ISA ZERO PROGEL T8 OR, ZERO PROGEL T5, ZERO PROGEL T8, ZERO PROGEL T12, ZERO PROGEL T16 User manual

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ZERO PROGEL
T5 T8 T8 OR T12 T16
ISA S.r.l.
Tel. +39 075 80171 - Fax +39 075 8000900
Via del Lavoro, 5
www.isaitaly.com
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1. NOTES / IMPORTANT NOTES 4
2. MANUFACTURER 10
3. WARRANTY TERMS AND CONDITIONS 10
4. EQUIPMENT IDENTIFICATION 11
5. USE 12
5.1 COMPOSITION 12
5.2 LOAD / UNLOADING OF PRODUCTS 13
5.3 LOAD OF PRODUCTS 13
5.4 USING THE SPIKE TEMPERATURE PROBE 15
5.5 USE OF THE LAMP UV (OPTIONAL) 16
6. SAFETY 17
6.1 SAFETY DEVICES PRESENT 17
6.2 FIXED PROTECTIONS 17
6.3 ISOLATING THE ELECTRIC POWER SUPPLY 17
6.4 RESIDUAL RISKS 17
6.5 RISKS OF CONTACT WITH LIVE PARTS 17
6.6 FIRE 18
6.7 EXPLOSIVE ATMOSPHERE 18
6.8 SLIPPING 18
6.9 TRIPPING 18
6.10 CIRCUIT FAULTS 18
6.11 WARNING SIGNS
(IF ANY) 18
6.12 FALLING OBJECTS 18
6.13 COOLING 19
6.14 FOODSTUFFS SAFETY
(PACKAGED PRODUCTS) 19
7. DISPOSAL OF WASTE MATERIAL 20
8. INSTALLATION 21
8.1 STORAGE AND UNPACKING 21
8.2 INSTALLATION - POSITIONING - ENVIRONMENTAL CONDITIONS 21
8.3 ELECTRIC CONNECTION 21
9. MAINTENANCE 22
10. FAULTS - TECHNICAL AFTER-SALES ASSISTANCE 23
10.1 ALARMS LIST (WHERE PRESENT) 24
11. TECHNICAL SPECIFICATIONS 25
11.1 CONTAINERS ARRANGEMENT 26
11.2 KIT SUPPORTS ICE CREAM 27
11.3 INSTALLATION 30
11.4 LOAD LIMITS 30
11.5 POSITIONING / LEVELLING 31
12. CONTROL PANEL 32
13. CLEANING 33
14. PROLONGED APPLIANCE SWITCH-OFF 36
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ATTACHMENT 1 WIRING DIAGRAM - 412100767100 37 2 WIRING DIAGRAM - 412100769300 38
The manual contains symbols to attract the reader’s attention and highlight particularly important aspects. The table below illustrates the meaning of the various symbols used.
Read the instructions manual
Danger: Live electrical parts
Attention / Danger
Information
Visual observation
Condensing unit on board
Use of protective clothing
Requests for maintenance or operations must be carried out by qualifi ed staff or technical after-sales centres.
Important information
Operations that must be performed by two persons.
Notes / Important notes
Remote condensing unit
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1. NOTES / IMPORTANT NOTES
The content of this manual is of technical nature and is owned by ISA. It is forbidden to reproduce, circulate or modify all or part of its content without written consent. Any infringement will be legally pursued.
The manual and the conformity certifi cate are an integral part of the equipment and should always accompany the product in the event of a transfer to a new location or to a new owner. The user is responsible for the integrity of these documents, for their consultation and during the whole life cycle of the equipment itself. Keep this manual in a safe place. It should be available for consultation near the equipment at all times. If lost or destroyed, you can request a copy of the manual from ISA by specifying the exact model, serial number and year of manufacture. The manual refl ects the manufacturing technology at the time of supply. The manufacturer reserves the right to modify its products in any way it deems necessary, with no obligation to update manuals and machines relating to previous manufacturing batches.
This equipment is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or by persons lacking the necessary experience and knowledge, unless they are supervised by a person responsible for their safety who has instructed them on how to use the equipment. Children should be supervised to ensure that they do not play with the equipment. Always refer to this manual before going ahead with any operation. Before doing any type of work, disconnect the equipment from the power supply. Any work on electric and electronic parts or cooling system components should only be carried out by trained personnel in compliance with current laws.
Always refer to this manual before taking any action. Before attempting any intervention disconnect the equipment from the power supply. Work on parts, electronic components or the refrigeration system must be carried out by qualifi ed personnel, in full compliance with the regulations.
The Manufacturer cannot be held liable for any injury to persons or animals, or damage to the product itself in the event of:
• Improper use of the equipment or use of the appliance by unqualifi ed or unauthorised personnel.
• Failure to comply with current legislation.
• Incorrect installation and/or power supply faults.
• Failure to observe the instructions contained in this manual.
• Failure to follow the maintenance programme.
• Unauthorised modifi cations.
• Installation of non-original spare parts in the equipment.
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1. NOTES / IMPORTANT NOTES
• Installation and use of the equipment for purposes other than those for which the appliance was designed and sold.
• Tampering with or damage to the power supply cable.
Liability for applying the safety instructions contained in this manual is held by the technical personnel responsible for the intended use of the equipment, who should ensure that authorised personnel:
• Are qualifi ed to carry out the requested activity.
• Are aware of, and carefully comply with, the instructions contained in this document.
• Are aware of, and apply, the general safety standards applicable to the equipment.
The buyer is responsible for training personnel using the appliance on the risks, safety devices and general health and safety rules required by the laws of the country where the appliance is installed. Users/operators should be aware of the position of all the controls and how they work, as well as of the features of the appliance. They should also read this manual in its entirely. Maintenance work should be conducted by qualifi ed personnel after the appliance has been prepared adequately.
Danger
Unauthorised tampering or replacement of one or more parts of the appliance, use of accessories that modify the use of the same and use of spare parts different to those recommended, can become the cause of injury.
Danger
Any work conducted on the on the appliance must involve disconnection from the power socket and in any case, none of the protective elements (grid, casing) should be removed by non­qualifi ed staff. The appliance should not be operated when these protective elements have been removed.
Note
In order not to compromise functionality and safety of the appliance, the particularly complex installation and maintenance activities are not documented in this manual and are performed by specialised ISA technicians.
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1. NOTES / IMPORTANT NOTES
Never use electric devices inside this appliance. Do not use mechanical or other means to accelerate the defrosting process, other than recommended by the manufacturer . K eep the air vents in the casing of the appliance or in the structure built into the wall free of obstructions. Do not damage the refrigerant circuit.
RISK OF EXPLOSION
Do not store in the equipment products which contain fl ammable propellants and explosives.
R744 - REFRIGERANT (WHERE APPLICABLE)
The refrigerant R744 is a gas that is compatible with the environment. Pay close attention during transport, installation and that the destruction not to damage the refrigerant pipelines.
IN THE EVENT OF DAMAGE:
Keep away from the fl ame or ignition sources. Properly ventilate the premises for a few minutes. Turn the unit off, pull the plug. Inform customer support service.
WARNING
The refrigerant system is High Pressure.
Do not tamper with the system, but call a specialised and qualifi ed technician before disassembly.
ATTENTION
Maintenance must be performed exclusively by qualifi ed staff.
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1. NOTES / IMPORTANT NOTES
R290 - REFRIGERANT (WHERE APPLICABLE)
The refrigerant R290 is a gas that is compatible with the environment, but highly ammable. Pay close attention during transport, installation and that the destruction not to damage the refrigerant pipelines.
IN THE EVENT OF DAMAGE:
Keep fl ames or sources of ignition away from the appliance. Properly ventilate the premises for a few minutes. Turn the unit off, pull the plug. Inform customer support service. The more refrigerant containing an appliance, the greater must be the environment in which there is the unit. In areas too small, in the event of leakage can form a fl ammable mixture of air and gas. The
volume of the room where the appliance is installed must be at least 19 m³ for each cooling system present in the room.
ATTENTION
Maintenance must be performed by qualifi ed personnel that has been to work with fl ammable refrigerants.
R600a - REFRIGERANT (WHERE APPLICABLE)
The refrigerant R600a is a gas that is compatible with the environment, but highly ammable. Pay close attention during transport, installation and that the destruction not to damage the refrigerant pipelines.
IN THE EVENT OF DAMAGE:
Keep fl ames or sources of ignition away from the appliance. Properly ventilate the premises for a few minutes. Turn the unit off, pull the plug. Inform customer support service. The more refrigerant containing an appliance, the greater must be the environment in which there is the unit. In areas too small, in the event of leakage can form a fl ammable mixture of air and gas. The
volume of the room where the appliance is installed must be at least 17 m³ for each cooling system present in the room.
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ATTENTION
Maintenance must be performed by qualifi ed personnel that has been to work with fl ammable refrigerants.
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1. NOTES / IMPORTANT NOTES
STAFF TRAINING
The buyer is responsible for ensuring personnel who will use the appliance and maintenance technical staff are instructed and trained adequately. The manufacturer is available for advice, clarifi cations, etc. so that the operator and technical staff can use the appliance correctly. To ensure the operator’s safety, appliance devices should be kept in constant working order. This manual is intended to illustrate the use and maintenance of the appliance. The operator has a responsibility and duty to carefully observe the instructions contained within it.
Failure to comply with safety standards ma y result in injury to personnel and damage to the equipment components and control unit. The user can contact the dealer to request additional information not contained in this document, or suggest improvements, at any time.
Before the product is delivered to the customer, it is essential that a trained technical member of staff checks that the appliance is operating correctly in order to achieve maximum performance.
INTRODUCTION ISA employs materials of the best quality and as they enter the
company , we constantly monitor their stor age and the use as part of the manufacturing process to prevent damage, deterioration and failure. All manufacturing elements are designed and manufactured in order to guarantee reliability and high safety standards. All appliances are subjected to a strict testing procedure before delivery. However, please bear in mind that product performance over time depends on correct use and adequate maintenance. This manual contains the necessary instructions to maintain the appliance’s initial appearance and functions over time.
The Use and Maintenance manual contains the necessary information for understanding how the appliance works and how to use it properly, namely: the technical description of the various operational units, equipment and safety systems, operations, how to use the instruments and the interpretation of any diagnostics reports, main procedures and information relating to routine maintenance. For correct use of the appliance, the working environment should comply with current health and safety standards.
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1. NOTES / IMPORTANT NOTES
The safety requirements, indications, standards and notes illustrated in the various chapters of the manual are aimed at establishing a code of conduct and a series of obligations to be observed when performing the various activities, in order to create safe conditions for personnel, the equipment and the surrounding environment. The safety standards reported in this document are intended for trained, authorised personnel responsible for:
• Transport
• Installation
• Operation
• Management
• Maintenance
• Cleaning
• Putting out of order
• Disposal
Attention
Reading this manual, albeit in full, is no substitute for adequate user experience. therefore it should only be considered a useful reminder of the technical features and the main operations to perform.
Note
The installers and users must read and understand the instructions contained herein before any operation on the appliance.
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2. MANUFACTURER
ISA S.r.l.
Via del Lavoro, 5 06083 - Bastia Umbra - Perugia - Italy Tel. +39 075 80171 Fax +39 075 8000900
www.isaitaly.com
3. WARRANTY TERMS AND CONDITIONS
The seller's warranty on the equipment is valid for 12 (TWELVE) months from the date of delivery. The warranty includes repairs or replacements of any faulty parts due to manufacturing processes or
installation after written communication has been received, stating the appliance serial number and date of installation.
Not included in the warranty:
all defects caused by incorrect use of the appliance
all defects caused by incorrect electrical connection
all defects caused by normal wear (for instance compressor failure and fl uorescent lamp malfunctioning that is not due to manufacturing defects)
calls for installation, technical instructions, adjustments and cleaning the condenser
If the seller's technical staff detect any tampering, unauthorised repairs or inappropriate use of appliance the warranty will be invalidated. Shipment of components covered by the warranty is freight collect only. Any damage to the appliance detected at the time of delivery due to transport must be reported on the same shipping note to claim compensation from the carrier.
The seller cannot be held liable in the event of damage to the preserved product due to appliance failure
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4. EQUIPMENT IDENTIFICATION
Find the label affi xed on the machine to read the technical data.
Check the machine model and the power supply voltage before you perform any operation.
If you uncover mismatches, contact the manufacturer or the company that supplied the machine immediately.
1 Manufacturer’s address 2 Symbols of Compliance 3 Type 4 Model Name 5 Article 6 Production Date 7 Production Order 8 Customer Order 9 Product Class 10 Serial Number 11 Property Number 12 Power supply voltage 13 Frequency 14 Fuse value 15 Lamp power
16 Absorption of Heating Elements 17 Rated power 18 Defrosting power 19 Min pressure 20 Max pressure 21 Safety Class 22 Rated current 23 Defrosting current 24 Shelf load 25 Tank load 26 Refrigerant type (compressor) 27 Refrigerant weight 28 Gross Volume 29 Foaming agent 30 RAEE Mark
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5. USE
This appliance is exclusively intended to:
PRODUCT BLAST CHILLING AND FREEZING
The manufacturer is not liable for injury to persons or damage to property or the appliance itself caused by the displaying of products other than those described above.
THE APPLIANCE IS INTENDED FOR PROFESSIONAL USE.
Uses not allowed
• Food preservation.
Displaying and/or preserving non-food products (chemicals, pharmaceuticals, etc...).
5.1 COMPOSITION
The appliance is made up from a unique cabinet, onto which all devices necessary to make it a professional and effi cient product for its declared use, are installed.
The appliance is made up from:
Cooling system at Ventilated Refrigeration (RV)
Condensing unit on board (UCA)
• Electrical system
Electronic control board
Insulated monolithic structure in ecological polyurethane
Door openable at 180° with automatic closure
• Automatic defrost
Adjustable telescopic feet
• Heated probe
Opening door sensor
Tray collection of condensed water OPTIONAL
Swivel drive wheels with locking brake
• Germicidal light
Pan kit depth 25 mm
• Gastronorm trays
Kit probe support for liquids
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5.2 LOAD / UNLOADING OF PRODUCTS
LOAD
It recommends the use of kitchen gloves to avoid burns during contact with hot trays and trolleys.
UNLOADING
We recommend the use of gloves suitable for trays and cold trucks.
5.3 LOAD OF PRODUCTS
Avoid overlapping of foods.
NO YES
Do not cover the containers with insulating fi lms or lids.
NO NO
We recommend the use of trays and containers, the less deep as possible but no greater than 6.5 cm; In addition to better performance it is recommended to load the containers with a maximum 3.5 kg of the product and with a maximum thickness of 8 cm rapid reduction or 5 cm for rapid freezing.
Note For compact products with a high fat content, or large pieces, to reduce the thickness further.
Maintain a suffi cient gap between the trays to allow proper circulation of air.
YES NO
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In the event that the machine is not fully loaded, distribute the tins and trays evenly inside the machine and avoid overcrowding one area.
YES NO
Position the trays and tins as far inside the refrigerated chamber as possible, making sure they are as close to the evaporator as possible.
YES NO
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5.4 USING THE SPIKE TEMPERATURE PROBE
The spike probe should only be used by authorised personnel trained in blast chilling techniques. Keep out of the reach of children. The probe should only be used for the purpose for which it was designed; reading the temperature at the heart of a food product which requires blast chilling or freezing. Please handle with care as the device has a sharp tip to facilitate its insertion into products which require blast chilling or freezing. The spike probe should be positioned accurately in the centre of larger-sized product portions, ensuring that it does not exit or touch the tray. To avoid contamination, the probe should be cleaned and sanitized after each work cycle.
CORRECT USE OF SPIKE PROBE HEATING FUNCTION
Attention
This probe heating function should only be used when the probe is inserted in products due to be frozen. To avoid the risk of burns, do not touch the probe when the heating function has been activated or when has been removed from the product.
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5.5 USE OF THE LAMP UV (OPTIONAL)
The UV lamp sterilizing function (optional) must only be used for the purpose for which it was designed: sterilize internal unit surfaces.
Attention
Avoid exposure and / or observation of UV lamps.
PRE-COOLING
Prior to carrying out either fast blast chilling or freezing operations, it is necessary to pre-cool the system in order to further reduce operating times. Therefore, carry out a Soft/Hard unloaded cycle before inserting products for blast chilling.
Warning
To avoid damaging the machine, do not leave hot products inside the chamber for periods of time. Start the blast chilling or freezing cycle as soon as the product has been introduced into the machine.
TEMPERATURE
Avoid leaving cooked products due to be blast chilled or frozen for long periods at room temperatures. The more water content lost, the less succulent the product will be following treatment. It is recommended to begin the fast blast chilling or freezing cycle as soon as the product preparation /cooking has ended. The food can be inserted in the blast chilling chamber even at relatively high temperatures (>100 °C) as long as the unit has been pre-cooled. It should be remembered that blast chilling cycle times range from +90 °C (from +90 °C to +3 °C for the fast blast chilling cycle: from +90 °C to -18 °C for the fast freezing cycle).
PRESERVATION
Blast chilled or frozen foods should be appropriately covered and protected (with cling-fi lm, sealed lid or, better still, vacuum sealed). They should be identifi ed by an adhesive label, detailing in indelible ink contents, preparation date and expiry date. Blast chilled foods must be kept in a refrigerated environment at a constant temperature of +2 °C. Frozen foods must be kept in a refrigerated environment at a constant temperature of -20°C.
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Attention
Do not use the blast chiller as a standard refrigerator.
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6. SAFETY
The equipment is fi tted with safety devices. Purchaser must instruct the user to staff about the risks, the safety devices and the general rules regarding safety provided for by the legislation of the country where the equipment is installed. Users / operators must be aware of the position and operation of all controls and of
the equipment characteristics; they shall also have fully read this manual.
6.1 SAFETY DEVICES PRESENT
Devices whose operation prevents the occurrence of risk situations in operating conditions (e.g. fuses, pressure switches, protections, magnet circuit breakers, etc.).
6.2 FIXED PROTECTIONS
Fixed protective devices consist of fi xed perimeter shields, which are used to prevent external parts from entering the equipment.
Danger
It is prohibited to re-start the appliance following maintenance without having correctly restores the panels.
Visual Check
You should check the integrity of fi xed panels and corresponding fi xings to the frame, focussing in particular on the protective panels.
6.3 ISOLATING THE ELECTRIC POWER SUPPLY
Before conducting any maintenance work on the equipment or part of it, it is necessary to section the power supply that powers it.
Danger
In the event of maintenance operations in which the operator cannot prevent accidental closure of the circuit by others, to totally disconnect the appliance from the mains electricity.
6.4 RESIDUAL RISKS
During design the manufacturer examined all the areas or parts at risk. Therefore, all necessary precautions have been taken to prevent risks to persons and damage to the appliance.
Attention
Periodically check that all safety devices are operating correctly. Do not remove the fi xed guards. Do not introduce objects or tools into the work area.
Although the appliance is fi tted with the safety devices prepared, there are still some risks that cannot be eliminated, but reduced via corrective actions by the fi nal integrator and correct operational procedures.
Below is a summary of the risks that remain in the equipment in the following stages:
• Normal operation
Adjusting and set up
• Maintenance
• Cleaning
6.5 RISKS OF CONTACT WITH LIVE PARTS
Risk of breaking or damaging the electrical components of the appliance, with a possible reduction in safety levels, following a short circuit. Before connecting the electricity supply, make sure there is no ongoing maintenance work.
EN
Attention
Before making the connection, check that the d.c. current in the installation point does not exceed that indicated on the protections switches present in the electric control board. If this is not the case, the user must envision the relevant limiting devices. It is strictly forbidden to conduct any electrical modifi cation, in order to prevent additional unforeseen hazards and risks.
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6.6 FIRE
Danger
In the event of a fi re, immediately disconnect the master switch from the main power supply line.
6.7 EXPLOSIVE ATMOSPHERE
The equipment must not be located in an area classifi ed as an explosion risk according to 1999/92/EC such as:
Zone 0
An area in which there is a permanent, long-lasting or frequently explosive atmosphere made up of a mixture of air and fl ammable substances in the form of gases, fumes or steam.
Zone 1
An area in which the formation of an explosive atmosphere, made up of a mixture of air and fl ammable substances in the form of gases, fumes or steam is occasionally probable during normal activities.
Zone 20
An area in which there is a permanent, long-lasting or frequently explosive atmosphere in the form of clouds of combustible dust in the air.
Zone 21
An area in which the formation of an explosive atmosphere in the form of clouds of combustible dust is occasionally probable during normal activities.
6.8 SLIPPING
Any leaks in the areas surrounding the appliance may cause personnel to slip. Check that there are no leaks and keep these areas clean at all times.
6.9 TRIPPING
Generally untidy deposits of material may constitute a tripping hazard and a total or partial obstruction of emergency exit routes. Ensure that operating and transit areas and emergency exit routes are free from obstacles in compliance with current legislation.
6.10 CIRCUIT FAULTS
Owing to potential faults, safety circuits may become less effective, which results in lower safety levels. You should check the operational condition of the appliance devices regularly.
6.11 WARNING SIGNS (IF ANY)
The appliance is fi tted with warning danger, warning and obligation signs defi ned in agreement with the Standard relative to the graphical signs to be used on plants. The signs are located in clearly visible positions.
Attention
The warning plates present on the appliance must not be removed. The user is responsible for replacing warning signs that, owing to wear, become unreadable.
6.12 FALLING OBJECTS
Positioning of the cabinet display parts (i.e. counters, rods and hooks), as also product arrangement inside the cabinet can be the source of potential hazards if not properly performed. Follow the positioning instructions described in this Manual before you place products inside the cabinet, check that the counters are properly fastened, as also the hooks, etc. Do not exceed the maximum load limit. Do not tilt the shelves. Do not place any goods and in general, do not load the tank sliding element closing devices with any load, while open or closed. Do not place any goods and in general, do not load the tank sliding element closing devices with any load, while open or closed.
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6.13 COOLING
During different operations to perform on the counter, such as cleaning or loading goods, it is necessary to handle products and/or counter parts at a low temperature with the risk of “cold injury” for the operators and/or accidental slipping hazard. Follow the safety regulations in the place where the cabinet is installed; more specifi cally, be sure to always use the right PPE (especially gloves).
6.14 FOODSTUFFS SAFETY (PACKAGED PRODUCTS)
The refrigerator cabinet described herein is meant to be used to display packaged products. As such, it is not designed for direct contact between the foodstuffs and display surfaces. If the foodstuffs do accidentally make contact with the surfaces and for a rather long time, the product may be contaminated. Follow the guidelines on how to use the cabinet. If a product package breaks, remove it from the cabinet and clean, if necessary.
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7. DISPOSAL OF WASTE MATERIAL
During normal operation, the appliance does not generate any environmental contamination. At the end of its life cycle, or if it is necessary to proceed to permanent decommissioning, we recommend following the procedures below:
DISPOSAL (USER)
The symbol, applied to either the product or its packaging, indicates that the product should not be considered as normal domestic waste, but should be taken to a waste collection point for the recycling of electrical and electronic appliances. The correct disposal of this product helps to prevent potential negative consequences that might derive from inadequate product disposal. For detailed information about recycling this product, contact your council, your local waste collection service or the store where you purchased the product.
PROCEDURE FOR DISPOSAL and RECYCLING AT THE END OF APPLIANCE LIFE SPAN (AUTHORISED BODIES)
Switch off the equipment and unplug the power supply cable.
Remove the lamps (if installed). These should be disposed of separately.
Remove the power units and the electronic cards. These should be disposed of separately.
Remove all the independent parts (grids, casings, profi les, etc.) and group them according to shared features in order to access the heat exchangers, pipes, cables, etc. and be careful not to damage the cooling circuit.
Remove all mobile parts (doors, sliding doors, glass parts, etc.) and group the various materials according to their features.
Check the type of refrigerant on the plate positioned inside the counter; extract the refrigerant and dispose of it through authorised services.
Disconnect the evaporator, the condenser, the compressor, the pipes and fans. These are made of copper, aluminium, steel and plastic and should therefore disposed of separately.
On removal of all guards and the various components from the frame, separate the different types of material making up the appliance (plastic, sheet steel, polyurethane, copper, etc) and collect them separately.
All recyclable materials and waste should be processed and recycled by professionals, in compliance with the laws in the country in question. The company responsible for recycling the materials should be registered and certifi ed as a waste disposal service in accordance with the country in question.
Attention
Illegal disposal of the product by the owner will result in administrative sanctions as required by cur­rent laws. Disposal of the product should comply with current laws on the disposal of coolant liquids and mineral oils.
Important
If the crossed wheelie bin sign is not present on the appliance, it means that the disposal of the product is not the manufacturer's responsibility. In this case, the Regulations regarding the disposal of waste in force are valid.
Additional information
Further information on the disposal of liquid coolant, oils and other substances is available on the safety data sheet corresponding to the substance itself.
In order to dispose of foamed assemblies, remember that the polyurethane foams used are CFC, HFC and HCFC free.
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8. INSTALLATION
This manual supplies the information necessary for correct unpacking, procedures for positioning and connection to mains electricity.
8.1 STORAGE AND UNPACKING
The appliance, with or without the packaging, should be carefully stored inside warehouses or in areas away from the elements and direct sunlight, at a temperature between 0 and +40 °C.
The appliance should only be moved by qualifi ed personnel operating forklift trucks, the power of which should be suited to handling the weight of the product. During said operation the appliance MUST placed on the special pallet supplied.
Unpack the appliance by removing the screws fi xing it to the pallet. All packaging materials are recyclable and should be disposed of in accordance with local regulations. Please destroy "plastic" bags to prevent them from becoming hazardous to children (suffocation).
8.2 INSTALLATION - POSITIONING - ENVIRONMENTAL CONDITIONS
Attention
A dry room that can be ventilated is the suitable location for the appliance's installation. There should be a good air fl ow around the compressor/condensing unit. Therefore the area around the unit should not be obstructed by boxes or other objects. Position the appliance away from heat sources (radiators, stoves of all types, etc.) and away from the effects of continuous currents of air (e.g. caused by fans, air conditioning vents, etc.). If it is unavoidable to install near a heat source, use a suitable insulating plate, Also avoid exposure to direct sunlight; all of this causes the temperature inside the refrigerated compartment to rise with negative consequences on operation and energy consumption. Do not use the appliance outdoors and do not leave it exposed to rain.
8.3 ELECTRIC CONNECTION
Attention
Check that the network voltage matches the one displayed on the identifi cation plate of the appliance, and that the power is adequate. Check on the socket that the power supply voltage provides rated voltage (±10%) when you start up the compressor. The plug should be directly connected to the electrical socket. It is forbidden to connect the plug to the socket by means of multiple socket extensions or adaptors. The plant power supply socket must be fi tted with a disconnection device from the mains electricity (dimensioned to the load and in compliance with Standards in force), which guarantees complete disconnection in category III (3) over-voltage conditions and therefore protects the circuits against earth faults, overloads and short circuits. Do not route the electricity cable in passageways.
Attention
Earthing is necessary and mandatory by law.
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9. MAINTENANCE
The Staff in charge of the appliance must control and respect the expiry dates for maintenance, given in the table below, calling the authorised Technical After-sales assistance when indicated.
OPERATION FREQUENCY
Depending on the
Use and Necessity
Monthly
six-month
CLEANING THE EXTERNAL SURFACES
CLEANING THE ACCESSIBLE INTERNAL PARTS
(without the use of tools)
CONTROL POWER SUPPLY CABLE, PLUGS AND / OR ELECTRICAL SOCKETS
INTEGRITY CONTROL SEAL
FILTER CLEANING CONDENSING UNIT
(whenever present)
CLEANING THE DEFROSTING WATER COLLECTION TRAY
CONDENSER CLEANING
CHECK COMPRESSORE OIL LEVEL
(whenever present)
XX
XX
XX
XX
XX
XX
XXX
XX
Annual
ORDINARY
EXTRAORDINARY
AUTHORISED
PERSONNEL
USER
AIR TANK DRAINING
(whenever present)
CONTROL PNEUMATIC CONNECTIONS
(whenever present)
INTEGRITY CONTROL PIPE COOLING SYSTEM
INSPECTION OF CABLES INTERNAL CONNECTIONS AND POWER
CLEANING CONDENSATE DRYING SPONGES
(whenever present)
LAMP / LED REPLACEMENT
(whenever present)
CONTROL PANEL REPLACING
(electronic control unit - thermostat - etc)
REPLACEMENT POWER SUPPLY CABLE, PLUGS AND / OR ELECTRICAL SOCKETS
XX
XX
XX
XX
XX
X
X
X
TECHNICAL
ASSISTANCE
SERVICE
Attention
After all maintenance it is mandatory to perform all electric safety tests in agreement with the IEC EN 50106 Standard.
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10. FAULTS - TECHNICAL AFTER-SALES ASSISTANCE
If the appliance is not working properly or stops working, before contacting the Customer support centre, check the following:
THE APPLIANCE IS NOT WORKING
CAUSE SOLUTION
Blown protective fuse Previously fi nd the cause of the intervention
The master switch is open Close the master switch. The plug is not inserted Insert the plug. Electric black-out If the black-out should be prolonged, transfer the product
THE INTERNAL TEMPERATURE IS NOT LOW ENOUGH
CAUSE SOLUTION
Evaporator/s obstructed completely by ice Carry out an additional defrosting cycle.
Wrong setting temperature Set the appropriate temperature. The appliance is affected by draughts or is
exposed to direct or refl ected sunlight Insuffi cient cooling air fl ow rate of the air
condenser
Internal fans at standstill or with fans damage Internal ventilation is too high Thermostat / Electronic control unit is not
effi cient
Air condenser blocked by dust or dirt in general
Insuffi cient refrigerant load in the cooling system
THE COMPRESSOR DOES NOT START-UP OR OPERATES
CAUSE SOLUTION
No electric power supply to the appliance
The power supply voltage is too low Check that the network voltage of the power supply cable is
Temperature set too high If the set temperature is higher than that of the air in the dis-
The pressure switch (if any) was activated at maximum pressure
of the switch, and then re-introduce the new fuse.
into an appropriate cold storage container.
Remove any draughts and prevent any direct or refl ected sunlight.
Remove anything that may affect air fl ow inside the condens- ing unit (paper sheets, cardboard, grids with an insuffi cient number of holes, etc.).
Replace the electronic control board. If the control unit is set up especially for must R290 refrigerant, it must only be replaced with an original replacement from ISA. Replace the temperature probes only after checking which of the two is not operating effi ciently.
Clean the condensing unit thoroughly. The air condenser or MAINTENANCE FREE, in particular heavy environments (eg presence of dust, the presence of excessive moisture, oiled vapours etc..) in order to avoid performance loss, needs accurate cleaning.
TFind the cause behind the lower amounts of coolant and eliminate it. Top up the coolant. If necessary, empty the sys­tem before topping up.
Check if there is a power cut. Close the various switches on the power supply line.
220V +/- 10%.
play area, the compressor does not activate itself. Set a more suitable temperature if the current value is not low enough
Check the reasons why the pressure switch is operating at maximum pressure levels, such as: air condensing unit blocked, condensing unit fan stopped, ambient temperature too high, pressure switch broken.
AUTHORISED PERSONNEL
USER
AUTHORISED PERSONNEL
USER
TECHNICAL ASSISTANCE
AUTHORISED PERSONNEL
USER
TECHNICAL ASSISTANCE
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10.1 ALARMS LIST (WHERE PRESENT)
ALARM DESCRIPTION OUTPUTS AUTHORISED
P1 E0
P2 E1
HA HI
LA LO
EA IA
CB
ETc RTF
EE Machine parameter error. The instrument is damaged. It must be replaced. EF Operating parameters error. The instrument is damaged. It must be replaced.
Broken thermostat probe. Compressor output according to “COn” and “COF parameters
Broken evaporator probe. Set time for defrosting.
High temperature alarm. The alarm stops automatically on reaching the temperature set.
Low temperature alarm. The alarm stops automatically on reaching the temperature set.
External alarm. The external alarm stops after the digital infeed is deactivated, it is restored
Real time clock is broken. Reset the clock.
The alarm starts a few seconds after the probe breaks down; it stops a few seconds after the probe starts working again properly.
We recommend checking the probe connections before replacing it.
The alarm starts a few seconds after the probe breaks down; it stops a few seconds after the probe starts working again properly.
We recommend checking the probe connections before replacing it.
• Check programming.
• Check programming.
automatically.
The alarm is linked to the intervention of the pressure switch and/or the com­pressor circuit breaker, when present.
If the alarm does not stop, replace the clock.
PERSONNEL
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11. TECHNICAL SPECIFICATIONS
T8 OR
Lenght mm 1435
External dimensions
Weight (net) Kg 190
Depth mm 790 Height mm 870
T5
Lenght mm 800
External dimensions
Weight (net) Kg 120
Depth mm 700 Height mm 920
T8
Lenght mm 800
External dimensions
Weight (net) Kg 180
Depth mm 700 Height mm 1270
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T12
Lenght mm 800
External dimensions
Weight (net) Kg 210
Depth mm 700 Height mm 1750
T16
Lenght mm 800
External dimensions
Weight (net) Kg 240
Depth mm 700 Height mm 1950
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11.1 CONTAINERS ARRANGEMENT
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11.2 KIT SUPPORTS ICE CREAM
T5
T8
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11.2 KIT SUPPORTS ICE CREAM
T12
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11.2 KIT SUPPORTS ICE CREAM
T16
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11.3 INSTALLATION
Attention
t is fundamental to respect the distances indicated (mm) for correct installation of the appliance.
11.4 LOAD LIMITS
Attention
It is fundamental not to exceed the load limits indicated in order not to alter the correct air circulation and thus prevent a high product temperature.
The limits given refer to a static load and evenly distributed. Are therefore excluded dynamic overloads due to loading operations violent, ranging absolutely avoided for safety reasons.
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11.5 POSITIONING/LEVELLING
Attention
ADJUSTABLE LEVELING FEET
The equipment is set up with adjustable leveling feet in height.
LEVELLING
It is absolutely necessary after placement level the equipment to the fl oor .
EN
Attention
UNIDIRECTIONAL ROLLER - PIVOTING WHEELS
The equipment is set up with two unidirectional rollers and two pivoting wheels (with brakes) to facilitate handling and positioning. It is absolutely necessary after placement stabilize the equipment to the fl oor.
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12. CONTROL PANEL
START-UP
Press the master switch network. Plug the appliance in at the socket supplied by the customer, ensuring
that the plug is fi tted with an earth contact and that there are no multiple sockets connected to it; the equipment automatically starts.
NO
The equipment starts automatically.
USER INTERFACE
The equipment is equipped with an electronic control unit which is equipped with a manual in itself to which reference is made for every detail.
Attention
The electronic control board is installed already programmed. Any changes to the control board settings can be carried out exclusively by qualifi ed technical personnel.
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13. CLEANING
EXTERNAL
STAINLESS STEEL Only use warm water and non-aggressive detergents and then rinse
ACRYLIC OR POLYCARBONATE Wash with lukewarm water, using a soft cloth or a chamois cloth.
and dry using a soft cloth.
Do not use detergents, alcohol, acetone or solvents. Do not use abrasive cloths or sponges.
GLASS Only use products specifi cally designed for cleaning glass.
We do not recommend using tap water, which may leave calcium deposits on the surface of the glass.
INTERNAL
Attention
Do not scrape the ice from the walls with pointed tools, the surfaces will be ruined. Do no use high pressure appliances (e.g. steam generators).
1. Remove the product contained in the refrigerated compartment and place it immediately in a special refrigerator conservative to ensure proper storage.
2. Turn off the equipment.
3. Remove accessories manually removable (eg. Sliding, grills, ice cream containers, etc).
4. Wait at least 4 to 6 hours for the possible presence of ice on the evaporator is fully dissolved before proceeding with cleaning of ‘equipment. We suggest in this regard, you wait for the next day to make sure that the defrosting is completely done. Do not use mechanical devices or other means to accelerate the defrosting process, other than those recommended by the manufacturer.
5. Remove (if present) the drain plug of the tank bottom to drain the defrost water.
6. Clean the side panels and the bottom of the tank using a mild detergent, warm water and a cloth or sponge. Do not use sharp tools. Rinse thoroughly and dry with an absorbent cloth.
7. If the equipment was joined to a fl oor drain, slide lukewarm water containing a sanitizing solution suited to the specifi c application. The amount of solution to be used should be such as to ensure a perfect removal of any residual product and proper sanitation along the entire path of the drainage.
8. If the equipment is not joined to a fl oor drain, follow the procedure referred to above. The rinse water collected in the tank will be positioned inside the base of the apparatus. Proceed also to cleaning and sanitizing of the drip tray.
9. Fit the accessories that were removed (step 3).
10. Turn on the equipment and allow to cool on the bench until it reaches the desired temperature before reintroducing foods.
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13. CLEANING
CONDENSING UNIT
Attention
Turn off the product, wait a few hours until the equipment of the condensing unit has reached a temperature close to that of the environment.
Remove the screws fi xing the protection grid (front and rear) and remove them as shown.
Clean the condensing unit using a suction brush. Clean the condenser with a soft bristle brush; make sure you do not bend the condensing unit springs whilst cleaning it.
DEFROST WATER COLLECTION TRAY (IF PRESENT)
Attention
Clean based on use and as needed and in certain environmental conditions (e.g., high humidity, low environmental temperature, presence of dust, etc.) in order to avoid the incorrect and complete evaporation of the water and/or the presence of unpleasant odours.
Sanitize the tray with specifi c products.
Condensation water is collected in a pull-out container.
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13. CLEANING
SEAL DOOR
Attention
Clean the door gaskets every three months, the seals must be kept clean and fl exible to ensure the perfect fi t.
A light application of “Vaseline” on the zipper seals help keep them fl exible and ensure good adhesion.
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14. PROLONGED APPLIANCE SWITCH-OFF
Remove the product contained in the cabinet and put it immediately in a relevant cold storage container in order to guarantee correct preservation.
Open the equipment and wait for it to reach room temperature and then clean it.
Leave the door/sliding panels open by 2-3 cm so as to guarantee circulation of the air and prevent the formation of mould and bad smells inside the appliance.
The appliance, with or without the packaging, should be carefully stored inside warehouses or in areas away from the elements and direct sunlight, at a temperature between 0 and +40 °C.
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ATTACHMENT
1 - WIRING DIAGRAM - 412100767100
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ATTACHMENT
2 - WIRING DIAGRAM - 412100769300
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