Ironton 61453 Owner's Manual

READ & SAVE THESE INSTRUCTIONS

7 Inch Angle Grinder

Owner’s Manual

WARNING: Read carefully and understand all ASSEMBLY AND OPERATION

INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.

Item #61453

Page 2 of 18

Thank you very much for choosing an Ironton® product!

For future reference, please complete the owner’s record below:

Serial Number/Lot Date Code: ________________________________

Purchase Date: ____________________________________________

Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.

This angle grinder is designed for certain applications only. Northern
Tool and Equipment is not responsible for issues arising from
modification or improper use of this product such as an application for
which it was not designed. We strongly recommend that this product not
be modified and/or used for any application other than that for which it
was designed.

For technical questions, please call 1-800-222-5381.

Page 3 of 18

Table of Contents

Intended Use .......................................................................................................................................... 4

Packaging Contents .............................................................................................................................. 4

Technical Specifications ...................................................................................................................... 4

Important Safety Information ............................................................................................................... 4

Specific Operation Warnings ............................................................................................................... 6

Grounding .............................................................................................................................................. 7

Extension Cords .................................................................................................................................... 8

Main Parts of Angle Grinder................................................................................................................. 9

Assembly Instructions .......................................................................................................................... 9

Before Each Use .................................................................................................................................. 11

Operating Instructions ........................................................................................................................ 11

After Each Use ..................................................................................................................................... 12

Maintenance ........................................................................................................................................ 12

Troubleshooting .................................................................................................................................. 13

Parts Diagram ...................................................................................................................................... 14

Parts List .............................................................................................................................................. 15

Replacement Parts .............................................................................................................................. 16

Limited Warranty ................................................................................................................................. 17

Page 4 of 18

Intended Use

The Ironton 7 Inch Angle Grinder is intended for grinding metal and stone materials without using
water. Provide quick stock removal and efficient shaping, grinding and cutting of metal.

Packaging Contents

 Angle

Grinder

 Wheel Guard

 Side

Handle

 Carbon Brush

 Owner’s

Manual

Technical Specifications

Property

Specification

Motor

110V / 60Hz / 11A

Wheel Diameter

7”

Spindle Thread

5/8”- 11 UNC

Speed

9000 RPM

Important Safety Information

⚠WARNING

 Read and understand all instructions. Failure to follow all instructions may result in serious injury

or property damage.

 The warnings, cautions, and instructions in this manual cannot cover all possible conditions or

situations that could occur. Exercise common sense and caution when using this tool. Always be

aware of the environment and ensure that the tool is used in a safe and responsible manner.

 Do not allow persons to operate or assemble the product until they have read this manual and

have developed a thorough understanding of how it works.

 Do not modify this product in any way. Unauthorized modification may impair the function and/or

safety and could affect the life of the product. There are specific applications for which the product

was designed.

 Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger

industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use

this equipment for a purpose for which it was not intended.

 Industrial or commercial applications must follow OSHA requirements.

⚠WARNING

WORK AREA SAFETY

 Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.

Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas

may put you dangerously close to cutting tools and rotating parts.

 Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence

Page 5 of 18

of flammable liquids, gases, or dust. The product can create sparks, which may ignite the

flammable liquids, gases, or dust.

 Do not allow the product to come into contact with an electrical source. The tool is not insulated

and contact will cause electrical shock.

 Keep children and bystanders away from the work area while operating the tool. Do not allow

children to handle the product.

 Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your

work area. Some of these hazards may be hidden from your view and may cause personal injury

and/or property damage if contacted.

⚠WARNING

PERSONAL SAFETY

 Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use

the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of

inattention while operating the tool may result in serious personal injury.

 Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving

parts. Air vents on the tool often cover moving parts and should be avoided.

 Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety

goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in

dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.

 Do not overreach. Keep proper footing and balance at all times.
 Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on

the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal

injury.

 Secure the work with clamps or a vise instead of your hand when practical. This safety precaution

allows for proper tool operation using both hands.

⚠CAUTION

ANGLE GRINDER USE AND CARE

 Do not force the angle grinder. Products are safer and do a better job when used in the manner for

which they are designed. Plan your work, and use the correct product for the job.

 Check for damaged parts before each use. Carefully check that the product will operate properly

and perform its intended function. Replace damaged or worn parts immediately. Never operate the

product with a damaged part.

 Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with

the power switch is dangerous and must be repaired by an authorized service representative

before using.

 Disconnect the power/air supply from the product and place the switch in the locked or off position

Page 6 of 18

before making any adjustments, changing accessories, or storing the tool. Such preventive safety

measures reduce the risk of starting the tool accidentally.

 Store the product when it is not in use. Store it in a dry, secure place out of the reach of children.

Inspect the tool for good working condition prior to storage and before re-use.

 Use only accessories that are recommended by the manufacturer for use with your product.

Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than

the tool itself.

 Keep guards in place and in working order. Never operate the product without the guards in place.
 Do not leave the tool running unattended.

Specific Operation Warnings

⚠WARNING

 To reduce the risk of injury, always wear eye protection.
 To reduce the risk of injury, use only accessories rated at least equal to the maximum speed

marked on the tool.

 Use only wheel types that are recommended for your power tool and the specific guard designed

for the selected wheel. To reduce the risk of injury, always use proper guards when grinding.

 Hold power tools by insulated gripping surfaces when performing an operation where the cutting

tool may contact hidden wiring or its own cord.

 Do not operate the angle grinder near flammable materials.
 Position the cord clear of the spinning accessory.
 Do not use accessories that require liquid coolants.
 Never apply excessive pressure to the disc it might shatter causing personal injury.
 Ensure the work piece to be ground or cut is held tight in the vice or other clamping system.
 Always use both hands and ensure a good handgrip on the grinder before proceeding with any

work.

 Make sure that the disc is not in contact with the work surface when you start the grinder.
 Do not secure the angle grinder in a vice or work bench and use it as a static grinder. It leads to

serious injury.

 Fully unwind cable drum extensions to avoid potential overheating.
 Do not use cutting off wheel for side grinding.
 Ensure that sparks resulting from use do not create a hazard (e.g., do not hit persons, or ignite

flammable substances).