ISA LVLO Service Manual

LVLØ – SERVICE MANUAL
LVLØ Hassle Free Pool Technology
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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Contents
1 Safety information ...................................................................................................................................... 8
1.1 Safety instructions ............................................................................................................................. 8
1.2 Information for electrically skilled persons ...................................................................................... 8
1.3 Notice ................................................................................................................................................. 9
2 Overview ................................................................................................................................................... 10
2.1 LVLØ – Ultimate Pool Controller ..................................................................................................... 10
2.2 Hardware overview ......................................................................................................................... 10
2.2.1 LVLØ Controller – outside components layout ......................................................................... 10
2.2.2 LVLØ Controller – connector board layout ................................................................................ 11
2.3 Overview of features ....................................................................................................................... 12
2.3.1 Operation .................................................................................................................................... 12
2.3.2 Measuring and control ............................................................................................................... 12
2.3.3 Safety functions .......................................................................................................................... 13
2.3.4 Functions ..................................................................................................................................... 13
2.3.5 Connectivity and remote access ................................................................................................ 14
2.3.6 Interfaces ..................................................................................................................................... 14
3 Installation and Configuration ................................................................................................................. 15
3.1 Mounting instructions ..................................................................................................................... 15
3.1.1 LVLØ Controller ........................................................................................................................... 15
3.2 Getting connected ........................................................................................................................... 17
3.2.1 Wire routing ................................................................................................................................ 17
3.2.2 Main Breaker – Residual Current Circuit Breaker iID (RCCB) ................................................... 18
3.2.3 Main Power ................................................................................................................................. 19
3.2.4 Power extension ......................................................................................................................... 19
3.2.5 Power connection options ......................................................................................................... 19
3.3 Basic setup ....................................................................................................................................... 20
3.3.1 Overview ..................................................................................................................................... 20
3.3.2 Configuration .............................................................................................................................. 20
3.3.3 KNX communication objects ...................................................................................................... 21
3.4 Bottom drain recirculation .............................................................................................................. 22
3.4.1 Overview ..................................................................................................................................... 22
3.4.2 Electrical connection .................................................................................................................. 22
3.4.3 Configuration .............................................................................................................................. 22
3.5 Filtration ........................................................................................................................................... 23
3.5.1 Overview ..................................................................................................................................... 23
3.5.2 Electrical connection .................................................................................................................. 23
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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3.5.3 Configuration .............................................................................................................................. 27
3.5.4 KNX communication objects ...................................................................................................... 28
3.6 Flow switch ...................................................................................................................................... 28
3.6.1 Overview ..................................................................................................................................... 28
3.6.2 Electrical connection .................................................................................................................. 29
3.6.3 Configuration .............................................................................................................................. 29
3.7 AUX – Two auxiliary outputs ........................................................................................................... 29
3.7.1 Overview ..................................................................................................................................... 29
3.7.2 Electrical connection .................................................................................................................. 30
3.7.3 Configuration .............................................................................................................................. 32
3.7.4 AUX control via integrated switches and “AUX button” inputs ............................................... 32
3.7.5 KNX communication objects ...................................................................................................... 33
3.8 Lights ................................................................................................................................................ 34
3.8.1 Overview ..................................................................................................................................... 34
3.8.2 Electrical connection .................................................................................................................. 34
3.8.3 Configuration .............................................................................................................................. 34
3.8.4 KNX communication objects ...................................................................................................... 35
3.9 Pool cover and pool cover drain ..................................................................................................... 35
3.9.1 Overview ..................................................................................................................................... 35
3.9.2 Electrical connection .................................................................................................................. 35
3.9.3 Configuration .............................................................................................................................. 36
3.9.4 KNX communication objects ...................................................................................................... 37
3.10 Water treatment ............................................................................................................................. 37
3.10.1 Overview ................................................................................................................................. 37
3.10.2 Values pH, ORP, Free chlorine ............................................................................................... 37
3.10.3 Values algaecide and flocculants ........................................................................................... 38
3.10.4 Dosing pumps assignment and flow rate .............................................................................. 38
3.10.5 Calibration pH ......................................................................................................................... 40
3.10.6 Calibration ORP ...................................................................................................................... 40
3.10.7 Free chlorine measurement .................................................................................................. 40
3.10.8 Redox/ORP and CLF Electrode settings ................................................................................. 41
3.10.9 Chemicals settings .................................................................................................................. 41
3.10.10 KNX communication objects .................................................................................................. 42
3.11 Backwash valve ................................................................................................................................ 42
3.11.1 Overview ................................................................................................................................. 42
3.11.2 Electrical connection of multi-port valve (6-way) ................................................................ 43
3.11.3 Electrical connection of push-pull valve (e.g. Besgo) ........................................................... 44
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL 0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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3.11.4 Backwash using multi-port valve (6-way) ............................................................................. 44
3.11.5 Backwash using push-pull valve (5-way) ............................................................................... 45
3.11.6 KNX communication objects .................................................................................................. 46
3.12 Water temperature measurement ................................................................................................. 47
3.12.1 Overview ................................................................................................................................. 47
3.12.2 Electrical connection .............................................................................................................. 47
3.12.3 KNX communication object ................................................................................................... 47
3.13 Outside temperature measurement .............................................................................................. 48
3.13.1 Overview ................................................................................................................................. 48
3.13.2 Electrical connection .............................................................................................................. 48
3.13.3 KNX communication objects .................................................................................................. 49
3.14 External heating system temperature measurement ................................................................... 49
3.14.1 Overview ................................................................................................................................. 49
3.14.2 Electrical connection .............................................................................................................. 50
3.14.3 KNX communication objects .................................................................................................. 50
3.15 Heating and cooling ......................................................................................................................... 50
3.15.1 Overview ................................................................................................................................. 50
3.15.2 Electrical connection .............................................................................................................. 51
3.15.3 Configuration .......................................................................................................................... 51
3.15.4 KNX communication objects .................................................................................................. 52
3.16 Make up water - filling .................................................................................................................... 53
3.16.1 Overview ................................................................................................................................. 53
3.16.2 LVLØ electro-optic level switch ............................................................................................ 53
3.16.3 Electrical connection .............................................................................................................. 54
3.16.4 Configuration .......................................................................................................................... 54
3.16.5 KNX communication objects .................................................................................................. 55
3.17 Buffer tank ....................................................................................................................................... 55
3.17.1 Overview ................................................................................................................................. 55
3.17.2 Mounting the ultrasonic sensor ............................................................................................ 55
3.17.3 Electrical connection .............................................................................................................. 57
3.17.4 Configuration .......................................................................................................................... 58
3.17.5 KNX communication objects .................................................................................................. 59
3.18 Additional technology ..................................................................................................................... 60
3.18.1 Overview ................................................................................................................................. 60
3.18.2 Salt electrolysis ....................................................................................................................... 61
3.18.3 UV lamp .................................................................................................................................. 62
3.18.4 Ozone generator .................................................................................................................... 63
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL 0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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3.18.5 Heating pump ......................................................................................................................... 64
3.19 Service intervals ............................................................................................................................... 66
3.19.1 Overview ................................................................................................................................. 66
3.19.2 Configuration .......................................................................................................................... 66
3.19.3 KNX communication objects .................................................................................................. 66
3.20 Email alerts ...................................................................................................................................... 67
3.20.1 Overview ................................................................................................................................. 67
3.20.2 Configuration .......................................................................................................................... 67
3.21 Manual control ................................................................................................................................ 67
3.21.1 Overview ................................................................................................................................. 67
3.21.2 Usage ...................................................................................................................................... 67
3.22 Reset................................................................................................................................................. 68
4 Connectivity .............................................................................................................................................. 69
4.1 Network ........................................................................................................................................... 69
4.1.1 LAN interface ............................................................................................................................... 69
4.1.2 WLAN interface ........................................................................................................................... 70
4.1.3 Remote access ............................................................................................................................ 70
5 Mobile application .................................................................................................................................... 73
5.1 Supported systems .......................................................................................................................... 73
5.2 Connection and profiles .................................................................................................................. 73
5.2.1 Default LVLØ users ...................................................................................................................... 73
5.2.2 First connection .......................................................................................................................... 73
5.2.3 Connection modes ...................................................................................................................... 74
5.2.4 Connection to DEMO server ...................................................................................................... 74
5.2.5 Editing profiles ............................................................................................................................ 75
5.3 Home screen .................................................................................................................................... 75
5.4 Dashboard ........................................................................................................................................ 76
5.4.1 Main ............................................................................................................................................. 76
5.4.2 Circuit breakers ........................................................................................................................... 76
5.4.3 Water treatment ......................................................................................................................... 77
5.4.4 Pumps and valves........................................................................................................................ 78
5.4.5 Runtimes ..................................................................................................................................... 78
5.4.6 Make up water ............................................................................................................................ 78
5.4.7 Buffer tank ................................................................................................................................... 78
5.4.8 Sensors ........................................................................................................................................ 78
5.4.9 Service intervals counter ............................................................................................................ 78
5.5 Statistics ........................................................................................................................................... 79
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL 0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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5.5.1 Graphs ......................................................................................................................................... 79
5.5.2 Actual measured values .............................................................................................................. 79
5.5.3 Estimates of stocks ..................................................................................................................... 79
5.5.4 Chemical consumption ............................................................................................................... 79
5.6 Settings ............................................................................................................................................ 80
5.6.1 Filtration ...................................................................................................................................... 80
5.6.2 AUX .............................................................................................................................................. 81
5.6.3 Water treatment ......................................................................................................................... 81
5.6.4 6 way valve .................................................................................................................................. 82
5.6.5 Heating ........................................................................................................................................ 82
5.6.6 Buffer tank ................................................................................................................................... 83
5.6.7 Service ......................................................................................................................................... 83
5.6.8 App settings ................................................................................................................................. 84
6 KNX bus communication .......................................................................................................................... 85
6.1 Overview .......................................................................................................................................... 85
6.2 Electrical connection ....................................................................................................................... 85
6.3 Configuration ................................................................................................................................... 85
6.3.1 KNX network address .................................................................................................................. 86
6.3.2 KNX Group Addresses ................................................................................................................. 86
6.3.3 10/0/x Communication objects for Home screen and statistics section ................................. 87
6.3.4 10/1/x Communication objects for Dashboard section ............................................................ 87
6.3.5 10/2/x Communication objects for Settings and Service section ............................................ 88
6.4 Example communication ................................................................................................................. 89
6.4.1 1-bit output control .................................................................................................................... 90
6.4.2 2-byte write and display value ................................................................................................... 90
6.4.3 2-byte display status ................................................................................................................... 90
7 EC Declaration of Conformity .................................................................................................................. 91
8 Notes ......................................................................................................................................................... 92
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL 0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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1 Safety information
1.1 Safety instructions
Electrical equipment may only be installed and fitted by electrically skilled persons. The country specific regulations and the valid guidelines must be followed.
Failure to observe the instructions may cause damage to the device and result in fire and other hazards.
Do not connect any external voltage to the inputs. Doing so may damage the device(s).
Danger of electric shock. Before working on the device or before exchanging any connected equipment (sensors, pumps, motors, lights, etc.), disconnect mains voltage and switch off circuit breakers.
Vibrations during transport can loosen the outputs. Voltage may be present at the outputs when the mains voltage is connected to the system.
1.2 Information for electrically skilled persons
DANGER!
Electrical shock when live parts are touched. Electrical shock can be fatal.
Before working on the device, disconnect the power supply and cover up live parts in the working environment.
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL 0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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1.3 Notice
This document should be read in conjunction with the accompanying notice and the relevant sections of other applicable guidance documents.
We recommend performing setup step by step from top to bottom of the application.
In application it is necessary to always confirm by saving settings.
It is necessary to confirm by saving settings also all parts of technologies, which are not installed.
It is necessary to perform complete setup correctly to ensure that LVLØ controller will work as expected.
SERVICE MANUAL
© ISA, s.r.o. 2014-2015. All rights reserved. We reserve the right to change the specification without prior notification.
Always check for new version of this document@ www.LVL 0.eu Service manual V1.08 | Nov-2015 | LM0002-EN
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No.
Device
Description
1
Main circuit breaker
Residual current circuit breaker (RCCB)
2
Motor circuit breaker
Filtration
3
Motor circuit breaker
AUX1 (attraction No. 1)
4
Motor circuit breaker
AUX2 (attraction No. 2)
5
Circuit breaker
Main technology - dosing pumps, 6way valve control, pool cover, heating valve, make up water valve
6
Circuit breaker
Light
7
Circuit breaker
Additional technology dependent on filtration
8
Contactor
Additional technology dependent on filtration - on/off/auto
9
Contactor
Filtration - on/off/auto
10
Contactor
AUX1 (attraction No. 1) - on/off/auto
11
Contactor
AUX2 (attraction No. 2) - on/off/auto
12
Display
Shows current state and settings
2 Overview
2.1 LVLØ – Ultimate Pool Controller
LVLØ – Ultimate pool controller is compact all-in-one solution, which fulfills requirements of majority pool installations. LVLØ supports both skimmer pool and overflow edge pool with any water treatment technology. LVLØ is independent of pool equipment vendors and chemical suppliers. It fits with all water
treatment techniques using either – chlorine, salt water or fresh water systems and supports the chemistry changeover, e.g. from chlorine to salt water without the need to replace the controller. It can directly operate up to four standard dosing pumps from any vendor or any size. Simply select your choice and adjust parameters in the application.
2.2 Hardware overview
2.2.1 LVLØ Controller – outside components layout
SERVICE MANUAL
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13
Setting buttons
For movement in settings menu
14
rSMA connector
2.4GHz Wi-Fi antenna
15
BNC connector
ORP electrode
16
BNC connector
pH electrode
17
Air switch
AUX1 (attraction No. 1)
18
Air switch
AUX2 (attraction No. 2)
No.
Connector
Description
1
Water temperature sensor
3pin
1-wire sensor (included)
2
Outside temperature sensor
3pin
1-wire sensor
3
Ext. heating temperature sensor
3pin
1-wire sensor (included) 4
Pool cover
4pin
Max 5A @ 230V AC, 50/60Hz
5
Dosing pump 1-2
4pin
Max 1,3A @ 230V AC, 50/60Hz pump 1 - pH minus, pump 2 - chlorine or algaecide
6
Dosing pump 3-4
4pin
Max 1,3A @ 230V AC, 50/60Hz pump 3 - flocculants, pump 4 - pH plus
7
Aux 2 (attraction 2)
5pin
9-14A selectable @ 400/415V AC, 50/60Hz
8
Aux 1 (attraction 1)
5pin
6-10A selectable @ 400/415V AC, 50/60Hz
9
Light
2pin
Max 6A @ 230V AC, 50/60Hz
10
Filtration
5pin
1,6-2,5A @ 230/400/415V AC, 50/60Hz, clickable 1-phase or 3­phase pump
11
Filtration setup
10pin
Passive clamp selector for 1-phase or 3-phase pump
12
Free chlorine sensor
3pin
4-20mA Analog input
13
3-way valve
3pin
Max 2A @ 230V AC, 50/60Hz
14
BUS
2pin
LVLØ proprietary bus
15
Power 5V
2pin
Max 3A @ 5V DC
2.2.2 LVLØ Controller – connector board layout
SERVICE MANUAL
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16
Power 24V
2pin
Max 1A @ 24V DC
17
KNX
2pin
KNX communication bus
18
Optical water level sensor
3pin
For use only with included sensor for skimmer
19
Ultrasonic water level sensor
3pin
0-10V @ 24V DC
20
Switch Aux 1 (attraction 1)
2pin
Potential free contact for Aux 1 (8)
21
Switch Aux 2 (attraction 2)
2pin
Potential free contact for Aux 2 (7) 22
Make up water valve
3pin
Max 2A @ 230V AC, 50/60Hz, solenoid valve
23
Backwash valve | Variable speed pump
9pin
Max 2A @ 230V AC, 50/60Hz (Praher MP series recommended), Push-pull valve (Besgo or similar), Variable speed pump with up to four speed.
24
UV lamp
3pin
Salt chlorine generator max 10A @ 230V, 50/60Hz Total current can NOT exceed 16A at 230V, 50/60Hz Outputs dependent on filtration
25
Salt chlorine generator
3pin
26
Ozone generator
3pin
27
Heating pump
3pin
28
Fuse
1A @ 230V
29
Main power
5pin
3-phase input 400/415V AC
30
Power extension
5pin
RCCB protection, sensitivity 30mA, In 25A,400V/415V, 50/60Hz
31
RJ-45 connector
10/100Mbps Ethernet
2.3 Overview of features
LVLØ was developed and designed to simplify installation, configuration, operation and maintenance of all technological processes needed for safe swimming pool operation. Following is an overview of highlighted features that LVLØ offers.
2.3.1 Operation
Compact all in one solution Powerful mobile application for free IP65 protection Economic energy saving features (bottom drain flow, smart filtration
start, AUX stop mode...)
Energy saving display Adjustable individual service intervals for technology parts
2.3.2 Measuring and control
pH and ORP measurement with quality process electrodes Standard 4-20mA input for free chlorine measurement 3 temperature inputs (water, ambient, external heating system) Dosing of pH minus, pH plus, chlorine, algaecide, flocculants via
assignable 4 outputs for dosing pumps Variable dosing pumps flow rates
SERVICE MANUAL
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Maximal chlorine daily dose Daily and initial dosing for Algaecide and Flocculants 3 point calibration for pH 1 point calibration for redox
2.3.3 Safety functions
Continuous circuit breakers and motor starters monitoring and alerting Monitoring levels of used chemicals with threshold function Water level monitoring (skimmer and overflow edge) Buffer tank dry run protection, overflow protection Automatic blocking of dosing Password protected service menu Secure pool cover control Secure AUX blocking based on pool cover status Winter mode Email alerts
2.3.4 Functions
Filtration pump
o Selectable 230VAC or 400/415VAC motor circuit-breaker o 3 modes, automatic/party/custom o Winter mode o Minimal runtime recommendation o Bottom drain recirculation o Custom timers o Smart filtration start based on AUX usage o Runtime counter and service interval o Variable speed pumps operations (4 speed) o Speed profiles setup for different operations modes (normal, pool cover closed, AUX
active)
AUX, lights and pool cover
o Up to 2 AUX for attractions (countercurrent, bubble, fountain, etc.) o Built in motor circuit-breakers with contactors o 2 modes, automatic stop mode/manual o Lights control o Pool cover motor control o Configurable automatic stop mode times o Secure blocking of AUX based on pool cover
Backwash process control
o Control of all 6 positions on electric multi-port valve o Control of push-pull valve like Besgo 5-way or similar o 4 filter cleanup modes (2x per week/1x per week/custom/manual) o Cleanup now function o Configurable backwash, cleanup, rinse and valve position switching time o Manual control
Water level control
o Buffer tank:
Water level control with ultrasonic water level sensor 4 security water levels with recommendations based on buffer tank dimensions Dry run protection, overfill protection
SERVICE MANUAL
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Configurable maximal make up time per day
o Skimmer pool:
Optical sensor for water level detection Automatic or manual mode Configurable delay start and stop for make-up water valve Configurable maximal make up time per day Controlling of 2/3-way valve
Salt water chlorine generator control:
o Automatic or manual mode
Additional technology for water treatment:
o UV lamp control o Ozone generator o Heating pump
Heating control
o Set point and hysteresis setup o Cooling functionality o Controlling of 2/3-way 230VAC valve
2.3.5 Connectivity and remote access
Integrated Ethernet interface for LAN connectivity and remote access Integrated WLAN access point KNX interface for easy smart home integration Free mobile application for iOS and Android devices
2.3.6 Interfaces
Measurement inputs:
o pH (BNC) o Redox potential (BNC) o Free chlorine, (4-20mA connector) o 3x temperature (1wire) o Ultrasonic water level sensor (3wire) o Make up water level sensor (2wire)
Switching inputs:
o 2x integrated air switches for AUX control o 2x potential free contact for AUX control
Switching outputs:
o 4x dosing pump 230VAC o 2x AUX 400VAC o Pool cover (2x230VAC motor up/down) o Light 230VAC o Filtration 230VAC or 400VAC o 6way valve control 6x 230VAC o Make up water valve 230VAC o External heating system valve 2x 230VAC o Salt chlorine generator 230VAC o Heating pump 230VAC o UV lamp 230VAC o Ozone generator 230VAC o Power extension 24A 400VAC
Communication interfaces:
o Ethernet LAN (RJ45)
SERVICE MANUAL
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Closed
Open (over 180°)- lid
secured against falling off
o KNX (2wire) o BUS (internal use)
Electrical outputs:
o 5VDC/ 3A o 24VDC/ 1A
3 Installation and Configuration
3.1 Mounting instructions
3.1.1 LVLØ Controller
LVLØ enclosure is designed to wall mount in accordance with local codes and regulations. Wall mounting
brackets and custom drilling templates are included in the package.
This hardware is specially designed for easy and fast installation and de­installation and fits any type of wall (hollow concrete block, concrete, plaster, wall board, wood, etc.). Before wall mounting, install the supplied wall brackets onto LVLØ Controller unit with supplied screws.
3.1.1.1 Mounting location
Determine the best location suitable for mounting the LVLØ Controller.
NOTE: Allow enough room around the enclosure to open the lid (see picture), attach wires, sensors, and extend antenna.
Drilling diagram:
A = 361,5 mm B= 346 mm C=360,3 mm
Using the custom drilling template, layout the positions of the four mounting holes for the controller.
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By hand
With tool
Blinding plug
Catch
3.1.1.2 Locking mechanism & opening procedure
In accordance with local codes and regulations, you can choose two locking mechanisms. Details are shown on the picture bellow.
SERVICE MANUAL
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Press the recessed area (1.) to open the lid (2.) over 180°. Fully open lid is secured against falling off.
3.2 Getting connected
LVLØ switchboard houses all fuses, circuit breakers and
other protection units, powered by main or sub-main distribution board of the building, used to distribute electrical power to all swimming pool equipment.
3.2.1 Wire routing
LVLØ switchboard has a cable entry plate at the bottom of the enclosure. Entry plate is designed for routing up to 24 standard cables (without connectors). Simply put a small slit in the thin membrane, push standard cables through and it is immediately IP64 sealed (certified according to DIN EN 60529:2000-09).
Number of cables:
16× max. 6.5 mm 4× max. 12.1 mm 4× max. 16.1 mm 2× ASI cables
SERVICE MANUAL
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3.2.2 Main Breaker – Residual Current Circuit Breaker iID (RCCB)
LVLØ built in RCCB from Schneider-Electric, Acti 9 range - provides absolute people protection (30mA sensitivity for protection against direct contact), protection of equipment against electrocution (in accordance with installation standard IEC 60364 and national standards), protection from risk of fire due to current leakage into building electrical installations and improved continuity of service.
Acti 9 covers all applications, especially in polluted environments and networks.
Acti 9 exclusivities:
VISI-SAFE Guaranteed safe intervention on site, contact position indication with the green strip, insulation voltage 500 V, pollution degree level 3 (conductive pollution, dust, harsh environment)
VISI-TRIP – Indicator makes it easy to spot a tripped circuit breaker to minimize downtime
Front face class 2 - Continuous safety for operators and non-qualified personnel
It automatically disconnects whenever it detects that the electric current is not balanced between the energized conductor and the return neutral conductor. Such an imbalance may indicate current leakage (for ex. through the grounded body of a person). RCCB is designed to disconnect quickly enough to prevent injury caused by shocks. They are not providing protection against overcurrent (overload) or all short-circuit conditions. RCCB is compliant with standard IEC EN 61008-1, certified by national official authorities and is suitable for isolation in accordance with industrial standard IEC/EN 60947-2.
This device enables the mechanical parts of the RCCB to be verified by pressing the button marked „T“.
NOTE:
Do not use test button to switch OFF RCCB. A test for the effectiveness of the RCCB in the
protected installation should be carried out, periodically, based on maintenance standards.
To test the operation of the RCCB after installation:
o RCCB must be in ON position and
energized,
o press the „T“ button on the front of the
device,
o The RCCB should trip immediately.
Failure to do so indicates either no supply to the RCCB or a faulty device.
Failure to follow these instructions can result in equipment damage!
SERVICE MANUAL
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Phase Conductor
Neutral
Conductor**
Protective
Conductor
Connector
labeling
L1
L2
L3 N PE
1 Phase
3 Phase
Connection in three-phase
with neutral wire
Connection in three-phase
without neutral wire
3.2.3 Main Power
Connect proper power supply cable (unit maximum running current is
25A 400/415V AC) to LVLØ using “MAIN POWER” connector. Connector
29; connector position details are in section 2.2.2 (Connection in acc.
with EN-VDE standard). Recommended wire area is 2.5 mm².
Use screw thread M3 (0.5-0.6 Nm torque) and fasten cable in connector.
NOTE:
Max. „MAIN POWER” cable nominal cross section diameter is 2.5 mm².
Connector description, recommended color code (EU Countries):
** For connection without neutral see section 0
NOTE: Mains power can be lost due to downed lines, malfunctions at a sub-station, inclement weather, planned blackouts or in extreme cases a grid-wide failure. In LVLØ, all devices responsible for water treatment processes in swimming pool are powered from 1st phase (L1). With regular generators or an uninterruptible power source with use of an automatic transfer switch you can connect Phase 1 (L1) to emergency power.
3.2.4 Power extension
Power extension is an instant output arranged for use as service entrance equipment and it is fused by main power to connect optional distribution switchboard if needed.
Extension is protected by Main power breaker – RCCB (see section 3.2.2).
Max. “POWER EXTENSION” cable nominal cross section diameter is 2.5 mm².
3.2.5 Power connection options
LVLØ controller can be connected to 50/60Hz power network, 110-415V three-phase with neutral or 220-
-415V without neutral wire. Connection details are in table below.
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220…415 V
220…240 V
380…415 V
Copper insulated cable
wire 2.5mm2
R - Resistor 2200 Ω/ 4W
(optional accessory)
R
3.3 Basic setup
3.3.1 Overview
LVLØ controller needs basic information about the swimming pool which it is supposed to control. Knowing how much water your pool will hold is the key to having the correct water chemistry and correct pool operation.
3.3.2 Configuration
Basic setup has to be performed via LVLØ mobile application in Service section. After entering Service PIN, click Basic setup.
Installation nr: <value> number of installation. Used in email notification, to identify device/customer. Best practice is to use last 3 digits from serial number and store installation nr. in profile name too.
Pool volume: <value> value in m3. Setup the pool volume which will LVLØ operate. For details, please check with your pool vendor if necessary. To calculate your swimming pool volume in cubic meters, follow the following formula:
measure the length and width of the pool, measure the depth of your pool, multiply the result by the length and width of the pool
Pool mode, defines how LVLØ will operate the pool. It is possible to select from the following options:
In use: standard operation, water quality measurement, chemical dosing, filtration and all other
processes are in operation. Swimming pool water is maintained to be ready for use.
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Group
Address
Data Point Name
Data Point Type
Description
10/2/12
LVLØ Pool Mode Control Input
control EIS5
2 Byte W 7.*
Control actual pool mode. To switch mode, send telegram with number of desired mode: 1 - in use 2 - closed 3 - winter NOTE: service mode can be controlled only from device LCD panel
10/2/13
LVLØ Pool Mode Control Output
display of
value EIS5
2 Byte R 7.*
Display current pool mode via status feedback value. Telegram with current mode number is sent to bus on change and cyclically every 600s. 1 - pool in use 2 - pool closed 3 - pool winter mode 4 - pool service mode
Closed: LVLØ system is not performing any activity or operating technology. This mode is usually
used when pool is not being used such as during winter season when pool is not filled with water, or when water treatment is disabled.
Winter: winter mode is used to protect pool water from freezing when water is kept in the pool
during winter season. LVLØ in this mode is not performing any chemical dosing or other operations, except operations of filtration pump. Filtration will be activated every hour for duration of defined runtime in section 3.5.3.
Service: when the pool is in service mode, chemical dosing, filtration and all other processes are
disabled. This is useful in case of pool maintenance. Activation of this mode is possible only via LVLØ controller built in display.
Service needed: pool mode in service needed mode is used only in case when manual intervention
of professional is needed. Please check dashboard for details and perform needed actions. This
mode is automatically selected by LVLØ system and is automatically changed back to previous
state when problem is solved.
Filtration pump type: <standard 1 speed/ variable 4 speed> select type of filtration pump installed.
Filtration flow rate: <value> value in m3/h. Defines filtration flow rate. For best results it is recommended to measure or calculate real filtration system flow rate.
Bottom drain control: <installed/not installed> enable or disable the bottom drain feature. Water in the pool can flow either over the skimmer, overflow channel or over the bottom drain. This feature is useful especially for outdoor pools, when the low outside temperature can cool down the temperature of the water. Read section 3.4 for details.
Bottom drain custom timer: Custom timer is used to define start and stop times according to needs. With
button, you can add a new entry. There is a possibility to define as many entries per day as needed. For deleting an entry, press button. To modify an entry, click entry and change as needed. If bottom drain control is enabled and actual time is within defined entry, status will be changed to active. Read section 3.4 for details.
Min. overflow circulation time: <value> Value in hours define the time water will circulate over the edge or skimmer and only after this time, the bottom drain will be enabled. This is to ensure flawless results of water. This feature is disabled when set to 0 (zero).
KNX Enabled: <enabled/disabled> Enable or disable KNX Bus. For details see chapter 6.
LVLØ version: For information only. Software version and revision.
After performing setup or any changes to this section, click „SAVE SETTINGS” button to save configuration to system.
3.3.3 KNX communication objects
KNX interface of LVLØ allows remotely checking and changing the pool mode.
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NOTE:
“Service” mode can be controlled only locally, via device LCD panel. Details are documented in “KNX bus communication” section 6. For examples of KNX communication see section 6.4.
3.4 Bottom drain recirculation
3.4.1 Overview
With the installation of a push-pull 3-way valve or any combination of 2-way valves, the water can flow either over the skimmer, overflow channel or over the bottom drain. This is useful especially for outdoor pools when the low outside temperature can cool down the water temperature. Energy loss can be reduced, when the water doesn’t flow over the channel or skimmer. This option can work in 3 scenarios:
Automatic mode – when enabled (see section 0), bottom drain valve will switchover when
the following conditions will apply:
o Pool cover is installed and closed o Outside temperature is lower than water temperature
Custom timer – when custom timer is defined (see section 0), bottom drain valve can
switchover during defined schedule. This is useful when cover is not installed or in case the Automatic mode cannot be used.
In combination with pool cover drain – when the bottom drain and pool cover drain (see
3.8.2.3 for details) is enabled, the bottom drain will open when cover will be closed. This is to ensure circulation on overflow edge pool when the water level is decreased by the pool cover drain.
NOTE:
This option can be used only with push-pull backwash valve type (read details in section 3.11). With an installed multi-port (6-way) valve this option cannot be used!
3.4.2 Electrical connection
The device has a powered relay output (230V AC, 50/60 Hz) and enables direct switching of small loads. This enables to connect push-pull (like Besgo) or similar valve from any vendor with 230V coil. Built-in circuit breaker has “LVLØ System” sign on devices front panel. Example of connecting a Besgo 3-way valve is on a picture bellow. Connect
terminals of “6 WAY VALVE” output to the valve
using two wires:
CLOSED – (L1) to valve coil phase L
N - to valve coil neutral N
3.4.3 Configuration
Setup of bottom drain option has to be performed via LVLØ mobile application in Service section; select Basic setup. Relevant settings are:
Bottom drain control: <installed/not installed> Enable or disable the bottom drain feature. The water can flow either over the skimmer, overflow channel or over the bottom drain. This is useful especially for outdoor pools when the low outside temperature can cool down the temperature of the water.
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Bottom drain custom timer: Custom timer is used to define start and stop times according to needs. With
button, you can add a new entry. There is a possibility to define as many entries per day as needed. For deleting an entry, press button. To modify an entry, click entry and change as needed. If bottom drain control is enabled and actual time is within defined entry, status will be changed to active. Bottom drain valve will switchover during defined schedule.
Min. overflow circulation time: <value> Value in hours define the time, water will circulate over the edge or skimmer and only after this time, the bottom drain will be enabled. This is to ensure flawless results of water. This feature is disabled when set to 0 (zero).
NOTE:
This option can be used only with push-pull backwash valve type (read details in section 3.11). With installed multi-port (6-way) valve, this option cannot be used!
3.5 Filtration
3.5.1 Overview
LVLØ is ready to connect one high-current load filtration pump. Filtration pump output has a failure monitored motor circuit-breaker combined with contactor with feedback. This provides complete protection for filtration pump concentrated in a single product.
With LVLØ mobile application, it is easy to set custom timers for filtration pump. Start and stop the pump
several times a day manually or operate in an automatic mode which will activate the pump according to current pool parameters such as actual temperature or installed technology.
LVLØ is able to operate variable speed pump with up to 4 speeds, where speed 1 is the fastest and speed 4 is the slowest pump operation. Thanks to selectable speed profiles, system is able to save enormous amount of operating costs by running in an automatic mode or in a manual mode, with custom timers for each speed individually.
3.5.2 Electrical connection
3.5.2.1 Motor circuit-breaker TeSys GV2
LVLØ built in Motor circuit-breaker from Schneider-Electric - TeSys GV2 provides thermal magnetic motor protection. Breaker is built in LVLØ and fulfills motor control and protection regulations in accordance with
IEC 947-2 and IEC 947-4-1 standard.
The addition of an under voltage trip enables the motor circuit-breaker to be tripped in case voltage is lost.
Thermal magnetic circuit breakers incorporate both techniques with the electromagnet responding instantaneously to large surges in current (short circuits) and the bimetallic strip responding to less extreme but longer-term over-current conditions. The thermal portion of the circuit breaker provides an “inverse time” response feature, which trips the circuit breaker sooner for larger overcurrent but allows smaller overloads to persist for a longer time. On very large over-currents during a short-circuit, the magnetic element trips the circuit breaker with no intentional additional delay.
Breaking capacity is 100kA at 230/240/400/415 V AC 50/60 Hz. Rated service short-circuit breaking capacity (Ics) is 100 % at 230/240/400/415 V AC 50/60 Hz conforming to IEC 60947-2.
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Position: 0
Position: auto
Position: I
Position: I + P
Output is disabled
Output is waiting for
remote command
Output is
switched On
Output is locked in
On position
After remote command return into “auto” position
IMPORTANT:
Thermal Adjustment: Motor circuit-breaker TeSys GV2 has a wide thermal adjustment range. The rated current 'Ir' is continuously adjustable from ~60% to 100% of its nominal current 'In'.
Please check vendor specification of filtration pump connected to LVLØ
and adjust rated current of the motor circuit-breaker (see picture).
3.5.2.2 3Pole contactor iCT
iACT Schneider-Electric contactor used in LVLØ is electrically controlled switch used for direct switching of power circuit. Contactors used are compliant with EN 61095 and CEI 1095 standards.
Unlike general-purpose relays, contactor for filtration pump in LVLØ is designed to be directly connected to high-current load devices. Continuous safety for operators by unqualified personnel is allowed because of Class-2 insulation. Contactors in provide state indication, interference filtering and dual control – manual and remote.
Electrical endurance of used iACT contactors is 100,000 cycles (O-C).
Contactor remote and manual operation options:
NOTE:
Remote control of contactors will override manual ON switching (remote off will turn off when
contactor switched on manually) if the contactor is not locked in I+P position.
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Three Phase
Single Phase
1
] connect 1
not connected
2
2
] connect
3
] connect
3 4 4
not connected
5
] connect 5
not connected
6
6
] connect
7
] connect
7 8 8
not connected
9
] connect
9
] connect
10
10
3.5.2.3 Setup single or three phase power output
It is necessary to setup proper electrical power before connecting filtration pump to LVLØ output.
For this purpose, use Connector 11; connector position details in section 2.2.2., and the supplied insulated insertion bridges. Following table shows connections for particular power connection:
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Connector
Three Phase
Single Phase
L1
Phase 1
Not connected
L2
Phase 2
Not connected
L3
Phase 3
Phase 1
N
Neutral
Neutral
PE
Ground
Ground
3.5.2.4 Filtration terminal
“FILTRATION” output is protected by built-in combination of motor circuit-breaker (details in 3.5.2.1) and contactor. These two components have filtration sign on LVLØ device panel (see picture). Output is ready
for direct connection of high-current load devices up to 0.37 - 0.75kW at 200-415 V AC 50/60 Hz. Thermal adjustment range is by default 1.6 - 2.5 A and needs to be adjusted to fulfill nominal current of device connected. For manual/test operation of contactor, see details in 3.7.2.2.
Connector 10; connector position details in section 2.2.2.
NOTE:
Before connecting device to “FILTRATION” output, setup filtration for 1 or 3 phases (see section
3.5.2.3).
3.5.2.5 Variable speed pump terminal
Variable speed pump with direct 230V or potential free (low voltage) input can be controlled with LVLØ. Up to four speeds can be directly managed.
Used terminals for speed control:
N – Neutral 3|RECIRC. – Speed 1 4|WASTE – Speed 2
5|FILTER – Speed 3 6|RINSE – Speed 4
NOTE:
Variable speed pump and Backwash feature can be used only with combination of push-pull 5-way
valve (like Besgo or Pentair Pro Valve). Terminals 3,4,5,6 (RECIRCULATE, WASTE, FILTER, and RINSE) are used to control the speed of the pump.
Direct output is powered with 230V! Use LVLØ VSP Extension to control variable speed pumps with
potential free or low voltage input.
3.5.2.6 Variable speed pump terminal extension
Use LVLØ VSP
Extension to directly operate variable speed pumps equipped with low voltage or potential free contacts. Insert the VSP Extension into “6-WAY VALVE” terminal and use
outputs from the card to connect your equipment.
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3.5.3 Configuration
Filtration setup has to be performed via LVLØ mobile application in Service section. Select Filtration.
Recommended runtime: Based on basic setup, LVLØ system will calculate minimal daily recommended filtration pump runtime.
Automatic mode start hour: <select time> Select hour, when automatic filtration will start each day.
Automatic mode start minute: <select time> Select minute, when automatic filtration will start each day.
Filtration mode:
Automatic – Filtration is starting every day in time defined above with duration of minimal
recommended time.
Party (24h) – Filtration is running nonstop, until the mode is not changed, or stopped by user with
switch filtration pump.
Custom – Filtration pump is running based on custom timer.
Custom timer: Custom timer is used to define start and stop times according to needs. With button, you can add a new entry. There is a possibility to define as many entries per day as needed. For deleting an entry, press button. To modify an entry, click entry and change as needed. If filtration mode is in Custom mode and actual time is within defined entry, status will be changed to active, otherwise it is inactive.
Filtration pump: <OFF/ON> Manual control of filtration pump.
Winter mode runtime: <value> value in minutes. When LVLØ is running in winter mode, filtration pump is started every hour for the preset duration in minutes to protect pool water from freezing.
Bottom drain flow: <OFF/ON> Manual control of circulation flow.
Flow switch: <not installed/optical/ultrasonic> Safety flow switch connection type. See chapter 3.6.
Filtration speed standard: <speed1/speed2/speed3/speed4> select desired speed profile, which will be used for standard operation. Standard operation is when AUX are not active and pool cover is open.
Filtration speed AUX: <speed1/speed2/speed3/speed4> select desired speed profile, which will be used when AUX or light output is active.
Filtration speed cover closed: <speed1/speed2/speed3/speed4> select desired speed profile, which will be used when pool cover is closed.
Variable speed pump mode: <automatic/custom> in automatic mode LVLØ will use the speed profiles defined for standard operation, AUX and cover closed. In custom mode, times have to be set for each speed separately.
Speed 1 custom timer: <automatic/custom> set custom timers when filtration will be running with this speed profile.
Speed 2 custom timer: <automatic/custom> set custom timers when filtration will be running with this speed profile.
Speed 3 custom timer: <automatic/custom> set custom timers when filtration will be running with this speed profile.
Speed 4 custom timer: <automatic/custom> set custom timers when filtration will be running with this speed profile.
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Group
Address
Data Point Name
Data Point Type
Description
10/2/0
LVLØ Filtration Pump Control (Send 1/0)
control pulse
edge 1/0
1 bit W 1.001
Actuator to control "FILTRATION" output. Toggle current output state when pulse edge telegram (0/1) will be received on this input. Status feedback will be send when output changes state.
10/2/1
LVLØ Filtration Pump Status Feedback (1=On, 0=Off)
display of
status
1 bit R 1.001
Status feedback of "FILTRATION" output. Feedback is sent cyclically to bus every 600s.
10/1/2
LVLØ Circuit Breakers Status Feedback (0=OK, 1,2,4=Err)
display of
value EIS5
2 Byte R 7.*
Summarized status feedback object to display exact service code in case of Circuit breakers failure. Telegram with code is sent to bus cyclically every 600s. Code explanation: 1 - dosing breaker failure (OK/ERR) 2 - filtration breaker failure (OK/ERR) 4 - additional technology breaker failure (OK/ERR)
10/1/4
LVLØ Pump and Valves Status Feedback
display of
value EIS9
2 Byte R 7.*
Display actual status of outputs for "DOSING PUMPS 1 - 4", "FILTRATION", "3 WAY VALVE" and "MAKE UP WATER VALVE". Summarized status telegram is sent to bus on change and cyclically every 600s. Code explanation: 1 - filtration pump (ACTIVE/INACTIVE) 2 - dosing pump 1 (ACTIVE/INACTIVE) 4 - dosing pump 2 (ACTIVE/INACTIVE) 8 - dosing pump 3 (ACTIVE/INACTIVE) 16 - dosing pump 4 (ACTIVE/INACTIVE) 32 - heating valve (OPEN/CLOSE) 64 - make up water (OPEN/CLOSE)
10/1/17
LVLØ Filtration Service in Day Status Feedback
display of
value EIS9
4 Byte R 14.*
Display days until next service on filtration unit (filter), set via LVLØ mobile app. Telegram with value cyclically send to bus every 600s.
Custom timer: Custom timer is used to define start and stop times according to needs. With button, you can add a new entry. There is a possibility to define as many entries per day as needed. For deleting an entry, press button. To modify an entry, click entry and change as needed. If filtration mode is in Custom mode and actual time is within defined entry, status will be changed to active, otherwise is inactive.
After performing setup or any changes to this section, click „SAVE SETTINGS” to save configuration to system.
3.5.4 KNX communication objects
Filtration feature uses have more communication objects. It is possible to:
Remotely control the filtration contactor via KNX (external timer, etc.). One of the objects to
receive actual status of the channel and second to control output from external trigger.
Monitor status of filtration motor circuit-breaker. Monitor next service interval – filtration pump runtime countdown.
NOTE:
Details are documented in “KNX bus communication” section 6. For examples of KNX communication see section 6.4.
3.6 Flow switch
3.6.1 Overview
Flow switches have wide application in swimming pool engineering. Flow switches are used to ensure that adequate flow exists and provide proof of proper water circulation before heaters, dosing and other devices are turned on.
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Optical: Overflow edge pool
Optical Water Level Sensor terminal
BLK – flow switch BLU– flow switch
Ultrasonic: Skimmer pool
5V/3A terminal:
+5V – flow switch
Ultrasonic Level Sensor terminal:
0-10V – flow switch
In LVLØ the switch is used to give a signal to shut off the filtration pump and trigger an alert, in case of no flow signal within 2 minutes after turning on the filtration pump. This will shut down all critical processes like chemistry dosing, heating, backwash, etc., to avoid further damage on swimming pool equipment.
3.6.2 Electrical connection
Any flow switch with potential free digital output (On/Off) can be implemented within LVLØ hassle free
technology. Unused terminals of water level sensors can be used. Connection diagram for overflow edge and skimmer pool is shown on pictures bellow:
3.6.3 Configuration
Flow switch setup has to be performed via LVLØ mobile application in Service section; select Filtration.
Flow switch: <not installed/optical/ultrasonic> Select proper flow switch configuration based on installation type.
After performing setup or any changes to this section, click „SAVE SETTINGS” to save configuration to system.
3.7 AUX – Two auxiliary outputs
3.7.1 Overview
Countercurrent for everyday swimming, bubble feature for relaxing and revitalizing the muscles, waterfalls for shoulder and neck massage; these and other unique water attractions improve general wellbeing, reduce stress, turn a swimming pool into effective fitness feature and provide overall relax and fun.
LVLØ is ready to connect two independent high-current loads as it is equipped with two auxiliary outputs.
These outputs have motor circuit-breakers combined with contactor. This provides complete protection for motors concentrated in a single product.
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In addition, these two outputs can be safely switched from swimming pool via build in pneumatic switches or with any pushbutton connected to “SWITCH AUX 1 & 2” inputs. Details in 3.7.4
3.7.2 Electrical connection
3.7.2.1 Motor circuit-breaker TeSys GV2
In LVLØ built in Motor circuit-breaker from Schneider-Electric - TeSys GV2 provide thermal magnetic motor protection. Breakers are built in LVLØ and fulfill motor control and protection regulations in accordance with IEC 947-2 and IEC 947-4-1 standard.
The addition of an under voltage trip enables the motor circuit-breaker to be tripped if voltage is lost.
Thermal magnetic circuit breakers incorporate both techniques with the electromagnet responding instantaneously to large surges in current (short circuits) and the bimetallic strip responding to less extreme but longer-term over-current conditions. The thermal portion of the circuit breaker provides
an “inverse time” response feature, which trips the circuit breaker sooner for
larger overcurrent but allows smaller overloads to persist for a longer time. On very large over-currents during a short-circuit, the magnetic element trips the circuit breaker with no intentional additional delay.
Breaking capacity is 100kA at 230/240/400/415 V AC 50/60 Hz. Rated service short-circuit breaking capacity (Ics) is 100 % at 230/240/400/415 V AC 50/60 Hz conforming to IEC 60947-2.
IMPORTANT:
Thermal Adjustment. Motor circuit-breaker TeSys GV2 has a wide thermal adjustment range. The rated current 'Ir' is continuously adjustable from ~60% to 100% of its nominal current 'In'.
Please check vendor specification of device connected to LVLØ and adjust
rated current of the motor circuit-breaker (see picture) for Filtration, AUX1 and AUX2 output.
3.7.2.2 3Pole Contactor iCT
iACT Schneider-Electric contactor used in LVLØ is electrically controlled switch used for direct switching of power circuit. Contactors used are compliant with EN 61095 and CEI 1095 standards.
Unlike general-purpose relays, contactors in LVLØ are designed to be directly connected to high-current load devices connected to AUX 1 and AUX 2 connector. Continuous safety for operators by unqualified personnel is allowed because of Class-2 insulation. Contactors in provide state indication, interference filtering and dual control – manual and remote.
Electrical endurance of used iACT contactors is 100,000 cycles (O-C).
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