IREM EX-170 G/3-US Installation And Operation Manual

Film-Tech
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Electronic power supply
INSTALLATION AND OPERATION MANUAL
MAN0094/2
Table of contents
GENERAL PURPOSES
Description.............................................................................................. 5
Block diagram ......................................................................................... 6
TECHNICAL SPECIFICATIONS
Technical specifications* ........................................................................
FUNCTIONS AND CONTROLS
Control devices ....................................................................................... 8
CONNECTION AND OPERATING INFORMATION
Receiving the unit ................................................................................... 10
Delivery arrangement ............................................................................. 10
Storage ................................................................................................... 10
Removing of package and handling ....................................................... 10
Installantion - environment...................................................................... 10
Warnings................................................................................................. 11
Feet mounting displacement................................................................... 11
Preliminary checks.................................................................................. 12
Preparing the cables for remote control operation.................................. 12
Connecting the input-output cables ........................................................ 13
Connecting the cable for remote control operation................................. 13
7
DIRECTIONS FOR USE
Local operation through the front panel controls .................................... 14
Switching on ........................................................................................... 14
Changing the lamp current ..................................................................... 14
Switching off ........................................................................................... 15
Remote operation ................................................................................... 16
Switching on ........................................................................................... 16
Setting the lamp current.......................................................................... 17
Changing the lamp current ..................................................................... 18
Switching off ........................................................................................... 18
Overheating protection and alarms......................................................... 19
Fan replacement..................................................................................... 20
TROUBLESHOOTING
Possible failures...................................................................................... 21
TECHNICAL DATA
Suggested wiring diagram ...................................................................... 24
Overall dimensions*................................................................................
* these sections have been modified with respect to the previous issue.
25
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Caution !
You should read this manual before attempting any intervention inside the unit.
The noncompliance with the instructions given in this manual can lead to serious damage to the unit which in this case will invalidate the warranty.
No compensation or indemnity under any kind will be acknowledged for injury or damage due to use or misuse of the product, for poor operation of the appliances connected to IREM product or for immediate or indirect damage caused to the powered equipment.
During the warranty period the replacement of defective parts and maintenance procedures will be exclusively carried out at IREM servicing centre.
Keep this manual along with the unit.
CE declaration is available on request.
This manual aims to give some operating instructions to the user in order to grant a safe and optimal use of the unit. Keep this manual along with the unit. You should read it carefully both for installation, starting-up and maintenance procedures.
This manual is composed by the following sections: . description
(product and application fields)
.functions and controls
(main characteristics and operation modes)
. connection and operating information
(directions for connection, start-up and use of the power supply)
.technical characteristics
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Description
This electronic power supply for three phase 208VAC - 50/60Hz input, has been designed to feed from 2000 to 7000W short arc Xenon lamps, meeting all the requirements of lamp manufacturers to ensure correct operation, long life to the lamp, and high reliability. This compact and lightweight power supply has been designed to meet the requirements of a unit to be installed inside a cabinet. Its particularly compact design, the advanced circuitry and the displacement of input and output terminal board and the lamp current adjustment make the unit suitable to a wide variety of applications both in vertical and horizontal position and specifically:
-standard film projection
-theatre applications
-architectural applications
- solar simulations.
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Block diagram
1. Input filter board Limiting the high frequency interferences (complying with EMI/EEC Standards).
2. Diode bridge rectifier Converting the alternated voltage from the mains into direct voltage
3. Inverter board Designed in compliance with IGBT technology, H type full bridge configuration
4. High frequency transformer Granting the galvanic insulation between input and output
5. Output rectifier circuit Composed by two fast low noise diodes
6. Output filter Granting the lamp ripple current value at <1% pk- pk.
7. Driving board Driving and controlling the unit
8. Auxiliary powering board
9. Digital instrumentation Displaying output voltage and current values
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Technical specifications
Lamp capacity 2000W to 7000W Nominal input voltage range 187-230V 3ph +N Input frequency 47-63Hz Insulation class CL1 Rated current (max.) 25A Sinusoidal absorption not provided DC output current 60-170A DC max. voltage 47.5V No-load voltage 140V No-load voltage rising time 3 s Ripple <1% Efficiency 0.9 Output overload protection electronic Lamp striking soft-start ignition current Ventilation forced Remote ON/OFF switching external switch Igniter insertion control not provided Lamp current remote setting 0÷10V control Setting of lamp current limit provided Output current stabilisation provided Input circuit breaker provided Input extra voltage protection provided Lamp ON signalisation provided Display signals mains ON
max. temperature ON/OFF remote control lamp max. current setting digital ammeter to read output current
digital voltmeter to read output voltage Safety standards EN 61204 EMC standards EN 50081-2 EN 50082-2 EN 50082-1
IEC 61000-6-2 IEC 61000-6-4 Markings CE, UL (for US market) Operating temperature 0°C to 45°C Storage temperature -20°C to +60°C Protection degree IP00 Dimensions 255x475x420h mm Weight 33 kg
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