IPS VX121P, VX151P, VX171P, VX121P-QM57, VX151P-QM57 User Manual
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VX121P/151P/171P(-QM57) User’s manual rev.0.0 (Preliminary)
MU-C656.xxxxxxxxxx r.0.0-EN 1 of 68
VX121P/151P/171P(-QM57)
User’s manual rev. 0.0
Preliminary
I.P.S. Sistemi Programmabili srl
Via Piave 54
21040 Caronno Varesino (VA) Italy
Tel. +39 0331 980669
Fax +39 0331 980476
URL: http://www.ipscomputers.com
Technical support and service: support@ipssistemi.com
Copyright 2011. All rights reserved.
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About this manual
This manual is applicable to the equipments:
• VX121P-QM57 code number C656.xxxxxxxxxx (Panel PC with 12.1” LCD)
• VX151P-QM57 code number C756.xxxxxxxxxx (Panel PC with 15” LCD)
• VX171P-QM57 code number C856.xxxxxxxxxx (Panel PC with 17” LCD)
where x means configurations and options according to ordination code.
The identification code number is on the back side of the chassis.
In the continuation of this manual these equipments are called “Panel PC”.
The motherboard user’s manual is provided with the Panel PC.
The motherboard is CP100-NRM model.
If problems occur contact I.P.S. technical support.
The user’s manuals are a part of the product.
Take care of these manuals and refer to them in the future for information about
the Panel PC and the motherboard.
Target group
This manual has been written for the following readers:
• Installation engineers who perform the mechanical and electrical installation of
the VX121P/151P/171P(-QM57) Panel PC.
• Service and maintenance engineers who install upgrade or spare parts.
• OEM (Original Equipment Manufacturer) users.
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Timetable of the revisions
Rev. Description Applicable Date
0.0 Preliminary (subject to change)
VX121P/151P/171P
(-QM57) Rev. 0.0
08/11/2011
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Contents
1 General notes ..................................................................................................6
1.1 Safety guidelines.........................................................................................6
1.2 Correct usage and general safety information.............................................7
1.3 Battery ........................................................................................................9
1.4 Application permitted...................................................................................9
1.5 Applications not permitted.........................................................................10
1.6 Exclusion of Liability..................................................................................10
1.7 Copyright...................................................................................................11
1.8 Software license agreement for end user..................................................11
1.9 Warranty ...................................................................................................12
1.10 Procedure for repairing the products:........................................................12
1.11 Electromagnetic compatibility and safety...................................................13
2 Unpacking......................................................................................................14
3 General description........................................................................................15
3.1 Features....................................................................................................15
3.2 Description................................................................................................15
4 Installing.........................................................................................................20
4.1 Permitted mounting positions....................................................................21
4.2 Panel mounting with clamps......................................................................22
5 Connecting.....................................................................................................26
5.1 Connecting 115/230Vac power supply......................................................26
5.2 Uninterruptible AC power supply (UPS)....................................................27
5.3 Connecting 24Vdc power supply (option)..................................................28
5.4 Connecting the serial I/O ports..................................................................30
5.5 Connecting the shields..............................................................................30
5.6 Equipotential bonding................................................................................31
5.7 Connecting external keyboard/mouse.......................................................31
5.8 Connecting USB devices...........................................................................32
5.9 Connecting the Ethernet (LAN) port..........................................................33
5.10 Connecting audio devices.........................................................................33
5.11 Connecting the monitor display.................................................................33
5.12 Connecting a VGA monitor........................................................................34
5.13 Connecting a DVI monitor.........................................................................34
6 Switching on...................................................................................................35
6.1 Power on...................................................................................................35
6.2 Power off...................................................................................................36
6.3 Power button.............................................................................................36
6.4 BIOS setup................................................................................................36
7 Operator controls ...........................................................................................37
7.1 Touchscreen control..................................................................................37
8 Technical specifications .................................................................................38
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8.1 Mechanical specifications..........................................................................38
8.2 Climatic conditions....................................................................................40
8.3 Power consumption...................................................................................41
8.4 Internal Power supply 115/230Vac............................................................42
8.5 Internal Power supply 24Vdc (option)........................................................43
8.6 Motherboard..............................................................................................45
8.7 RAM..........................................................................................................45
8.8 Hard disk...................................................................................................46
8.9 Hard disk RAID.........................................................................................46
8.10 Compact Flash disk...................................................................................47
8.11 Hard disk 2,5” + Compact Flash................................................................48
8.12 Serial ports................................................................................................49
8.13 Keyboard/mouse interface ........................................................................49
8.14 USB port ...................................................................................................50
8.15 Ethernet (LAN)..........................................................................................50
8.16 Audio controller.........................................................................................50
8.17 PCI expansion bus....................................................................................51
8.18 Graphics controller....................................................................................52
8.19 LCD display...............................................................................................52
8.20 Touchscreen.............................................................................................54
9 Maintenance ..................................................................................................56
9.1 General.....................................................................................................56
9.2 Spare parts ...............................................................................................56
9.3 Replacing the motherboard.......................................................................56
9.4 Installing/removing an add-on board.........................................................58
9.5 Replacing the Compact Flash disk (CF)....................................................59
9.6 Replacing the 2,5’’ hard disk.....................................................................60
9.7 Replacing the power supply......................................................................61
9.8 Replacing the battery................................................................................62
9.9 Checking the CPU fan...............................................................................63
9.10 Checking the Power Supply fan................................................................63
9.11 Checking the chassis fan ..........................................................................63
9.12 Cleaning the fan filter................................................................................63
9.13 Cleaning the display..................................................................................64
10 Troubleshooting...........................................................................................65
10.1 Troubleshooting procedure .......................................................................65
10.2 Troubleshooting check list.........................................................................65
11 Decommissioning........................................................................................67
11.1 Disposal....................................................................................................67
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1 General notes
1.1 Safety guidelines
This manual contains notices, which you should observe to ensure your own
personal safety as well as to protect the Panel PC and connected equipment.
These notices are marked as follows.
Danger
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Warning
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Caution
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Caution
Used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
Notice
Notice indicates notes on use of equipment and useful practical tips.
Indicates also that unwanted events or status can occur if the relevant
information is not observed
Draws your attention to particularly important information on the
product, using or handling the product
This symbol reminds you of the possible consequences of touching
electrostatic sensitive components.
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This symbol reminds you the high temperature of a device or a Panel
PC component.
1.2 Correct usage and general safety information
Warning
The Panel PC is intended for professional use only in an industrial
environment.
The information contained in this manual is intended for technical
staff who has adequate knowledge of the structures hardware and
software and of the operation of personal Panel PCs.
The equipment must be installed, maintained and serviced only by
qualified or instructed personnel in accordance with safety standards.
The Panel PC may only be used for the “Application permitted”
specified in this manual.
Appropriate transport and appropriate storage, installation and
assembly as well as careful operation and maintenance are required
to ensure that the product operates safely.
Caution
For correct usage of the Panel PC observe the following indications:
• Read carefully this manual and that of the motherboard before
installing or using the Panel PC.
• If on removing the Panel PC from its packaging you observe
obvious signs of damage do not connect it and inform the I.P.S.
technical service (see the “Procedures for repairing the products”
paragraph).
• Make sure that the operating conditions (temperature and
humidity) are as indicated in the “Climatic conditions” paragraph
later in this manual.
• Make sure that the supply voltage falls within the range indicated in
the specifications.
• Before removing the Panel PC back cover switch the Panel PC
OFF and detach the power cord. Do not use the Panel PC without
the back cover installed. An electrical shock hazard exists. The
back cover also functions as an EMI shield.
• While Panel PC working the back cover has to be fasten to the
chassis.
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• Before working on the rear part or inside the Panel PC the person
performing the operation must discharge any static electricity by
touching a metal part connected to the ground. Perform work in a
static safe environment. Check the 5Vsb (5V stand-by) is off (turn
off the input power then disconnect the power cord).
• When making any interface connections to the Panel PC
(expansion cards, serial ports, PS/2 keyboard and mouse, etc.)
switch the system off. Only the connection of the USB ports can be
performed with the Panel PC on.
• Avoid thermal shocks to the Panel PC.
• Do not obstruct the ventilation slits.
• Avoid turning the system ON and OFF frequently. After shutting
the system OFF, do not turn it ON back again until the hard disk
has come to a complete stop (takes about 20 seconds).
• Always use the proper power down procedures as required by your
Operating System such as “Shut Down” command in WinXP.
• The user should have considerations for data safety and integrity
on the hard disk drive or solid state disk (flash) and perform data
backup. Standard hard disks are not suitable to operate 24houres
x 7 days continuously.
• During a thunderstorm do not make connection and do not touch
power supply and data transmission cables.
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Caution
If the LCD display glass breaks, avoid contact with the liquid that may
leak out. If the liquid crystal material leaks from the panel, it should be
kept away from eyes or mouth. In case of contact it must be washed
away immediately and thoroughly with water then consult a doctor.
In case of contact with hands, legs or clothes, it must be washed
away immediately and thoroughly with water and soap.
Warning
The power cord (115/230Vac version) must be connected to an outlet
with protective earthing.
Failure to follow this warning could result in severe electrical shock.
1.3 Battery
The Panel PC contains a lithium battery. The batteries must be replaced by an
authorized qualified technical only.
Warning
Danger of explosion and harmful material emission if lithium battery is
incorrectly replaced. Replace only with the same or equivalent type
recommended by the manufacturer. The battery module contains
lithium. Do not attempt to dispose of it in a fire or incinerator, do not
overheat up to 80°C, do not short-circuit, do not i nvert poles, do not
disassemble it: the battery may explode.
Don’t try to recharge the lithium battery, the battery may explode.
Don’t allow the battery to come in contact with water.
Always follow regulations in your area for lithium battery disposal.
1.4 Application permitted
The Panel PC use is permitted as stationary equipment for building-in for indoor
applications in an industrial environment.
The equipment is suitable for use as Human Machine Interface (HMI).
Because of the variety of uses for the Panel PC those responsible for the
application and use of this Panel PC must satisfy themselves that all necessary
steps have been taken to assure that each application and use meet all
performance, safety requirements, including any applicable laws, regulations and
standards. Following the results of a risk analysis, additional protection equipment
on the machine or the system is necessary to avoid endangering persons.
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1.5 Applications not permitted
The Panel PC has not been designed and not been tested and so it is not
authorized for use different from the one described in “Application permitted”.
Particularly, but not limited to them, the Panel PC is not authorized for the
following applications:
• use in an atmosphere potentially explosive;
• use for radiology and medical purpose;
• use on ships, aircraft and railways and other transports;
• use in life support devices or systems;
• use outdoor;
• use in all the application or environment where the EMC and SAFETY
standards cited on the “Electromagnetic compatibility and safety” paragraph in
this manual are not applicable or not satisfactory that is where other or
additional standards must be applied.
1.6 Exclusion of Liability
I.P.S. Sistemi Programmabili reserves the right to make modifications to its
products without warning to improve features or design.
The information contained in this document is supplied only as reference for the
use of the product itself.
I.P.S. accepts no responsibility for the use of the information contained in this
document or the products cited in it.
Any reference to the compatibility with a PC (personal computer) does not warrant
that any kind of software, created for a PC, works well with the Panel PC without
fitting and/or modifying it.
While reasonable efforts have been made to assure the accuracy of this
document, I.P.S. assumes no responsibility or liability for any errors, inaccuracies
or omissions that may appear in this manual, including the products and software
described in it. However, the information in this document is reviewed regularly
and any necessary corrections are included in subsequent editions.
Because of the variety of uses for the Panel PC described in this manual, those
responsible for the application and use of this Panel PC must satisfy themselves
that all necessary steps have been taken to assure that each application and use
meet all performance, safety requirements, including any applicable laws,
regulations and standards.
The user should have considerations for data safety and integrity on the storage
devices (e.g. hard disk drive) and perform data backup.
I.P.S. accepts no responsibility for damage suffered by the User (including, but not
limited to this, that for loss of commercial profits, and interruption of activity and
similar) which derive from the data integrity on the storage devices.
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1.7 Copyright
This document may contain references to or information concerning products back
covered by copyright or patent.
No right concerning these products is however conceded through this manual.
All trademarks showed in this manual are the property of their respective holders.
All the rights of this document are reserved.
1.8 Software license agreement for end user
The Panel PC contains intellectual property, i.e. software programs, which are
supplied under license to be used by the End User, who is any Panel PC owner or
user.
The Panel PC could contains parts of programs distributed under license by
Microsoft Corporation and other brands including software, which belongs to I.P.S.
Sistemi Programmabili.
The transfer of the Panel PC does not constitute a sale of this intellectual
property. The End User must not copy, disassemble or decompile the
software programs.
The programs are supplied to the End User as they are, with no guarantee of any
sort, either implicit or explicit, including but not limiting the guarantees of
adaptability to a particular task.
The End User is entirely responsible for the program quality and performance.
I.P.S. Sistemi Programmabili and its suppliers are not responsible for damage
suffered by the End User (including, but not limited to this, that for loss of
commercial profits, and interruption of activity and similar) which derive from the
supply, use or performance of the software programs.
These provisions are subject to Italian law. If one or more provisions are in
contrast with the laws in force they should be considered not valid, the remainder
however remaining completely valid and operative.
No modification to these provisions is valid unless released in writing by an
authorized representative of I.P.S. Sistemi Programmabili srl.
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1.9 Warranty
I.P.S. Sistemi Programmabili guarantees its products for 12 (twelve) months
from the date they leave the factory. The warranty is limited to repair or
replacement, at our factory, of the parts which are not working because of
manufacturing defects and does not back cover products which have been
tampered with, are missing components, have been incorrectly repaired or have
been used differently from the specified conditions of use. Damage caused by
electrical phenomena, including lighting and electric and electrostatic discharges
in general and the materials provided to protect the circuits (e.g. fuses etc.) are
excluded from the warranty.
Moreover the warranty does not back cover products from which the
product identification marks have been removed or altered in some way.
Follow the procedure in the next paragraph to send the defective products. I.P.S.
Sistemi Programmabili will repair them after having ascertained that the warranty
conditions apply. If the conditions for applying the warranty do not apply the
product will still be repaired, but debiting the repair costs.
The material replaced remains the property of I.P.S. Sistemi Programmabili.
1.10 Procedure for repairing the products:
Contact technical after-sales service
by fax at +39 0331 980476
by email at support@ipssistemi.com.
Report what type of service is required, model and code number of the product to
be repaired and person to be contacted.
I.P.S. after-sales service will contact you to settle ways and means for the service.
Any dispatch must be authorized from I.P.S. by written communication and
products sent carriage free.
Products that are not authorized to be sent will not be accepted for
repairing.
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1.11 Electromagnetic compatibility and safety
The VX121P/151P/171P(-QM57) industrial Panel PC, used as intended in the
user manual, conforms to the following standards:
Electromagnetic compatibility
EN61000-3-2 Current Harmonics limits
EN61000-3-3 Limitation of voltage fluctuation and flicker
EN61000-6-2 EMC Generic Immunity Standard – Industrial
EN61000-6-4 EMC Generic Emission Standard – Industrial
EN55024 Immunity requirement – ITE
EN55022 Radio Disturbance requirement – ITE
Notice
This is a Class A product. In a domestic environment this product may
cause radio interference, in which case the user may be required to
take adequate measures.
The domestic environment is an environment where the use of broadcast radio
and television receivers may be expected within a distance of 10m of the
apparatus concerned.
Safety
EN60950 Safety of ITE (Information Technology Equipment)
Equipment for building-in.
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2 Unpacking
Unpack and visually inspect the Panel PC for damage, which may have occurred
in shipment.
Retain all packing material and shipping documentation in case reshipment
becomes necessary.
If damage has occurred in shipment, notify the carrier at once to initiate a damage
claim.
Caution
If on removing the Panel PC from its packaging you observe obvious
signs of damage do not connect it and inform the I.P.S. technical
service.
If you have inspected and checked the product and if you are in order to install the
Panel PC later, put the Panel PC in its packaging with this manual and all the
enclosed documentation.
Caution
Make sure that the temperature of the storehouse falls within the
range indicated in the “Climatic conditions” paragraph.
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3 General description
3.1 Features
• Flat-screen Industrial Panel PC
• CPU Intel Core i5-520M or Celeron P4500. Chipset Intel QM57;
• Integrated graphics controller Intel Gen5.75;
• 12.1” TFT color LCD 1024x768, 15” 1024x768, 17” 1280x1024;
• LCD with LED backlight;
• 8 wire resistive touchscreen with RS232 interface (option);
• Motherboard Mini ITX;
• Up to 8 GB DDR3 DRAM (Dual Channel memory interface) ;
• 2.5’’ Sata HDD (2 HDD RAID-1 option);
• IDE Compact Flash socket (option);
• Up to 4 RS232 serial ports (port COM4 reserved for touchscreen);
• 4+1 USB type A connectors, USB rev. 2.0/1.1;
• 2 RJ45 connectors for Gigabit Ethernet ports (Intel + Realtek controller);
• 2 PS/2 style connectors for external keyboard and mouse;
• Line in, line out e mic. connectors;
• 1 PCI expansion slot 5V 32bit short card;
• Power supply 115/230Vac 50-60Hz (24Vdc option);
• Front panel with IP65 level protection capabilities;
• IP20 rear side protection.
3.2 Description
The VX121P/151P/171P(-QM57) is a powerful and compact Panel PC, specially
designed to meet the requirements for an industrial Human-Machine-Interface.
The chassis is constructed with an aluminium front panel and steel back case.
The case is designed for panel mounting.
The TFT LCD display with LED backlight provides high brightness, high contrast
and long life.
The touchscreen (option) is 8-wire resistive type, which provides very good touch
point resolution and long term calibration over temperature range.
Touchscreen interface requires RS232 COM port and, if present, is connected to
COM4.
The Panel PC is equipped with Intel QM57 chipset and Intel Core i5-520M or
Celeron P4500 processor.
The Panel PC is provided with 2,5’’ magnetic hard disk drive Sata.
As option it can be equipped with two 2,5’’ Sata HDD RAID-1.
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As alternative to the magnetic hard disk and as an order option the Panel PC is
provided with one or two sockets for solid state disk Compact Flash (CF).
As option it’s possible to have a version with CF plus 2,5” HDD.
If compared to a magnetic disk, the solid state disk CF offers lower power
consumption and improved temperature range.
The CF is easy removable opening a protection cover.
On the I/O panel of the Panel PC there are 2 PS/2 style connectors for an external
keyboard and mouse , a 15-pin VGA connector, a 24-pin DVI-D connector, 4 USB
type A connectors, USB rev. 2.0/1.1 compliant, up to 3 RS232 serial ports and 2
RJ45 connectors for Gigabit Ethernet ports.
A further USB type A connector is available on the front panel (except for True
Flat panel version)
The Panel PC supports one PCI expansion slot for 5V 32bit short card.
The Panel PC is equipped a 115/230Vac power supply or 24Vdc DC/DC converter
(option).
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Front view
Pos. Description Note
1 Led ON it indicates the Panel PC is ON
2 Led HD it indicates operation on HDD
3 LCD Display and touchscreen (opt.)
4 USB connector Behind a protection cover
(except for True Flat panel version)
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Connectors side view
Pos. Description Note
1 Equipotential Bonding screw For earthing
2 Power supply connector 115/230Vac or 24Vdc (option)
3 Compact Flash socket option (protected by a cover)
4 I/O panel depends on the motherboard (see picture)
5 Power on switch Soft power ATX (inside the hole)
6 Reserved DB9 connector cut-out
7 Reserved Antenna connector cut-out
8 Reserved DB9 connector cut-out
9 Reserved DB25 connector cut-out
10 PCI slot locking screw
11 PCI slot For expansion board
I/O Panel
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Pos. Descrizione Note
1 Fan filter 60x60mm.
Upper side view
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4 Installing
Before installing the Panel PC, please read carefully the following information.
Caution
The Panel PC is permitted for indoor fixed applications only.
The Panel PC is set up for installation in a prepared recess such as in
the panel of a cabinet or a console.
Warning
Disconnect all electrical power and unplug the power cord before
installing the Panel PC.
Make sure the installation of the Panel PC maintains proper earthing.
The Panel PC requires connection to a power source having a quite
earthing.
Failure to follow these precautions may result in personal injury or
damage to the Panel PC or to the components.
Caution
A power outlet provided with an earthing connection and a mains
disconnect switch are required nearby and easily approachable.
The display should not be exposed to direct sun light or other strong
light sources.
Make sure the ambient temperature stays within the operating
temperature range as specified in the “Climatic condition” paragraph
later in this manual.
Be aware of other nearby devices, which may raise the ambient
temperature in the cabinet. Besides take in consideration the heating
of the Panel PC itself.
Make sure there is adequate room for airflow through the chassis
vent. The power supply fan cooler draw out the inside air flowing it
toward the bottom side. Avoid hot air heap up in the bottom area of
the Panel PC. Leave a free area all around the Panel PC: at least 20
cm on bottom side and 10 cm. from the other sides. More free area
could be required by the application.
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Position the Panel PC so that the air vents in the housing are not
back covered by following installation.
The max. air intake temperature must not exceed the max. operative
temperature provided for the Panel PC in use. Moreover the input air
must be free of corrosive gas or powder.
The Panel PC weigh is indicated in “Mechanical specification”. Verify
that the addition of the Panel PC does not cause instability of the
cabinet.
Install the Panel PC in a way it doesn’t cause a potentially hazardous
situation (e.g. falling down).
If required use stiffeners to reinforce the cut-out mounting.
Leave enough free room for disassemble and maintenance service
Avoid condensation inside the cabinet
The Panel PC is set up for installation in a prepared recess such as in the panel of
a cabinet or a console, so that the only part accessible to the operator is the front
panel, including the touchscreen (option) and the LCD. This is the use for which it
is designed.
Place the screen in an ergonomic position for the operator and select a
corresponding installation height.
The maximum panel thickness allowed is 5mm. The minimum suggested is 2mm.
4.1 Permitted mounting positions
The Panel PC is designed to be installed in vertical position only with a +45° / -5°
deviation in the direction indicated.
Mounting position
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