IPS 555ES, 555ESA Operating Manual
Better Pack® 555e Series
Model 555eS & 555eSA
Electronic Tape Dispenser
BP555e Series OPERATING MANUAL
BP P/N: MAN-555e-OPR File Name: BP555e-OPERATING MANUAL-26May15.doc
Better Packages
Safety Notice
This manual is a non-controlled document.
This manual has been carefully compiled and checked for accuracy. Information in this manual does not constitute a
warranty of performance. Furthermore, Better Packages reserves the right to revise this publication and make changes
from time to time, in its content.
Better Packages ASSUMES NO LIABILITY WHATSOEVER FOR ANY LOSSES OR DAMAGES INCURRED AS A
RESULT OF INFORMATION CONTAINED IN THIS MANUAL.
Proprietary Notice
This publication contains information proprietary and confidential to Better Packages. Any reproduction, disclosure, or
use of this publication is expressly prohibited except as Better Packages may otherwise authorize in writing.
IPS Packaging
110 Jack Casey Ct
Fountain Inn, SC 29644
Phone: 800-277-7007
Web: www.ipack.com
CAUTION: If an object falls into one of the cover guide arm slots, disconnect power and notify service personnel.
CAUTION: Metal surfaces of the heater may attain temperatures up to 74 degrees Celsius (165 degrees Fahrenheit).
CAUTION: This equipment generates, uses, and can radiate radio energy and, if not installed and used in
accordance with the instruction manual, may cause interference to radio communications. It has been tested and
found to comply with the limits for Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which
are designed to provide reasonable protection against such interference when operated in a commercial
environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user,
at his own expense, will be required to take whatever measures may be required to correct the interference.
CAUTION: When moving the tape dispenser from one location to another, power must be disconnected and the
water bottle, water tank and brushes should be removed to prevent spillage that could result in an electrical shock
hazard.
NOTE: Power must be removed before attempting to clear a tape jam.
NOTE: The top cover is interlocked such that the unit will not operate if the cover is not fully closed.
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Table of Contents
Section 1 - Unpacking and Setup
Unpacking ................................................................................................................................... 5
Checking the Contents ................................................................................................................ 5
Fill Out the Warranty Card .......................................................................................................... 5
Adjusting the Roll Guides ............................................................................................................ 5
Loading the Tape ........................................................................................................................ 6
Checking Upper Tape Plate ........................................................................................................ 7
Installing the Bottle and Water Tank ............................................................................................ 8
Mount the Dispenser to the Work Bench (Optional) ...
Attach the Power Cord .............................................................................................................. 10
Section 2 -Detailed Operation
Turn the System “ON” ............................................................................................................... 12
Adjust the Setting on The Heater Assembly. ............................................................................. 12
Select the Tape Length (Standard Model) ................................................................................. 13
Select the Tape Length (Automatic Model) ............................................................................... 14
To Dispense a Random Length of Tape .................................................................................... 14
To Dispense a Length of Tape Equal to a Number Button Length ............................................. 15
To Dispense a Specific Length Not on a Number Button ...........................................................15
To Dispense Tape Longer Than the Amount on a Number Button ........................................... 15
To Dispense Tape Shorter Than the Amount on a Number Button........................................... 15
To Dispense a Length of Tape Twice the Length of a Number Button ...................................... 16
To Adjust the Length of a Number Button and Then Double It ................................................. 16
To Repeat the Length Previously Dispensed (Standard Model) ............................................... 17
To Repeat the Length Previously Dispensed (Automatic Model) ............................................... 17
To Activate Automatic Mode ..................................................................................................... 18
To Repeat One Tape Length Automatically ............................................................................... 18
To Repeat Two Tape Lengths Automatically ............................................................................. 18
To Repeat Three Tape Lengths Automatically .........
...............................................................10
................................................................. 19
Section 3 - Sealing with Gummed Tape
Choosing the Best Tape for Your Application ............................................................................ 20
Advantages of Water-Activated Tape ........................................................................................20
Identifying the Types of Tape .................................................................................................... 20
What You Should Know About Adhesive Formulas ................................................................... 21
The Different Grades (Weights) of Sealing Tape ....................................................................... 21
Selecting Tape .......................................................................................................................... 21
Proper Tape Moistening ............................................................................................................ 22
Adjusting the Amount of Water Applied to the Tape ..................................................................22
Setting Heater Controls ............................................................................................................. 22
Choosing the Correct Tape Length ........................................................................................... 23
Applying Tape to the Carton ...................................................................................................... 23
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Table of Contents
Section 4 – Maintenance
Washing the Tank, Brushes, and Bottle .................................................................................... 24
Cleaning the Shear Blades ....................................................................................................... 25
Suggested Preventative Maintenance Schedule ....................................................................... 25
Clearing Jams ........................................................................................................................... 26
Changing the Fuse .................................................................................................................... 27
Lubrication ................................................................................................................................ 28
Cleaning.................................................................................................................................... 29
Section 5 – Specifications
Model Descriptions ................................................................................................................... 30
Technical Specifications ............................................................................................................ 30
Port Connectivity ....................................................................................................................... 30
Connector Configurations……………………………………………………………...………………30
Model Types………………………………...…………………………………………...………………31
Section 6 -Service and Warranty
This section provides warranty information and how to obtain service.
Limited Warranty Statement ......................................................... Error! Bookmark not defined.
Error! Reference source not found.Error! Reference source not found.Error! Bookmark not defined.
Index ......................................................................................................................................... 33
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B
rush
Upper
Operating
Unpacking and Setup
UNPACKING
When you open the top flaps on the box for the tape dispenser, there will be instructions for removing the
tape dispenser from its packaging. Save the box and packing materials in case you need to ship the unit
at some future time.
CHECKING THE CONTENTS
Packaged inside the tape dispenser, under the top cover are the following items: See Figure 1.
• Brush Assembly (three beveled brushes assembled together)
• Water Tank (a black plastic piece with a metal bracket attached to it)
• Water Bottle (a white plastic bottle with a screw cap)
• Upper Tape Plate
• Power Cord
• Operating Guide
• Warranty Card (inside the Operating Guide)
• 2 Tape Roll Guides (not pictured, see page 6)
Power Cord
FIGURE 1 - Checking Package Contents
Tape
Plate
Guide
Water Bottle
Assembly
Water Tank
FILL OUT THE WARRANTY CARD
Filling out the warranty card and returning it to us protects your warranty and allows us to keep you
informed of product upgrades. Visit www.betterpackages.com to fill out the warranty card online.
Preparing the Unit for Operation
ADJUSTING THE ROLL GUIDES
Roll guides fit into slots in the front and bottom panels of the tape basket. They hold the tape roll vertical
to allow the tape to unwind. You must adjust these guides for the size of the tape being used.
NOTE: This machine can dispense tapes from 1-½” to 3.0” wide.
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FIGURE
2 - Removing the Guides from the Slots
Insert all four tabs the same number of
ROLL GUIDES
Lift Roller
Black
Roller
Shear
FIGURE
4 -
Loading the Tape Roll
Unpacking and Setup
Procedure:
1. Remove a guide from its current position by grasping the guide, lifting it up and pulling the bottom of it
to the rear of the unit. See Figure 2.
2. Reinsert each guide pressing it first into the front slot and then into the bottom slot. See Figure 3.
• Set the space between the guides to just larger than the width of the tape.
• Use the guides to center the tape as much as possible by inserting each guide into a slot the same
distance from the outside edge of the panel. For example, if you set the bottom part of the guide in the
second slot from the outside edge of the panel, set the front part of the guide also into the second slot from
the outside edge.
LOADING THE TAPE
1. Cut the end of the tape so that it has a clean, square end to feed under the
drive wheel.
2. Load the tape roll into the basket so that:
• The adhesive side is down.
• The roll is upright between the roll guides. See Figure 4.
• The end of the tape goes over the:
- Top of the tape roll from back to front.
- Lift Roller then rubber Roller
• The end of the tape is fed under the top tape plate and drive wheel; and is
butted against the shear blade.
3. Close the top cover.
Feed the tape:
• Adhesive side down
• Around the lift roller
• Over the black roller
• Under the upper tape plate
• Under the guide bar
• Up against the shear blade
slots from the outside edge.
FIGURE 3
Upper Tape Plate
Blade
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The Upper tape plate must fit:
Drive Wheel
FIGURE
6 -
Upper Tape Plate in
Drive Wh
eel
Guide
FIGURE
7 –
Positioning
the Upper
Tape Plate
Upper
Unpacking and Setup
CHECKING UPPER TAPE PLATE
Make sure the upper tape plate is in its proper position as shown in Figure 6. If the plate is not correctly
positioned:
1. Hold the upper tape plate by its rear edge, See Figure 7, and guide it forward so that the front slot
centers around the drive wheel.
2. When the cutouts in the sides of the plate are above the retaining buttons, drop the plate down and
slide it forward as far as it will go.
Proper Position
- Around the drive wheel
- Under the guide bar
- Over the rubber roller Drive Wheel
Bar
NOTE: There is a round guide bar just before the cutting blade. The front of the upper tape plate should
be under that guide bar.
Tape
Plate
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Br
ushes must be angled toward the
FIGURE
8 -
Inserting the Brush
Retaining bracket
Unpacking and Setup
INSTALLING THE BOTTLE AND WATER TANK
1. Insert the brush assembly in the water tank. The brush assembly must be tilted toward the dispenser
so that the cotter pin will clear the retaining bracket as it is pressed into place. See Figure 8. Then rotate
the brush forward so that it seats flatly on the bottom of the water tank. The edge of the base of the brush
should be under the retaining bracket.
2. Lift the front of the heater assembly and slide the water tank into position at the front of the dispenser.
front of the dispenser in order to work.
Installing the brushes backwards will
cause a troublesome tape jam.
At first, tilt the brush toward the dispenser so that the head of the cotter pin clears the retaining bracket as
you push the brushes into the tank. Then tilt the brush back so that it seals flatly on the bottom of the
tank.
The bottom of the water tank should be even with the edges of the shelf it sits on and the water tank will
drop slightly into the shelf when it is correctly positioned.
3. Lower the heater assembly.
4. Fill the bottle with water.
into the Water Tank
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!
FIGURE
9 -
Handling the Heater Assembly
The tank will
positioned
Use these tabs to raise
FIGURE
10 -
Attaching the
Bottle
f
its in this area
Center of the
in the tank
Unpacking and Setup
CAUTION: Under normal operating conditions, the bottom of the
heater assembly may be HOT. Handle the assembly ONLY by the
tabs sticking out from the sides. See Figure 9.
and lower the heater
assembly
drop slightly
into this
shelf when it
is correctly
5. Position the bottle onto the right side of the dispenser. The spring-loaded center of the bottle’s cap
must be on the pylon protruding up from the water tank. See Figure 10.
bottle cap fits
over the pylon
Bottle to the Dispenser
normally
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FIGURE
11 -
Mounting the Dispenser to a Bench Top
Use the feet supplied with the dispenser.
Top of bench or table.
FIGURE
12 –
Power Switch Location
Unpacking and Setup
MOUNT THE DISPENSER TO THE WORK BENCH (OPTIONAL)
The dispenser may be bolted to the work bench or table that it sits on. The main reason to do this is the
dispenser can’t be knocked off the bench-top should someone bump into it. The dispenser is shipped with
four (4) rubber feet attached to the bottom panel by 10-24 Phillips head screws.
1. Drill four holes into the top of the bench.
2. Remove the screws and washers from the bottom panel that hold the feet
in place.
3. Measure the thickness of the bench top. Obtain 4 (four) 10-24 screws/bolts that are 9/16” to 1-1/16”
longer than the thickness of the bench top. For example, if the bench top is 1” thick, use screws 1-9/16” to
2-1/16” long to attach the dispenser to the bench top.
4. Position the dispenser over the bench so that their mounting holes are lined up.
IMPORTANT:
dispenser and the bench from vibration from the dispenser’s normal operation.
5. Insert the 10-24 screws through the bottom of the bench, through the rubber feet, into the threaded
holes in the bottom panel. See Figure 11.
• Use Loctite® or a similar thread locking compound on the threads of the screws to prevent them from
loosening.
• Tighten the screws until they are snug, but do not tighten them so much that the rubber feet are
compressed.
• Use washers under the heads of the bolts or screws used to secure the dispenser to the bench top.
ATTACH THE POWER CORD
1. Ensure that the power switch is in the OFF (down) position. See Figure 12.
2. Attach the female end of the power cord to the dispenser connector.
See Figure 13.
Keep the feet between the dispenser and the bench top. This will protect both the
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Better Packages Section 1
FIGURE
13 –
The Electrical Panel
Use this
Fuse
Attach
wire grounded type
Unpacking and Setup
There are two other components on the electrical panel:
• The 9-Pin female connector that can be used:
On Standard and Automatic models to attach a pedal switch. On Automatic models (only) to access an
RS-232 serial data port. Using this data port, the Better Packages Automatic Measuring Device (AMD-1)
(purchased separately) can be utilized to instantly measure & dispense the exact length as tape needed.
• A user-replaceable fuse.
See the Maintenance Section
3. Plug the male end of the power cord into a 110/120v 60hz receptacle.
port for
optional
pedal
control
or AMD-1
Holder
the A/C
Power
Cord
here
If you are not sure if the electrical system in your building is properly grounded, contact a licensed
electrician.
WARNING: FOR YOUR SAFETY
All metal parts of this machine are
electrically grounded through a
3-wire power supply. You must plug
this cord into a 3receptacle.
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