IQ 2003 S, 2007 T, 2013 G User Manual

Page 1
Model iQ 2000 Series Dust Collector
with manual shaker
Read all the following safety and operating instructions prior to using this unit. Not ob-
serving this information can result in electrical shock, serious physical injury or damage to
equipment. Personal Protective Equipment (Respirator, Safety Glasses, Ear Plugs
etc.) Should Be worn at all time when Operating or Servicing The Dust Collection
*For Gas
powered
motor
units refer to Honda
WARNING
Vacuum and Related Equipment
Operators Manual
servicing
and
operation.
for
Page 2
Specifications
Model # iQ-2003 S iQ-2007 T iQ-2013 G
Input Voltage (VAC)
Power Consumption
Amperage (A) 15 7 N/A
Power Cable Length
Fan Wheel Diameter x Width
Weight (LB) 400 430 400
Max Air Flow (CFM) 1700 4000 4000
Max Static Pressure (INCH H²O)
220 Single
Phase
3 HP 7.5 HP 13 HP
10 Ft. 10 Ft. N/A
13½” x 2½” 13½” x 5” 13½” x 5”
8 8
480 Three
Phase
Gas Powered
Honda GXV160
8
Filter Area (SQ FT) 144, Polyester 144, Polyester 144, Polyester
Noise Level (dB A) 83 85 83
Hose Inlet Diameter (INCH)
Size W x L x H 35” x 35” x 64” 35” x 35” x 64” 35” x 35” x 64”
Dust Capacity (Cubic Ft.)
*For Gas
powered
motor
1(4”) 2(6”) 1(4”) 2(6”) 1(4”) 2(6”)
1.5 1.5 1.5
units refer to Honda
servicing
and
2
Operators Manual
operation.
for
Page 3
2
PARTS LIST——Model iQ-2000
1
8
7
10
6
9
5
3
4
12
ITEM NO IQ-2000 PART # DESCRIPTION
1 IQ2-P001 Enclosure Top
2 IQ2-P002 Main Door
3 IQ2-P003 Dust Tray
4 IQ2-P004 Fork Tube Base
5 IQ2-P005 Dust Tray Gasket
6 IQ2-P006 Filter Element Assembly
7 IQ2-P007 Manual Shaking Handle
8 IQ2-P008 Main Door Gasket
9 IQ2-P009 Door Knob
10 IQ2-P010 Grab Bar
13 IQ2-P013 Auxiliary Cap
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PARTS LIST iQ MOTOR OPTIONS
iQ 2003S
IQ—2003S PART # DESCRIPTIONS
IQ3SP002 Fan 13 1/2 X 2 1/2 CW
IQ3SP003 Fan Housing with Motor Plate
IQ3SP004 Manual Motor Starter with Adjustable
IQ3SP005 3 Wire Power Supply
iQ 2013G*
IQ—2013G PART # DESCRIPTIONS
IQ13GP001 13 HP Gas Honda GXV390 Motor
Overload Relay
IQ13GP002 Throttle Control
IQ13GP003 Off/On Switch
IQ13GP004 Fuel Line
IQ13GP007 12V Battery
IQ13GP008 Throttle Mount Plate
IQ13GP009 Fuel Tank
IQ13GP010 Fan 13 1/2 X 5 CW
IQ13GP011 Fan Housing with Motor Plate
IQ13GP012 Motor Push Start Button
IQ13GP013 Battery Cable
*For Gas powered units refer to Honda Operators Manual for parts informaon, motor servicing and operaon.
iQ 2007T
IQ—2007T PART # DESCRIPTIONS
IQ7TP001 7.5 HP 460V/Three Phase Motor
IQ7TP002 Fan 13 1/2 X 5” CW
IQ7TP003 Fan Housing with Motor Plate
IQ7TP004 Manual Motor Starter with Adjustable
IQ7TP005 4 Wire Power Supply
Overload Relay
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IMPORTANT PRECAUTIONS
It is the owner’s responsibility, to inform all users regarding the operating and
safety precautions of this unit.
1. Be sure that the unit is disconnected from the power source prior to any service, cleaning or maintenance.
2. Grounding– Unit must be grounded. Verify that the green wire in the power cable is properly connected to a secure earth ground.
3. Power Hook-up– The unit is designed to be operated from either a single phase or three phase power source, depending on the model. When an extension cord is needed, the extension cord must be of the same or larger gauge to prevent loss of power or overheating of the cable.
4. Overload Circuit Breaker– Make sure that the overload circuit breaker is set to proper amperage, which maybe 15A or 7A, depending on the model.
5. Static Shock– Static shock is common in areas with relatively low humidity and is not an indicator that the unit is performing improperly.
6. Dry Pick-up– Do not vacuum toxic, combustible, or other hazardous materials such as: asbestos, arsenic, barium, beryllium, lead, or pesticides. Do not vacuum weld­ing fumes, burning cigarettes, ashes, matches or other similar materials.
7. Never operate the unit in the presence of flammable vapors, aerosol products or near the spraying of flammable liquids, i.e. paints and oils.
8. Do not operate the unit without the filter tubes in place.
9. Lock option casters in place when unit is in operation or storage.
10. Dust bucket release handle must be in upright position prior to operation of the unit.
11. Never leave the unit unattended while it is powered on.
12. Do not put hair, clothing or body parts in front of the unit’s hoses or suction inlets while the unit is powered “on”.
13. Transport, operate and store the unit on level surfaces to ensure the unit will re­main stationary.
OPERATING INSTRUCTIONS
1. Power Hook-up– Electrical power hook-up must be performed by a li­censed electrician in accordance with the applicable electrical codes. Con­firm that motor rotation is in the direc­tion of the arrow inscribed on the unit.
2. Inlet Hose/Duct Installation– At- tach the proper diameter hose to the corresponding suction inlets using con­ventional hose clamps. Auxiliary inlet must be covered with cap when not in use to ensure proper suction. Hoses and clamps should be checked regular­ly for adjustments and signs of wear.
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OPERATING INSTRUCTIONS
3. Operating of Casters (Optional) – To lock casters– Pull caster hand lever in up­right position, perform this function for each caster. This will ensure unit will remain stationary while in use or being stored.
To unlock casters- push caster hand lever in downward position. Each caster must
be unlocked in order to relocate the unit.
Removing casters– First, lock all casters. Lift unit with forklift (please refer to
Item 4) to an adequate height. Provide support beneath the caster and remove re-
taining pin in from shaft. Slide each caster out of it’s shaft. Place each retaining pin
around the corresponding wheel stow and slide each caster into the wheel stow housing.
Installing casters– Unit must be secured to a forklift (please refer to Item 4). Re-
move each caster and retaining pin from the wheel stow housing; slide each caster
into it’s shaft and secure with a retaining pin. Lock each caster prior to lowering unit
from forklift, to ensure that unit will remain stationary on surface.
4. Prepare for Transport– Moving and lifting unit by forklift- Verify that the unit is not plugged into power source, main door and dust bucket must be secure and cast­ers locked. Align forklift with fork tubes on the base of the unit, precede forward until fork is securely inserted in tubes. Lift unit to an adequate height in order to remove casters. Unit can now moved to the desired location. If unit is being trans­ported, tie down unit securely to a fixed position.
5. Power On– The on/off switch is located on the side panel of the unit. If the unit does not power on, or shuts down after prolonged use in high temperature environ­ments, the thermal overload protection circuit may have become activated. If so, please wait 10 minutes before powering on again.
6. Shaking Operation- This unit is equipped with a shaking mechanism to clear the filter element of dust for optimum suction. Before and during use, (30-60 min. as needed) peri­odically power off the unit, the manual shaking handle should be moved vigorously up and down ten times, power on unit.
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Page 7
OPERATING INSTRUCTIONS
7. Emptying the Dust Drawer– The dust drawer must be emptied of debris on a regular basis. First, turn unit “off” and unplug from power source or lock out. Rotate the dust drawer release lever clockwise one-quarter turn, lower and release. Gently slide the drawer forward and remove the plastic liner (if applicable) and replace with a new plastic liner. Reverse these steps for reinstallation. Verify that the drawer is properly positioned on reinstallation and the gasket has formed an adequate seal. Failure to do this may cause a vacuum leak and gasket damage.
MAINTENANCE
1. Changing Filters– Filter tubes are designed to provide a long service life. Howev­er, depending upon usage and the kind of materials vacuumed, filters may need re­placement every one to three years. Replace filter tubes as follows:
a. Unplug unit from power source. b. Vigorously move the manual shaking handle up and down ten times. c. Open main door by turning the two door knobs counterclockwise. d. Inside the main enclosure, locate and remove the hitch pin clip (the hitch pin clip
attaches the arm of the manual shaking handle to the filter hanger assembly).
e. Pull the manual shaking handle outward to release the filter hanger assembly. f. Remove all filter tubes from the metal filter housing plate by firmly squeezing and
pulling in an upward motion the cuff ring (the cuff ring is located at the lower end of each filter tube) of each filter tube. Use care during this operation in order to reduce any airborne dust that may be released.
g. When all filter tubes have been released from the metal filter housing plate, pull the
entire filter hanger assembly forward.
h. Remove and set aside all hitch pin clips from the filter hanger assembly. i. Slide all filters tubes off the filter hanger assembly and properly dispose of all used
filter tubes
j. Replace with new filter tubes. k. Reassemble by reversing these steps.
2. Lubrication– No lubrication is necessary. However, certain parts of the vacuum as­sembly are subject to wear and should be replaced as necessary, depending upon operating conditions.
Caution: During reassembly verify that the cuff ring for each filter tube is snugly
!
positioned in the metal filter housing plate. Do not use the unit, if the cuff rings
!
are not snugly positioned in the metal filter housing plate.
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Page 8
LIMITED WARRANTY
IQ Power Tools warrants this equipment to the original owner against
defective materials or workmanship for a period of one year from the date of purchase. IQ Power Tools’ responsibility under this warranty is limited to the repair or replacement of defective parts and reserves the right to determine whether the failure is due to defective material, work­manship or other causes. Failures caused by alteration or misuse are not covered by the warranty.
All warranty repairs must be done by IQ Power Tools or an authorized service representative. Any repair to the equipment other than by these authorized facilities voids this warranty. These rights under this warranty are limited to the original owner and may not be transferred to subse­quent owners.
P.O. Box 7449
Moreno Valley, CA 92552
Tel: 888-274-7744
www.iqpowertools.com
8
Page 9
& iQ
SmartTable®
Dry cut masonry products dust free.
Patented iQ
SmartTable™
Heavy-duty dust collection system for
20" & 24” masonry saws.
Built with You in Mind
Page 10
Heavy-duty dust collection system for 20" & 24" masonry saws. Dry cut masonry, concrete and stone products with no dust and no wet cutting problems.
No more wet cutting
Slurry, stained product and swpp’s: never think about them again
Saves time and money
The time and money spent on dust or slurry management and cleanup: it’s yours again
Gas or electric powered
Versatility on the job site: move the cutting to the most ecient location, inside or out
i
Q2003 S SPECIFICATIONS
VOLTAGE
AMPERAGE
MOTOR POWER
POWER CABLE
FAN WHEEL
WEIGHT
DIMENSIONS
i
Q2007 T SPECIFICATIONS
VOLTAGE
AMPERAGE
MOTOR POWER
POWER CABLE
FAN WHEEL
WEIGHT
DIMENSIONS
i
Q2013 G SPECIFICATIONS
VOLTAGE
AMPERAGE
MOTOR POWER
POWER CABLE
FAN WHEEL
WEIGHT
DIMENSIONS
220v Single Phase
15
Amps
3
hp
10
ft
13.5"
dia
× 2.5"
w
400
lbs
35"w × 44"l × 64"
480v Three Phase
9.2
Amps
7.5
hp
10
ft
15"
dia
× 5"
w
430
lbs
35"w × 44"l × 64"
Gas Honda GXV390
N/A
13hp elec. start
N/A
15"
dia
× 5"
w
430
lbs
35"w × 44"l × 64"
HOSE INLET DIAMETER
MAX AIR FLOW
MAX STATIC PRESSURE
FILTER AREA
FILTER TYPE
DUST CAPACITY
NOISE LEVEL
h
HOSE INLET DIAMETER
MAX AIR FLOW
MAX STATIC PRESSURE
FILTER AREA
FILTER TYPE
DUST CAPACITY
NOISE LEVEL
h
HOSE INLET DIAMETER
MAX AIR FLOW
MAX STATIC PRESSURE
FILTER AREA
FILTER TYPE
DUST CAPACITY
NOISE LEVEL
h
1
qty @
4"
2
qty @
6"
1700
CFM
8" H20
144
sq ft
Polyester
1.5
cu ft
83
d
b a
1
qty @
4"
2
qty @
6"
4000
CFM
8" H20
144
sq ft
Polyester
1.5
cu ft
85
d
b a
1
qty @
4"
2
qty @
6"
4000
CFM
8" H20
144
sq ft
Polyester
1.5
cu ft
85
d
b a
Patented iQ
collects dust as you cut
Fork tube base with available
SmartTable™
casters for portability
24385 Nandina Ave. Suite B, Moreno Valley, CA 92552
888-274-7744
Long-lasting polyester filters with
• iQ
PowerTools.com
manual shaker handle
Easy-to-use dust collection drawer
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