Iron-A-Way AE46WDU, AE46RMU, AE46MDU, AE46NDU, AE46RWU Installation Manual

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Page 1
Installation
Manual
MODEL AE-46
Page 2
GET TO KNOW YOUR UNIT
2
(BOTTOM OF RACEWAY)
5
4
3
1. CROSS BRACES
2. ELECTRICAL RACEWAY
3. SIDE BRACKETS
4. ELECTRICAL CORD COVER
1
6
5. ELECTRICAL OUTLET
6. HOT IRON REST
Tools Needed:
- Stud Finder
- 12-14” Level
- Tape Measure
- Small Flathead Screwdriver
- Electric Drill (with 1/4” & 1/8” drill bit)
- 1/4” Nut Driver (optional)
- Safety Glasses
- Utility Knife
Supplied Parts:
Recessed Mounting:
- Two #10 x 1 1/2” wood screws for top
- Two #14 x 2 1/2” Phillips screws for top side brackets
Surface Mounting:
- Two #14 x 4” wood screws
Page 3
PRE-INSTALLATION
1. DETERMINE MOUNTING HEIGHT
Using the charts provided, determine the mounting height above oor (the distance between the oor and the bottom of the cabinet). First choose your desired ironing board height from the left column, then locate the corresponding mounting height in the right column.
Desired Ironing
Board Height
36”
35”
34”
33”
Mounting
Height Above
Floor
25”
24”
23”
22”
2. LOCATE STUDS & UTILITIES
Using a stud nder, locate the wall
studs to be used for mounting.
Locate the existing wiring or other utilities in the wall to prevent drilling into/severing a wire and/or other utility during installation.
Mounting
Height
Above Floor
Desired Ironing
Board Height
Page 4
3. ENSURE ADEQUATE SPACE
Refer to the chart provided below to ensure adequate clearance for ironing. The cabinet door opens at 180 degrees; allow 16” from side of cabinet for door to fully open.
1. Distance needed on either side of unit to fully swivel the board
2. Distance from wall to tip of ironing board
3. Distance from wall to board when in full swivel position
4. Standing area clearance (not shown)
The suggested distance from the side of the ironing where the user typically stands to ensure adequate space for ironing.
AE46
7/8
16
7/8
50
7/8
32
24”
Page 5
RECESSED INSTALLATION
Note: Instructions based on installation between 16” on-center studs.
1. CUT WALL OPENING
Cut an opening into the wall based on unit dimensions given below.
14
3/8
” x 59
7/8
” x 3
7/8
2. ATTACH CLEATS
Attach a 2” x 4” cross support cleat between the studs so it is level with the bottom of the opening. This will give support to the drywall during installation and the cabinet once installed in the wall.
3. PRE-DRILL HOLES
Your unit will be attached to the studs by screws in the upper and lower sides of the cabinet.
Remove electrical raceway before proceeding by removing the top and bottom screws on the raceway.
Using a 1/8” drill bit, pre-drill holes into the sides of the cabinet, 14” from the top
and 2
1/2
” from the back.
14” from top of cabinet
CLEAT
1/2
2
” from back
of cabinet
Example shown with exposed
studs & unit to illustrate mounting.
Page 6
Ensure that power is
disconnected at service
entrance before proceeding.
4. REMOVE ELECTRICAL KNOCKOUT
Open the front cover of the raceway by removing the screw at the top and bottom of the raceway.
Locate the electrical knockout, as specied on diagram provided.
Install a 3/8” romex connector where the knockout was removed.
1/2”
2
1/4”
2
7. ATTACH CABINET TO STUDS
Using the pre-drilled holes in top of cabinet, attach unit to studs with two #10 x 1
1/2
” screws for top installation.
1/4
1
” DIA. VENT HOLE FOR WIREWAY
DOOR
5. INSTALL ELECTRICAL WIRING
Verify that there is ample supply wire available to run from the top of the ironing center to the approximate location of electrical pigtails.
Note: A free wire length of 48” is recommended.
Begin to place the ironing center into its location while feeding the supply wire through electrical knockout, and the 3/8” romex connector through the back of the raceway.
CABINET
EXTERIOR
Example shown with studs
to illustrate mounting.
8. REMOVE BRACKET SCREW
Locate side ironing board brackets
that are secured to cabinet with three screws. Then remove the top screw from each bracket. This is where the bottom part of your cabinet will be secured to the studs.
6. INSTALL UNIT IN WALL
Begin installation by carefully lifting unit into the wall opening. Make sure the cabinet is plumb and level. If needed, add shims to help unit t snug in place.
Page 7
9. PRE-DRILL HOLES IN SIDES
Pre-drill holes into the cabinet using the holes in side brackets where screws were just removed.
Finish installation by screwing the two #14 x 2 pre-drilled holes to secure bottom part of cabinet into the cabinet.
1/2
” screws into the
10. CONNECT WIRES
Connect all power supply wires and ground wires in accordance with electrical codes. Trim supply wire as necessary.
11. REPLACE ELECTRICAL RACEWAY
Place the raceway cover into position, ensuring that no wires are pinched. Reinstall the top and bottom screw to secure in place.
Reconnect power supply.
12. INSTALLATION COMPLETE!
Cabinet is now fully installed! If desired, decorative trim or molding may be added to cover any irregularities in the wall.
Page 8
SURFACE MOUNT INSTALLATION
1. PREPARE CABINET
Screws will be drilled through the upper and lower cross braces inside the cabinet. Determine location of screws, ensuring that the location of the mounting screw is as close to the center of the cabinet as possible.
2. PRE-DRILL PILOT HOLES
Using a 1/4” drill bit, pre-drill holes in the upper and lower cross braces inside the cabinet as determined in previous step. Ensure that the holes in both braces are drilled to the same
measurement.
3. LOCATE & MARK STUD
Using a stud nder, locate stud in wall and mark the wall according to the pre-drilled holes in cabinet. Setting cabinet aside, pre-drill holes in wall using a 1/4” drill bit. Do not attempt
to mount only through hard board of cabinet.
4. PARTIALLY INSERT SCREW
Partially insert a #14 x 4” screw in the upper cross brace.
5. REMOVE ELECTRICAL KNOCKOUT
Open the front cover of the raceway by removing the screw at the top and bottom of the raceway.
Locate the electrical knockout, as specied on diagram provided.
Install a 3/8” romex connector where the knockout was removed.
Position of Electrical Knockout for SURFACE MOUNT ONLY
1/2
24
Example shown with
studs & unit to illustrate
mounting.
2
13/16
Page 9
6. INSTALL ELECTRICAL WIRING
Verify that there is ample supply wire available to run from the top of the ironing center to the approximate location of electrical pigtails.
Note: A free wire length of 48” is recommended.
Begin to place the ironing center into its location while feeding the supply wire through electrical knockout, and the 3/8” romex connector through the back of the raceway.
7. INSTALL UNIT
Begin installation by carefully lifting unit into position. Then, attach the cabinet to the wall by fully inserting the screw in the upper cross brace into the wall stud.
11. ADD TRIM
Add Decorative trim or molding to make cabinet sides ush with the face
frame.
12. REMOVE BRACKET SCREW
Locate side ironing board brackets
that are secured to cabinet with three screws. Then remove the top screw from each bracket. Replace with a #14 x 3/4” Phillips screw. This will add stability long-term.
Make sure the unit is plumb and level. Shim if necessary. Fully tighten
installation screw.
8. INSERT SECOND SCREW
Insert the second #14 x 4” screw into the pre-drilled hole in the bottom brace of the cabinet and attach to wall making sure cabinet remains square and level.
9. CONNECT WIRES
Connect all power supply wires and ground wires in accordance with electrical codes. Trim supply wire as necessary.
10. REPLACE ELECTRICAL RACEWAY
Place the raceway cover into position, ensuring that no wires are pinched. Reinstall the top and bottom screw to secure in place.
13. INSTALLATION COMPLETE
Cabinet is now fully installed!
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