irinox CP One Use And Maintenance Instructions

USE AND
MAINTENANCE
INSTRUCTIONS

REV No. REVISION DESCRIPTION REV. DATE PROOF READER

00 26/10/2015 L.B.

01 10/09/2017 D.N.

FIRST EMISSION

ADDED GAS R452A

Dear Customer,

Thank you for having chosen IRINOX.

Please take the time to read this manual carefully to make the most of all the potential and benefits of your

new CP ONE.

We would like to remind you that the perfect operation of the machine also depends on its correct use.

Keep this manual close to the CP ONE so that it can be consulted easily by you and anyone else.

The graphic representations of the controls in the manual have been designed to make the machine easy

and intuitive to use.

Symbols key

suggestions and details for correct use of the blast chiller

standards for your safety

additional information in the manual

Information regarding the warranty and assistance

Warranty validity: of the individual parts for 12 months from the date of invoicing, as stated in the price list in force.

Contacts:

Customer service: +39.0438.5844
User assistance +39.0438.5844
Technical - spare parts after-sales +39.0438.2020
Fax [phone]
E-mail [e-mail]
Web site www.irinoxprofessional.com

For every request relative to your product, always indicate:

• The model

• The serial number
stated on the label on the machine.

SAFETY INFORMATION

Below are the main general Safety
Standards:

do not touch the machine with humid or wet

•
hands or feet

do not work on the machine with bare feet

•
do not insert screwdrivers, kitchen tools or

•
any other object between the protections and

moving parts
before performing any cleaning or routine

•
maintenance operation, disconnect the
machine from the electrical power supply by
turning the main switch off and removing the
plug
do not pull the power supply cable to discon-

•
nect the machine from the power supply
mains.

If the power supply cable is damaged it

must be replaced by the manufacturer,
by a service centre, or by qualified staff in
order to avoid risks.
Non-mobile equipment, not equipped with
disconnection devices from the power supply
having a contact separation of all poles that
provides disconnection in category III overvol­tage conditions, must be equipped with a
disconnection device incorporated in the fixed
connection in compliance with the connection
regulations.

Use gloves suitable for cold trays.

The responsibility of the operations

performed on the machine, ignoring
the indications stated in this manual, is imple­mented by the user.

Climatic class:

4 (environmental temperature 30°C with

relative humidity 55% non-condensing)
pursuant to Standards IEC EN 60335-1, IEC
EN 60335-2-89, ISO 23953-2:2005(E)

Do not store explosive substances such

as spray cans with flammable propellant
inside the appliance.

Children should be supervised to ensure

they do not play with the appliance.

Cleaning and maintenance by the user

should not be performed by children

without the supervision of an adult.

The machine is not intended for use in

a potentially explosive environment.

The manufacturer declines any liability
if this note is not complied with.

During cleaning operations, especially of

the condenser, always wear protective
gloves, glasses and masks for protection of
the respiratory tract.

It is prohibited to remove the protections

and safety devices in order to perform

routine maintenance.

Do not overload the machine beyond
that indicated by the manufacturer
(3.5.2. Loading the machine).
Maximum load per shelf: 10 kg

3

INDEX

1. GENERAL DOCUMENTATION 5

1.1 GENERAL WARNINGS 5

1.2 INTRODUCTION 5

1.3 TRANSPORT AND HANDLING 5

1.4 UNPACKING AND DISPOSAL OF PACKAGING 6

2. INSTALLATION 7

2.1 PLATE DATA 7

2.2 POSITIONING 7

2.3 DIMENSIONAL DATA 8

2.4 ENVIRONMENTAL TEMPERATURES AND AIR EXCHANGE 9

2.5 COOLING CAPACITIES 9

2.6 ELECTRICAL CONNECTION 9

2.7 REFRIGERATOR CONNECTION 10

2.8 CONDENSATE DRAIN 11

2.9 WATER COOLING UNITS CONNECTION 11

2.10 NOTES FOR THE INSTALLER 12

2.11 SAFETY AND CONTROL SYSTEMS 12

2.12 R404A /R452A GAS SAFETY SHEET 13

2.13 DISPOSING OF THE MACHINE 14

3. OPERATION 15

3.1 USE 15

3.2 CONTROL PANEL 15

3.3 DESCRIPTION AND OPERATION 16

3.4 STOP MODES 19

3.5 RECOMMENDATIONS FOR USE 19

4. MAINTENANCE / ASSISTANCE 20

4.1 ROUTINE MAINTENANCE 20

4.2 CLEANING THE CELL 20

4.3 TROUBLESHOOTING 21

4.4 EXTRAORDINARY MAINTENANCE 23

4

1. GENERAL DOCUMENTATION

1.1. GENERAL WARNINGS

This manual is an integral part of the product, it

•

supplies all of the indications necessary for correct
installation, correct use and maintenance of the
machine.

It is mandatory for the user to read this manual care-

•

fully and always make reference to it. Moreover, it
must be kept in a place that is known and accessible
to the authorised operators (installer, user, mainte­nance technician)

The holding cabinet is intended for professional use

•

and therefore only qualified staff can use it.

The holding cabinet is intended only for the use for

•

which it has been designed, i.e. for storage of food
products.

Products that require constant temperature control

•

and recording are excluded, such as:

1.2 INTRODUCTION

Installation must be carried out by authorised and
specialised staff, respecting the instructions in this
manual. The manufacturer declares and assigns to
each individual machine a Declaration of Conformity to
the 2006/42/EC Machinery Directive, to the 2006/95/EC
Low Voltage Directive and to the 2004/108/EC Electro­magnetic Compatibility Directive.
Whenever the machine is supplied with the remote
condensing unit, it is the installer's responsibility to check
all connections and issue a declaration of perfect execu­tion that is in compliance with the provisions of the above­mentioned Directive. The joints made by IRINOX S.p.a.
are in compliance with Standard EN14276-2.

- heat reactive chemicals

- medicines

- blood products

The manufacturer declines any liability for any damage

•

caused by incorrect or unreasonable use, such as for
example:

- improper use by untrained staff.

- modifications or interventions that are not specific
for the model.

- use of non-original spare parts or that are not
specific for the model.

- failure to comply, even partial, with the instructions
in this manual.

IMPORTANT NOTE: IRINOX reminds you that all
machines must be subjected to periodic inspections in
compliance with the national standards in force.
In particular for the Italian market: a complete control of
the plant must be carried out and especially an inspec­tion of the integrity of the cooling circuits under pres­sure after ten years of operation as a set, as required in
Italy by Annex B of the Italian Ministerial Decree no.
329 of 1 December 2004 for sets belonging to catego­ries from I to IV containing group 2 fluids.

1.3 TRANSPORT AND HANDLING

All necessary precautions must be adopted when

•

handling the appliance in order not to damage it,
respecting the indications on the packaging.

Table 1

WEIGHT

Holding cabinet model

CP ONE

Condensing unit (if remote)

Condensing unit

NET

kg

240 840 2270 1190 2,27 275

38 690 450 720 0,22 58 700 450 780 0,25 76

(mm) H (mm) D (mm) m

L

CARDBOARD PACKAGING CRATE PACKAGING

3

kg

L (mm) H (mm) P (mm) m

930 2320 1230 2,65 410

5

3

kg

1.4. UNPACKING

•

Remove the cardboard or wooden packaging or crate
from the wooden base on which the machine is
rested.
Lift the machine using suitable means (forklift truck),
remove the wooden base and position the machine in
the envisioned place (see par. 2.2).

•

After the packaging has been removed, check the
integrity of the holding cabinet.

•

Remove the protective PVC film from all sides (Fig.1).

•

•

When handling the packaging and the wooden

base, use protective gloves.
NOTE: all of the various packaging components must
be disposed of according to the Standards in force in
the Country where the appliance is used. In any case,
nothing must be dispersed into the environment.

Fig. 1

6

2. INSTALLATION

2.1. PLATE DATA

•

Check that the plate data and the characteristics of
the electrical line correspond (V, kW, Hz, no. phases
and power available).

•

The plate showing the appliance's characteristics is
affixed on the right side of the holding cabinet (fig.2)
and under the control panel.

The eventual preparation of machine rooms for positioning
the condensing units must follow the Standards in force
in the country of installation regarding fire prevention
(contact the local fire department for the due indications).

It must also be considered that any intervention of
the safety valve or fuse caps, currently in the refrigerator
circuit, leads to the immediate discharge of all coolant
used in the environment. Consequently, realise
appropriate means of disposal and first aid as indicated
in the coolant safety sheet (8see par. 2.12).

Mod.

s/n

V

A

Compressor HERMETIC

Refrigerant R404A / R452A Charge

Desing pressure (Low)

Desing pressure (High)

Class Volume

Rated Load

IP

PED Code

Ph Hz

Fig. 2

31010

CORBANESE (TV)

ITALY

KPa

KPa

Model
Serial no.

mm/yy/progres.

Kw

Frequency

Power

Phase

Volt

Absorption

2.2. POSITIONING

•

The machine must be installed and inspected with
complete respect of the accident-prevention legal Stan­dards, traditional regulations and Standards in force.

•

The installer must check any provisions on the subject
of fire prevention (contact the local fire department for
the due indications).

•

Place the machine in the provided place.

•

Use the adjustment feet to level the appliance. Do not
use the forklift truck to straighten the machine as it
could damage the basin guides on the bottom of the
machine (Fig.3).

If the appliances are not levelled, their functioning and

•

the flow of condensate can be compromised.

To avoid (Fig.4):

•

Places exposed to direct sunlight

•

Enclosed places with high temperatures and poor air
exchange. (

•

Do not install the machine near to any heat source.

see Table 2).

•

The remote units are designed to be installed in
places protected from the weather. The plants must
be positioned on a level cement or steel base and
space for maintenance must be foreseen, as indica­ted in the technical data sheets. For installation on
the roof or on floors, weight distribution beams should
be arranged. The base must also be sufficiently
strong and suitable to support the weight of the entire
unit, as resulting from the technical data on the speci­fic drawing. To avoid additional vibrations and noises
we recommend use of neoprene anti-vibration mats
placed under the corners of the unit's base.

•

If the operating cabinet holder is to be installed below
the floor level or underground, the installer will apply
the clauses required by the Standard EN378­1:2008+A1:2010 ANNEX D to ensure that no person
can remain locked in the cell at the end of the work
shift.

•

The cabinet holder can be installed underground or on
a mezzanine as long as there are suitable emergency
exits as provided for by the Standard EN378­1:2008+A1:2010 ANNEX C.

Fig. 3

Fig. 4

•

The need for forced ventilation in a room where the
cabinet holder is installed must be verified by the
installer, as required by the Standard EN378­2:2008+A1:2009 in chapter 6.2.14.

7

2.3. DIMENSIONAL DATA

810

B

1970

2085

Service Area

250

B

AA

56

670

1053,5

SECTION

A-A

1347

871,5

SECTION

8

B-B