IP Mobilenet M64780D25 Users Manual
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Date Released: February 22, 2007
Document #: 516.80548.POM
16842 Von Karman Avenue, Suite 200 Irvine, CA 92606
Voice: (949) 417-4590 Fax: (949) 417-4591
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The term “IC”: before the radio certification number only signifies that Industry of Canada
technical specifications were met.
Operation is subject to the following two (2) conditions: (1) this devise may not cause
interference, and (2) this device must accept any interference, including interference that may
cause undesired operation of this device.
The following U.S. Patents apply to this product:
U.S. Patent numbers 5,640,695,6,018,647,6,243,393
Information contained in this document is subject to change without notice.
All rights reserved. Reproductions, adaptations, or translation without prior written permission is
prohibited, except as allowed under copyright laws.
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SECTION 1: OVERVIEW..........................................................................................................................3
Product Description.................................................................................................................... 3
M64780D25 Mobile Radio Section Descriptions......................................................................3
External Features........................................................................................................................4
SECTION 2: SETUP AND CONFIGURATION METHODS .....................................................................5
High Speed Mobile Radio Setup Scenarios..............................................................................5
Mobile Radio-to-Mobile Computer Setup......................................................................... 5
Mobile Radio-to-VIU-to-Mobile Computer Setup
.............................................................6
SECTION 3: INSTALLATION INSTRUCITONS......................................................................................7
Installation Overview.................................................................................................................. 7
Installation Instructions..............................................................................................................9
Pre-Installation Guidelines
...............................................................................................9
Mounting the High Speed Mobile Radio ........................................................................10
Serial Cable Connection and Routing............................................................................ 11
Ethernet Setup
...............................................................................................................11
Delay Timer Installation .................................................................................................11
Carling Switch Installation (DPST Heavy Duty Toggle).................................................13
Mobile Radio Power Supply Installation
.........................................................................14
Antenna Configuration ...................................................................................................15
Measuring Return Loss ...................................................................................16
Measuring Voltage Standing Wave Ratio .......................................................16
Measuring Insertion Loss ................................................................................17
Voice Interface Unit Connections
Post Installation Checklist
..............................................................................................19
...................................................................................17
Mobile Installation Layout Diagrams ...................................................................................... 20
Preliminary Testing and Troubleshooting.............................................................................. 22
Checklist of Requirement Materials
...............................................................................22
Base Station Setup for Testing ......................................................................................23
Preliminary Test Procedure and Troubleshooting................................................................ 24
Confirming High Speed Mobile Radio Receiver Sensitivity
...........................................27
SECTION 4: FACTORY TEST PROCEDURE....................................................................................... 28
Equipment List .........................................................................................................................28
Programming and Configuring Mobile Radio ........................................................................29
Adjustment / Alignment Procedures....................................................................................... 30
Receiver Injection
Receiver 1
Receiver 2
......................................................................................................................30
......................................................................................................................30
Transmit Data
Power Setting
Receive Data
Final Test
.......................................................................................................................32
...........................................................................................................30
.................................................................................................................31
.................................................................................................................31
..................................................................................................................32
Uplink Hardware Timing Verification.............................................................................. 34
Downlink Hardware Timing Verification
.........................................................................36
SECTION 5: FCC LABEL.......................................................................................................................38
M64780D25 Data Transceiver FCC Label Placement ............................................................38
M64780D25 Data Transceiver FCC Label................................................................................38
APPENDIX A: M64780D25 CIRCUIT BOARD DIAGRAMS..................................................................39
APPENDIX B: M64780D25 TEST DATA SHEET..................................................................................40
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Product Description
The M64780D25 Mobile Radio works within a frequency range of 794-806MHz and requires a 1/4-wavelength
antenna.
The IPSeries High Speed Mobile Radios are intelligent devices designed for the challenging requirements
of mobile data and voice applications. Mounted in vehicles, other intelligent devices may connect to the
serial or Ethernet ports for connectivity back to the Internet Protocol Network Controller (IPNC) and other
such servers. It provides the mobile link to land-based wired networks. The high speed mobile radio
circuit boards are built using surface mount technology (SMT) and through-hole components.
Figure 1: IPSeries High Speed Mobile Radio (Front View)
Product Functionality
The high speed mobile radio utilizes a high-performance, 32-level QAM. Further it uses state-of-the-art
OFDM technique. This new technique will enable the high speed mobile radio to transmit and receive
more than 100 Kbps data in a 25 kHz band. The high speed mobile radio features low power
consumption, high performance integrated GPS receiver. Embedding this technology in the mobile radio
lowers the cost of acquiring GPS data from vehicles and ensures optimal performance.
The high speed mobile radio technology includes Diversity Reception (DR) capability. DR reduces the
effects of fades in a multi-path environment. With the use of two (2) antennas mounted at a calculated
distance on the roof of the vehicle the Diversity Reception System (DRS) minimizes the effects of fading
by intelligently selecting the receiver with a better signal.
Diversity is most effective when the vehicle is in motion.
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SECTION 1: OVERVIEW
External Features
As seen in Figure 2 below, the IPSeries High Speed Mobile Radio technology is enclosed in a compact
and sturdy aluminum case. The external features consist of a series of connectors and ports as
described in this section.
a The product warranty becomes void if an uncertified or unauthorized individual removes the
mobile radio cover.
Figure 2: IPSeries High Speed Mobile Radio (External Features)
The high speed mobile radio external features consist of the following connectors and ports:
TABLE 1: EXTERNAL FEATURES
FEATURE DESCRIPTION
TX/RX1 Transmitter / Receiver 1 antenna connection
RX2 Receiver 2 antenna connection
Power Connector 13.8 VDC high speed mobile radio power connector
Lock LED Unit ‘Ready’ Status Indicator LED (light emitting diode)
GPS GPS antenna (SMA) connector
Serial Port RS232 Serial Line Internet Protocol (SLIP) interface port
Ethernet Port 10 Base T Ethernet interface port
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SECTION 2: SETUP AND CONFIGURATION METHODS
High Speed Mobile Radio Setup Scenarios
The following section describes the setup methods for high speed mobile radio in a vehicle. The two (2)
possible configurations consist of the following:
1. Mobile Radio-to-Mobile Computer
2. Mobile Radio-to-VIU-to-Mobile Computer
Mobile Radio-to-Mobile Computer Setup
Figure 3: High Speed Mobile Radio-to-Mobile Computer Setup
Additional components are required to setup a high speed mobile radio-to-mobile computer configuration,
and are listed below in Table 2:
TABLE 2: HIGH SPEED MOBILE RADIO-TO-MOBLE COMPUTER COMPONENTS
REQUIRED FOR INSTALLATION
QTY DESCRIPTION
1 IPSeries High Speed Mobile Radio
1 Mobile Computer
1 20-foot serial cable (DB9F – DB9M)
1 IPMobileNet SLIP Port Driver Installation Diskette (SLIP2IPMN.exe)
If using the high speed mobile radio’s Ethernet feature an Ethernet crossover cable is required to
replace the 20-foot serial cable.
To configure the high speed mobile radio and computer for this type of setup, follow the
instructions on pages 2 through 17 in the Mobile Computer Setup for Communication with the
Mobile Radio Installation Guide (IPMN p/n: 516.80310.IG) available on the Product
Documentation CD.
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SECTION 2: SETUP AND CONFIGURATION METHODS
Mobile Radio-to-VIU-to-Mobile Computer Setup
Figure 4: High Speed Mobile Radio-to-VIU-to-Mobile Computer Setup
Additional components are required to setup a high speed mobile radio-to-VIU-to-mobile computer
configuration and they are listed below in Table 3:
TABLE 3: HIGH SPEED MOBILE RADIO-TO-VIU-TO-MOBLE COMPUTER
COMPONENTS REQUIRED FOR INSTALLATION
QTY DESCRIPTION
1 IPSeries High Speed Mobile Radio
1 Mobile Computer
1 Voice Interface Unit (VIU)
1 20-foot serial cable (DB9F – DB9M)
1 10-foot serial cable (DB9F – DB9M)
1 IPMobileNet SLIP Port Driver Installation Diskette (SLIP2IPMN.exe)
To configure the high speed mobile radio, the voice interface unit, and the mobile computer for this
type of setup, follow the instructions on pages 18 and 19 in the Mobile Computer Setup for
Communication with the Mobile Radio Installation Guide (IPMN p/n: 516.80310.IG) available on
the Product Documentation CD.
Within this configuration, the high speed mobile radio is unable to fully list its parameters due to the
limited buffers in the VIU. The high speed mobile radio will not be able to receive DHCP offers
within this configuration.
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SECTION 3: INSTALLATION INSTRUCTIONS
Installation Overview
This chapter provides the basic steps involved in the installation process of an IPSeries High Speed
Mobile Radio into a vehicle. This chapter includes wire routing and connections between the high speed
mobile radio, other components, and the vehicle’s power.
a
To prevent personal injury and vehicle damage, exercise extreme caution throughout the
installation process and follow the reminders listed below.
Follow safety precautions for handling wiring, tools, and a vehicle’s engine.
Handle the vehicle’s battery with extreme caution to avoid burns.
Do not
alter the components listed in the Installation Requirements section below, unless
substitutions are noted within this chapter.
Once the antennas are installed
, as directed within this user manual, all persons must
maintain a distance of no less than 39 inches from the antennas while the high speed mobile
radio is in the transmit mode.
Installation Requirements
Table 4 lists the documents required to successfully install the high speed mobile radio and connect to
the various components within the vehicle:
TABLE 4: DOCUMENTS REQUIRED FOR HIGH SPEED MOBILE RADIO INSTALLATION
DESCRIPTION PART NUMBER
The following documents are available on the Product Documentation CD
enclosed in the shipment with the high speed mobile radio:
480.0001.001
M64780D25 High Speed Mobile Radio Product Owner’s Manual 516.80548.POM
Installation Guide for Mobile Computer Setup for Communication with
the Mobile Radio
516.80310.IG
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SECTION 3: INSTALLATION INSTRUCTIONS
Table 5 lists the components required to perform a successful high speed mobile radio installation and
are available for purchase through IPMobileNet, Inc.
TABLE 5: MOBILE INSTALLATION ACCESSORIES KIT
QTY DESCRIPTION IPMN PART NUMBER
4 Screws, Self Tapping #10 X 5/8 37040010-10
1 EMI Filter 127.0020.002
1 Timer, 2 hours 150.0127.004
1 Relay 128.0117.001
1 Relay Socket 128.0116.001
2 Butt Connectors #8 AWG 120.0256.001
1 Terminal, Ring #8 AWG, #10 Screw Insulated 120.0127.001
4 Terminal, Ring #18-22 AWG, #10 Screws Insulated 120.0250.004
4 Terminal, Ring #10-12 AWG, #10 Screws Insulated 120.0250.005
4 Terminal, Disconnect #14-16 F 120.0244.002
18 Terminal, Disconnect #10-12 F 120.0244.003
2 Disconnect Tab, Quad Male 200.1377.001
1 Wire, 12 AWG Black, order 5 ft. 156.0242.001
1 Wire, 12 AWG Red, order 44 ft. 156.0242.003
1 Fuse, 15 AMPS ATO 122.0042.003
2 Fuse, 30 AMPS ATO 122.0042.001
3 Fuse Holder, 12 AWG 120.0253.001
1 Switch, Toggle DPST 144.0136.001
1 Diagram, Mobile Installation without VIU (included in this manual) 502.80259.52
1 Diagram, Mobile Installation with VIU (included in this manual) 502.80260
1 Diagram, Diversity Antenna Mobile Installation Detail (Typical Install) DT450-10-0201
Table 6 lists the auxiliary equipment required to complete the installation process.
TABLE 6: AUXILIARY EQUIPMENT
QTY DESCRIPTION IPMN PART NUMBER
1 Serial Cable (DB9MF), 20 ft. 156.0245.020
1 Wire, 8 (133/29) AWG VW-1 Red, by foot, order 19.5 ft. 156.0243.003
1 Wire, 8 (133/29) AWG VW-1 Black, by foot, order 19.5 ft. 156.0243.001
RG8X Cable and Mount, 800 MHz, 17 ft. (incl ¾“ Brass Mount & N
2
Male Crimp)
Antenna, Radome type, 806-866 MHz, 3dB Gain (requires 1 MB8XN
2
for ea antenna)
Antenna, Radome Type 821-896 MHz, 3dB Gain (requires 1 MB8XN
2
for ea antenna)
Antenna, 5/8 Wave, 806-866 MHz, 3dB Gain (requires 1 MB8XN for
2
ea antenna)
Antenna, ¼ Wave, 806-896 MHz, Unity Gain (requires 1 MB8XN for
2
ea antenna)
102.0200.002
102.0207.001
102.0207.002
102.0199.001
102.0204.010
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SECTION 3: INSTALLATION INSTRUCTIONS
Installation Instructions
Pre-Installation Guidelines
Prior to installing new equipment, perform the following steps:
a
1. Remove existing equipment and all related components to include stock clips on radio
wiring harness and antenna.
2. As shown in the figure below, mounting of the high speed mobile radio, delay timer, relay,
and EMI filter (noise filter) will take place in the trunk compartment, unless installing in a
vehicle without a trunk.
Figure 5: Trunk Compartment Installation
Removal of seats, rubber mats, and other obstructions from inside the driver compartment may
be necessary to facilitate routing of wires to the engine and trunk compartments.
3. To ensure appropriate cable and wire routing, exercise the following precautions:
Route cables away from sharp edges that can penetrate cable insulation and damage
wires.
Protect wires with silicone rubber grommets when routing through the engine
compartment firewall or through other holes with sharp edges.
Use high-quality electrical tape when covering exposed wires in the engine
compartment.
Avoid routing cables through areas exposed to extreme heat, such as the exhaust.
Keep wires routed through the engine compartment away from hot and/or moving
parts.
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4. Prior to drilling holes in the engine compartment firewall, inspect both sides to avoid
obstructions.
5. For grounding point, use the engine block or the negative (-) terminal of the vehicle battery.
Ground connection surfaces must be free of paint, rust, and other corrosion to maximize
performance and avoid damage. Do not tie to the vehicle chassis.
6. To simplify troubleshooting problems, label all connecting points and wires.
Mounting the High Speed Mobile Radio
To mount the high speed mobile radio, perform the following steps:
Step 1 As shown in the figure below, secure the high speed mobile radio into the trunk
compartment. Insert four (4) sheet metal screws in the high speed mobile radio
brackets.
SECTION 3: INSTALLATION INSTRUCTIONS
Figure 6: High Speed Mobile Radio Mounting
a
If less than four (4) screws are used, the high speed mobile radio can become loose in the trunk
compartment. This may cause the high speed mobile radio not to function properly.
When inserting screws, be careful not to disturb the vehicle’s gas tank.
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SECTION 3: INSTALLATION INSTRUCTIONS
Serial Cable Connection and Routing
The serial cable connects the mobile radio to the mobile computer located in the driver compartment.
To connect the serial cable, perform the following steps:
Step 1 Attach the 20-foot serial cable male connector (DB9M – see Figure 7)
to the mobile radio.
Step 2 Route the female connector (DB9F – see Figure 8) to the driver
compartment and connect to the serial port located on the rear of the
mobile computer.
Route the serial cable to minimize foot pressure and other potential stresses. Use split
loom tubing and nylon cable ties for cable protection.
If connecting a Voice Interface Unit, see the Voice Interface Unit Connections
section within this chapter.
Ethernet Setup
The user also has the option to connect the mobile radio and the mobile computer via Ethernet.
To connect the Ethernet crossover cable, perform the following steps:
Step 1 Attach the Ethernet crossover cable (minimum 20 feet) to the Ethernet port on the rear
of the mobile radio.
Step 2 Route the other end of the Ethernet crossover cable to the driver compartment and
connect to the Ethernet port located on the rear of the mobile computer.
Route the cable to minimize foot pressure and other potential stresses. Use split loom
tubing and nylon cable ties for cable protection.
Note that if installing a Voice Interface Unit (VIU), the Ethernet setup cannot be
used, as the VIU is a serial-only device.
Delay Timer Installation
To install the Delay Timer, perform the following steps:
Step 1 Secure Delay Timer to the trunk compartment of the vehicle inserting screws in the
appropriate locations using care not to puncture the vehicle’s gas tank.
Step 2 Route the black wire (#12 AWG) from ground connection on the Delay Timer to the
vehicle chassis (see Figure 9).
Step 3 Route and wire the red wire (#8 AWG) from the positive (+) terminal connection on
the vehicle battery connection via the in-line fuse toward the battery connection on
the Delay Timer.
Connect the red wire (#8 AWG) to the two red wires (#12 AWG). Route and wire the
red (#12 AWG) wires to the two (2) battery connections on the Delay Timer.
Figure 7
Figure 8
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SECTION 3: INSTALLATION INSTRUCTIONS
Figure 9: Delay Timer Installation
Step 4 Route a red wire (#12 AWG) from the ignition connection on the Delay Timer to the
ignition switch in the driver compartment (see the figure above). The ignition wire
should be fused with 2A fuse.
Step 5 Route a red wire (#12 AWG) from the first and last output connections on the Delay
Timer to the Automotive Power Relay.
Step 6 Route and wire a red (#12 AWG) wire from the second output connection on the
Delay Timer to the last output connection on the Delay Timer.
Step 7 Route and wire a red (#12 AWG) wire from the last output connection on the Delay
Timer to the Automotive Power Relay coil at the position shown in the figure above.
Step 8 Route and wire a black (#8 AWG) wire from the junction (negative battery post
group) in the trunk compartment to the negative (-) terminal on the vehicle battery.
Step 9 Wire the red (#12 AWG) wire to the battery input on the Delay Timer and route the
black (#8 AWG) portion of the wire to the positive terminal on the battery via an inline fuse (30 AMP).
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SECTION 3: INSTALLATION INSTRUCTIONS
Carling Switch Installation (DPST Heavy Duty Toggle)
To install the switch, perform the following steps:
Step 1 Mount the switch in the selected location.
Step 2 Route and wire a red wire (#12 AWG) from the switch to the Automotive Power Relay
(see the figure below).
Step 3 Ground the switch by routing and wiring a black wire from the switch to the chassis
ground.
Figure 10: Carling Switch Installation
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