Iseki SXG 323, SXG 326, SCMB48, SCMA54, SBC550X Operation Manual

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ISEKI LAWN MOWERS
LAWN MOWERS:
MOWER DECKS:
COLLECTORS:
SXG323 & 326
SCMB48 & SCMA54
SBC550X & 600X
ISEKI LAWN MOWERS
1
INTRODUCTION
Thank you very much for purchasing an ISEKI lawn mower.
This operation manual provides the information necessary for operating and maintaining the lawn mower safely and properly. The contents are mainly composed of the following two items:
SAFETY INSTRUCTION: Essential items which you should observe while operating the lawn mower.
TECHNICAL INSTRUCTION: Items which are necessary to operate, adjust, and service the lawn mower
properly.
Every time you see the words and symbols shown below in the manual and on the safety decals, you must take note of their instructions and warning.
DANGER: This symbol together with the words DANGER indicates an imminently hazardous situation that, if not avoided, will result in VERY SERIOUS INJURY OR EVEN DEATH.
WARNING: This symbol together with the word WARNING indicates a potentially hazardous situation that, if not avoided, could result in SERIOUS INJURY OR EVEN DEATH.
CAUTION: This symbol together with the word CAUTION is used to indicate a potentially hazardous situation that, if not avoided, may result in MINOR INJURY.
IMPORTANT: The word IMPORTANT is used to provide instructions or advice in order to let the lawn mower provide
the optimum performance.
NOTE: The word NOTE is used to indicate points of particular interest for more efficient and convenient repair or
operation.
Before starting to operate the lawn mower for the first time, you should read this operation manual thoroughly and carefully until you are sufficiently familiar with the operation of the lawn mower in order to do jobs safely and properly. You are advised to refer to it from time to time to refresh your understanding of the lawn mower.
The manual should be kept in a handy place so you can refer to it when required.
The parts employed in this lawn mower may be modified without notice for better performance and quality and for safety purposes, which may lead to some inconsistency found on your lawn mower with the contents of this manual.
The lawn mower is designed to be used on well-kept lawns. Using the lawn mower in other places is not authorized. Besides, the manufacturer will not pay for any damage caused by unauthorized use and the risk is only borne by the user. Proper use of the lawn mower also implies that the user follows the operational, adjusting, and servicing instructions indicated in the operation manual.
When you have any question about your lawn mower, you are always welcome to ask your dealer.
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CONTENTS
INTRODUCTION ......................................................................................................................................................... 1
I. FOR SAFE OPERATION ...................................................................................................................................... 5
1. HOW TO BE A SAFE OPERATOR .................................................................................................................... 5
2. BEFORE STARTING THE LAWN MOWER ...................................................................................................... 7
3. OPERATION OF THE LAWN MOWER ............................................................................................................. 9
4. OPERATION ON A SLOPE ............................................................................................................................... 12
5. DRIVING ON PUBLIC ROADS ......................................................................................................................... 13
6. LOADING ONTO OR UNLOADING FROM A TRUCK ...................................................................................... 14
7. WHEN FILLING WITH FUEL ............................................................................................................................. 15
8. MOUNTING AND DISMOUNTING OF THE MOWER DRIVE SHAFT .............................................................. 16
9. LAWN MOWER MAINTENANCE ...................................................................................................................... 16
10. MAINTENANCE OF THE ELECTRICAL SYSTEM ........................................................................................... 19
11. TIRES AND WHEELS ....................................................................................................................................... 20
12. BEFORE STORING THE LAWN MOWER ........................................................................................................ 20
13. LONG TERM STORAGE ................................................................................................................................... 21
14. CAUTION LABELS & THEIR POSITIONS ........................................................................................................ 22
II. WARRANTY AND AFTER-SALE CARE ................................................................................................................ 29
III. SPECIFICATIONS .................................................................................................................................................. 31
LAWN MOWERS
IV. NAMES OF MAJOR COMPONENTS .................................................................................................................... 33
V. CONTROLS AND METERS .................................................................................................................................... 34
1. CONTROL PANEL ............................................................................................................................................. 34
1.1. STARTER SWITCH ..................................................................................................................................... 36
1.2. THROTTLE LEVER ..................................................................................................................................... 36
1.3. MONITOR LAMP ARRAY ............................................................................................................................ 36
1.4. PTO LEVER ................................................................................................................................................ 37
1.5. TACHOMETER AND HOURMETER ........................................................................................................... 37
1.6. FUEL GAUGE ............................................................................................................................................. 37
1.7. COOLANT TEMPERATURE GAUGE ......................................................................................................... 37
1.8. HEADLAMP SWITCH (E TYPE) ................................................................................................................. 38
1.9. POSITION SWITCH (GE TYPE) ................................................................................................................. 38
1.10. COMBINATION SWITCH (GE TYPE) ......................................................................................................... 38
1.11. HAZARD LIGHT SWITCH (GE TYPE) ........................................................................................................ 38
2. FENDER (WING) PANEL .................................................................................................................................. 38
2.1. LIFT LEVER ................................................................................................................................................ 38
2.2. PARKING BRAKE LEVER (GE TYPE) ....................................................................................................... 38
2.3. CLEANING LEVER ..................................................................................................................................... 39
2.4. HEIGHT ADJUSTMENT DIAL ..................................................................................................................... 39
2.5. COLLECTOR LIFT LEVER ......................................................................................................................... 39
2.6. COLLECTOR DUMP LEVER ...................................................................................................................... 39
3. CONTROL PEDALS .......................................................................................................................................... 40
3.1. MASTER BRAKE PEDAL ........................................................................................................................... 40
3.2. PARKING LOCK (E TYPE) ......................................................................................................................... 40
3.3. HST FORWARD TRAVEL PEDAL ............................................................................................................... 40
3.4. HST REVERSE TRAVEL PEDAL ................................................................................................................ 40
3.5. DIF-LOCK PEDAL ....................................................................................................................................... 40
4. OTHER CONTROLS ......................................................................................................................................... 40
4.1. SAFETY SWITCHES .................................................................................................................................. 40
VI. PRE-OPERATIONAL ROUTINE INSPECTION .................................................................................................... 41
1. INSEPCTION ITEMS ......................................................................................................................................... 41
2. WAY OF INSPECTION AND MAINTENANCE .................................................................................................. 41
ISEKI LAWN MOWERS
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VII. OPERATION ......................................................................................................................................................... 42
1. BEFORE STARTING THE ENGINE .................................................................................................................. 42
2. STARTING THE ENGINE .................................................................................................................................. 42
3. STOPPING THE ENGINE ................................................................................................................................. 43
4. TRAVELLING..................................................................................................................................................... 44
5. STOPPING ........................................................................................................................................................ 45
VIII. MAINTENANCE ................................................................................................................................................... 46
1. ENGINE HOOD ................................................................................................................................................. 46
2. ENGINE OIL LEVEL .......................................................................................................................................... 46
3. TRANSMISSION OIL LEVEL............................................................................................................................. 47
4. COOLANT LEVEL ............................................................................................................................................. 47
5. FUEL LEVEL ..................................................................................................................................................... 48
6. AIR-CLEANER .................................................................................................................................................. 48
7. FUEL STRAINER .............................................................................................................................................. 49
8. INSPECTION OF FUEL HOSES ....................................................................................................................... 49
9. FAN BELT .......................................................................................................................................................... 50
10. FRONT PTO ...................................................................................................................................................... 50
11. ADJUSTMENT OF MASTER BRAKE PEDAL ................................................................................................... 51
12. NEUTRAL POSITION OF HST .......................................................................................................................... 51
13. INSPECTION OF WHEEL TIGHTENING BOLTS AND NUTS .......................................................................... 52
14. BATTERY .......................................................................................................................................................... 52
15. TIRE PRESSURE (INFLATION) ........................................................................................................................ 53
16. INSPECTION OF STEERING WHEEL .............................................................................................................. 53
17. REPLACEMENT OF ENGINE OIL ................................................................................................................... 54
18. REPLACEMENT OF ENGINE OIL FILTER ...................................................................................................... 54
19. REPLACEMENT OF TRANSMISSION OIL ...................................................................................................... 55
20. REPLACEMENT OF HYDRAULIC OIL FILTER ................................................................................................ 55
21. REPLACEMENT OF CHAIN CASE OIL ........................................................................................................... 56
22. WASHING AND REPLACEMENT OF SUCTION FILTER ................................................................................. 56
23. INSPECTION AND CLEANING OF AIR-INTAKE OPENINGS .......................................................................... 56
24. CLEANING OF THE RADIATOR ....................................................................................................................... 57
25. REPLACEMENT OF COOLANT ...................................................................................................................... 57
26. INSPECTION OF FUSES AND WIRING ........................................................................................................... 58
27. HYDRAULIC SYSTEM PARTS ......................................................................................................................... 59
28. INSPECTION OF SAFETY SWITCHES ............................................................................................................ 59
29. WASHING OF THE MACHINE .......................................................................................................................... 60
30. MAJOR CONSUMABLES LIST ......................................................................................................................... 61
31. FILLING DIAGRAM ........................................................................................................................................... 63
32. PERIODICAL INSPECTION TABLE .................................................................................................................. 64
IX. STORAGE ............................................................................................................................................................. 65
X. TROUBLESHOOTING ............................................................................................................................................ 66
XI. ELECTRIC WIRING ............................................................................................................................................... 71
MOWER DECKS
I. NAMES OF MAJOR COMPONENTS ...................................................................................................................... 73
II. ATTACHING AND DETACHING MOWER DECK ................................................................................................... 74
1. ATTACHING THE MOWER DECK .................................................................................................................... 74
2. DETACHING THE MOWER DECK ................................................................................................................... 75
III. MOWER OPERATION ........................................................................................................................................... 76
1. BEFORE OPERATION ...................................................................................................................................... 76
2. CUTTING HEIGHT ADJUSTMENT ................................................................................................................... 76
3. HEIGHT ADJUSTMENT DIAL ........................................................................................................................... 76
4. STARTING MOWING OPERATION .................................................................................................................. 77
5. CLEANING A MOWER DECK AND CHUTE CLOGGED WITH GRASS .......................................................... 77
6. EMERGENCY STOP ......................................................................................................................................... 79
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7. STOPPING MOWING OPERATION .................................................................................................................. 79
8. EFFICIENT MOWING........................................................................................................................................ 80
9. HOW TO USE AIR INTAKE COVER ................................................................................................................. 81
IV. INSPECTION AND MAINTENANCE OF MAJOR PARTS .................................................................................... 82
1. INSPECTION AND REPLACEMENT OF BEVEL GEAR CASE ........................................................................ 82
2. INSPECTION AND REPLACEMENT OF FRONT BELT ................................................................................... 83
3. INSPECTION & REPLACEMENT OF BLADES ................................................................................................ 83
4. INSPECTION OF GAUGE WHEELS ................................................................................................................ 85
5. INSPECTION OF ROLLERS ............................................................................................................................. 85
6. CLEANING OF MOWER DECK ........................................................................................................................ 85
7. FILLING DIAGRAM ........................................................................................................................................... 86
8. PERIODICAL INSPECTION TABLE .................................................................................................................. 87
V. STORAGE OF MOWER DECK .............................................................................................................................. 88
VI. TROUBLESHOOTING ........................................................................................................................................... 89
COLLECTORS
I. NAMES OF MAJOR COMPORNENTS ................................................................................................................... 91
II. DETACHING AND ATTACHING COLLECTOR ...................................................................................................... 92
1. DETACHING THE HIGH DUMP COLLECTOR (SBC600X-HQE4) ................................................................... 92
2. ATTACHING THE HIGH DUMP COLLECTOR (SBC600X-HQE4) .................................................................... 93
3. DETACHING THE LOW DUMP COLLECTOR (SBC550X-LE4) ....................................................................... 94
4. ATTACHING THE LOW DUMP COLLECTOR (SBC550X-LE4) ........................................................................ 94
III. COLLECTOR OPERATION ................................................................................................................................... 95
1. BEFORE OPERATION ...................................................................................................................................... 95
2. ADJUSTMENT OF THE GRASS LIMIT SENSOR ............................................................................................ 95
3. INSPECTION BEFORE OPERATION ............................................................................................................... 95
4. CLEANING A COLLECTOR .............................................................................................................................. 96
5. EFFICIENT COLLECTING ................................................................................................................................ 96
IV. INSPECTION AND MAINTAINANCE OF MAJOR PARTS ................................................................................... 97
1. INSPECTION OF CYLINDER (SBC550X-L) ..................................................................................................... 97
2. INSPECTION OF HYDRAULIC HOSES ........................................................................................................... 97
3. FILLING DIAGRAM ........................................................................................................................................... 98
4. PERIODICAL INSPECTION TABLE .................................................................................................................. 99
V. STORAGE OF COLLECTOR ................................................................................................................................ 100
VI. TROUBLESHOOTING .......................................................................................................................................... 101
This manual explains about several types of the lawn mowers, mower decks and collectors as listed below. Please confirm the type of yours by referring to the name plate.
Lawn mowers Mower decks Collectors
Secondary braking device Cutting width High dump Low dump
SXG326H-GE
1372mm (54 in.) 1220mm (48 in.) SBC 600X-H
SXG326H-E SCMA 54
SBC 550X-L
SXG323H-GE
SCMB 48
SXG323H-E
All information, illustrations, and specifications contained in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
I. FOR SAFE OPERATION
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I. FOR SAFE OPERATION
DANGER: Failure to observe the following safety instructions can result in serious injury or death. As the owner or operator of the lawn mower, you are responsible for preventing accidents or injuries.
1. HOW TO BE A SAFE OPERATOR
1.1. Follow all the safety signs on the lawn mower and all the manufacturer’s instructions before start­ing the lawn mower. If you do not, it may result in body injuries.
1.2. Pay attention to the caution labels on the lawn mower, mower deck and collector, and observe the instructions they give to avoid physical injuries.
1.3. Ensure that all operators are responsible individu­als who have read the instructions or been fully trained on the safe operation of the lawn mower.
1.4. All operators should evaluate their health and ability to operate the lawn mower safely enough to protect themselves and others from serious injury. Do not operate the lawn mower while you are under the influence of alcohol or drugs.
1.5. Understand how to properly and safely operate and maintain the lawn mower. Seek and obtain practical instruction on how to operate and main­tain the lawn mower properly.
1.6. Be sure to use necessary protective devices such as headgear, safety glasses, safety shoes, ear plugs, gloves, etc.
1.7. Wear appropriate protective clothing and equip­ment when you are operating, adjusting, or ser­vicing the lawn mower, such as safety glasses, long pants, substantial footwear, and ear protec­tion. Long hair, loose clothing, or jewellery can get tangled in moving parts.
1.8. Never permit the following persons to operate the lawn mower:
- Persons not properly trained to operate the lawn mower
- Persons who cannot understand the instructions mentioned in this operation manual and on the caution labels
- Pregnant women
- Children; Local regulations may restrict the age of the operator.
FIG. 1
FIG. 2
FIG. 3
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1.9. Inspect the lawn mower periodically. If not, this may not only shorten the lawn mower’s service life but also make safe and efficient operation impossible.
1.10. Never use the lawn mower out of normal usage even if it is not mentioned at this operation manual.
I. FOR SAFE OPERATION
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2. BEFORE STARTING THE LAWN MOWER
2.1. Set up an operation plan with sufficient time al­lowance. A tight plan may result in unexpected accidents. Especially when operating the lawn mower under extremely hot, cold, or humid cir­cumstances, set up an operation schedule or method which will ensure operational safety.
2.2. Mow only in daylight or good artificial light. Mow­ing in the dark may cause unexpected accidents.
2.3. Thoroughly inspect the mowing area and remove all objects from the mowing area that the lawn mower can throw, such as stones, toys, sticks, and wires, which may lead to serious accidents.
2.4. Ensure that there are no people or pets in the area where you will mow. Keep children out of the mowing area and under the watchful care of a re­sponsible adult.
2.5. Do not operate the lawn mower unless the op­erator’s presence controls, safety switches, and guards are attached and functioning properly.
2.6. Start the engine from the operating or designated starting position.
2.7. Before starting the engine, make sure that every­thing is safe around the lawn mower and put the traction drive in neutral, apply the parking brake or parking lock, and disengage the cutting unit(s). Otherwise, unexpected accidents may occur.
2.8. Start the engine with the starter switch only. Never attempt to start the engine by shorting the terminals, or the lawn mower may move abruptly, and result in unexpected accidents.
2.9. Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect. Sufficient ventilation should be provided when starting the engine in an enclosed area.
2.10. Make sure of safety around the lawn mower and move slowly when starting. Abrupt starting may cause unexpected accidents.
2.11. Become familiar with the operation, particularly, the stopping of the lawn mower. You should be skilful enough to be able to stop the lawn mower at will.
2.12. Use only attachments and accessories approved by the manufacturer and install and operate them as directed.
FIG. 4
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2.13. Be sure to operate the lawn mower equipped with a standard mower deck and collector. Never mow grass without the collector, or the lawn mower scatters grass, stone and other flying debris, which is very dangerous. If you would like not to collect the cut glass in a collector, equip an op­tional discharge cover for collector.
Discharge cover for SBC550XL
• (8664-705-200-00) .......................................1pc
Discharge cover for SBC600XH
• (8664-755-500-00) .......................................1pc
2.14. When your lawn mower is equipped with an implement other than a standard mower deck and collector, never fail to ask your dealer about ma­chine balance. Always follow their advice.
2.15. Keep in mind that the operator or user is respon­sible for the accidents or hazards caused by the lawn mower to other people or their property.
2.16. Inspect the lawn mower for wear or damage.
Replace any worn or damaged parts.
2.17. Especially before starting the mower, be sure to perform advised pre-operation inspections espe­cially on the brake and inspect visually to see that the blade and blade tightening nuts are not worn, damaged or loose. Replace worn or damaged blade and nuts as an assembly to preserve blade balance. Otherwise, poor braking or scattered bro­ken blades may result, which is very dangerous.
I. FOR SAFE OPERATION
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3. OPERATION OF THE LAWN MOWER
3.1. When the lawn mower is running, stay away from the discharge opening, the cutting unit(s), and all moving parts.
3.2. During operation, never allow anyone, espe­cially children, and animals to be in the vicinity of the lawn mower. Do not direct the discharge at anyone.
3.3. When you are working with coworkers, be sure to alert them by signalling before you take a new action.
3.4. When operating the lawn mower, you should be seated in the operator’s seat properly, hold the steering wheel by both hands, and look in the di­rection in which the lawn mower advances. Avoid looking aside or holding the steering wheel by one hand during operation.
3.5. Always be sure to operate the lawn mower from the operator’s seat. Never attempt to get on or off the lawn mower while it is travelling.
3.6. Do not mow on wet grass. The lawn mower may slide.
3.7. Slow down before turning the lawn mower. Turn­ing at high speed may cause the lawn mower to turn over.
3.8. Never attempt to depress the dif-lock pedal while turning around the lawn mower. Turning with the dif-lock on may cause the lawn mower to turn over.
3.9. Look down and behind you and ensure a clear path before you move the lawn mower backward.
3.10. Do not mow while moving backward unless it is absolutely necessary.
3.11. Never operate the lawn mower in terrain where there are ditches, holes, or steps easy to col­lapse. In such a place, the lawn mower could turn over or fall.
3.12. Before making access to moving parts, stop the engine, and keep your hands, feet, clothing, ac­cessories and etc. away so as not to be caught in the moving parts of the lawn mower.
3.13. Be alert when you approach blind corners and objects that may obscure your vision. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
3.14. Never rest a foot on the brake pedal. If so, the brakes wear rapidly, which may lead to seri­ous accidents.
FIG. 5
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3.15. Never attempt to do the mowing operation without the discharge cover in place or with the cover left open.
3.16. Never attempt to operate without the drive shaft cover in place.
3.17. Do not attempt to adjust the cutting height while the engine is running.
3.18. Adjust the cutting height with the gauge wheels in accordance with the condition of the ground sur­face at the working site. Mowing on rough ground with low cutting height may cause the blades to hit soil or stones, which is very dangerous.
3.19. If you strike an object or if the lawn mower vi­brates abnormally, stop the lawn mower immedi­ately, wait for all moving parts to stop, and inspect the cutting unit(s). Make all repairs before you resume operation.
3.20. Be sure to keep the grass discharging part clean. A clogged discharging part may cause the dis­charge cover to open, resulting in scattering of grass and stones, which is very dangerous.
3.21. Never allow grass or leaves to accumulate around heated parts such as the engine and the muffler, or this may cause a fire.
3.22. Before moving the lawn mower to another place, be sure to stop the mower blades and lift up the mower deck. Otherwise, they may hit stones and scatter them around, which is very dangerous.
3.23. When driving over a levee or a step, stop the mower blades, lift up the mower deck, and move the lawn mower straight to the levee and make it climb over slowly. Avoid climbing over a levee too high, or the lawn mower may fall sideways or turn over.
3.24. Stop the cutting unit(s) when you are crossing gravel areas
3.25. Watch for traffic when you are operating the lawn mower near a roadway or when crossing a roadway.
3.26. Never attempt to use the lawn mower to draw an implement or a trailer. It is not designed to draw a load.
I. FOR SAFE OPERATION
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3.27. Stay alert and stop the lawn mower if people or animals enter the area.
3.28. Do not carry passengers.
3.29. Never carry children, even when the mower blades are not rotating. Children may fall off the lawn mower and become seriously injured or pre­vent you from operating the lawn mower safely. Children who have been given rides in the past may suddenly appear in the mowing area for an­other ride and be run over or backed over by the lawn mower.
3.30. Before stopping the engine, be sure to lower the mower deck onto the ground, apply the parking brake or parking lock, and move the PTO lever to the OFF position.
3.31. Before leaving the operating position of the lawn mower for any reason, always do the following:
- Stop the lawn mower on level ground.
- Stop the cutting unit(s), disengage PTO, and lower the attachment(s).
- Disengage the drive(s).
- Apply the parking brake or parking lock.
- Stop the engine and wait for all moving parts to stop.
FIG. 6
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Parts code of weight Quantity Note
Bumper SET
1728-410-360-00 1
Set
equipment
Weight (15) SET
1614-922-200-20 3 (Max)
4. OPERATION ON A SLOPE
DANGER: Slopes are a major factor related to accidents with lawn mowers, resulting in severe injuries.
We cannot recommend the lawn mower with mower deck be operated on a slope. All slopes require extra caution; no slope is safe.
You can lose control of the lawn mower on a slope be­cause of one of the following:
- the wheels lack traction; you are driving the lawn
mower too fast.
- you are not braking properly; the lawn mower type is
not suited for the task.
- you are unaware of the ground conditions (especially
slopes).
- you incorrectly hitch an attachment or distribute a load.
If the lawn mower has to be used on a slope, never use it on a slope of more than “12°”. Even if using it on a slope of less than “12°”, be sure to abide by the follow­ing instructions.
A slope angle of 12°s specified with the lawn mowers equipped with the attachments mentioned respectively.
- The lawn mower is not equipped with any attachments
or a cabin than a standard mower deck and collector.
- The lawn mower is equipped with a standard mower
deck and collector.
Grass catchers and other attachments can change the stability of the lawn mower. Follow the instructions for adding weight to improve the stability of the lawn mower.
When your lawn mower is equipped with an implement other than a standard mower deck and collector, never fail to ask your dealer about machine balance. Always follow their advice.
4.1. Be sure to wear a helmet during operation.
4.2. If you feel uneasy operating your lawn mower on a slope, do not mow it.
4.3. Evaluate the terrain to determine what accesso­ries and attachments you will need to be safe.
4.4. Do not mow near drop-offs, ditches, or embank­ments. You can tip the lawn mower over if a wheel is over the edge of a drop-off or if an edge caves in. Uneven terrain can cause the lawn mower to overturn.
FIG. 7
I. FOR SAFE OPERATION
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4.5. Never perform mowing operation on wet grass.
4.6. Avoid sudden starting and stopping.
4.7. Mow up and down a slope; do not mow across it.
4.8. Mow a slope by moving slowly. Do not suddenly change your speed or direction.
4.9. Do not turn on a slope unless it is necessary, and then, turn slowly downhill, if possible.
4.10. If the tires lose traction, disengage the cutting unit(s) and proceed slowly, straight down the slope. Do not apply the brake on the lawn mower that is sliding down a slope. Always keep the lawn mower in gear, especially when travelling downhill.
4.11. Do not use the grass catcher(s) while you are mowing a steep slope.
4.12. Do not try to stabilize the lawn mower by putting your foot on the ground.
4.13. Avoid stopping the lawn mower on a slope.
5. DRIVING ON PUBLIC ROADS
5.1. This lawn mower cannot be driven on a public road without authorization by a local government agency. etc. Therefore it may be illegal for the lawn mower not only to travel on but also to cross a public road.
5.2. When transporting the lawn mower on a public road, load it on a truck.
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6. LOADING ONTO OR UNLOADING FROM A TRUCK
6.1. When loading the lawn mower onto a truck, turn off the truck’s engine, apply the parking brake to the truck, and chock the wheels to avoid unex­pected moving of the truck.
6.2. Pay sufficient attention to safety conditions around the lawn mower and have it guided by someone to assist the operator. Never allow other persons to approach the lawn mower, especially in front of or behind it.
6.3. When loading the lawn mower onto a truck, lift up the mower deck fully and reverse it straight back at sufficiently low speeds. Drive it forward when unloading it from the truck.
6.4. If the engine stalls unexpectedly on the ramps, depress the brake pedals immediately and roll the lawn mower to the ground by releasing the brake gradually. Then start the engine and try again.
6.5. Use ramps with the same or better specifica­tions mentioned below. When the lawn mower is equipped with the attachments other than those included in the specifications mentioned below, ask your dealer for advice.
Specifications of the ramps for the SXG 323 and SXG 326
• Length........more than 4 times the height of the
platform ...............................................of the truck
• Width(effective width) .................more than 30 cm
• Required quantity......................................2 ramps
• Capacity (one ramp) ..................more than 750 kg
• Ramps should have anti-skid surfaces.
• The above specifications are effective with the lawn mower with the following configurations.
- The lawn mower is not equipped with any attach­ments or a cabin than a standard mower deck and collector.
- The lawn mower is equipped with a standard mower deck and collector.
FIG. 9
FIG. 8
I. FOR SAFE OPERATION
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7. WHEN FILLING WITH FUEL
DANGER: Fuel is highly flammable and ex­plosive. Take the following precautions.
7.1. Do not add or drain fuel indoors, while smoking, or near a source of flame.
7.2. Do not remove the fuel tank cap or add fuel to the tank while the engine is running or hot. Wait until the engine cools down sufficiently.
7.3. Do not completely fill the fuel tank. Add fuel to the tank until the level inside the tank is just below the bottom of the filler neck. The empty space al­lows the fuel to expand.
7.4. If you spill fuel, clean it up and do not attempt to start the engine until the vapour has dissipated.
7.5. When fuelling under certain circumstances, a static charge may develop and ignite the fuel.
7.6. Use only an approved fuel container to store fuel.
7.7. Do not store the lawn mower or the fuel container near a source of open flame, such as a water heater.
7.8. Replace all fuel tank and container caps securely.
7.9. To prevent personal injury and property damage, do the following:
- Always place fuel containers on the ground and away from the vehicle before fuelling.
- Do not fill the fuel container(s) inside a vehicle or on a truck or trailer bed.
- When practical, remove a fuel-powered the lawn mower from the truck or trailer and refuel it with its wheels on the ground.
- If it is not practical to do this, refuel the lawn mower on a truck or trailer from a portable con­tainer, not fuel dispenser nozzle.
- If you must use a fuel dispenser nozzle, keep the nozzle in contact with the rim of the fuel tank or fuel container opening until you have completed fuelling.
FIG. 10
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8. MOUNTING AND DISMOUNTING OF THE MOWER
DRIVE SHAFT
The mower gear box is driven through a drive shaft with universal joints from the lawn mower. When connecting or disconnecting the shaft, follow the next instructions.
8.1. Lower the mower deck onto the ground, stop the engine, remove key from the starter switch, and apply the parking brake or parking lock before mounting or dismounting the drive shaft.
8.2. Move the PTO lever to the OFF position ( ).
8.3. Make sure that the PTO shaft and mower blades stop completely.
8.4. The drive shaft should be mounted or dismounted at the lawn mower side. Never leave the shaft connected only at the lawn mower side. If the PTO shaft be driven unexpectedly, the shaft will be swung around and damage the lawn mower or cause serious accidents.
9. LAWN MOWER MAINTENANCE
9.1. Never start the engine in a closed place. Exhaust fumes contain poisonous carbon monoxide, so sufficient ventilation should be provided when starting the engine indoors.
9.2. Be sure to wear safety glasses and gloves when servicing the lawn mower.
9.3. When servicing the lawn mower or mounting or dismounting the mower deck, place the lawn mower on level, hard ground.
9.4. Service the lawn mower in a place sufficiently il­luminated, or darkness may cause unexpected accidents.
9.5. Do not adjust or repair the lawn mower while the engine is running.
9.6. When servicing the lawn mower or mounting or dismounting the mower deck, stop the engine and remove the key (if applicable) to prevent some­one from accidentally starting the engine and ap­ply the parking brake or parking lock.
I. FOR SAFE OPERATION
17
FIG. 11
9.7. The engine, muffler, radiator, etc. are very hot just after operation, so wait until those heated parts cool down sufficiently to avoid burns.
9.8. Never remove the radiator cap while the engine is hot or running. Wait until the engine cools down and then relieve the radiator pressure by releas­ing the radiator cap. Carelessly pouring cooling water into the heated radiator can cause serious damage to the radiator and the engine. Careless removal of the radiator cap can cause serious in­jury because of superheated water vapour.
9.9. Before servicing the lawn mower, be sure to move the PTO lever to the OFF position ( ) and make sure that the mower blades have stopped completely. Rotating blades may cause serious accidents.
9.10. While adjusting the lawn mower, keep your fin­gers away from all pinch points.
9.11. When servicing the lawn mower, use proper tools. Using makeshift tools may lead to injuries or poor service, which may result in unexpected acci­dents during operation.
9.12. When removing a tire, chock other tires and sup­port the lawn mower securely. When installing tires, be sure to tighten the wheel nuts to the specified torque. Loose nuts may cause serious accidents.
9.13. The mower blades are sharp and can cut you. Wrap the mower blades or wear leather gloves when you service them. On the lawn mower with two or more mower blades, rotating one mower blades may cause the other mower blades to rotate.
9.14. Never step on the mower deck, or the mower deck may be damaged or deformed, which may lead to breakdown or accidents.
9.15. A first aid kit and a fire extinguisher should be kept in a place always in instant access.
9.16. On the lawn mowers with hydraulic devices, hy­draulic fluid escaping under pressure can pen­etrate and seriously damage the skin, requiring immediate medical assistance. Do not use your hand to check for a hydraulic leak; use a piece of cardboard. Be sure to consult your dealer about the hydraulic and fuel injection system troubles.
9.17. If any hydraulic fluid is injected accidentally into the skin, it must be removed within a few hours by a doctor familiar with this type of injury.
SXG
18
9.18. Never allow grass or leaves to accumulate around heated parts such as the engine and the muffler, or this may cause a fire.
9.19. Replace any worn or damaged parts with the manufacturer’s recommended parts.
9.20. To reduce the fire hazard, keep the engine, muf­fler (silencer), battery area, and fuel storage area free of debris.
9.21. If fuel has to be drained, this should be done out­doors.
9.22. Check the brake(s) on the lawn mower frequently and adjust and service the brake(s) as required.
9.23. Replace faulty mufflers (silencers).
9.24. Do not change the engine governor settings or overspeed the engine. Operating an engine at an excessive speed can increase the risk of per­sonal injury.
9.25. The grass catcher components are subject to wear and damage, exposing you to moving parts or thrown objects. Frequently check and replace them with the manufacturer’s recommended parts when necessary.
9.26. Be sure to reinstall the removed parts in place. Never attempt to start the engine with any parts removed.
9.27. Never attempt unauthorized modification of the lawn mower as this could be very hazardous. Damaged or worn parts should be replaced with ISEKI genuine spare parts. Unauthorized parts may cause breakdown of the lawn mower, acci­dents, and ISEKI warranty to expire.
9.28. Keep all fasteners tight, especially those that hold the mower blades.
9.29. Check that all safety devices are in place and op­erating properly.
Parts code of blade
Punched ID
SCMA 54
Left 8665-306-001-10
I 8665 C
Right 8665-306-002-10
I 8665 D
SCMB 48
Left 8674-306-001-00
I 8674 A
Right 8674-306-002-00
I 8674 B
I. FOR SAFE OPERATION
19
(1) Negative cord (2) Positive cord
FIG. 14
10. MAINTENANCE OF THE ELECTRICAL SYSTEM
10.1. TO MAINTAIN ELECTRIC WIRING
(1) When servicing the electric wiring, stop the engine
without fail. Otherwise your hands or clothes may be caught in or sandwiched between rotating parts.
(2) Before manipulating electric parts, be sure to
disconnect the earth battery cable (-), or you may get an electric shock or be injured by sparks.
(3) Loose electric terminals or connectors may not
only lower electrical performance but also cause short circuit or leakage of electricity, which may lead to a fire. Promptly repair or replace damaged wiring.
(4) Remove chaff or dust from the battery, wiring,
muffler or engine. Otherwise it could result a fire.
10.2. TO HANDLE THE BATTERY
(1) When working around the battery, avoid smoking.
The battery generates explosive hydrogen and oxygen gases when it is being charged. Keep the battery away from sparks or open flames.
(2) The battery should be inspected before starting
the engine. Be careful not to touch the electrolyte makes contact with the skin or clothing, wash it off immediately with water and then consult a doctor.
(3) When replacing or inspection the battery stop the
engine and turn the main switch off, or electrical parts may be damaged or unexpected accident may occur.
(4) When disconnecting the battery cables, discon-
nect the earth cable (-) first without fail. When connecting the battery cables, connect the posi­tive cable (+) first. Disconnecting or connecting in wrong order may lead to a short circuit or sparks.
10.3. TO HANDLE BOOSTER CABLES
When using booster cables, pay attention to the
following items for safe operation:
(1) Before connecting cables, remove the vent plugs.
This will lower the force in case of explosion.
(2) Before connecting cables, be sure to stop the
engines. Otherwise unexpected accidents may occur.
(3) Use booster cables with sufficient electrical ca-
pacity. A cable of inadequate capacity will cause generation of heat, which may lead to a fire.
FIG. 12
FIG. 13
SXG
20
11. TIRES AND WHEELS
11.1. Be sure to keep tire pressures at the levels speci­fied in this manual. Excessively high tire pressure may result in explosion, which may lead to physi­cal accidents.
11.2. If a cut is found in a tire and the cut reaches the cords, do not use it. Such a tire may explode.
11.3. Before replacing or repairing tires, tubes, or rims, consult your dealer ahead of time. Such operation should be performed by trained mechanics.
12. BEFORE STORING THE LAWN MOWER
12.1. After operation, be sure to close the fuel cock to prevent fuel from spilling, as spilled fuel may catch fire.
12.2. Never allow grass or leaves to accumulate around heated parts such as the engine and the muffler, or this may cause a fire.
12.3. Be sure to remove the key from the starter switch to prevent unexpected accidents caused by en­gine starting by untrained persons or children.
12.4. When storing the lawn mower with the mower deck attached, be sure to lower the mower deck on the ground. Otherwise manipulation of the lift lever by untrained person or children may cause unexpected accidents.
12.5. Store the lawn mower in a place provided with sufficient illumination. Inspection and moving of the lawn mower in a dark place may lead to unex­pected accidents.
12.6. When the lawn mower is to be stored in a closed place like a garage or a barn, provide sufficient ventilation for exhaust gases. Exhaust fumes can be lethal.
12.7. To avoid fire hazard, keep the engine, muffler, battery, and fuel storage area free of grass, leaves, or excessive grease.
12.8. Never cover a hot lawn mower just after operation with a tarpaulin or the like, or the heated engine and related parts may cause a fire.
FIG. 15
I. FOR SAFE OPERATION
21
13. LONG TERM STORAGE
13.1. Never store the mower with fuel in the tank inside a building where fumes can reach an open flame or spark
13.2. Lower the cutting unit(s) when you store the lawn mower, unless you lock the cutting unit(s) into position.
13.3. Allow the engine to cool before storing the lawn mower in any enclosure.
13.4. Before storing the lawn mower for long period of time, disconnect the battery cables to prevent them, in case they are gnaw by rats, from caus­ing a short circuit, which may lead to a fire. When disconnecting the battery, disconnect the nega­tive (-) cable first, while connecting the positive (+) cable first when connecting the battery. Wrong order of disconnecting on connecting the battery will cause sparks, which is very dangerous.
(1) Negative cord
FIG. 16
SXG
22
14. CAUTION LABELS & THEIR POSITIONS
Caution labels on the lawn mower, the mower deck and the collector
The following labels are stuck on the lawn mower, mower deck and collector. You should of course read the caution
instructions in the manual. But never fail to read the labels on the lawn mower, mower deck and collector as well. Their respective code numbers are also mentioned below, so order them from your dealer if any of them are lost or damaged.
On the lawn mower
A
B
A
B
8 10 4
5
1 2
9
7
5 6
3
I. FOR SAFE OPERATION
23
(1) Caution label A
(Code No. 1782-903-051-00)
a. Read the manual thoroughly. b. Stop the engine and remove the starter key before
servicing or repairing the machine.
c. When leaving the machine, apply the parking brake
or parking lock, stop the engine, and remove the
starter key. d. Risk of injury Remove objects from around the machine that
could be thrown by blades and keep people away
from the machine before starting the machine.
(2) Caution label B
(Code No. 1782-903-052-00)
a. Risk of running over a person Watch behind before reversing the machine and
keep people from around the machine before
starting the machine. b. Risk of overturning or crushing Avoid operating the machine on a slope of over 12°. c. Risk of running over a person Do not allow any other person to ride on a wheel
fender or any place other than the operator’s seat of
the machine. d. Risk of overturning or crushing Do not operate the machine in any place where it
could slip or tip over.
(3) Battery label
(Code No. 1705-904-002-10)
a. Avoid sparks and flames. b. Wear a eye protection gear. c. Keep battery out of reach of children. d. Beware of sulphuric acid. e. Beware of explosion.
f. Read the manual thoroughly. Handle the battery carefully:
- Improper handling of the battery may lead to explosion. Never short the poles. Keep away from sparks or flames. When charging or using, provide sufficient ventilation. Watch out when using booster cables.
- Battery electrolyte(sulphuric acid) may cause blindness or burns. Avoid allowing electrolyte to contact eyes, skin or clothing. In the event of an accident flush area immediately with plenty of water. If acid gets into the eyes, rinse with plenty of water any get medical attention.
- Never use the battery with the electrolyte level below the “LOWER” limit, or it may explode.
- Never replenish exceeding the “UPPER” limit or the electrolyte may spill out.
(4) Fuel label
(Code No. 1739-904-004-00)
a. Stop the engine and remove key from the starter
switch before refuelling.
b. Use diesel fuel only. No open flame.
(5) Belt caution label (Code No. 1674-904-008-00)
Stay clear of the belt while it is running.
abcdef
a b
abcd
abcd
SXG
24
(6) Hot-part caution label
(Code No. 8595-901-007-00)
Stay clear of the heated parts while they are hot.
(7) Fan caution label
(Code No.1705-902-006-00)
Stay clear of the fan while it is running.
(8) Starter caution label
(Code No. 1705-902-007-00)
Start engine only with key from seat.
(9) Radiator caution label
(Code No. 1705-902-008-00)
Hot pressurized system. Do not open cap while radiator is hot.
(10) Battery disposal label
(Code No. 1728-903-003-00)
NOTE Disposal of battery Do not throw away a battery to the garbage
can. Recycle it with observing the law of your community.
I. FOR SAFE OPERATION
25
On the mower deck
(1) Belt caution label
(Code No. 8595-901-006-00)
Stay clear of the belt while it is moving.
(2) Hot-part caution label
(Code No. 8595-901-007-00)
Stay clear of the heated parts while they are hot.
(3) Danger label
(Code No. 2500-901-014-30)
Stay clear of the mower blades while the engine running.
(4) PTO label
(Code No. 8654-901-002-00)
Stay clear of the PTO shaft while the engine running.
5 2 1 4 2
3 3
SXG
26
(5) Maintenance label
(Code No. 1593-901-015-00)
Stop the engine and remove key from the starter switch before performing maintenance or repair work.
I. FOR SAFE OPERATION
27
On the collector
SBC600X-HQE4 (High dump collector)
SBC550X-LE4 (Low dump collector)
1 2 2
3 3
1
5 446 5
1
B
C
A
ABC
5
6
1
SXG
28
(1) Link caution label
(Code No. 8664-905-003-00)
Stay clear of the collector frame while the container dumping.
(2) Collector caution label
(Code No. 8664-955-002-00)
(3) Hot-part caution label
(Code No. 8595-901-007-00)
Stay clear of the heated parts while they are hot.
(4) Door caution label
(Code No. 8664-955-001-00)
Stay clear of the container rear frame while the close of the rear door.
(5) Discharge label
(Code No. 8595-901-005-00)
Stay away of the discharge opening of the mower deck because stones or other hard objects ejected from the mower may hit you.
(6) Maintenance label
(Code No. 1593-901-015-00)
Stop the engine and remove key from the starter switch before performing maintenance or repair work.
• Maintenance of the caution labels
- The labels should always be clearly seen, that is, nothing should obscure them.
- When they have become dirty, wash them with soapy water and wipe off with soft cloth.
- If any of them are torn or lost, order new labels from your dealer.
- A new label should be placed in the same place where the old one was located.
- When sticking on a new label, clean the place to enable the label to stick and squeeze out all air bubbles trapped under it.
- When replacing a part with a caution label stuck on, a new caution label should also be ordered.
II. WARRANTY AND AFTER-SALE CARE
29
II. WARRANTY AND AFTER-SALE CARE
WARRANTY
On the warranty of this lawn mower, mower deck and collector, please ask your dealer.
AFTER-SALE CARE
As for breakdown or questions about the lawn mower, mower deck and collector, consult with your dealer identifying the model and serial number of your machine.
Lawn mower
(1) Model name and serial number (2) Engine model name and serial number
Model Type
Secondary
braking device
SXG323H
E42
GE42
SXG326H
E42
GE42
Mower deck
(3) Model name and serial number
Model
Cutting width
Suitable
machine
1220 mm
(48 in.)
1372 mm
(54 in.)
SXG323 SXG326
SCMB48

SCMA54

1 2
3
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