ISA Pastryshow 120 RV TN, Pastryshow 170 RV TN, Pastryshow 220 RV TN, Pastryshow AE 45 RV TN, Pastryshow AI 45 RV TN User manual

PASTRYSHOW 2

ISA S.r.l.

Via del Lavoro, 5

06083 Bastia Umbra - Perugia - Italy

Tel. +39 075 80171 - Fax +39 075 8000900

www.isaitaly.com

PASTRYSHOW 2

USE AND MAINTENANCE MANUAL

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1. MANUFACTURER . . . . . . . . . . . . . . . . . . . . . 4

2. WARRANTY TERMS AND CONDITIONS . . . . . . . . . . . . . 4

3 EQUIPMENT IDENTIFICATION . . . . . . . . . . . . . . . . 5

4. USE . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.1 Composition . . . . . . . . . . . . . . . . . . . . . . . 6

5. NOTES/IMPORTANT NOTES . . . . . . . . . . . . . . . . . 7

6. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 9

6.1 Safety devices installed . . . . . . . . . . . . . . . . . . . 9

6.2 Fixed guards . . . . . . . . . . . . . . . . . . . . . . . 9

6.3 Electrical power isolation . . . . . . . . . . . . . . . . . . . 9

6.4 Residual risks . . . . . . . . . . . . . . . . . . . . . . . 9

6.5 Risks due to contact with live parts . . . . . . . . . . . . . . . 9

6.6 Fire . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.7 Explosive atmosphere . . . . . . . . . . . . . . . . . . . . 10

6.8 Slipping . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.9 Tripping . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.10 Circuit faults. . . . . . . . . . . . . . . . . . . . . . . 10

6.11 Warning labels . . . . . . . . . . . . . . . . . . . . . . 10

6.12 Explosion hazard . . . . . . . . . . . . . . . . . . . . . 10

6.13 Coolants

(where applicable) . . . . . . . . . . . . . . . . . . 11

7. DISPOSAL OF WASTE MATERIAL . . . . . . . . . . . . . . . 12

8. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 13

8.1 Storage and unpacking . . . . . . . . . . . . . . . . . . . 13

8.2 Installation - Positioning - Environmental Conditions . . . . . . . . . 13

8.3 Electrical connection . . . . . . . . . . . . . . . . . . . . 13

9. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 14

10. FAILURES - TECHNICAL SUPPORT . . . . . . . . . . . . . . 15

10.1 Alarms list

(if present) . . . . . . . . . . . . . . . . . . . . 16

11. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . 17

11.1 Installation . . . . . . . . . . . . . . . . . . . . . . . 18

11.2 Levelling / Positioning . . . . . . . . . . . . . . . . . . . 18

11.3 Load limits . . . . . . . . . . . . . . . . . . . . . . . 18

12. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . 19

12.1 User Interface . . . . . . . . . . . . . . . . . . . . . . 21

12.1.1 Buttons and led . . . . . . . . . . . . . . . . . . . . . 21

12.1.2 Set-Point modiﬁ cation. . . . . . . . . . . . . . . . . . . 22

12.2 HACCP Functions . . . . . . . . . . . . . . . . . . . . . 23

12.2.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . 23

12.2.2 Reset or Cancel alarms . . . . . . . . . . . . . . . . . . 23

12.2.3 I.C.C. compressor block alarms . . . . . . . . . . . . . . . 23

12.2.4 ASC function . . . . . . . . . . . . . . . . . . . . . . 23

13. CLEANING . . . . . . . . . . . . . . . . . . . . . . . 24

13.1 Internal . . . . . . . . . . . . . . . . . . . . . . . . 28

13.2 Condensing unit . . . . . . . . . . . . . . . . . . . . . 28

13.3 External . . . . . . . . . . . . . . . . . . . . . . . . 28

14. ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 25

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The manual contains symbols to attract the reader's attention and highlight particularly important aspects. The table below illustrates the meaning of the various symbols used.

Read the instruction manual

Use of protective clothing

Danger: Live electrical parts

Requests for maintenance or operations must be carried out by qualiﬁ ed staff or technical after-sales centres

Attention / Danger

Important information

Information

Operations that must be performed by two people

Visual observation

Notes / Important Notes

On Board Condenser Unit

Remote Condenser Unit

PASTRYSHOW 2

USE AND MAINTENANCE MANUAL

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1. MANUFACTURER

ISA S.r.l.

Via del Lavoro, 5 06083 - Bastia Umbra - Perugia - Italy Tel. +39 075 80171 Fax +39 075 8000900

www.isaitaly.com

2. WARRANTY TERMS AND CONDITIONS

The seller guarantees the equipment for 12 (twelve) months from the date of delivery. The warranty includes repairs or replacements of any faulty parts due to manufacturing processes or

installation after written communication has been received, stating the appliance serial number and date of installation.

The following are not covered by warranty:

• all ﬂ aws due to improper use of the equipment

• all ﬂ aws due to improper connection to the power grid

• all ﬂ aws due to standard component wear (for instance: breakage of compressors and neon lamps, if not due to manufacturing ﬂ aws)

• calls to request installation, technical instructions, adjustments, cleaning of the condenser

If the seller's technical staff detect any tampering, unauthorised repairs or inappropriate use of the appliance the warranty will no longer be valid. Shipping for parts under warranty will be done only with payment on delivery. Any damage to the appliance detected at the time of delivery due to transport must be reported on the same shipping note to claim compensation from the carrier.

The seller cannot be held liable in the event of damage to the stored product due to appliance failure

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3. EQUIPMENT IDENTIFICATION

• Find the label afﬁ xed on the machine to read the technical data.

• Check the machine model and the power supply voltage before you perform any operation.

• If you uncover mismatches, contact the manufacturer or the company that supplied the machine immediately.

1 Symbols of Compliance 2 Manufacturer's address 3 Production Order 4 Type 5 Model Name 6 Article 7 Serial Number 8 Production Date

9 - 10 11 Gross Capacity

12 Absorption at Rated Capacity 13 Absorption during Defrosting 14 Absorption of Heating Elements 15 Lamp Power 16 Fuse Value 17 Climate Class 18 Number of Motors 19 Type of Coolant 20 Amount of Coolant 21 Safety Class 22 - 23 Customer order 24 WEEE Mark

Power Supply Voltage and Frequency

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4. USE

This appliance is exclusively intended to display and sell of dry and fresh confectionery products. The manufacturer is not liable for harm or damage caused to persons, property or to the appliance itself that are due to the user displaying products other than those speciﬁ ed above.

Never use electric devices inside this appliance. Do not use mechanical or other means to accelerate the defrosting process, other than those recommended by the manufacturer. Keep the air vents in the appliance housing or built-in structure wall free of obstructions.

THE APPLIANCE IS FOR PROFESSIONAL USE

Unauthorised uses

- Product storage.

- Displaying and/or storage of non-food products (chemicals, pharmaceuticals, etc...).

4.1 COMPOSITION

The appliance is made up of a single cabinet, which includes all devices necessary to make it a professional and efﬁ cient product for its declared use. The appliance is made up of:

• Cooling system

• On board condenser unit (UCB)

• Electric system - Electronic control board

• Insulated monolithic structure in ecological polyurethane

• Height-adjustable feet

• Swivel drive wheels (optional)

• LED light

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5. NOTES / IMPORTANT NOTES

The contents of this manual are technical in nature and are the property of ISA S.r.l. The reproduction, disclosure or modiﬁ cation of all or part of its contents without written authorisation is forbidden. Any infringement will be legally pursued.

The manual and the conformity certiﬁ cate are an integral part of the equipment and should always accompany the product in the event of a transfer to a new location or to a new owner. The user is responsible for the integrity of these documents, for their consultation and during the whole life cycle of the equipment itself. Keep this manual in a safe place. It should be available for consultation near the equipment at all times. If lost or destroyed, you can request a copy of the manual from ISA S.r.l. by specifying the exact model, serial number and year of manufacture. The manual reﬂ ects the manufacturing technology at the time of supply . The manufacturer reserves the right to modify its products in any way it deems necessary , with no obligation to update manuals and machines relating to previous manufacturing batches.

This equipment is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or by persons lacking the necessary experience and knowledge, unless they are supervised by a person responsible for their safety who has instructed them on how to use the equipment. Children should be supervised to ensure that they do not play with the equipment. Always refer to this manual before going ahead with any operation. Before doing any type of work, disconnect the equipment from the power supply. Any work on electric and electronic parts or cooling system components should only be carried out by trained personnel in compliance with current laws.

The Manufacturer cannot be held liable for any injury to persons or animals, or damage to the product itself in the event of:

• Improper use of the equipment or use of the appliance by unqualiﬁ ed or unauthorised personnel

• Failure to comply with current legislation

• Incorrect installation and/or power supply faults

• Failure to observe the instructions contained in this Manual

• Failure to follow the maintenance programme;

• Unauthorised modiﬁ cations

• Installation of non-original spare parts in the equipment

• Installation and use of the equipment for purposes other than those for which the appliance was designed and sold

• Tampering with or damage to the power supply cable.

Liability for applying the safety instructions contained in this manual is held by the technical personnel responsible for the intended use of the equipment, who should ensure that authorised personnel:

• are qualiﬁ ed to carry out the requested activity

• are aware of, and carefully comply with, the instructions contained in this document

• are aware of and apply the general safety standards applicable to the equipment.

The buyer is responsible for training personnel using the appliance on the risks, safety devices and general health and safety rules required by the laws of the country where the appliance is installed. Users/operators should be aware of the position of all the controls and how they work, as well as of the features of the appliance. They should also read this manual in its entirety . Maintenance work should be conducted by qualiﬁ ed personnel after the appliance has been properly prepared.

Danger

Unauthorised tampering or replacement of one or more parts of the appliance, use of accessories that modify the use of the same and use of spare parts different than those recommended, can lead to injury.

Danger

Any work conducted on the on the appliance must involve disconnection from the power socket and in any case, none of the protective elements (grid, casing) should be removed by non-qualiﬁ ed staff. The appliance should not be operated when these protective elements have been removed.

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STAFF TRAINING

The buyer is responsible for ensuring personnel who will use the appliance and maintenance technical staff are instructed and trained adequately. The manufacturer is available for advice, clariﬁ cations, etc. so that the operator and technical staff can use the appliance correctly. T o ensure the oper ator's safety, appliance devices should be kept in constant working order. This manual is intended to illustrate the use and maintenance of the appliance. The operator has a responsibility and duty to carefully observe the instructions contained within it.

Failure to comply with safety standards may result in injury to personnel and damage to the equipment components and control unit. The user can contact the dealer to request additional information not contained in this document, or suggest improvements, at any time.

Before the product is delivered to the customer, it is essential that a trained technician checks that the appliance is operating correctly in order to achieve maximum performance.

INTRODUCTION

ISA S.r.l. uses the best quality materials and their introduction on company premises, storage and use

in production is continuously controlled to ensure the absence of damage, deterioration or malfunction. All construction elements were designed and built to ensure a high standard of safety and reliability. All appliances are subjected to a strict testing procedure before delivery. However, please bear in mind that product performance over time depends on correct use and adequate maintenance. This manual gives the instructions needed to maintain the aesthetic and functional characteristics of the device over time.

Note

In order to avoid compromising the operation and safety of the equipment, particularly complex installation and maintenance activities are not documented in this manual and are performed by specialised technicians from the manufacturer.

The Use and Maintenance manual contains the necessary information for understanding the operational modes of the equipment and its correct use, in particular: the technical description of the various functional groups, safety equipment and systems, operation, use of the instruments and the interpretation of any diagnostic signals, main procedures and information regarding ordinary maintenance procedures. For correct use of the appliance, the working environment should comply with current health and safety standards.

The safety requirements, indications, standards and notes illustrated in the various chapters of the manual are aimed at establishing a code of conduct and a series of obligations to be observed when performing the various activities, in order to create safe conditions for personnel, the equipment and the surrounding environment. The safety standards reported in this document are intended for trained, authorised personnel responsible for:

• Transport

• Installation

• Operation

• Management

• Maintenance

• Cleaning

• De-commissioning

• Disposal

Attention

Reading this manual, albeit in full, is no substitute for adequate user experience. therefore it should only be considered a useful reminder of the technical features and the main operations to perform.

Warning

Installers and users must read and understand all of the instructions contained herein before performing any operation on the equipment.

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6. SAFETY

The appliance is equipped with safety devices:

6.1 SAFETY DEVICES INSTALLED

Devices whose operation prevents the occurrence of risk situations in operating conditions (e.g. fuses, pressure switches, protections, magnet circuit breakers, etc.).

6.2 FIXED GUARDS

Fixed protective devices consist of ﬁ xed perimeter shields, which are used to prevent access to the internal parts of the machine.

Danger

Restarting the appliance after maintenance without having correctly restored the panels is prohibited.

Visual Inspection

You should periodically check the integrity of the ﬁ xed panels and their corresponding fasteners, focusing in particular on the protective panels.

6.3 ELECTRICAL POWER DISCONNECTION

Before conducting any maintenance work on the refrigerated cabinet or part of it, it is necessary to isolate the power supply.

Danger

Please remember to fully disconnect the refrigerated cabinet from the power supply in the event of maintenance work during which the operator cannot prevent any accidental closure of the circuit by other people.

6.4 RESIDUAL RISKS

During design the manufacturer examined all the areas or parts at risk. Therefore, all necessary precautions have been taken to prevent risks to persons and to the appliance.

Attention

Periodically check that all safety devices are operating correctly. Do not remove the ﬁ xed guards. Do not introduce objects or tools into the work area.

However, though the appliance is ﬁ tted with the aforementioned safety devices, there are still some risks that cannot be eliminated, but reduced via corrective actions by the ﬁ nal user and correct operational procedures.

6.5 RISKS DUE TO CONTACT WITH PARTS UNDER STRESS

Risk of breaking or damaging the electrical components of the appliance, with a possible reduction in safety levels, following a short circuit. Before connecting the electricity supply, make sure there is no ongoing maintenance work.

Attention

Before making the connection, check that the DC current in the installation point does not exceed that indicated on the protective switches present in the electric control board. If this is not the case, the user must provide the appropriate limiting devices. Any electrical modiﬁ cations are strictly forbidden in order to prevent additional unforeseen hazards and risks.

PASTRYSHOW 2

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6.6 FIRE

Danger

In the event of a ﬁ re, immediately disconnect the master switch from the main power supply line.

6.7 EXPLOSIVE ATMOSPHERE

The equipment must not be located in an area classiﬁ ed as an explosion risk according to 1999/92/EC such as:

Zone 0

An area in which there is a permanent, long-lasting or frequently explosive atmosphere made up of a mixture of air and ﬂ ammable substances in the form of gases, fumes or steam.

Zone 1

An area in which the formation of an explosive atmosphere, made up of a mixture of air and ﬂ ammable substances in the form of gases, fumes or steam is occasionally probable during normal activities.

Zone 20

An area in which there is a permanent, long-lasting or frequently explosive atmosphere in the form of clouds of combustible dust in the air.

Zone 21

An area in which the formation of an explosive atmosphere in the form of clouds of combustible dust is occasionally probable during normal activities.

6.8 SLIPPING

Any leaks in the areas surrounding the appliance may cause personnel to slip. Make sure there are no leaks and always keep the area clean.

6.9 TRIPPING

Generally untidy deposits of material may constitute a tripping hazard and a total or partial obstruction of emergency exit routes. Ensure that operating and transit areas and emergency exit routes are free from obstacles in compliance with current legislation.

6.10 CIRCUIT FAULTS

Due to possible failures, the safety circuits can lose their effectiveness, lowering the level of safety. Perform periodic checks of the operating conditions of the safety devices.

6.11 WARNING LABELS (if any)

The appliance is ﬁ tted with danger, warning and instruction labels, in accordance with the standards that apply to graphic symbols used on systems and plants. The notices are located where they are visible.

Attention

Removal of the warning labels from the appliance is absolutely forbidden. The user must replace the warning labels if they become illegible due to wear.

6.12 EXPLOSION HAZARD

Do not store products that contain combustible gaseous propellants and explosive substances inside the appliance.

PASTRYSHOW 2

USE AND MAINTENANCE MANUAL

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+ 22 hidden pages

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