ISA FOS INOX 60 RV, FOS INOX 100 RV User manual

FOS INOX
EN
MODELS
100 RV TN
ISA S.r.l.
Via del Lavoro, 5
06083 Bastia Umbra - Perugia - Italy
Tel. +39 075 80171 - Fax +39 075 8000900
www.isaitaly.com
FOS INOX
USE AND MAINTENANCE MANUAL
428000390037
R404A
1
CONTENTS
1. NOTES / IMPORTANT NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Manufacturer's contact details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Personnel training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Safety devices applied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Safety devices present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.2 Fixed protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.3 Sectioning the electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.1 Risk of contact with parts under stress . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.2 Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.3 Explosive atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.4 Slipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.5 Tripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.6 Circuit faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Warning signs
3. WASTE DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Storage and unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Installation, positioning and ambient conditions . . . . . . . . . . . . . . . . . . . . 10
4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Load limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6. EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 Identifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1.1 User Interface mod. 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1.1.1 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1.2 User Interface mod. 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8. ROUTINE MAINTENANCE AND REGULAR CHECK . . . . . . . . . . . . . . . . . . 20
8.1 Chiller compartment inside cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.2 Accessing and cleaning the condensing unit . . . . . . . . . . . . . . . . . . . . . . . 20
8.3 External cleaning operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10. TECHNICAL ASSISTANCE CENTRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.1 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.2 List of alarms on the electronic controller
11. WARRANTY TERMS AND CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . 24
12. ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
(if any) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
(if any) . . . . . . . . . . . . . . . . . . . 24
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The manual contains symbols to attract the reader's attention and highlight particularly important aspects. The table below illustrates the meaning of the various symbols used.
Read the instructions manual
Use of protective clothing
Danger: Live electric parts
Request of maintenance or operations to be carried out by qualifi ed personnel or technical assistance centre
Attention/Danger
Important information
Information
Operations to be performed by two persons
Visual check
Notes/Warnings
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1. NOTES / IMPORTANT NOTES
The content of this manual is of technical nature and is owned by ISA S.r.l. It is forbidden to reproduce, circulate or modify all or part of its content without written consent. Any infringement will be legally pursued.
The manual and the conformity certifi cate are an integral part of the equipment and should always accompany the product in the event of transferral to a new location or to a new owner. The user is responsible for the integrity of these documents, for their consultation during the whole life cycle of the equipment itself. Keep this manual in a safe place. It should be made available near the equipment for consultation at any time. If lost or destroyed, you can request a copy of the manual to ISA S.r.l. by specifying the exact model, identifi cation number and year of manufacturing. The manual refl ects the manufacturing technology at the time of supply. The manufacturer reserves the right to modify its products in any way it deems necessary, with no obligation to update manuals and machines relating to previous manufacturing batches.
This equipment is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or by persons lacking the necessary experience and knowledge, unless they are supervised by a person responsible for their safety who has instructed them on how to use the cabinet. Children should be supervised to ensure that they do not play with the equipment. Always refer to this manual before going ahead with any operation. Before doing any type of work, disconnect the equipment from the power supply. Any work on electric and electronic parts or cooling system components should only be carried out by trained personnel in compliance with current laws.
The Manufacturer cannot be held liable for any injury to persons or animals, or damage to the product itself in the event of:
• improper use of the equipment or use of the appliance by unqualifi ed or unauthorised personnel;
• failure to comply with current legislation;
• incorrect installation and/or power supply faults;
• failure to observe the instructions contained in this Manual;
• failure to follow the maintenance programme;
• unauthorised modifi cations;
• installation of non-original spare parts in the equipment;
installation and use of the equipment for purposes other than those for which the appliance was designed and sold;
• tampering with or damage to the power supply cable.
Liability for applying the safety instructions contained in this manual is held by the technical personnel responsible for the intended use of the equipment, who should ensure that authorised personnel:
• are qualifi ed to carry out the requested activity;
• are aware of, and carefully comply with, the instructions contained in this document;
• are aware of, and apply, the general safety standards applicable to the equipment.
Failure to comply with safety standards may result in injury to personnel and damage to the equipment components and control unit. The user can contact the dealer to request additional information not contained in this document, or suggest improvements, at any time.
Before the product is delivered to the customer, it is essential that a trained technical member of staff checks that the equipment is operating correctly in order to achieve maximum performance.
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1.1 Introduction
ISA S.r.l. employs materials of the best quality and as they enter the company , we constantly
monitor their storage and the use as part of the manufacturing process to prevent damage, deterioration and failure. All manufacturing elements are designed and manufactured in order to guarantee reliability and high safety standards. All equipment is subjected to a strict testing procedure before delivery. However, please bear in mind that product performance over time depends on correct use and adequate maintenance. This manual contains the necessary instructions to maintain the equipment's initial appearance and functions over time.
Note
So as not to compromise equipment operation and safety, particularly complex installation and maintenance operations are not described in this manual and are carried out by the manufacturer's specialised technical personnel.
The Use and Maintenance Manual contains the necessary information for understanding how the equipment works and how to use it properly, namely: the technical description of the various operational units, equipment and safety systems, operations, how to use the instruments and the interpretation of any diagnostics reports, main procedures and information relating to routine maintenance. For correct use of the equipment, the working environment should comply with current health and safety standards.
The safety requirements, indications, standards and notes illustrated in the various chapters of this manual are aimed at establishing a code of conduct and a series of obligations to be observed when performing the various activities, in order to create safe conditions for personnel, the equipment and the surrounding environment. The safety standards reported in this document are intended for trained, authorised personnel responsible for:
- transport
- installation
- operation
- management
- maintenance
- cleaning, decommissioning and disposal which are the only intended uses of this equipment
Attention
Reading this manual, albeit in full, is no substitute for adequate user experience. therefore it should only be considered a useful reminder of the technical features and the main operations to perform.
Warning
Installers and users are obliged to read and understand all the instructions contained in this document before using the equipment.
1.2 Manufacturer's contact details
ISA S.r.l.
Via del Lavoro, 5 06083 - Bastia Umbra - Perugia - Italy Tel. +39 075 80171 Fax +39 075 8000900
www.isaitaly.com
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2. SAFETY
The buyer is responsible for training personnel using the appliance on the risks, safety devices and general health and safety rules required by the laws of the country where the equipment is installed. Users/operators should be aware of the position of all the controls and how they work, as well as of the features of the equipment. They should also read this manual in its entirely . Maintenance work should be conducted by qualifi ed personnel after the equipment has been prepared adequately .
Danger
Tampering with or unauthorised replacement of one or more parts of the equipment, applying accessories that modify its use and fi tting spare parts other than recommended ones may result in accident risks.
Danger
Before doing any type of work, the equipment must always be disconnected from the power supply.
Any work on electric parts or cooling system components should only be carried out by trained personnel in compliance with current laws.
2.1 Personnel training
The buyer is responsible for ensuring personnel who will use the equipment and maintenance technical staff are instructed and trained adequately. The manufacturer is available for advice, clarifi cations, etc. so that the operator and technical staff can use the equipment correctly.
Attention
The equipment is intended for professional use.
2.2 Safety devices applied
The Equipment is equipped with the following safety devices:
2.2.1 SAFETY DEVICES PRESENT
2.2.2 FIXED PROTECTIVE DEVICES
2.2.3 SECTIONING THE ELECTRICITY SUPPLY
2.2.1 Safety devices present
Devices which operation prevents risk situations in operation conditions verifying (e.g. fuses, pressure switches, protective devices, circuit breakers, etc.).
2.2.2 Fixed protective devices
Fixed protective devices consist of fi xed perimeter shields, which are used to prevent external parts from entering the equipment.
Danger
It is strictly forbidden to start up the equipment after maintenance work without refi tting the panelling properly.
Attention
You should check the integrity of fi xed panels and corresponding fi xings to the frame, focusing in particular on the protective panels.
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2.2.3 Sectioning the electricity supply
Before conducting any maintenance work on the equipment or part of it, it is necessary to section the power supply that powers it.
Danger
Please remember to fully disconnect the equipment from the power supply in the event of maintenance work during which the operator cannot prevent any accidental closure of the circuit by other people.
2.3 Residual risks
During design the manufacturer examined all the areas or parts at risk. Therefore, all necessary precautions have been taken to prevent risks to persons and damage to the equipment as mentioned earlier.
Attention
Periodically check that all safety devices are operating correctly. Do not remove the fi xed protective devices. Do not introduce foreign objects or tools into the operational and working area.
Although the equipment is fi tted with the aforementioned safety devices, there are still some risks that cannot be eliminated, but reduced via corrective actions by the fi nal integrator and correct operational procedures.
Below is a summary of the remaining risks associated with the equipment during:
- Normal operation
- Adjustments and tweaking
- Maintenance
- Cleaning
2.3.1 Risk of contact with live parts
Risk of breaking or damaging the electrical components of the equipment, with a possible reduction in safety levels, following a short circuit. Before connecting the electricity supply, make sure there is no ongoing maintenance work.
Attention
Before making the connection, check that the d/c electricity at the point of installation is no higher than the value indicated on the protective switches on the fuse box. if it is, the user is responsible for fi tting the relevant limiting devices. It is strictly forbidden to conduct any electrical modifi cation, in order to prevent additional unforeseen hazards and risks.
2.3.2 Fire
Danger
In the event of a fi re, immediately disconnect the master switch from the main power supply line.
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2.3.3 Explosive atmosphere
The equipment must not be located in an area classifi ed as an explosion risk according to 1999/92/EC such as:
Zone 0
An area in which there is a permanent, long-lasting or frequently explosive atmosphere made up of a mixture of air and fl ammable substances in the form of gases, fumes or steam.
Zone 1
An area in which the formation of an explosive atmosphere, made up of a mixture of air and ammable substances in the form of gases, fumes or steam is occasionally probable during normal activities.
Zone 20
An area in which there is a permanent, long-lasting or frequently explosive atmosphere in the form of clouds of combustible dust in the air.
Zone 21
An area in which the formation of an explosive atmosphere in the form of clouds of combustible dust is occasionally probable during normal activities.
2.3.4 Slipping
Any leaks in the areas surrounding the equipment may cause personnel to slip. Check that there are no leaks and keep these areas clean at all times.
2.3.5 Tripping
Generally untidy deposits of material may constitute a tripping hazard and a total or partial obstruction of emergency exit routes. You should ensure that operating and transit areas and emergency exit routes are free from obstacles in compliance with current legislation.
2.3.6 Circuit faults
Owing to potential faults, safety circuits may become less effective, which results in lower safety levels. You should check the oper ational condition of the present safety devices regularly.
2.4 Warning signs (if any)
Owing to the presence of various residual risks identifi ed, the equipment is fi tted with hazard, warning and obligation signs devised in compliance with regulations relating to graphical symbols for use on systems. The signs are located in clearly visible positions.
Attention
It is strictly forbidden to remove the warning signs on the equipment. The user is responsible for replacing warning signs that, owing to wear, become unreadable.
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3. WASTE DISPOSAL
During normal operation, the equipment does not generate any environmental contamination. At the end of its life cycle, or if it is necessary to proceed to permanent decommissioning, we recommend following the procedures below:
DISPOSAL (User)
The symbol, applied to either the product or its packaging, indicates that the product should not be considered as normal domestic waste, but should be taken to a waste collection point for the recycling of electrical and electronic appliances. The correct disposal of this product helps to prevent potential negative consequences that might derive from inadequate product disposal. For detailed information about recycling this product, contact your council, your local waste collection service or the store where you purchased the product.
END-OF-LIFE DISPOSAL AND RECYCLING PROCEDURES FOR THE EQUIPMENT
1. Switch off the equipment and unplug the power supply cable.
2. Remove the lamps (if installed). These should be disposed of separately.
3. Remove the control boards and the electronic cards. These should be disposed of
separately.
4. Remove all the independent parts (grids, casings, profi les, etc.) and group them according to shared features in order to access the heat exchangers, pipes, cables, etc. and be careful not to damage the cooling circuit.
5. Remove all mobile parts (doors, sliding doors, glass parts, etc.) and group the various materials according to their features.
6. Check the type of coolant on the label located inside the counter. Remove the coolant and dispose of it through authorised services.
7. Disconnect the evaporator, condenser, compressor, pipes and fans. These are made of copper, aluminium, steel and plastic and should therefore disposed of separately.
8. Once all the guardings and the various parts of the frame have been removed, separate the various types of material they are made from (plastic, metal sheets, polyurethane, copper, etc.) into groups according to their features.
(Authorised Bodies)
All recyclable materials and waste should be processed and recycled by professionals, in compliance with the laws of the country in question. The company responsible for recycling the materials should be registered and certifi ed as a waste disposal service in accordance with the specifi c directives of the country in question.
Attention
Illegal disposal of the product by the owner will result in administrative sanctions as required by current laws. Disposal of the product should comply with current laws on the disposal of coolant liquids and mineral oils.
Important
If there is no symbol representing a barred dustbin on the equipment, this means that the manufacturer is not responsible for taking care of the disposal of the product. In this case, again, current waste disposal laws should be complied with.
Additional information
Further information on the disposal of liquid coolant, oils and other substances is available on the safety data sheet corresponding to the substance itself.
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4. INSTALLATION
This manual provides information on how to unpack, position and connect to the power supply.
4.1 Storage and unpacking
The equipment, with or without the packaging, should be carefully stored inside warehouses or in areas away from the elements and direct sunlight, at a temperature between 0 and +40°C.
The equipment should only be moved by qualifi ed personnel operating forklift trucks, the power of which should be suited to handling the weight of the product: during this operation the equipment MUST be placed on the special pallet supplied.
Unpack the equipment by removing the screws fi xing it to the pallet. All packaging materials are recyclable and should be disposed of in accordance with local regulations. Please destroy "plastic" bags to prevent them from becoming hazardous to children (suffocation).
4.2 Installation, positioning and ambient conditions
Attention
There should be a good air fl ow around the compressor and condensing unit. Therefore the area around the unit should not be obstructed by boxes or other objects. Position the equipment away from sources of heat (radiators, all types of ovens, etc.), and awa y from draughts (generated for example by fans, air conditioning ducts, etc.). Also avoid direct exposure to sunlight, or anything that causes the temperature inside the cabinet to rise with detrimental results to unit operation and energy consumption. Do not use the equipment outdoors and do not leave it exposed to rain.
4.3 Electrical connection
Attention
Check that the voltage indicated on the appliance is the same as the value on the appliance identifi cation label and in the table provided in paragraph 2 of this manual, and check that the required voltage is suitable. Check on the socket that the power supply voltage provides rated voltage (±10%) when the compressor is started. The plug should be directly connected to the electrical socket. It is forbidden to connect the plug to the socket by means of multiple socket extensions or adaptors. The electrical system socket must be fi tted with a disconnecting device from the mains (rated for the load and conform to current standards) to guarantee full disconnection in overloads category III (3) and ensure protection of the circuits from earth faults, overloads and short circuits. Do not route the electricity cable in passageways.
Attention
Earthing is necessary and mandatory by law.
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5. TECHNICAL SPECIFICATIONS
This equipment is exclusively intended to display and sell pre-packaged fresh products, dairy ingredient and soft drinks.
The manufacturer is not liable for injury to persons or damage to property or the equipment itself caused by the displaying of products other than those described above.
Attention
- Food preservation.
- Displaying and/or preserving non-food products (chemicals, pharmaceuticals, etc).
TECHNICAL FEATURES
External dimensions (wxdxh) mm
Refrigeration
Defrosting
Climate class No.
Environmental conditions °C / % RH
Product class
Safety class (CEI EN 60335-2-89)
Refrigerant
Power supply V / ph / Hz
Electric absorption (at rated capacity) W / A
Electric absorption (during defrosting) W / A
Weight (net) Kg
No/°C (environment)
60 100
RV TN RV TN
STAINLESS STEEL STAINLESS STEEL
630 x 815 x 1400 1000 x 815 x 1400
Compressor
Stop
33
25 / 60 25 / 60
M2 M2
5 / 43 ± 2°C 5 / 43 ± 2°C
R404A R404A
230 / 1 / 50 230 / 1 / 50
680 / 3 1700 / 8
50 / 0.3 1200 / 5.2
78 130
Electrical
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5.1 Installation (Technical dimensions mm)
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Attention
The distances indicated for correct equipment installation must be respected.
5.2 Load limits
Attention
It is essential not to exceed the indicated load limits in order to prevent altering the correct air fl ow and thus avoid higher product temperatures.
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6. EQUIPMENT DESCRIPTION
To ensure the operator's safety, equipment devices should be kept in constant working order. This manual is intended to illustrate the use and maintenance of the equipment. The operator has a responsibility and duty to carefully observe its instructions.
6.1 Structure
The equipment consist of a single piece of furniture which contains all the operational devices necessary to make it a professional and effi cient product for its intended use.
The equipment consists of:
- Insulated structure in ecological polyurethane
- Cooling system
- Electronic commands panel
- Electrical system
- On board condensing unit
- Lighting
- Unidirectional movement wheels
6.2 Identifi cation
1 Symbols of Compliance
2
3 Production Order 4 Type 5 Model Name 6 Article 7 Serial Number 8 Production Date
9 - 10 11 Gross Capacity
12 Absorption at Rated Capacity 13 Absorption during Defrosting 14 Absorption of Heating Elements 15 Lamp Power 16 Fuse Value 17 Climate Class 18 Number of Motors 19 Type of Coolant 20 Amount of Coolant 21 Safety Class 22 - 23 Customer order 24 WEEE Mark
Identifi cation of Company Product Manager
Power supply voltage and Frequency
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7. CONTROL PANEL
The control panel consists of the following components:
60
100
1 Electronic control unit 2 Chiller switch 3 Lighting switch
7.1 Start-up
Activate the mains system master switch.
mod. 60
Plug the socket supplied by the customer, ensuring that the plug is fi tted with an earth contact and that there are no multiple sockets connected to it; the equipment automatically activates.
mod. 100
Plug in at the socket supplied by the customer, ensuring that the plug is fi tted with an earth contact and that there are no multiple sockets connected to it. Switch the equipment on by pressing the switch 2.
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7.1.1 User Interface mod. 60
To display or modify Set-Point. Selects a parameter or confi rms a value when in programming.
To start defrosting.
To view data of a temperature alarm. Scrolls parameters' codes or increases their value when in programming.
Attention
The electronic control board is installed already programmed. Any changes to the control board settings can be carried out exclusively by qualifi ed technical personnel.
KEYS
To view data of a temperature alarm. Scrolls parameters' codes or decreases their value when in programming. Switches lighting on / off.
KEY COMBINATION
To lock and/or release keyboard.
To access programming.
To exit programming.
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LED
STATUS MEANING
On. Compressor(s) active
Flashing. Delay against close start-ups
On. Defrosting in progress
Flashing. Dripping in progress
On. Unit of measure
Flashing. Programming
On. Unit of measure
Flashing. Programming
On. Fan/s running
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7.1.1.1 PROGRAMMING
MINIMUM TEMPERATURE DISPLAY
1. Press and release key
2. The “Lo” message is displayed followed by minimum temperature reached.
3. Press or wait 5 seconds to go back to displaying normal temperature.
MAXIMUM TEMPERATURE DISPLAY
1. Press and release key
2. The “HI” message is displayed followed by minimum temperature reached.
3. Press or wait 5 seconds to go back to displaying normal temperature.
SET-POINT DISPLAY
1. Press and release , SET-POINT is immediately displayed.
2. Wait 5 seconds or press key again, to go back to temperature display
SET-POINT MODIFICATION
1. Press for at least two (2) seconds.
2. SET-POINT is displayed and LED °C starts fl ashing.
3. Modify value by acting on keys
4. Memorise new SET-POINT by pressing or wait 15 seconds to exit programming.
ACTIVATE MANUAL DEFROSTING CYCLE
1. Press for at least two (2) seconds.
KEYBOARD LOCK
1. Keep keys pressed for a few seconds until “POF” appears fl ashing. The keyboard is now locked; only display of SET-POINT, maximum and minimum temperature is
possible. “POF” appears if a key is pressed for more than three (3) seconds.
KEYBOARD RELEASE
1. Keep keys pressed for a few seconds until “POn” appears fl ashing.
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7.1.2 User Interface mod. 100
UP
Scrolls menu options Increases the values Activates manual defrosting
DOWN
Scrolls menu options Decreases the values
Attention
The electronic control board is installed already programmed. Any changes to the control board settings can be carried out exclusively by qualifi ed technical personnel.
At start-up, the instrument conducts a LAMP TEST for a few seconds. The display and LEDS ash to verify their integrity and to ensure they are working correctly.
KEYS
STAND-BY (ESC)
Goes back one level compared to current menu Confi rms parameter value Activates the Stand-by function
SET (ENTER)
Accesses the Setpoint Accesses the programming menu Confi rms input commands Displays alarms (if any)
LED
COMPRESSOR or RELAY 1
ON for compressor on Flashing for delay, protection or blocked activation
DEFROST
ON for defrosting in progress Flashing for manual activation
ALARM
ON for active alarm Flashing for silenced alarm
EN
FANS
ON for operating fans
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SET button
Press the SET (ENTER) button and release immediately. The “Set” label appears. To view the Setpoint value, press the SET (ENTER) button again. The Setpoint value will appear on the display. To change the Setpoint value, press the UP and DOWN buttons within 15 seconds. To confi rm the new Setpoint value set, press the SET (ENTER) button again. If 15 seconds passes without any of the buttons being pressed (time-out), or if the STAND-BY (ESC) button is pressed just once, the last values viewed on the display will be confi rmed and the previous display will be restored.
Check UP
Alarms are reported by the buzzer (if any) and the LED corresponding to the alarm icon. Any alarms deriving from broken probe (probe 1) appear directly on the instrument's display and are indicated by E1. Any alarms deriving from broken evaporator probe (probe 2) appear directly on the instrument's display and are indicated by E2.
Manual activation of the Defrosting cycle
To manually activate the defrosting cycle, press and hold the UP key for 5 seconds. If defrosting conditions are not present (for instance the temperature of the evaporator probe is higher than the temperature at the end of the defrosting process), the display will fl ash three (3) times to indicate that the operation will not be performed.
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8. ROUTINE MAINTENANCE and REGULAR CHECK
8.1 Chiller compartment inside cleaning
a) Remove the product contained in the chiller compartment and place it immediately in a freezer to
ensure it is preserved correctly. b) Switch off the equipment.
Wait at least 4 to 6 hours, until the ice on the evaporator has melted completely, before proceeding with cleaning the equipment. We recommend waiting until the following day to make sure the product has been completely defrosted.
c) Wash the bottom of the tank and the sides with a mild detergent, warm water and a cloth or a non­abrasive sponge. Rinse well and dry using a cloth.
d) If the equipment is connected with a ground discharge, pour some warm water with a sanitising solution suited for the intended use. In terms of quantity, the the amount of solution used should be enough to remove any product residues and disinfect the whole drainage channel. If the equipment is not connected to a drain channelled into the ground, follow the procedure described in the previous paragraph. The water used to rinse the solution should be collected in the tray located inside the base of the equipment. Clean and disinfect the tray.
8.2 Accessing and cleaning the Condensing Unit
Remove the rear protective grid by loosening the specifi c fi xing screws.
Attention
Clean the condensing unit using a suction brush. Clean the CONDENSER with a soft bristle brush;
make sure you do not bend the condensing unit springs whilst cleaning it.
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8.3 External cleaning operations
The external surfaces should be cleaned as follows:
STAINLESS STEEL
Wash with lukewarm water and mild detergents, rinse and dry using a soft cloth.
ACRYLIC OR POLYCARBONATE SURFACES
Wash with lukewarm water, using a soft cloth or a chamois cloth. Do not use detergents, alcohol, acetone and solvents. Do not use abrasive cloths or sponges.
GLASS SURFACES
Only use products specifi cally designed for cleaning glass. We do not recommend using tap water, which may leave calcium deposits on the surface of the glass.
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9. MAINTENANCE
Any work conducted on the on the equipment MUST involve disconnection from the power socket and in any case, none of the protective elements (grid, casing) should be removed by non-qualifi ed staff; the equipment should not be operated when these protective elements have been removed.
The Equipment manager must check and respect the maintenance schedule in the table below by calling the authorised Technical Assistance service when indicated.
ROUTINE
OPERATION FREQUENCY AUTHORISED
Cleaning the external surfaces Depending upon Use and Necessity User Cleaning the accessible internal parts
(without the use of tools)
Power supply cable, electric sockets and/or plugs check
Check the seal gaskets integrity Monthly User Condenser cleaning Monthly/Six monthly Technical Assistance
Check the compressor oil level
(if present)
Air tank draining
(if present)
Check pneumatic connections
(if present)
Check the integrity of chiller system piping Six-monthly Technical Assistance Inspect cables and internal power
connections Cleaning of condensation absorbing sponges
(if present)
Depending upon Use and Necessity User
Monthly/Six monthly User
Six-monthly Technical Assistance
Six-monthly Technical Assistance
Six-monthly Technical Assistance
Six-monthly Technical Assistance
Six-monthly Technical Assistance
PERSONNEL
EXTRAORDINARY
OPERATION AUTHORISED
Replacing lamps/LED
(if present)
Replacing control panel
(electronic control board - thermostat - etc.)
Replacing power supply cable, electric sockets and/or plugs check
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Technical Assistance
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10. TECHNICAL ASSISTANCE
10.1 Faults
If the appliance is not working properly or stops working, before contacting the Customer Support Centre, check the following:
FAILURE CAUSE SOLUTION
The appliance is not working
The internal temperature is not low enough
The compressor does not work or works only for a few moments
Blown protective fuse Find what triggered the
The master switch is open Close the master switch. Plug is not inserted Insert the plug. Power cut If the power cut persists,
Evaporator(s) completely blocked by ice
The wrong temperature has been set on the electronic control board
The equipment is affected by draughts or is exposed to direct or refl ected sunlight
Insuffi cient cooling air fl ow in the air condensing unit
The internal fans have stopped or their blades are damaged
Internal ventilation is too high Contact the Technical Assistance service. Low electronic control board
effi ciency
Air condensing unit blocked by dust or debris
Insuffi cient coolant in the cooling system
No power supply Check if there is a power cut.
The power supply voltage is too low
The temperature set on the thermostat is too high
The pressure switch activated at maximum pressure
(if any) was
switch and subsequently replace the fuse.
transfer the product to a freezer. Carry out an additional defrosting cycle.
Set the right temperature.
Eliminate any excessive draughts and prevent any direct or refl ected sunlight.
Remove anything that may affect air fl ow inside the condensing unit (paper sheets, cardboard, grids with an insuffi cient number of holes, etc.).
Contact the Technical Assistance service.
Contact the Technical Assistance service. Replace electronic control unit. Replace the temperature probes only after checking which of the two is not operating effi ciently .
Contact the Technical Assistance service. Clean the condensing unit thoroughly.
Contact the Technical Assistance service Find the cause behind the lower amounts of coolant and eliminate it. Top up the coolant. If necessary, empty the system before topping up.
Close the various switches on the power supply line. Check that the mains voltage at the ends of the power supply
cable is 220V +/- 10%. If the set temperature is higher than that of the air in the display
area, the compressor does not activate itself. Set a more suitable temperature if the current value is not low enough
Contact the Technical Assistance service. Check the reasons why the pressure switch is operating at maximum pressure levels, such as: air condensing unit blocked, condensing unit fan stopped, ambient temperature too high, pressure switch broken.
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10.2 List of alarms on the electronic controller (if any)
ALARM DESCRIPTION SOLUTIONS
P1
Broken thermostat probe. Compressor trip with “CON” and “COF"
E0
P2
parameters.
Broken evaporator probe. Set time for defrosting.
E1
HA
High temperature alarm. HI
LA
Low temperature alarm. LO
EA
External alarm. IA CB
ETc
Real time clock is broken. RTF
EE Machine parameter error.
EF Operating parameters error.
Contact the Technical Assistance service.
The alarm starts a few seconds after the probe breaks down; it stops a few seconds after the probe starts working again properly. We recommend checking the probe connections before replacing it.
Contact the Technical Assistance service.
The alarm starts a few seconds after the probe breaks down; it stops a few seconds after the probe starts working again properly. We recommend checking the probe connections before replacing it.
Contact the Technical Assistance service.
The alarm stops automatically after reaching of set temperature. Check the settings.
Contact the Technical Assistance service.
The alarm stops automatically after reaching of set temperature. Check the settings.
Contact the Technical Assistance service.
The external alarm stops after the digital infeed is deac­tivated. It should be automatically restarted. The alarm is activated when the pressure switch and/or the compressor's circuit breaker (if present) is activated.
Contact the Technical Assistance service.
Reset the clock. If the alarm does not stop, replace the clock.
Contact the Technical Assistance service.
The instrument is damaged. It should be replaced.
Contact the Technical Assistance service.
The instrument is damaged. It should be replaced.
11. WARRANTY TERMS AND CONDITIONS
The seller's warranty on the equipment is valid for 12 (twelve) months from the date of delivery.
The warranty includes repairs or replacements of any faulty parts due to manufacturing processes or installation after written communication has been received, stating the equipment serial number and date of installation. All defects caused by incorrect use of the equipment, inappropriate electrical connection, normal wear (for instance compressor failure and fl uorescent lamp malfunctioning that is not due to manufacturing defects), as well as calls for installation, technical instructions, adjustments and cleaning, are not included in the warranty. If the seller's technical staff detect any tampering, unauthorised repairs or inappropriate use of equipment the warranty will be invalidated. Shipment of components covered by the warranty is freight collect only. Any damage to the equipment detected at the time of delivery due to transport must be reported on the same shipping note to claim compensation from the carrier. The seller cannot be held liable in the event of damage to the preserved product due to refrigerated cabinet failure.
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12. ATTACHMENTS
No.
1
Electrical diagram 412100024000 26
2
Electrical diagram 412129063200 27
3
Declaration of conformity 28
Page
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Attachment 1
MODELS
60 RV TN
EN
Code 412100024000
C5 Electronic control unit F2 Fuse L3 Single-lamp electronic reactor L5 Fluorescent pipe T8 S1 Temperature probe S2 Defrost probe U1 Compressor U2 Condenser fan U3 Evaporator fan U11 Antistatic lter
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Attachment 2
EN
MODELS
100 RV TN
Code 412129063200
CE Electronic control unit I1 Cabinet switch I2 Lighting switch K2 Klixon defrosting end L1 Single-lamp magnetic reactor L5 Fluorescent pipe T8 R1 Defrosting armoured resistor R2 Condensation drying armoured resister S1 Temperature probe S2 Defrost probe S5 Water level sensor U1 Compressor U2 Condensation fan U3 Evaporator fan U8 Starter
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Attachment 3
DECLARATION OF CONFORMITY
We: ISA S.r.l.
Via del Lavoro, 5 - 06083 - Bastia Umbra (PG)
under out exclusive responsibility declare that the product:
Product: FOS INOX
Serial no.: XXXXXXXXXXXXXXXX
To which this declaration refers, is compliant with the following:
General Electrical Safety Standard EN 60335-1/Ed.2002+Modifi cations A11:2004,A1:2004,A12:2006,A2:2006,A13:2008 Special Safety Requirements for Commercial Refrigeration Appliances EN 60335-2-89/Ed. 2010 Standard for the Measurement of Electromagnetic Fields (EMF) of Electrical Appliances EN 62233:2008 Directive 2006/95/EC of the European Parliament and the Council of 12th December 2006 on the harmonisation of the Laws of Member States relating to electrical equipment for use within certain voltage limits. EN 62471/ Ed.2009 Photobiological safety lamps and lamp systems
ELECTROMAGNETIC COMPATIBILITY (EMC)
Limits and measurement methods for radio interference characteristics of household appliances and similar motor-operated and heating appliances, tools, electrical appliances and similar apparatus EN 55014-1 (valid until 2009: Ed.2000+Amendments A1:2001, A2:2002
- or: Ed.2006) Minimum requirements for household appliances, tools and similar electrical appliances. EN 55014-2 (Ed.1997+Amendment A1:2001) Part 3: Limits – Section 2: Limits for harmonic current emissions (equipment input current=16A per phase) EN61000-3-2 (valid until 2009:Ed.2000+Modifi cation A2:2005-or:Ed.2006) Part 3: Limits – Section 3: Limitation of voltage fl uctuations and fl icker in low-voltage power supply systems for equipment with rated current=16A EN61000-3-3 (Ed.1995+Modifi cations A1:2001,A2:2005) Part 4: T esting and measurement techniques Section 2: Electrostatic discharge immunity test EN61000-4-2 (Ed.1995) Part 4: Testing and measurement techniques Section 4: Electrical fast transient/burst immunity test EN61000-4-4 (Ed.1995)
PRESSURE EQUIPMENT DIRECTIVE (PED) 97/23/EC
As the equipment falls into a class lower than I, it is excluded from the PED’s application fi eld (art.1 par.3.6)
Regulation (EC) No.1935/2004 of the European Parliament and of the Council of 27th October 2004 Regulation (EC) No.2023/2006 of the Commission of 22nd December Directive 2008/39/EC of the Commission of 6th March 2008 Directive 2007/19/EC of the Commission of 30th March 2007 Directive 2005/79/EC of the Commission of 18th November 2005 Directive 2004/19/EC of the Commission of 10th March 2004 Directive 2004/1/EC of the Commission of 6th January 2004 Regulation (EU) 10/2011 of the Commission of 14th January 2011
Directive 2002/95/EC of the European Parliament and of the Council of 27th January 2003 Directive 2002/96/EC of the European Parliament and of the Council of 27th January 2003
Regulation (EC) No.1907/2006 of the European Parliament and of the Council of 18th December 2006 on the recording, assessing, authorising and restricting of chemical substances (REACH), implemented by a European agency for chemical substances, modifying Directive 1999/45/EC and repeals Regulation (EEC) no. 793/93 of the Council and Regulation (EC) no. 1488/94 of the Commission 91/155/EEC, 93/105/EC and 2000/21/EC
SUBSTANCES REDUCING THE OZONE LAYER
Regulation (EC) No.1005/2009 of 16th September 2009 (G.U.U.E 31/10/2009 L286) According to the requirements set by Directives: 2006/95/EC, 2004/108/EC, 2006/42/EC, 97/23/EC
SAFETY OF MACHINERY
FOOD COMPATIBILITY
ROHS AND WEEE
REACH
The person authorised to institute the Technical File is Mr. Maurizio Minelli (Technical Department Manager)
Bastia Umbra: 18 / 07 / 2012
(place and date of issue) Maurizio Minelli
EN
Via del Lavoro 5 - 06083 Bastia Umbra (PG)
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