1131 CAN plus
Operating Instructions
Ref. No. 31-8931-0201-06/0536
IRO AB
Box 54
SE-523 22 Ulricehamn
Sweden
Tel (Int+46) 321 29700
Fax (Int+46) 321 29800
www.iroab.com
info@iro.se
GB
English
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Ref. No. 31-8931-0201-06/0536
1131 CAN plus
Contents....................................................................................................................................... 1
Technical specifications ............................................................................................................... 2
Installation / Mains connection .................................................................................................... 3
Operating diagram ....................................................................................................................... 4
Main parts ................................................................................................................................... 5
System orientation ...................................................................................................................... 6
Settings ....................................................................................................................................... 7
N/R rotation - Yarn separation ..................................................................................................... 8
Balloon control/ Threading........................................................................................................... 9
Rotating the spool body............................................................................................................... 10
Maintenance................................................................................................................................. 11
Fault finding..................................................................................................................................12-13
IRO AB RESERVE THE RIGHT TO CHANGE THE CONTENTS OF THE USER’S GUIDE
AND TECHNICAL SPECIFICATIONS WITHOUT PRIOR NOTIFICATION.
Contents
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Ref. No. 31-8931-0201-06/0536
1131 CAN plus
Technical specifications
Max 5 300 RPM
8 kg
Min 5° C-Max 40° C
Max 85 %
93 dB
Max 5 mm
5,5 - 7 bar
290V DC, 24V DC
1,3 kg
WARNING
CAUTION MUST BE TAKEN IN THE CLOSE VICINITY OF THE FEEDER AS IT CONTAINS MOVING PARTS
THAT CAN CAUSE INJURIES AND, IN NORMAL OPERATION, STARTS WITHOUT PRIOR WARNING.
THE POWER SUPPLY MUST BE SWITCHED OFF AT THE MAINS BEFORE ANY WORK IS CARRIED OUT
ON THE FEEDER, THE TRANSFORMER OR ANY OTHER ELECTRICAL COMPONENTS. THE FEEDER
AND THE TRANSFORMER CABINET MUST BE FULLY ASSEMBLED BEFORE THE POWER SUPPLY IS
CONNECTED.
THE FEEDER AND TRANSFORMER CONTAIN ELECTRICAL COMPONENTS THAT RETAIN AN ELECTRIC
CURRENT UP TO THREE MINUTES AFTER DISCONNECTION.
ALL WORK ON ELECTRICAL COMPONENTS MUST BE CARRIED OUT BY A QUALIFIED ELECTRICIAN.
THIS PRODUCT IS NOT INTENDED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES OR IN
ZONES CLASSIFIED ACCORDING TO THE EUROPEAN DIRECTIVE 94/9/EC. PLEASE CONTACT IRO AB
IF PRODUCTS FOR USE IN A POTENTIALLY EXPLOSIVE ATMOSPHERE ARE REQUIRED.
TO COMPLY WITH CE. REGULATIONS ONLY REPLACEMENT PARTS APPROVED BY IRO AB MAY BE
USED.
Technical specifikations
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1131 CAN plus
Installation/ Mains Connection
L2L1 L3
PE
Feeders must be mounted within 40° of the
horizontal plane.
40°
40°
90° 90°
IMPORTANT!
Turn off the main switch before any work is carried out on the electrical circuit.
Mains supply
Main switch
Emergency stop
Installation
Mains connection
The power supply to the feeder must not be
disrupted when the weaving machine stops.
NOTE
Condensation can form on the weft feeder when it is moved from the cold environment of the warehouse
to the warmer environment of the loom room. Make sure that the feeder is dry before switching it on.
Power supply
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1131 CAN plus
Operating Diagram
Operating diagram
290V Dc
26V Dc
TB1
TB2
Motor
Accessories
Interface extension
(12 colour)
Signal
Motor control unit
Extension Interface
Winding sensor/
Yarn store sensor
Magnet release button
On/Off switch
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1131 CAN plus
Main Parts
Signal lamp
Pneumatic threading (PTU)
Stopper unit
Magnet finger
Fixed finger
Winding disc
Yarn transport finger
Side view
Front view
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1131 CAN plus
System Orientation
SYSTEM
The system consists of feeders, cables to each feeder, interface control box, PTU (pneumatic threading up),
input yarn tensioners and external accessories such as bobbin break sensors and bobbin change detectors.
INTERFACE
This control box handles all communication between feeders and machine via the CAN-bus system. The
control box also distributs 290 VDC and 24VDC from the machine to each feeder. An additional extension
box is used when more than 8 feeders are connected.
FEEDER
The feeder consists of:
• Motor and control unit.
• Spool body with 4 independantly adjustable fingers.
• Pick length control stopper magnet.
• Yarn store sensor.
• Positioning sensor.
• Winding sensor.
• Bobbin break sensor
Spool body circumference, yarn separation and stopper unit are mechanically adjusted on the feeder.
All other settings are carried out on the weaving machines terminal and transmitted to the feeder through
the CAN bus.
For precise yarn release the feeders are connected to the machines angle bus (encoder).
The brushless permanent magnet motor is controlled from the control board situated under the top cover.
At feeder start-up, the number of windings on the spool body is controlled by the yarn store sensor which
indicates the outer limit of the yarn store. The number of windings supplied to the yarn store is continuosly
counted by the wind-on sensor whilst at the same time the number of windings removed from the yarn store
is counted by the winding sensor. For optimal regulation the pattern information is transfered to each feeder
a few picks in advance.
The weft length is equal to the spool body circumference multiplied with number of windings removed
during one insertion. The stopper magnet pin is opened at a requested machine-angle by reading the anglebus and closed directly after the second last winding sensor pulse.
The stopper magnet is driven in both directions electrically, but held in closed position after the power is
switched off.
System orientation
The required pick length is the deciding factor when calculating the spool body circumference and the
number of windings for each pick. The table below indicates the pick length ranges that can be obtained
from different numbers of windings. To calculate the appropriate spool body circumference / number of
windings per pick, proceed as follows:
1. Determine the required pick length (drawing-in width plus waste).
2. Using the table below determine a pick length range that covers the required pick length.
3. The number of windings necessary to obtain the required pick length will be found in the right
hand column. If there are two possible values, always choose the lower value. Adjust the spool
body to the required circumference as follows:
MIN
378
756
1134
1512
1890
2268
2646
3024
No. of
Winds
1
2
3
4
5
6
7
8
MAX
508
1016
1524
2032
2540
3048
3556
4064
Pick length range (mm)
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1131 CAN plus
Settings
Stopper unit
positioning screws
Finger adjustment guide
0,5-1,0 mm
Position of eyelet
Move the stopper unit to its uppermost position before any adjustments are carried out.
Adjust each finger in turn, first the fixed finger then the yarn transport finger. Only loosen the locating
screws sufficiently to move the finger, excessive loosening gives faulty values. When adjusting the yarn
transport fingers the winding disc eyelet must be aligned with the centre of the finger being adjusted .
FIXED FINGER ADJUSTMENT:
1. Loosen the locating screw.
2. Adjust the finger using the circumference scale on the front plate as a reference.
3. Re-tighten the locating screw.
YARN TRANSPORT FINGER ADJUSTMENT:
1. Align the winding disc eyelet with the finger to be adjusted.
2. Loosen the locating screw.
3. Insert the short end of the guide between the fixed finger and the yarn transport finger.
4. Adjust the yarn transport finger towards the fixed finger until the guide is felt to locate then, whilst
holding the guide and finger in place, re-tighten the screw.
Spool body circumference
This adjustment is carried out by locking the inclined hub in position and then revolving the winding disc
in a clockwise or anti-clockwise direction.
Proceed as follows:
1. Insert a three millimeter socket key (or similar object) into the hole (A) in the cone at the front of the
spool body.
2. Whilst asserting a slight inward pressure on the key, revolve the winding disc until the key is felt to
lock into position.
3. Firmly grasp the spool body* and rotate the winding disc in the required direction. For normal
rotation rotate the winding disc in a clockwise direction and for reversed rotation in an anticlockwise direction. The more the winding disc is rotated the larger will be the yarn separation.
4. Point B on the front plate is the reference point for adjusting separation. When point C is aligned
with B the yarn separation is set at zero. By aligning D or E with B the yarn separation is set at
maximum.
Note, excessive yarn separation can cause inferior weaving results and reduce the yarn store capacity.
Do not set a larger yarn separation than necessary for the yarn count being used.
* Failure to hold the spool body in position when adjusting yarn separation will result in damage to the
stopper magnet pin.
B
C
D
A
E
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1131 CAN plus
N/R Rotation and Yarn Seperation Adjustment
Adjusting N/R rotation and yarn separation
To ensure optimal yarn performance between
the feeder and the weaving machine it may be
beneficial, especially when weaving heavier
yarns, to use a cone for balloon control. During
the initial installation the cone should be
adjusted to the outermost position, then, with
the machine running, slide the cone inwards
towards the feeder until the optimum yarn path
is obtained. The cone should then be locked
into position.
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1131 CAN plus
Balloon Control/ Threading
Before threading the feeder it is necessary to
remove any yarn that may be on the spool body.
To do this the magnet pin must be opened. This
can be performed using any of the following
methods:
1. A short push on the yarn release button will
release one winding.
2. By pushing the yarn release button and
keeping it pushed in the magnet pin will
remain open as long as the button is
pushed in.
After the magnet pin has been opened any yarn
on the spool body can be removed.
To thread the unit proceed as follows: *
1. Hold the end of the yarn close to the input
eyelet at the rear of the feeder.
2. Push the PTU activating button and release
the yarn.
3. Take hold of the yarn end.
5. Reset the feeder (switch off/on).
* = Full threading: Insure that the yarn eyelet is
correctly positioned under the guide (A).
Full threading
(PTU) button
Cone threading
button
A
Balloon control
Threading
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1131 CAN plus
With feeder connected to the weaving
machine and machine power on.
Switch off the feeder.
Press the button on the stopper housing and
ensure that the magnet pin retracts
.
The spool body can be rotated as long
as the button is activated
.
With feeder removed from the weaving
machine OR when the power to the weaving
machine is switched off.
Remove the two screws retaining the stopper
housing.
Remove the stopper housing completely
.
The spool body can now be rotated as
necessary.
When reassembling the stopper housing it will
be necessary to adjust the distance between
the magnet and the magnet finger using the
guide (see page 7).
Rotating the spool body
Balloon controlRotating the spool body
WARNING!!
Failure to follow these instructions will result in damage to the spool body,
stopper magnet, stopper magnet pin or the stopper housing
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1131 CAN plus
Maintenace
It is recommended to carry out a periodical
cleaning of any lint or dust accumulation on the
feeder or the control box.
The unit requires no extra lubrication.
IMPORTANT!
The connector cover must be assembled.
min 20 cm
Maintenance
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1131 CAN plus
Fault finding
PGND
5
4
3
2
1
10
9
8
7
6
+24V DC
+290V DC
Positioning sensor
(proximity switch)
Make sure that sensor is
mounted close to motor
housing for reliable
function.
Stopper magnet connector
Coil resistance:
Yellow- Blue ≈ 65 Ohm
Red- Green ≈ 65 Ohm
Motor connector
Coil resistance:
Yellow- Red ≈ 8 Ohm
Yellow- Green ≈ 8 Ohm
Green- Red ≈ 8 Ohm
Voltage check
Interface check
Feeder check
Code switch settings
CAN enabled
Fuse T5A/ 250 V
24V DC for feeder
and communication
feeder size
Fuse T3,15A/ 500V
290V DC,
feeder motor
Fuse T0,75A/ 250V
24V DC. for
communication
(loom side)
Type of problem Check in the following order
Feeder motor does not start when ON/ OFF switch is ON - Feeder LED Off. 19-20-8-1-2-3
Feeder motor does not start when ON/ OFF switch is ON - Feeder LED On. 21-10-9-5-4
Feeder LED indicates error (double blinking). 5-6-26-27
Feeder LED indicates error (blinking). 29-10-17-22
Feeder stopper magnet does not open. 1-7-8-26-24-25
Input yarn breaks frequently. 18
Feeder does not fill up yarn properly. 21-10-23-24
Feeder does not stop (over filling). 10-21-23-24
Loom terminal indicates “Blocked rotor”. 5-6
Communication failure beween loom and feeder. 2-3-24-25
Feeder 1131 CAN Plus is displayed as 2231 CAN Plus at loom terminal. 8-23-24
Frequent problems with long or short picks. 11-28-23-24
Feeder indicates bobbin break but the yarn is not broken. 17-22-12
Feeder does not stop at yarn break. 15-13-24-22
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1131 CAN plus
Fault finding
Possible causes Remedies
1. Switch failure Replace stopper housing cover.
2. Fuses blown - Feeder Check fuse. If broken, replace circuit board.
3. Fuses blown - Interface Check fuse. If broken, replace fuse or circuit board.
4. Motor stator damaged Check stator resistance with Ohm-meter.
5. Rotor blocked Check if the winding disc rotates freely.
6. Rotation sensor not connected Check that the rotation sensor connector is properly
connected to the circuit board.
7. Magnet not connected Check that the magnet connector is properly connected
to the circuit board.
8. Sensor board not connected Check that the sensor board connector is proberly
connected to the circuit board.
9. Motor not connected Check that the motor connector is properly connected.
to the circuit board
10. Wrong reserve sensor settings Adjust sensor sensitivity settings (loom terminal).
11. Wrong winding sensor settings Adjust sensor sensitivity settings (loom terminal).
12. Wrong yarn-break sensor settings Adjust sensor sensivitity settings (loom terminal).
13. Yarn break sensor not activated Activate yarn break sensor (loom terminal).
14. Yarn break sensor not connected Connect yarn break sensor.
15. External sensor selected, but not Set “internal” yarn break sensor (loom terminal)
installed or install external sensor.
16. Yarn break sensor set to “internal” Set “external” yarn break sensor (loom terminal).
17. Input yarn tension too low Adjust input tensioner.
18. Input yarn tension too high Adjust input tensioner.
19. Loom main power off Switch loom “main power” on.
20. Loom “stand by” switch off Switch “stand by” on.
21. Feeder not clean Remove dust and fibres, clean sensor window (see page 10).
22. Sensor not clean Remove dust and fibres, clean sensor window and mirror (see page 10).
23. Sensor damaged Replace sensor.
24. Motor circuit board damaged Replace motor circuit board.
25. Interface board damaged Replace interface circuit board.
26. Power failure 290V/ 24V DC failure. Check interface and feeder fuses,
check voltage level.
27. Feeder motor failure Check feeder motor coil resistance.
28. Incorrect distance between fixed finger Adjust gap.
and stopper unit
29. Yarn break indication Rethread feeder.
Fault finding
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