Ironton 45964, 45966, 45965 Owner's Manual

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BENCH GRINDER

OWNER’S MANUAL

WARNING:

Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other

basic safety precautions may result in serious personal injury.

Item#s 45964, 45965, 45966

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Thank you very much for choosing an IRONTON product! For future reference, please complete
the owner’s record below:

Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to
become familiar with this product before you begin using it.

This machine is designed for certain applications only. The distributor cannot be responsible for
issues arising from modification. We strongly recommend this machine not be modified and/or
used for any application other than that for which it was designed. If you have any questions
relative to a particular application, DO NOT use the machine until you have first contacted the
distributor to determine if it can or should be performed on the product.

For technical questions please call 1-800-222-5381

INTENDED USE

This bench grinder is designed for general metal grinding and sharpening.

TECHNICAL SPECIFICATIONS

Item# Description

Voltage/

Frequency

Power

Rated Running

Speed

Wheel Size

45964

6in. bench
grinder with work
lamp

120V / 60Hz 1/2 HP 3560 RPM

6in. x 13/16in. x
1/2in.

45965

6in. bench
grinder

120V / 60Hz 1/2 HP 3560 RPM

6in. x 13/16in. x
1/2in

45966

8in. bench
grinder

120V / 60Hz 1/2 HP 3560RPM

8in. x 13/16in. x
5/8in.

GENERAL SAFETY RULES

WARNING: Read and understand all instructions. Failure to follow all instructions listed

below may result in electric shock, fire and/or serious injury.

CAUTION: Do not allow persons to operate or assemble this Bench Grinder until

they have read this manual and have developed a thorough understanding of how the
Bench Grinder works.

WARNING: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions or situations that could occur. It must be

understood by the operator that common sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

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IMPORTANT SAFETY CONSIDERATIONS
BENCH GRINDER USE AND CARE

• Do not modify the Bench Grinder in any way. Unauthorized modification may impair the

function and/or safety and could affect the life of the equipment. There are specific applications

for which the Bench Grinder was designed.

• Always check of damaged or worn out parts before using the Bench Grinder. Broken

parts will affect the Bench Grinder operation. Replace or repair damaged or worn parts

immediately.

• Store idle Bench Grinder. When Bench Grinder is not in use, store it in a secure place out of

the reach of children. Inspect it for good working condition prior to storage and before re-use.

WORK AREA

• Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause

accidents.

• Do not use your tool where there is a risk of causing a fire or an explosion; e.g. in the

presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the

dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause

you to lose control, so visitors should remain at a safe distance from the work area.

• Be aware of all power lines, electrical circuits, water pipes and other mechanical

hazards in your work area, particularly those hazards below the work surface hidden from the

operator's view that may be unintentionally contacted and may cause personal harm or

property damage.

• Be alert of your surroundings. Using power tools in confined work areas may put you

dangerously close to cutting tools and rotating parts.

ELECTRICAL SAFETY

WARNING! Always check to ensure the power supply corresponds to the voltage on the

plate.

• Do not abuse the cord. Never carry a portable tool by its power cord, or yank tool or

extension cords from the receptacle. Keep power and extension cords away from heat, oil,

sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may

cause a fire and increase the risk of electric shock.

• Grounded tools must be plugged into an outlet properly installed and grounded in

accordance with all codes and ordinances. Never remove the grounding prong or modify

the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are

in doubt as to whether the outlet is properly grounded.

• Double insulated tools are equipped with a polarized plug (one blade is wider than the

other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the

outlet, reverse the plug. If it still doesn't fit, contact a qualified electrician to install a polarized

outlet. Do not change the plug in any way.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and

refrigerators. There is an increase risk of electric shock if your body is grounded.

• When operating a power tool outside, use an outdoor extension cord marked “W-A” or

“W.” These cords are rated for outdoor use and reduce the risk of electric shock.

• Extension Cord Use:

A. Use only 'Listed' extension cords. If used outdoors, they must be marked “For Outdoor
Use.” Those cords having 3-prong grounding type plugs and mating receptacles are to be
used with grounded tools.
B. Replace damaged or worn cords immediately.
Check the nameplate rating of your tool. Use of improper size or gauge of extension cord may
cause unsafe or inefficient operation of your tool. Be sure your extension cord is rated to allow

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sufficient current flow to the motor. For the

proper wire gauge for your tool, see char t.

CHART FOR MINIMUM WIRE SIZE OF EXTENSION CORD:

If in doubt, use larger cord. Be sure to check voltage requirements of the tool to your incoming
power source.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase

the risk of electric shock.

• Do not let your fingers touch the terminals of plug when installing to or removing from the

outlet.

• Ground fault circuit interrupters. If work area is not equipped with a permanently installed

Ground Fault Circuit Interrupter outlet (GFCI), use a plug-in GFCI between power tool or

extension cord and power receptacle.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught

in moving parts. Air vents often cover moving parts and should be avoided.

• Use safety apparel and equipment. Use safety goggles or safety glasses with side shields

which comply with current national standards, or when needed, a face shield. Use a dust mask

in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety

shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.

• Avoid accidental starting. Ensure the switch is in the off position before plugging tool into

power outlet. In the event of a power failure, while a tool is being used, turn the switch off to

prevent surprise starting when power is restored.

• Do not overreach. Keep proper footing and balance at all times.

• Remove adjusting keys or wrenches before connecting to the power supply or turning

on the tool. A wrench or key that is left attached to a rotating part of the tool may result in

personal injury.

TOOL USE AND CARE

• Do not force the tool. Tools do a better and safer job when used in the manner for which they

are designed. Plan your work, and use the correct tool for the job.

• Never use a tool with a malfunctioning switch. Any power tool that cannot be controlled with

the switch is dangerous and must be repaired by an authorized service representative before

using.

• Disconnect power from tool and place the switch in the locked or off position before

servicing, adjusting, installing accessories or attachments, or storing. Such preventive

safety measures reduce the risk of starting the power tool accidentally.

• Secure work with clamps or a vise instead of your hand to hold work when practical.

This safety precaution allows for proper tool operation using both hands.

• Store idle tools. When tools are not is use, store them in a dry, secure place out of the reach

of children. Inspect tools for good working condition prior to storage and before re-use.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used on another

tool.

• Keep guards in place and in working order.