................................................................... 34

4. OTHER CONTROLS ................................................................................................................................... 35

4.1. SAFETY SWITCHES ........................................................................................................................... 35

4.2 HEIGHT ADJUST DIAL ......................................................................................................................... 35

VI. PRE-OPERATIONAL ROUTINE INSPECTION .............................................................................................. 36

1. INSPECTION ITEMS .................................................................................................................................. 36

2. WAY OF INSPECTION AND MAINTENANCE ............................................................................................ 36

VII. OPERATION ................................................................................................................................................... 37

1. BEFORE STARTING THE ENGINE ............................................................................................................ 37

2. STARTING THE ENGINE ........................................................................................................................... 37

3. STOPPING THE ENGINE ........................................................................................................................... 38

4. TRAVELLING .............................................................................................................................................. 39

5. STOPPING .................................................................................................................................................. 40

CONTENTS

ISEKI LAWN MOWERS

3

VIII. MAINTENANCE ............................................................................................................................................. 41

1. ENGINE OIL LEVEL .................................................................................................................................... 41

2. TRANSMISSION OIL LEVEL ...................................................................................................................... 42

2.1. OIL CHECK .......................................................................................................................................... 42

2.2. TRANSMISSION OIL REPLACEMENT ............................................................................................... 42

2.3. AIR BLEEDING .................................................................................................................................... 42

3. COOLANT LEVEL ....................................................................................................................................... 43

4. FUEL LEVEL ............................................................................................................................................... 44

5. AIR-CLEANER ............................................................................................................................................ 44

6. FUEL STRAINER ........................................................................................................................................ 45

7. INSPECTION OF FUEL HOSES ................................................................................................................. 45

8. FAN BELT .................................................................................................................................................... 45

9. MAINTENANCE OF MID PTO .................................................................................................................... 46

10. ADJUSTMENT OF BRAKE ......................................................................................................................... 46

11. NEUTRAL POSITION OF HST ................................................................................................................... 46

12. ADJUSTMENT OF SPEED ......................................................................................................................... 47

13. INSPECTION OF WHEEL TIGHTENING BOLTS ....................................................................................... 47

14. BATTERY .................................................................................................................................................... 47

15. TYRE PRESSURE (INFLATION) ................................................................................................................ 48

16. INSPECTION OF STEERING WHEEL ....................................................................................................... 48

17. ENGINE OIL REPLACEMENT .................................................................................................................... 49

18. ENGINE OIL FILTER REPLACEMENT ....................................................................................................... 50

19. TRANSMISSION OIL REPLACEMENT ...................................................................................................... 50

20. INSPECTION AND CLEANING OF AIR-INTAKE OPENINGS .................................................................... 51

21. CLEANING OF THE RADIATOR ................................................................................................................ 51

22. COOLANT REPLACEMENT ....................................................................................................................... 51

23. INSPECTION OF FUSES AND WIRING .................................................................................................... 52

24. MAINTENANCE OF HYDRAULIC SYSTEM PARTS .................................................................................. 52

25. INSPECTION OF SAFETY SWITCHES ..................................................................................................... 53

26. FILLING DIAGRAM ..................................................................................................................................... 54

27. PERIODICAL INSPECTION TABLE............................................................................................................ 55

28. WASHING THE MACHINE ......................................................................................................................... 56

29. MAJOR CONSUMABLES LIST................................................................................................................... 57

IX. STORAGE ....................................................................................................................................................... 59

X. TROUBLESHOOTING ...................................................................................................................................... 61

1. ENGINE ...................................................................................................................................................... 61

2. MASTER BRAKE SYSTEM ........................................................................................................................ 63

3. LIFT SYSTEM ............................................................................................................................................. 63

4. STEERING SYSTEM .................................................................................................................................. 63

5. HST (HYDROSTATIC TRANSMISSION) .................................................................................................... 64

6. ELECTRICAL ACCESSORIES ................................................................................................................... 64

XI. ELECTRIC WIRING ......................................................................................................................................... 65

MOWER DECKS

I. NAMES OF MAJOR COMPONENTS ................................................................................................................ 67

II. ATTACHING AND DETACHING MOWER DECK ............................................................................................. 68

1. ATTACHING THE MOWER DECK .............................................................................................................. 68

2. DETACHING THE MOWER DECK ............................................................................................................. 69

III. MOWER OPERATION ..................................................................................................................................... 70

1. BEFORE OPERATION................................................................................................................................ 70

2. CUTTING HEIGHT ADJUSTMENT ............................................................................................................. 70

3. STARTING MOWING OPERATION ............................................................................................................ 71

4. CLEANING A MOWER DECK AND CHUTE CLOGGED WITH GRASS .................................................... 71

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5. EMERGENCY STOP .................................................................................................................................. 72

6. STOPPING MOWING OPERATION ........................................................................................................... 73

7. EFFICIENT MOWING ................................................................................................................................. 73

IV. INSPECTION AND MAINTENANCE OF MAJOR PARTS .............................................................................. 74

1. INSPECTION AND REPLACEMENT OF BEVEL GEAR CASE ................................................................. 74

2. INSPECTION & REPLACEMENT OF BLADES .......................................................................................... 75

3. INSPECTION OF GAUGE WHEELS .......................................................................................................... 76

4. INSPECTION OF ROLLERS ...................................................................................................................... 76

5. CLEANING OF MOWER DECK .................................................................................................................. 76

6. FILLING DIAGRAM ..................................................................................................................................... 77

7. PERIODICAL INSPECTION TABLE............................................................................................................ 78

V. STORING THE MOWER ................................................................................................................................... 79

VI. TROUBLE SHOOTING .................................................................................................................................... 80

COLLECTOR

I. NAMES OF MAJOR COMPONENTS ................................................................................................................ 82

1. SBC402X-LAE4 (LOW DUMP COLLECTOR WITH ASSIST CYLINDER) ................................................. 82

2. SBC402X-LE4 (LOW DUMP COLLECTOR WITH MANUAL OPERATION) ............................................... 82

II. DETACHING AND ATTACHING COLLECTOR ................................................................................................ 83

1. DETACHING THE LOW DUMP COLLECTOR WITH ASSIST CYLINDER ................................................. 83

2. ATTACHING THE LOW DUMP COLLECTOR WITH ASSIST CYLINDER ................................................. 83

3. DETACHING THE LOW DUMP COLLECTOR WITH MANUAL DUMP ...................................................... 83

4. ATTACHING THE LOW DUMP COLLECTOR WITH MANUAL DUMP ....................................................... 84

III. COLLECTOR OPERATION ............................................................................................................................. 85

1. BEFORE OPERATION................................................................................................................................ 85

2. ADJUSTING THE GRASS LIMIT SENSOR ................................................................................................ 85

3. INSPECTION BEFORE OPERATION......................................................................................................... 85

4. OPERATION OF COLLECTOR WITH ASSIST CYLINDER ....................................................................... 85

5. OPERATION OF MANUAL COLLECTOR................................................................................................... 86

IV. INSPECTION AND MAINTAINANCE OF MAJOR PARTS ............................................................................. 87

1. FILLING DIAGRAM ..................................................................................................................................... 87

2. PERIODICAL INSPECTION TABLE............................................................................................................ 88

V. STORING THE COLLECTOR ........................................................................................................................... 89

VI. TROUBLESHOOTING ..................................................................................................................................... 90

This manual explains about several types of the lawn mowers and mower decks as listed below. Please con­firm the type of yours by referring to the name plate.

Lawn mowers Mower decks Collectors

Seat Cutting width Dump system

SXG216E X SCMA 40 1016 mm (40") SBC 402XLE Manual

SXG216SE



SBC 402XLAE Assist cylinder

All information, illustrations, and specifications contained in this manual are based on the latest information avail­able at the time of publication

I. FOR SAFE OPERATION

5

DANGER: Failure to observe the following
safety instructions can result in serious
injury or death. As the owner or operator
of the lawn mower, you are responsible
for preventing accidents or injuries.

1. HOW TO BE A SAFE OPERATOR

1.1. Follow all the safety signs on the lawn mower
and all the manufacturer’s instructions before
starting the lawn mower. If you do not, it may
result in body injuries.

1.2. Pay attention to the caution labels on the lawn
mower, mower deck and collector, and observe
the instructions they give to avoid physical
injuries.

1.3. Ensure that all operators are responsible indi­viduals who have read the instructions or been
fully trained on the safe operation of the lawn
mower.

1.4. All operators should evaluate their health and
ability to operate the lawn mower safely enough
to protect themselves and others from serious
injury. Do not operate the lawn mower while
you are under the influence of alcohol or drugs.

1.5. Understand how to properly and safely operate
and maintain the lawn mower. Seek and obtain
practical instruction on how to operate and
maintain the lawn mower properly.

1.6. Be sure to use necessary protective devices
such as headgear, safety glasses, safety
shoes, ear plugs, gloves, etc.

1.7. Wear appropriate protective clothing and
equipment when you are operating, adjusting,
or servicing the lawn mower, such as safety
glasses, long pants, substantial footwear, and
ear protection. Long hair, loose clothing, or
jewellery can get tangled in moving parts.

1.8. Never permit the following persons to operate
the lawn mower:

- Persons not properly trained to operate the
lawn mower

- Persons who cannot understand the instruc­tions mentioned in this operation manual and
on the caution labels

- Pregnant women

- ChildrenLocal regulations may restrict the age
of the operator.

I. FOR SAFE OPERATION

FIG. 1

FIG. 2

FIG. 3

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1.9. Inspect the lawn mower periodically. If not, this
may not only shorten the lawn mower’s service
life but also make safe and efficient operation
impossible.

1.10. Never use the lawn mower out of normal us­age even if it is not mentioned at this operation
manual.

I. FOR SAFE OPERATION

7

2. BEFORE STARTING THE LAWN MOWER

2.1. Set up an operation plan with sufficient time al­lowance. A tight plan may result in unexpected
accidents. Especially when operating the lawn
mower under extremely hot, cold, or humid
circumstances, set up an operation schedule or
method which will ensure operational safety.

2.2. Mow only in daylight or good artificial light.
Mowing in the dark may cause unexpected
accidents.

2.3. Thoroughly inspect the mowig area and remove
all objects from the mowing area that the lawn
mower can throw, such as stones, toys, sticks,
and wires, which may lead to serious accidents.

2.4. Ensure that there are no people or pets in the
area where you will mow. Keep children out of
the mowing area and under the watchful care
of a responsible adult.

2.5. Do not operate the lawn mower unless the op­erator’s presence controls, safety switches, and
guards are attached and functioning properly.

2.6. Start the engine from the operating or desig­nated starting position.

2.7. Before starting the engine, make sure that ev­erything is safe around the lawn mower and put
the traction drive in neutral, set parking brake,
and disengage the cutting unit(s). Otherwise,
unexpected accidents may occur.

2.8. Start the engine with the starter switch only.
Never attempt to start the engine by shorting
the terminals, or the lawn mower may move
abruptly, and result in unexpected accidents.

2.9. Do not run the engine in an enclosed area
where dangerous carbon monoxide fumes can
collect. Sufficient ventilation should be provided
when starting the engine in an enclosed area.

2.10. Make sure if safety around the lawn mower and
move slowly when starting. Abrupt starting may
cause unexpected accidents.

2.11. Become familiar with the operation, particularly,
the stopping of the lawn mower. You should
be skilful enough to be able to stop the lawn
mower at will.

2.12. Use only attachments and accessories ap­proved by the manufacturer and install and
operate them as directed.

FIG. 4

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2.13. Be sure to operate the lawn mower equipped
with a standard mower deck and collector. Nev­er mow grass without the collector, or the lawn
mower scatters grass, stone and other flying
debris, which is very dangerous, if you would
like not to collect the cut glass in a collector,
equip an optional mulching kit for mower.

Mulching kit for SCMA40

• (8670-701-200-10) .................................... 1pc

2.14. When your lawn mower is equipped with an im­plement other than a standard mower deck and
collector, never fail to ask your dealers about
machine balance. Always follow their advice.

2.15. Keep in mind that the operator or user is re­sponsible for the accidents or hazards caused
by the lawn mower to other people or their
property.

2.16. Inspect the lawn mower for wear or damage.

Replace any worn or damaged parts.

2.17. Especially before starting the mower, be sure
to perform advised preoperation inspections
especially on the brakes and inspect visually
to see that the blade and blade tightening nuts
are not worn, damaged or loose. Replace worn
or damaged blade and nuts as an assembly
to preserve blade balance. Otherwise, poor
braking or scattered broken blades may result,
which is very dangerous.

I. FOR SAFE OPERATION

9

3. OPERATION OF THE LAWN MOWER

3.1. When the lawn mower is running, stay away
from the discharge opening, the cutting unit(s),
and all moving parts.

3.2. During operation, never allow anyone, especial­ly children, and animals to be in the vicinity of
the lawn mower. Do not direct the discharge
at anyone.

3.3. When you are working with coworkers, be sure
to alert them by signalling before you take a new
action.

3.4. When operating the lawn mower, you should be
seated in the operator’s seat properly, hold the
steering wheel by both hands, and look in the
direction in which the lawn mower advances.
Avoid looking aside or holding the steering
wheel by one hand during operation.

3.5. Always be sure to operate the lawn mower
from the driver’s seat. Never attempt to get on
or off the lawn mower while it is travelling.

3.6. Do not mow on wet grass. The lawn mower
may slide.

3.7. Slow down before turning the lawn mower.
Turning at high speed may cause the lawn
mower to turn over.

3.8. Look down and behind you and ensure a
clear path before you move the lawn mower
backward.

3.9. Do not mow while moving backward unless it is
absolutely necessary.

3.10. Never operate the lawn mower in terrain where
there are ditches, holes, or steps easy to col­lapse. In such a place, the lawn mower could
turn over or fall.

3.11. Before making access to moving parts, stop the
engine, and keep your hands, feet, clothing, ac­cessories and etc. away so as not to be caught
in the moving parts of the lawn mower

3.12. Be alert when you approach blind corners and
objects that may obscure your vision. Watch
for holes, ruts, or bumps. Tall grass can hide
obstacles.

3.13. Never rest a foot on the brake pedal. If so,
the brakes wear rapidly, which may lead to seri­ous accidents.

FIG. 5

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3.14. Never attempt to do the mowing operation
without the discharge cover in place or with the
cover left open.

3.15. Never attempt to operate without the drive shaft
cover in place.

3.16. Do not attempt to adjust the cutting height while
the engine is running.

3.17. Adjust the cutting height with the gauge wheels
in accordance with the condition of the ground
surface at the working site. Mowing on rough
ground with low cutting height may cause
the blades to hit soil or stones, which is very
dangerous.

3.18. If you strike an object or if the lawn mower
vibrates abnormally, stop the lawn mower im­mediately, wait for all moving parts to stop,
and inspect the cutting unit(s). Make all repairs
before you resume operation.

3.19. Be sure to keep the grass discharging part
clean. A clogged discharging part may cause the
discharge cover to open, resulting in scattering
of grass and stones, which is very dangerous.

3.20. Never allow grass or leaves to accumulate
around heated parts such as the engine and
the muffler, or this may cause a fire.

3.21. Before moving the lawn mower to another
place, be sure to stop the mower blades and
lift up the mower deck. Otherwise, they may hit
stones and scatter them around, which is very
dangerous.

3.22. When driving over a levee or a step, stop the
mower blades, lift up the mower deck, and move
the lawn mower straight to the levee and make
it climb over slowly. Avoid climbing over a levee
too high, or the lawn mower may fall sideways
or turn over.

3.23. Stop the cutting unit(s) when you are crossing
gravel areas

3.24. Watch for traffic when you are operating the
lawn mower near a roadway or when crossing
a roadway.

3.25. Never attempt to use the lawn mower to draw
an implement or a trailer. It is not designed to
draw a load.

3.26. Stay alert and stop the lawn mower if people or
pets enter the area.

FIG. 6

I. FOR SAFE OPERATION

11

3.27. Do not carry passengers.

3.28. Never carry children, even when the cutting
means are not moving. Children may fall off
the lawn mower and become seriously injured
or prevent you from operating the lawn mower
safely. Children who have been given rides in
the past may suddenly appear in the mowing
area for another ride and be run over or backed
over by the lawn mower.

3.29. Before stopping the engine, be sure to lower
the mower deck onto the ground, apply the
parking brakes, and turn the PTO lever to the
OFF position.

3.30. Before leaving the operating position of the lawn
mower for any reason, always do the following:

- Stop the lawn mower on level ground.

- Stop the cutting unit(s), disengage PTO, and
lower the attachment(s).

- Disengage the drive(s).

- Set the parking brake.

- Stop the engine and wait for all moving parts
to stop.

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4. OPERATION ON A SLOPE

DANGER: Slopes are a major factor related
to accidents with lawn mowers, resulting
in severe injuries.

We cannot recommend the lawn mower with mower
deck be oparated on a slope. All slopes require extra
caution; no slope is safe.

You can lose control of the lawn mower on a slope
because of one of the following:

- the wheels lack traction; you are driving the lawn
mower too fast.

- you are not braking properly; the lawn mower type
is not suited for the task.

- you are unaware of the ground conditions (especially
slopes).

- you incorrectly hitch an attachment or distribute a
load.

If the lawn mower has to be used on a slope, Never
use it on a slope of more than “12°”. Even if using it
on a slope of less than “12°”, be sure to abide by the
following instructions.
A slope angle of 12°s specified with the lawn mow­ers equipped with the attachments mentioned
respectively.

- The lawn mower is not equipped with any attach­ments or a cabin than a standard mower deck and
collector.

- The lawn mower is equipped with a standard mower
deck and collector.

Grass catchers and other attachments can change the
stability of the lawn mower.

When your lawn mower is equpped with an imple­ment other than a standard mower deck and collector,
never fail to ask your dealers about machine balance.
Always follow their advice.

4.1. Be sure to wear a helmet during operation.

4.2. If you feel uneasy operating your lawn mower

on a slope, do not mow it.

4.3. Evaluate the terrain to determine what accesso-

ries and attachments you will need to be safe.

4.4. Do not mow near drop-offs, ditches, or

embankments.

You can tip the lawn mower over if a wheel is

over the edge of a drop-off or if an edge caves in.

Uneven terrain can cause the lawn mower to

overturn.

FIG. 7

I. FOR SAFE OPERATION

13

4.5. Never perform mowing operation on wet grass.

4.6. Avoid sudden starting and stopping.

4.7. Mow up and down a slope; do not mow across it.

4.8. Mow a slope by moving slowly. Do not sud­denly change your speed or direction.

4.9. Do not turn on a slope unless it is necessary,
and then, turn slowly downhill, if possible.

4.10. If the tyres lose traction, disengage the cut­ting unit(s) and proceed slowly, straight down
the slope. Do not apply the brake on the lawn
mower that is sliding down a slope. Always keep
the lawn mower in gear, especially when travel­ling downhill.

4.11. Do not use the grass catcher(s) while you are
mowing a steep slope.

4.12. Do not try to stabilize the lawn mower by put­ting your foot on the ground.

4.13. Avoid stopping the lawn mower on a slope.

5. DRIVING ON PUBLIC ROADS:

5.1. This lawn mower cannot be driven on a public
road without authorization by a local goverment
agency. etc. Therefore it may be illegal for the
lawn mower not only to travel on but also to
cross a public road.

5.2. When transporting the lawn mower on a public
road, load it on a truck.

6. LOADING ONTO OR UNLOADING FROM A

TRUCK:

6.1. When loading the lawn mower onto a truck,
turn off the truck’s engine, apply the parking
brakes of the truck, and chock the wheels to
avoid unexpected moving of the truck.

6.2. Pay sufficient attention to safety conditions
around the lawn mower and have it guided by
someone to assist the operator. Never allow
other persons to approach the lawn mower,
especially in front of or behind it.

6.3. When loading the lawn mower onto a truck, lift
up the mower deck fully and reverse it straight
back at sufficiently low speeds. Drive it forward
when unloading it from the truck. FIG. 8

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6.4. If the engine stalls unexpectedly on the ramps,
depress the brake pedals immediately and roll
the lawn mower to the ground by releasing
the brakes gradually. Then start the engine and
try again.

6.5. Use ramps with the same or better specifica­tions mentioned below. When the lawn mower
is equipped with the attachments other than
those included in the specifications mentioned
below, ask your dealers for advice.

Specifications of the ramps
for the SXG 216

• Length................... more than 4 times the height

of the platform of the truck

• Width(effective width) .............more than 30 cm

• Required quantity.................................. 2 ramps

• Capacity (one ramp) ..............more than 750 kg

• Ramps should have anti-skid surfaces.

• The above specifications are effective with the

lawn mower with the following conflgurations.

- The lawn mower is not equipped with any at-

tachments or a cabin than a standard mower
deck and collector.

- The lawn mower is equipped with a standard

mower deck and collector.

7. WHEN FILLING WITH FUEL:

DANGER: Fuel is highly flammable and
explosive. Take the following precautions.

7.1. Do not add or drain fuel indoors, while smok­ing, or near a source of flame.

7.2. Do not remove the fuel tank cap or add fuel to
the tank while the engine is running or hot. Wait
until the engine cools down sufficiently.

7.3. Do not completely fill the fuel tank. Add fuel to
the tank until the level inside the tank is just
below the bottom of the filler neck. The empty
space allows the fuel to expand.

7.4. If you spill fuel, clean it up and do not attempt to
start the engine until the vapour has dissipated.

7.5. When fuelling under certain condition, a static
charge may develop and ignite the fuel.

7.6. Use only an approved fuel container to store fuel.

7.7. Do not store the lawn mower or the fuel con­tainer near a source of open flame, such as a
water heater.

FIG. 9

FIG. 10

I. FOR SAFE OPERATION

15

7.8. Replace all fuel tank and container caps
securely.

7.9. To prevent personal injury and property dam­age, do the following:

- Always place fuel containers on the ground and
away from the vehicle before fuelling.

- Do not fill the fuel container(s) inside a vehicle
or on a truck or trailer bed.

- When practical, remove a fuel-powered the
lawn mower from the truck or trailer and refuel
it with its wheels on the ground.

- If it is not practical to do this, refuel the lawn
mower on a truck or trailer from a portable con­tainer, not fuel dispenser nozzle.

- If you must use a fuel dispenser nozzle, keep
the nozzle in contact with the rim of the fuel
tank or fuel container opening until you have
completed fuelling.

8. MOUNTING AND DISMOUNTING OF THE

MOWER DRIVE SHAFT

The mower gear box is driven through a drive shaft
with universal joints from the lawn mower. When
connecting or disconnecting the shaft, follow the next
instructions.

8.1. Lower the mower deck onto the gournd, stop
the engine, draw the engine key, and apply the
parking brakes before mounting or dismounting
the drive shaft.

8.2. Shift the PTO lever to the OFF position (

).

8.3. Make sure that the PTO shaft and mower
blades stop completely.

8.4. The drive shaft should be mounted or dis­mounted at the lawn mower side. Never leave
the shaft connected only at the lawn mower
side. If the PTO shaft be driven unexpectedly,
the shaft will be swung around and damage the
lawn mower or cause serious accidents.

SXG

16

9. LAWN MOWER MAINTENANCE:

9.1. Never start the engine in a closed place. Ex­haust fumes contain poisonous carbon monox­ide, so sufficient ventilation should be provided
when starting the engine indoors.

9.2. Be sure to wear safety glasses and gloves
when servicing the lawn mower.

9.3. When servicing the lawn mower or mounting or
dismounting the mower deck, place the lawn
mower on level, hard ground.

9.4. Service the lawn mower in a place sufficiently
illuminated, or darkness may cause unexpected
accidents.

9.5. Do not adjust or repair the lawn mower while
the engine is running.

9.6. When servicing the lawn mower or mounting or
dismounting the mower deck, stop the engine
and remove the key (if applicable) to prevent
someone from accidentally starting the engine
and apply the parking brakes.

9.7. The engine, muffler, radiator, etc. are very hot
just after operation, so wait until those heated
parts cool down sufficiently to avoid burns.

9.8. Never remove the radiator cap while the engine
is hot or running. Wait until the engine cools
down and then relieve the radiator pressure
by releasing the radiator cap. Carelessly pour­ing cooling water into the heated radiator can
cause serious damage to the radiator and the
engine. Careless removal of the radiator cap
can cause serious injury because of super­heated water vapor.

9.9. Before servicing the lawn mower, be sure to shift
the PTO lever to the OFF position and make sure
that the mower blades have stopped completely.
Rotating blades may cause serious accidents.

9.10. While adjusting the lawn mower, keep your
fingers away from all pinch points.

9.11. When servicing the lawn mower, use proper
tools. Using makeshift tools may lead to injuries
or poor service, which may result in unexpected
accidents during operation.

9.12. When removing a tyre, chock other tyres and
support the lawn mower securely. When install­ing tyres, be sure to tighten the wheel nuts to
the specified torque. Loose nuts may cause
serious accidents.

FIG. 11

I. FOR SAFE OPERATION

17

9.13. The cutting means(s) are sharp and can cut you.
Wrap the cutting means(s) or wear leather gloves
when you service them. On the lawn mower with
two or more cutting means, rotating one cutting
means may cause the other cutting means(s)
to rotate.

9.14. Never step on the mower deck, or the mower
deck may be damaged or deformed, which may
lead to breakdown or accidents.

9.15. A first aid kit and a fire extinguisher should be
kept in a place always in instant access.

9.16. On the lawn mowers with hydraulic devices,
hydraulic fluid escaping under pressure can
penetrate and seriously damage the skin, re­quiring immediate medical assistance. Do not
use your hand to check for a hydraulic leak;
use a piece of cardboard. Be sure to consult
your dealer about the hydraulic and fuel injec­tion system troubles.

9.17. If any hydraulic fluid is injected accidentally into
the skin, it must be removed within a few hours
by a doctor familiar with this type of injury.

9.18. Never allow grass or leaves to accumulate
around heated parts such as the engine and
the muffler, or this may cause a fire.

9.19. Replace any worn or damaged parts with the
manufacturer’s recommended parts.

9.20. To reduce the fire hazard, keep the engine,
muffler (silencer), battery area, and fuel storage
area free of debris.

9.21. If fuel has to be drained, this should be done
outdoors.

9.22. Check the brake(s) on the lawn mower fre­quently and adjust and service the brake(s)
as required.

9.23. Replace faulty mufflers (silencers).

9.24. Do not change the engine governor settings
or overspeed the engine. Operating an engine
at an excessive speed can increase the risk of
personal injury.

9.25. The grass catcher components are subject to
wear and damage, exposing you to moving
parts or thrown objects. Frequently check and
replace them with the manufacturer’s recom­mended parts when necessary.

SXG

18

9.26. Be sure to reinstall the removed parts in place.
Never attempt to start the engine with any parts
removed.

9.27. Never attempt unauthorized modification of the
lawn mower as this could be very hazardous.
Damaged or worn parts should be replaced
with ISEKI genuine spare parts. Unauthorized
parts may cause breakdown of the lawn mower,
accidents, and ISEKI warranty to expire.

9.28. Keep all fasteners tight, especially those that
hold the cutting means(s).

9.29. Check that all safety devices are in place and
operating properly.

Parts code of blade

Punched ID

SCMA 40

Left 8670-306-001-20

I

8670 A

Right 8670-306-002-20

I

8670 B

I. FOR SAFE OPERATION

19

10. MAINTENANCE OF THE ELECTRICAL SYSTEM

10.1. TO MAINTAIN ELECTRIC WIRING

(1) When servicing the electric wiring, stop the

engine without fail. Otherwise your hands or
clothes may be caught in or sandwiched be­tween rotating parts.

(2) Before manipulating electric parts, be sure to

disconnect the earth battery cable (-), or you
may get an electric shock or be injured by sparks.

(3) Loose electric terminals or connectors may

not only lower electrical performance but also
cause short circuit or leakage of electricity,
which may lead to a fire. Promptly repair or
replace damaged wiring.

(4) Remove chaff or dust from the battery, wiring,

muffler or engine. Otherwise it could result a fire.

10.2. TO HANDLE THE BATTERY

(1) When working around the battery, avoid smoking.

The battery generates explosive hydrogen and
oxygen gases when it is being charged. Keep
the battery away from sparks or open flames.

(2) The battery should be inspected before starting

the engine. Be careful not to touch the elec­trolyte makes contact with the skin or clothing,
wash it off immediately with water and then
consult a doctor.

(3) When replacing or inspection the battery stop

the engine and turn the main switch off, or
electrical parts may be damaged or unexpected
accident may occur.

(4) When disconnecting the battery cables, dis-

connect the earth cable (-) first without fail.
When connecting the battery cables, connect
the positive cable (+) first. Disconnecting or
connecting in wrong order may lead to a short
circuit or sparks.

10.3. TO HANDLE BOOSTER CABLES

When using booster cables, pay attention to
the following items for safe operation:

(1) Before connecting cables, remove the vent plugs.

This will lower the force in case of explosion.

(2) Before connecting cables, be sure to stop the

engines. Otherwise unexpected accidents may
occur.

(3) Use booster cables with sufficient electrical ca-

pacity. A cable of inadequate capacity will cause
generation of heat, which may lead to a fire.

FIG. 12

FIG. 13

(1) Negative cord (2) Positive cord

FIG. 14

SXG

20

11. TYRES AND WHEELS

11.1. Be sure to keep tyre pressures at the levels
specified in this manual. Excessively high tyre
pressure may result in explosion, which may
lead to physical accidents.

11.2. If a cut is found in a tyre and the cut reaches
the cords, do not use it. Such a tyre may explode.

11.3. Before replacing or repairing tyres, tubes, or
rims, consult your dealer ahead of time. Such
operation should be performed by trained
mechanics.

12. BEFORE STORING THE LAWN MOWER

12.1. After operation, be sure to close the fuel cock
to prevent fuel from spilling, as spilled fuel may
catch fire.

12.2. Never allow grass or leaves to acoumulate
around heated parts such as the engine and
the muffler, or this may cause a fire.

12.3. Be sure to remove the ignition key to prevent
unexpected accidents caused by engine start­ing by untrained persons or children.

12.4. When storing the lawn mower with the mower
deck attached, be sure to lower the mower
deck on the ground. Otherwise manipulation
of the lift lever by untrained person or children
may cause unexpected accidents.

12.5. Store the lawn mower in a place provided with
sufficient illumination. Inspection and moving
of the lawn mower in a dark place may lead to
unexpected accidents.

12.6. When the lawn mower is to be stored in a
closed place like a garage or a barn, provide
sufficient ventilation for exhaust gases. Exhaust
fumes can be lethal.

12.7. To avoid fire hazard, keep the engine, muffler,
battery, and fuel storage area free of grass,
leaves, or excessive grease.

12.8. Never cover a hot lawn mower just after opera­tion with a tarpaulin or the like, or the heated
engine and related parts may cause a fire.

FIG. 15

I. FOR SAFE OPERATION

21

13. LONG TERM STORAGE

13.1. Never store the mower with fuel in the tank in­side a building where fumes can reach an open
flame or spark.

13.2. Lower the cutting unit(s) when you store the
lawn mower, unless you lock the cutting unit(s)
into position.

13.3. Allow the engine to cool before storing the lawn
mower in any enclosure.

13.4. Before storing the lawn mower for long period
of time, disconnect the battery cables to pre­vent them, in case they are gnawn by rats, from
causing a short circuit, which may lead to a fire.
When disconnecting the battery, disconnect
the negative (-) cable first, while connecting
the positive (+) cable first when connecting the
battery. Wrong order of disconnecting on con­necting the battery will cause sparks, which is
very dangerous.

(1) Negative cord

FIG. 16

SXG

22

14. CAUTION LABELS & THEIR POSITIONS

• Caution labels on the machine, on the mower deck, on the lawn collector

The following labels are stuck on the machine and mower deck. You should of course read the caution
instructions in the manual. But never fail to read the labels on the machine and mower deck as well. Their
respective code numbers are also mentioned below, so order them from your dealer if any of them are lost or
damaged.

On the machine

I. FOR SAFE OPERATION

23

(1) Caution label A

(Code No.1782-903-051-00)

a. Read the manual thoroughly.
b. Shut off the engine and remove the starter key

before servicing or repairing the machine.

c. When leaving the machine, Apply the parking

brakes, Shut off the engine, and Remove the

engine key.
d. Risk of injury
Remove objects from around the machine that

could be thrown by blades and keep people away

from the machine before starting the machine.

(2) Caution label B

(Code No.1782-903-052-00)

a Risk of running over a person
Watch behind before reversing the machine and

keep people away from around the machine be-

fore starting the machine.
b. Risk of overturning or crushing
Avoid operating the machine on a slope of over 12°
c. Risk of running over a person
Don’t allow any other person to ride on a wheel

fender or any place other than the driver’s seat of

the machine.
d. Risk of overturning or crushing
Do not operate the machine in any place where it

could slip or tip over.

(3) Battery label

(Code No. 1705-904-002-10)

a. Avoid sparks and flames.
b. Wear a eye protection gear.
c. Keep battery out of reach of children.
d. Beware of sulphuric acid.
e. Beware of explosion.
f. Read the manual thoroughly.
Handle the battery carefully:

- Improper handling of the battery may lead to
explosion. Never short the poles. Keep away
from sparks or flames. When charging or using,
provide sufficient ventilation. Watch out when us­ing booster cables.

- Battery electrolyte(sulphuric acid) may cause
blindness or burns. Avoid allowing electrolyte to
contact eyes, skin or clothing. In the event of an
accident flush area immediately with plenty of
water. If acid gets into the eyes, rinse with plenty
of water and get medical attention.

- Never use the battery with the electrolyte level
below the “LOWER” limit, or it may explode.

- Never replenish exceeding the “UPPER” limit or
the electrolyte may spill out.

(4) Fuel label

(Code No. 1739-904-004-00)

a. Shut off the engine and remove the starter key

before refueling.

b. Use diesel fuel only. No open flame.

(5) Belt caution label

(Code No. 1674-904-008-00)

Stay clear of the belt while it is running.

(6) Hot-part caution label

(Code No. 8595-901-007-00)

Stay clear of the heated parts while they are hot.

SXG

24

(7) Fan caution label

(Code No.1705-902-006-00)

Stay clear of the fan while it is running.

(8) Starter caution label

(Code No. 1705-902-007-00)

Start engine only with key from seat.

(9) Radiator caution label

(Code No. 1705-902-008-00)

Hot pressurized system. Do not open cap
while radiator is hot.

(10) Battery disposal label

(Code No. 1728-903-003-00)

NOTE: Disposal of battery
Do not throw away a battery to the garbage

can. Recycle it with observing the law of your
community.

I. FOR SAFE OPERATION

25

On the mower deck

(1) Hot-part caution label

(Code No. 8595-901-007-00)

Stay clear of the heated parts while they are hot.

(2) Danger label

(Code No. 2500-901-014-30)

Stay clear of the mower blades while the engine
running.

(3) PTO label

(Code No. 8654-901-002-00)

Stay clear of the PTO shaft while the engine
running.

(4) Maintenance label

(Code No. 1593-901-015-00)

Shut off the engine and remove the starter key
before performing maintenance or repair work.

SXG

26

• Maintenance of the caution labels

- The labels should always be clearly seen, that is,
nothing should obscure them.

- When they have become dirty, wash them with
soapy water and wipe off with soft cloth.

- If any of them are torn or lost, order new labels from
your dealer.

- A new label should be placed in the same place
where the old one was located.

- When sticking on a new label, clean the place to
enable the label to stick and squeeze out all air
bubbles trapped under it.

- When replacing a part with a caution label stuck on,
a new caution label should also be ordered.

I. FOR SAFE OPERATION

27

On the collector

SBC402X-LE4
SBC402X-LAE4

SBC402X-LAE4

SBC402X-LE4

COVER/CYLINDER

1

2

3

3

(1) Link Caution label

(Code No. 8664-905-003-00)

Stay clear of the collector frame while
the container dumping.

(2) Discharge label

(Code No. 8595-901-005-00)

Stay away of the discharge opening of the mower
deck because stones or other hard objects
ejected from the mower may hit you.

(3) Maintenance label

(Code No. 1593-901-015-00)

Shut off the engine and remove the starter key
before performing maintenance or repair work.

SXG

28

WARRANTY

On the warranty of this machine and mower deck, please ask your dealer.

AFTER-SALE CARE

As for breakdown or questions about the machine and mower deck, consult with your dealer identifying the
model and serial number of your machine.

Machine

(1) Model name and serial number
(2) Engine model name and serial number

Model Type with seat

SXG216H

E42

SE42



Mower deck

(3) Model name and serial number

Collector (SBC402X)

(4) Model name and serial number

Model Type

Manual dump

Hydrauric dump

SBC402X

LE4



LAE4



II. WARRANTY AND AFTER-SALE CARE