irinox CP Multi Series, CP40, C504 Operation And Service Manual
O P E R A T I O N A N D
S E R V I C E M A N U A L
N°REV REVISION DESCRIPTION DATE REV. REVISER
01
UPDATE COVER
27/08/2015
NC
Dear customer,
We wish to thank you for the trust you have shown us by choosing an IRINOX conservation unit, and we ask you to
carefully read the manual which will provide you with all the necessary information to immediately start optimal
conservation of your products.
We do in any case suggest that you study this manual so as to take advantage of all the potential and benefits that
your IRINOX conservation unit has to offer.
Proper operation of the machine also depends on its proper use.
Keep this manual near your conservation unit, so that it can easily be consulted by you and your operators.
Enjoy working with IRINOX!
Register online with Club Irinox : www.irinox.com
The graphic representation of the commands in this manual makes it easier to understand the operations to be performed, so that you can immediately start satisfactorily using your IRINOX conservation unit.
Legend of symbols
suggestions and details for proper use of the conservation unit
instructions for your safety
Additional information in this manual
Guarantee and service information
Validity of guarantee: for single parts, 12 months from invoice date, as shown in the current price lists.
Contacts:
Customer service: +39.0438.5844
Assistance for use +39.0438.5844
Technical service - spare parts +39.0438.2020
Fax +39.0438.2023
E-mail irinox@irinox.com
Web site www.irinox.com
For any request concerning your conservation unit, always specify:
• The model
• The serial number
which are shown on the label on the machine.
CONTENTS
1. GENERAL DOCUMENTATION 4
1.2 INTRODUCTION 4
1.3 TRANSPORT AND HANDLING 4
1.4 UNPACKING AND DISPOSAL OF PACKAGING 5
1.5 BASIC SAFETY INSTRUCTIONS 5
2. INSTALLATION 6
2.1 PLATE DATA 6
2.2 POSITIONING 6
2.3 DIMENSIONAL DATA 7
2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION 9
2.5 COOLING POWERS 9
2.6 ELECTRICAL CONNECTION 9
2.7 REFRIGERATION CONNECTION 11
2.8 CONDENSATION DISCHARGE CONNECTION 13
2.9 CONNECTION OF WATER COOLED UNITS 13
2.10 NOTES FOR INSTALLER 14
2.11 SAFETY AND CONTROL SYSTEMS 14
2.12 R404a GAS SAFETY INFORMATION 15
2.13 DISPOSAL OF MACHINE 15
1.1 GENERAL WARNINGS 4
3. OPERATION 16
3.1 USE 16
3.2 CONTROL PANEL 16
3.3 DESCRIPTION AND OPERATION 16
3.4 SHUTDOWN MODES 16
3.5 SUGGESTIONS FOR USE 19
3.6 PROGRAMMING OF PARAMETERS 20
4. MAINTENANCE / SERVICE 22
4.1 ROUTINE MAINTENANCE 22
4.2 CELL CLEANING 22
4.3 CONDENSER CLEANING 23
4.4 TROUBLESHOOTING 23
4.5 SPECIAL MAINTENANCE 26
5. BLOCK DIAGRAM 27
3
1. GENERAL DOCUMENTATION
1.1. GENERAL WARNINGS
•
This manual is an integral part of the product. It
provides all information required for correct installation, proper use and maintenance of the machine.
•
The user must read this manual and refer to it as
needed. It must be kept in a place that that all authorized workers (installer, user, maintenance technician).
•
The conservation unit is intended for professional
use. Therefore, it is to be used only by skilled personnel.
The conservation unit is intended only for its
•
designed use, i.e. the conservation of foodstuffs.
1.2 INTRODUCTION
Installation must be performed authorized and specialized personnel, respecting the instructions in this manual.
Should the machine be supplied with a remote condenser
unit, it is the responsibility of the installer to check all
•
This does not include products that require constant
monitoring and recording of the temperature, such as:
- heat-sensitive chemical products
- medicines
•
- blood products
The manufacturer shall not be held liable for any damage
arising from incorrect and unreasonable use, such as:
- improper use by untrained personnel.
- modifications or works which are not specific to the
model.
- use of spare parts which are not original or not
specific to the model.
- failure to comply with even a part of the instructions
in this manual.
connections and to issue a declaration that the installation was duly performed and is in accordance with the
aforementioned directive.
1.3 TRANSPORT AND HANDLING
•
Loading and unloading of the machine on the means of
transport can be performed using a forklift or pallet truck
with forks that are more than half as long as the cabinet.
The hoisting apparatus must be suitably chosen on the
basis of the size and mass of the packaged machine as
indicated on the package label (
see Table 1).
Table 1
NET
WEIGHT
oz
Model of conservation units
CP40 + U.C.
BUILT IN
CP40
Model of condensing units
C504
* Streamlined condensing unit. NOTE: Cell with glass doors +20kg
10406-10864*
8466
1905-2399* 36.2 29.5 34.6 21.2 2751-3245* 36.2 29.5 34.6 21.2 2751-3245* 37.8 27.6 33.9 21.2 3245-3739*
CARDBOARD PACKAGING CAGE PACKAGING CRATE PACKAGING
L H D cu ft oz L H D cu ft oz L H D cu ft oz
39.4
102.4
51.2
123.6
11640-12099*
39.4
98.4
51.2
123.6
9700-90.6-36.2-39.4-121.8-11817-92.5-61.0-41.3-137.7-14462
•
All necessary precautions must be followed when
handling the chiller to prevent damage to it and the
instructions on the package must be respected.
4
1.4. UNPACKING
•
Remove the cardboard or wooden packaging or box
from the wooden base on which the machine is
standing,
lift the machine using suitable equipment (forklift),
remove the wooden base and stand the machine in
the chosen place (
•
Check the condition of the conservation unit after
having removed the packaging.
•
Remove the protective PVC film from all sides (fig. 1).
•
Use protective gloves to handle the packing
and the wooden base.
•
N.B.: all the various parts of the packaging must be
disposed of according to the rules of the various
Countries in which the chiller will be used. In any case,
none of the packaging must be left in the environment.
see par. 2.2).
1.5. BASIC SAFETY INSTRUCTIONS
If the instructions in this manual are not followed, the
user takes upon himself responsibility for any
operations carried out on the machine.
These are the safety rules in general:
•
do not touch the machine with damp hands or feet
do not work on the machine barefoot
•
do not insert screwdrivers, kitchen utensils or other
•
objects between the guards and moving parts
before cleaning or carrying out routine maintenance,
•
disconnect the machine from the mains by turning the
main switch off and removing the plug
do not pull at the cable to unplug the machine.
•
Fig. 1
5
2. INSTALLATION
2.1. PLATE DATA
•
Check that the data on the plate and the electric
power supply characteristics correspond (V, kW, Hz,
no. of phases and available power).
•
The plate with the characteristics of the unit is found
on the right side of the conservation unit (fig.2) and
under the control panel.
Preparation of machinery rooms for the condensing
units must comply with fire prevention standards in the
country of installation. Contact the local fire department
for instructions.
Also keep in mind that the intervention of safety
valves or fuse plugs in the refrigerating circuit will result
in the immediate discharge in the environment of all the
coolant used. Please arrange for suitable disposal
methods and emergency measures as shown in the
coolant technical data sheet ( see par. 2.12).
Mod.
y/n
V
A
Compressor HERMETIC
Refrigerant R404 Charge
Design pressure (Low)
Design pressure (High)
Class Volume
Rated Load
IP
PED Code
Fig. 2
31010
CORBANESE (TV)
ITALY
Ph Hz
Kw
KPa
KPa
Model
Serial number
mm/yy/progres.
Frequency
Power
Phase
Volt
Power input
Climatic classes:
T class tropical (ambient temperature between 64,4°F
•
and 109,4°F) in accordance with standard CEI EN
60335-1
•
5 (temperature 104°F, relative humidity 40%) in
accordance with standard UNI EN ISO 23953-2
2.2. POSITIONING
•
The machine must be installed and tested by fully
respecting the accident-prevention standards, traditional precautions and the laws in force.
•
The installer must check for any fire-prevention rules
(consult the local fire department for instructions).
Place the machine in its location.
•
Permanently level the appliance by means of the
•
adjustable feet. Use special hoisting apparatus for
the heaviest machines (fig. 3).
If the cells are not levelled, their proper functioning and
•
the drainage of condensation may be jeopardized.
Fig. 3
Avoid (Fig.4):
•
Places exposed to direct sunlight
•
Closed locations that are hot and have poor air circulation ( see table 2).
Avoid installing the machine near any source of heat.
•
Fig. 4
6
2.3. DIMENSIONAL DATA
200 [7.9inc]
Standard built-in unit
900 [35.5inc]
120 [4.7inc]
650 [25.6inc]850 [33.5inc]
2560 [100.8inc]
2360 [93.1inc]
920 [36.2inc]
1245 [49inc]
2140 [84.4inc]
120 [4.8inc]90 [3.6inc]
COMBINATION OF CONDENSING UNITS
MODEL CP
U.C. MODEL
CP40 C504
2360 [93.0inc]
2220 [87.5inc]
60 [2.4inc]
140 [5.5inc]
900 [35.5inc]
Max door opening 130°
780 [30.8inc]
900 [35.5inc]
690 [27.0inc]
60 [2.4inc]
560 [22.0inc]
1"
CP40
430 [16.8inc]
250 [9.8inc]
2000 [78.7inc]
Hot gas line
Liquid line
Suction line
7
2.3. DIMENSIONAL DATA
Condensing unit C504
Air cooling
Air/city water cooled
Cooled with well
water or city water
Streamline option
Dimensions of remote condensing unit.
MODD.
DIM.
L
P
H
oz
C504
MODD.
STREAMLINED
AIR/WATER
WATER
AIR
33”
22”
17”
1905
33.5”
22.5”
19.0”
2398
8
2.4. AMBIENT TEMPERATURE AND AIR CIRCULATION
For air cooled refrigeration units, the air temperature in
the place of operation must not exceed 107,6°C.
Declared performance cannot be guaranteed if this
temperature is exceeded.
The remote condensation units must be installed in
special rooms or outdoors, protected against direct
sunlight. If circumstances make it necessary, the installer
must decide whether to provide a covering or shelter.
Sufficient air circulation must however be ensured.
For greater details see table 2.
2.5. COOLING POWERS
Table 4
MODEL
C504 2748
Declared values at T.evap=-14°F and T.cond.=104°F. Superheating in
accordance with EN12900.
Cooling yield [W]
1807
Condensation power [W]
Table 2
MINIMUM AIR CIRCULATION FOR CONDENSING UNITS
MODEL yd/h AIR
C504 1439
Table 3
MAXIMUM WATER CONSUMPTION FOR AIR COOLED CONDENSING UNITS
MODEL
C504 140
Values referred to the declared condensation power at 14/104°F in
accordance with EN12900.
Well water [gal/h] City water [gal/h]
42,3
2.6. ELECTRICAL CONNECTION
Up the line from each unit (cell and condensing unit) it
is obligatory to install an automatic circuit breaker in
compliance with the laws in force in the Country of
installation.
The power supply is to be carried to the electrical
panel of each single unit, as per the data in Table 5.
•
The electrical power cables must be properly sized
for the units installed;
•
The electrical cables must be placed and fastened in
the cable passage, and laid suitably for the place of
installation;
•
Each wire must be inserted to the corresponding
terminal.
•
The earth wire must be correctly connected to an
efficient earthing system.
Fig. 6
Fig. 7
9
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