ELECTROFUSION SYSTEMS
PE ELECTROFUSION SYSTEMS
For Gas and Water Applications
PE Electrofusion
Systems for Gas
and Water
Catalog
The IPEX FRIATEC brand of electrofusion products are engineered
smarter than traditional fusion systems. Manufactured in the USA,
FRIATEC couplings feature a unique, exposed coil design that
provides a seal stronger than any other electrofusion system on the
market. This is achieved for two reasons:
• The heat, created by the electrical current passing through the
exposed coil of the FRIATEC coupling, is transferred directly to
the PE pipe, and
• The coil protrudes from the interior surface of the coupling.
When the pipe is heated, the coil sinks into it creating a much
stronger bond.
Unlike competing embedded coil technology fittings which require
heating the entire coupling, FRIATEC’s unique “exposed coil” melts
the fitting and pipe surfaces directly, sinking into the pipe to form
a leak-proof bond. FRIATEC electrofusion fittings are designed with
extra wide fusion zones that provide greater contact area, further
increasing the integrity of the bond between coupling and pipe.
As a result of this process, every joint will be fused precisely to
specification, automatically, every time, minimizing the risk of
human error. This unique fusion technology has earned FRIATEC
couplings the highest pressure rating in the industry. What’s more,
because every joint is as strong as the pipe itself, the FRIATEC
electrofusion system is ideal for directional drilling and other
trenchless applications.
With the industry’s most advanced barcode monitoring, recording
and tracking technology, FRIATEC makes managing your
infrastructure easier than ever before.
Imagine, no more hidden costs or surprises on future dig ups.
Instead, you will know when, where and how every coupling in
your system was installed, and
by whom.
All these benefits add up to
deliver substantial time
and cost savings on
every project.
FRIATEC®PE Electrofusion
Systems for Gas & Water
Genesis F3 Electrofusion Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Reducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tapping Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Scraper Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Re-Round Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Repair Patches and Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table of Contents
GENESIS F3
TM
ELECTROFUSION
PROCESSOR
COUPLINGS
& REDUCER
TAPPING TEES
SCRAPER TOOLS
RE-ROUND CLAMPS
REPAIR PATCHES
& CLAMPS
SADDLES
2
Notes:
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
3
GENESIS F3
TM
ELECTROFUSION
PROCESSOR
GENESIS F3
Electrofusion Processor
• 120 Volt
• Processor permanently mounted in a hard shell Pelican
TM
case
• USB download port
• Standard machine supplied with a barcode pen scanner.
• Options include SmartScanTMand SmartScanTMwith GPS
• Can be operated in Manual, Barcode ID or Resistor ID modes
Description Product Code
Processor with barcode pen scanner 328244
Processor with SmartScan 328243
Processor with SmartScan with GPS 328242
Stores information on up to 1000 fusions
Windows®7 Compatible
Calibration Window 3 years
Operator ID readable
Barcode readable without leads attached
AutoCal
TM
system allows processor to be recalibrated at
customer’s facility
3 handles so the processor can be carried easily by 2 people
Cable storage in lid
Lid opens 180 degrees
Weight 48 lbs meets Corporate Health and Safety limits of under
50 pounds
4
GENESIS F3
TM
ELECTROFUSION
PROCESSOR
GENESIS F3 CONT’D
GENESIS F3 Specifications
Technical Data
Parameter Value
Supply Voltage 97 VAC to 150 VAC
Supply Frequency 47 Hz to 70 Hz
Supply Waveform Sine Wave or Square Wave
Maximum Supply Current 30 Amps at 60 Amps Output (120 VAC)
Output Voltage 8 VAC to 48 VAC +/- 1.5%
Output Current 4 AAC to 60 AAC +/- 1.5% (80 AAC @ 42 VAC output)
Operating Temperature Range 0°F to 140°F
Operating Modes Barcode, Manual, Manual Barcode, Resistor ID
Barcode Readability without Leads Attached YES
Output Cable Length 12 feet
Input Cable Length 12 feet
Fusion Information Storage 1000 Fusions
Type A USB Port
USB A type connector for attaching a USB flash drive to download fusion
data.
Type B USB Port USB B type connector for attaching the AutoCal®field calibration system.
Languages English/Spanish
Fitting Adapters 90 degree non-rotating
Weight 48 pounds
Environmental Protection IP54 Splash-Proof
Calibration Interval 3 Years
Warranty 1 Year
Scanning interchangeable Smart Scan/Smart Scan with GPS
GPS Optional
IEC Protection Class Class 1 Grounded
Calibration/Service Field calibration capable
Weight 48 pounds
This device is fully compatible with the AutoCal®field calibration system.
5
GENESIS F3
TM
ELECTROFUSION
PROCESSOR
Accessories for Genesis F3 Electrofusion Processor
Accessories for Universal Electrofusion Processor
Description Product Code
Marinco Adapter, Plug 30A to 15A 328000
Frialen®Silver Pipe Markers 328002
FRIATOOL Complete Software Kit
includes: 328208, 328012 & 328013
328206
CD-ROM Software (only) 328208
Memory Box (only) 328012
Connection Cable: PC to Memory Box 328013
Connection Cable: PC to Friamat 328173
UPONOR / New Style Central Connectors (pair) 4.7mm 328015
Central Connectors (pair) 2.3mm 328016
Reader Wand Replacement 328063
Friafit®Adapter (pair) 328014
Aluminum Fusion Processor Carrying Case 328143
Fusion Lead End (pair) 328119
Replacement Parts
Item Part Number
Pen Scanner, Threaded Connector 328224
SMART Scanner, Genesis F3 328225
SMART Scanner with GPS, Genesis F3 328226
Display Shield 328230
Fitting Adapter, 4.0mm 90º 328231
Fitting Adapter, 4.7mm 90º w/White Pin 328232
Fitting Adapter, 4.7mm 90º w/Red ID Pin 328233
Smart Scanner Holster 328227
Barcode Pen Holster 328228
Accessory bag 328229
Genesis F3 Information Card 328234
Fuse, 2 Amp 250 Volt Slow-Blow, 5x20mm 328235
6
COUPLINGS
& REDUCER
Couplings
1/2" CTS through 28" IPS
Our Couplings and Fittings deliver flexibility and reliability.
No one offers a wider range of coupling sizes and every FRIATEC
fitting is ASTM approved.
Short Designation MBI/UBI. . . OD
Field of Application Connections of PE Pipes 2406 and
3408/4710
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
7
COUPLINGS
& REDUCER
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and pipe SDR range 9.33 through 17.6.
* Pipe can be moved after indicated cooling time (handling)
** Pipe can be pressurized after indicated cooling time (pressure <90 psi)
*** Pipe can be pressurized after indicated cooling time (pressure >90 psi)
✝ FM 200 psi, Short Designation: MBI...OD
1/2" - 6"
8" - 28"
✝
✝
✝
✝
✝
✝
✝
✝
✝
✝
Nominal Pipe Product ID ID
D B L t z h x
Fusion Cooling
OD CTS SDR Code min max Time/Sec @ 73ºF Time/Min */**/***
1/2" 11 128031 0.622 0.634 1.102 1.732 2.283 1.142 0.079 0.591 0.23 27 05/08/10
1" 11 128027 1.122 1.134 1.654 2.244 3.071 1.535 0.079 0.787 0.31 28 05/08/10
Nominal Pipe Product ID ID
D B L t z h x
Fusion Cooling
OD IPS SDR Code min max Time/Sec @ 73ºF Time/Min */**/***
3/4" 11 128026 1.047 1.059 1.575 2.165 2.598 1.260 0.079 0.728 0.27 28 05/08/10
1" 11 128024 1.311 1.323 1.850 2.460 3.071 1.496 0.079 0.787 0.31 28 05/08/10
1-1/4" 11 128025 1.654 1.679 2.244 2.835 3.346 1.634 0.079 0.945 0.39 34 10/15/25
1-1/2" 11 128033 1.902 1.917 2.480 3.130 3.858 1.870 0.079 1.060 0.46 34 10/15/25
2" 11 128028 2.374 2.390 3.142 3.657 4.449 2.205 0.079 1.205 0.51 54 10/15/25
3" 11 128029 3.496 3.516 4.606 4.980 5.472 2.717 0.079 1.417 0.59 100 10/30/40
4" 11 128030 4.492 4.516 5.827 6.173 6.260 3.110 0.079 1.689 0.67 151 10/30/40
6" 11 128032 6.610 6.634 8.543 8.740 7.992 3.976 0.079 2.295 0.79 440 20/60/75
8"
monofilar
11 128060 8.626 8.665 11.029 - 9.448 4.724 - 2.953 1.063 540 20/60/75
8"
bifilar
11 128023 8.626 8.665 11.022 - 9.448 4.724 - 2.953 1.063 554 ea side 20/60/75
10" 11 128061 10.748 10.787 13.975 - 11.811 5.275 - 3.149 1.063 500 ea side 30/75/100
12" 11 128062 12.748 12.787 15.746 - 11.219 5.610 - 2.679 1.142 550 ea side 30/75/100
14" 11 128064 13.976 14.016 17.716 - 11.811 5.905 - 3.500 1.260 580 ea side 30/75/100
16" 11 128063 15.969 16.008 19.685 - 12.598 6.299 - 3.748 1.260 870/730 ea side 45/95/120
18" 11 128065 17.969 18.008 22.047 - 13.386 6.693 - 3.346 1.260 870/870 ea side 45/95/120
20" 11 128176 19.961 20.016 24.803 - 14.173 7.086 - 3.622 1.260 870/720 ea side 45/95/120
22" 17 128066 21.961 22.016 24.803 - 14.566 7.283 - 3.291 1.260 870/720 ea side 45/95/120
24" 13.5 128067 24.000 24.039 27.952 - 15.748 7.874 - 4.095 1.420 870/850 ea side 45/95/120
28" 17 128068 27.992 28.031 31.496 - 15.748 7.874 - 6.062 1.614 850/850 ea side 60/80/120
1/2" CTS through 28" IPS cont’d
x
t
h
x
h
B
t
z
L
D
Pipe OD
ID
D
L
8
COUPLINGS
& REDUCER
4" through 24" DIPS
Short Designation UBI. . . OD
Field of Application Connections of PE Pipes 2406 and
3408/4710
Range of Application Water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
Nominal Pipe Product ID ID
D L t h x
Fusion Cooling
OD DIPS SDR Code min max Time/Sec @ 73ºF Time/Min */**/***
4" 13.5 128183 4.799 4.819 5.669 6.354 3.177 1.765 0.827 100 15/20/30
6" 11 128134 6.889 6.929 8.825 8.268 4.134 2.535 0.827 486 20/60/75
8" 11 128131 9.039 9.078 11.022 9.448 4.724 2.953 0.827 540 30/75/100
10" 11 128136 11.082 11.122 13.976 11.023 5.511 3.291 0.827 550 ea side 30/75/100
12" 11 128132 13.182 13.224 15.746 11.023 5.511 2.582 0.827 550 ea side 30/75/100
14" 11 128158 15.272 15.311 18.000 11.417 5.708 3.500 0.827 730 ea side 40/95/120
16" 11 128135 17.385 17.444 22.047 11.417 5.708 3.392 0.827 870/720 ea side 40/95/120
18" 13.5 128138 19.472 19.531 22.047 11.417 5.708 3.392 0.827 870/720 ea side 40/95/120
20" 13.5 128133 21.582 21.641 24.803 11.417 5.708 2.460 0.827 870/720 ea side 40/95/120
24" 11 128207 25.732 25.791 32.000 16.535 8.268 4.764 0.827 870/1080 ea side 45/95/120
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and pipe SDR range 9.33 through 17.6.
* Pipe can be moved after indicated cooling time (handling)
** Pipe can be pressurized after indicated cooling time (pressure <90 psi)
*** Pipe can be pressurized after indicated cooling time (pressure >90 psi)
Please note 4", 18" or 20" DIP are rated SDR 13.5 and can be pressurized up to 150 psi (water)
6" - 20"
4"
Couplings cont’d
x
t
h
x
h
B
t
z
L
D
Pipe OD
ID
D
L
9
COUPLINGS
& REDUCER
Low Pressure Safety Electrofusion Couplings
The low pressure coupling can be fused to pipes of SDR stages 11 - 32
in accordance with ASTM F1055.
Pipes made of raw material types PE2406 and PE3408/4710,
PE63, PE80 and P100 in melt index groups 005 - 050 can be fused.
It is possible to work with these couplings at ambient temperatures of
between –4ºF up to 122ºF. It is always necessary to use a Friafit
adapter for the fusion.
The thinwall safety coupling (AM) is made of PE3408 and can be
pressurized up to a maximum of 80 psi if the pipe is of suitable
design.
With exposed heating coils for optimal heat transfer, large insertion
depth, extra wide fusion zones plus cold zones at the end and in the
middle to prevent the flow of molten material for use without a
holding device.
(formally called Friafit)
Size OD IPS Product Code Order No. VE PE ID (in) L (in) t (in) Weight lb/ea
8" 128139 190008-A 48 PE - HD 8.626 7.874 3.937 9
10" 128140 190010-A 32 PE - HD 10.748 8.268 4.134 11
12" 128141 190012-A 32 PE - HD 12.748 8.661 4.330 8
16" 128142 190016-A 16 PE - HD 16.008 8.661 4.330 16
t
ID
L
10
COUPLINGS
& REDUCER
Reducer CTS x CTS & IPS x CTS
Field of Application Connections of PE Pipes 2406 and
3408/4710
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
• Increased coupler depth (no holding clamps required)
• Extra wide fusion zones
• Increased wall thickness providing maximum stability
• Front and middle cold zones
• Exposed heating coil with direct contact to pipe
• Contacts are safe to touch
• Visual fusion indicator
• Batch marking
• Individually wrapped
L
D2
d2
B
D1
d1
t1
t2
Reducer
Nominal Pipe
d1 (in)
Main Size d2
(in)
D1
(in)
D2
(in)
B
(in)
L
(in)
t1
(in)
t2
(in)
Weight lbs/ea
1 CTS 1/2 CTS 1.661 1.110 2.289 3.465 1.516 1.181 0.112
1 IPS 1/2 CTS 1.858 1.110 2.482 3.465 1.516 1.181 0.122
1-1/4 IPS 1 CTS 2.213 1.661 2.835 3.858 1.673 1.535 0.178
2 IPS 1 CTS 3.118 1.661 3.652 4.921 2.165 1.535 0.382
11
TAPPING TEES
DAA High Pressure Tapping Tees - IPS
The industry-leading design of FRIATEC Tapping Tees makes for fast
and safe installation of service and branch pipe.
Short Designation DAA d1./d2...
Field of Application Installation of service and branch pipes
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
• Hot tapping tee designed for leakproof installation under pressure
up to 160 psi for water and 100 psi for gas
• Ease of assembly–no rounding clamps or special tools
• Cutter and sleeve made of brass
• Brass guide allows easy cutting of thick wall pipe
• Lower and upper “cutter stops” prevent overcutting as well as
accidental removal of cutter
• Threaded plug with o-ring seal
• Corrosion-proof construction
Tapping Tees
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and Pipe SDR Range 9.33 through 17.6.
For Pipe SDR Range 21+, contact IPEX for reduced fusion times.
Allow electrofusion joints to cool prior to handling, pressurizing or tapping.
B
L
Z1
OD2
ID
Z2
OD1
12
TAPPING TEES
Tapping Tees con’t
4" 1/2" CTS 228045 4.512 0.626 1.969 1.180 4.764 2.905 4.016 4.785
4" 3/4" IPS 228034 4.512 1.051 1.969 1.180 4.764 2.846 4.409 4.764
4" 1" CTS 228035 4.512 1.126 1.969 1.180 4.764 2.846 4.527 4.785
4" 1" IPS 228046 4.512 1.315 1.969 1.180 4.764 2.913 4.527 4.785
4" 2" IPS 228025 4.512 2.378 1.969 1.180 4.780 2.913 7.086 4.905
6" 1/2" CTS 228047 6.638 0.626 1.969 1.180 6.575 4.500 4.586 7.677
6" 3/4" IPS 228036 6.638 1.051 1.969 1.180 6.575 4.528 4.331 7.677
6" 1" CTS 228038 6.638 1.126 1.969 1.180 6.575 4.528 4.331 7.677
6" 1" IPS 228049 6.638 1.315 1.969 1.180 6.575 4.528 4.331 7.677
6" 2" IPS 228027 6.638 2.378 1.969 1.180 6.575 4.803 6.811 7.677
8" 1/2" CTS 228048 8.605 0.626 1.969 1.180 6.575 5.483 4.586 7.677
8" 3/4" IPS 228037 8.605 1.051 1.969 1.180 6.575 5.315 4.331 7.677
8" 1" CTS 228041 8.605 1.126 1.969 1.180 6.575 5.315 4.331 7.677
8" 1" IPS 228040 8.605 1.315 1.969 1.180 6.575 5.315 4.331 7.677
8" 2" IPS 228039 8.605 2.378 1.969 1.180 6.575 5.827 6.811 7.677
10" - 16" * 2" IPS 228056 10.75 - 16.00 -- 1.969 1.180 6.575 -- 7.087 7.677
* Friatop pneumatic top-loading tool required
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and Pipe SDR Range 9.33 through 17.6.
For Pipe SDR Range 21+, contact IPEX for reduced fusion times.
Allow electrofusion joints to cool prior to handling, pressurizing or tapping.
For 12” and 14" IPS applications, maximum SDR for full coupon cut is SDR 11.
For 16" IPS applications, maximum SDR for full coupon cut is SDR 13.5.
For 12" DIP applications, maximum SDR for full coupon cut is SDR 11.
For 14" and 16" DIP applications, maximum SDR for full coupon cut is SDR 17.
Nominal Nominal Product
ID OD 1 OD 2 Cutter L Z1 Z2 B
Pipe OD IPS Outlet Code
1-1/4" 1/2" CTS 228020 1.575 0.626 1.259 0.630 2.913 1.102 9.624 2.756
1-1/4" 3/4" IPS 228021 1.575 1.051 1.259 0.630 2.913 1.102 9.624 2.756
1-1/4" 1" CTS 228022 1.575 1.126 1.259 0.630 2.913 1.102 9.624 2.756
1-1/4" 1" IPS 228023 1.575 1.315 1.259 0.630 2.913 1.102 9.624 2.756
2" 1/2" CTS 228042 2.378 0.626 1.575 0.846 3.878 1.780 3.937 4.094
2" 3/4" IPS 228029 2.378 1.051 1.575 0.846 3.878 1.780 3.701 4.094
2" 1" CTS 228033 2.378 1.126 1.575 0.846 3.860 1.780 3.701 4.094
2" 1" IPS 228032 2.378 1.315 1.575 0.846 3.860 1.780 3.701 4.094
2" 2" IPS 228274 2.378 2.378 1.575 1.180 5.000 2.170 5.952 6.060
3" 1/2" CTS 228043 3.504 0.626 1.969 1.180 4.764 2.343 4.410 4.803
3" 3/4" IPS 228030 3.504 1.051 1.969 1.180 4.764 2.343 3.937 4.803
3" 1" CTS 228031 3.504 1.126 1.969 1.180 4.764 2.343 4.255 4.803
3" 1" IPS 228044 3.504 1.315 1.969 1.180 4.764 2.343 4.255 4.803
3" 2" IPS 228028 3.504 2.378 1.969 1.180 4.780 2.350 6.890 5.905
DAA High Pressure Tapping Tees - IPS
13
TAPPING TEES
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and Pipe SDR Range 9.33 through 17.6.
For Pipe SDR Range 21+, contact IPEX for reduced fusion times.
Allow electrofusion joints to cool prior to handling, pressurizing or tapping.
Nominal Nominal Product
ID OD 1 OD 2 Cutter L Z1 Z2 B
Pipe OD DIP Outlet (in) Code
4" 1/2" CTS 228251 4.512 0.626 1.969 1.201 4.764 2.905 4.016 4.785
4" 3/4" IPS 228252 4.512 1.051 1.969 1.201 4.764 2.846 4.409 4.764
4" 1" CTS 228250 4.512 1.126 1.969 1.201 4.764 2.846 4.527 4.785
4" 2" IPS 228253 4.512 2.378 1.969 1.201 4.780 2.913 7.086 4.905
6" 1/2" CTS 228254 6.638 0.626 1.969 1.201 6.575 4.500 4.586 7.677
6" 3/4" IPS 228255 6.638 1.051 1.969 1.201 6.575 4.528 4.331 7.677
6" 1" CTS 228256 6.638 1.126 1.969 1.201 6.575 4.528 4.331 7.677
6" 2" IPS 228257 6.638 2.378 1.969 1.201 6.575 4.803 6.811 7.677
8" 1/2" CTS 228258 8.605 0.626 1.969 1.201 6.575 5.483 4.586 7.677
8" 3/4" IPS 228259 8.605 1.051 1.969 1.201 6.575 5.315 4.331 7.677
8" 1" CTS 228260 8.605 1.126 1.969 1.201 6.575 5.315 4.331 7.677
8" 2" IPS 228261 8.605 2.378 1.969 1.201 6.575 5.827 6.811 7.677
DAA High Pressure Tapping Tees - DIP
The DAA is easy to assemble and delivers a high quality design for the
gas and water industry.
Short Designation DAA d1./d2...
Field of Application Installation of service and branch pipes
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
• Hot tapping tee designed for leakproof installation under pressure
up to 160 psi for water and 100 psi for gas
• Ease of assembly–no rounding clamps or special tools
• Cutter and sleeve made of brass
• Brass guide allows easy cutting of thick wall pipe
• Lower and upper “cutter stops” prevent overcutting as well as
accidental removal of cutter
• Threaded plug with o-ring seal
• Corrosion-proof construction
14
TAPPING TEES
Description Product Code
10mm Hex Wrench for 1-1/4" Main DAA Tees 228050
17 mm Hex Wrench for 2" Main DAA Tees 228051
19mm Hex Wrench for 2" x 2" and 3" - 16" Main DAA Tees 228052
Friatop Pneumatic Top Loading Tool
for 10" - 16" DAA-TL and all TL fittings
228053
Pressure Test Cap Adapter (optional)
for DAA style 1-1/4" Tees
228024
Pressure Test Cap Adapter (optional)
for DAA style 2" - 16" Tees
228055
DAA Tapping Tee Accessories
Tapping Tees con’t
15
TAPPING TEES
Nominal Pipe Product
d3 L z1 z2 t1 B1 B2 d4
Main Outlet Code
2" IPS x 1/2" CTS 228110 2.165 5.748 2.559 3.449 2.717 2.795 4.724 1.016
2" IPS x 3/4" IPS 228111 2.165 5.748 2.559 3.843 3.110 2.795 4.724 1.016
2" IPS x 1" CTS 228112 2.165 5.748 2.559 4.236 3.504 2.795 4.724 1.016
2" IPS x 1-1/4" IPS 228123 2.402 5.000 2.157 4.677 3.740 2.795 4.724 1.214
2" IPS x 2" IPS 228124 2.402 5.000 2.319 6.496 5.559 2.795 4.724 1.214
4" IPS x 1/2" CTS 228113 2.165 5.827 3.524 3.449 2.717 4.528 5.906 1.016
4" IPS x 3/4" IPS
228114 2.165 5.827 3.524 3.843 3.110 4.528 5.906 1.016
4" IPS x 1" CTS 228115 2.165 5.827 3.524 4.236 3.504 4.528 5.906 1.016
4" IPS x 1-1/4" IPS 228126 3.268 8.386 4.114 5.512 4.114 4.528 5.906 1.798
4" IPS x 2" IPS 228127 3.268 8.386 4.449 5.512 4.114 5.039 5.906 1.798
6" IPS x 1/2" CTS 228116 2.165 5.827 4.449 3.449 2.717 5.039 5.906 1.016
6" IPS x 3/4" IPS 228117 2.165 5.827 4.449 3.843 3.110 5.039 5.906 1.016
6" IPS x 1" CTS 228118 2.165 5.827 4.449 4.236 3.110 5.039 5.906 1.016
6" IPS x 1-1/4" IPS 228128 3.268 8.386 4.449 5.512 4.114 5.039 5.906 1.798
6" IPS x 2" IPS 228129 3.268 8.386 4.449 6.299 4.902 5.039 5.906 1.798
8" IPS x 1/2" CTS 228120 2.165 6.457 4.921 3.449 2.717 5.827 5.906 1.016
8" IPS x 3/4" IPS 228121 2.165 6.457 4.921 3.843 3.110 5.827 5.906 1.016
8" IPS x 1" CTS 228122 2.165 6.457 4.921 4.236 3.504 5.827 5.906 1.016
8" IPS x 1-1/4" IPS 228130 3.268 8.976 4.921 5.512 4.114 5.827 5.906 1.798
8" IPS x 2" IPS 228131 3.268 8.976 4.921 6.299 4.902 5.827 5.906 1.798
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and Pipe SDR Range 9.33 through 17.6.
For Pipe SDR Range 21+, contact IPEX for reduced fusion times.
Allow electrofusion joints to cool prior to handling, pressurizing or tapping.
DAS II Top Loading Tapping Tees
Short Designation DAS II d1./d2...
Field of Application Installation of service and branch pipes
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
• Top loading • High volume • Self-tapping tee
• Internal cutter blade that is the largest on the market
d3
z2
t1
d2
z1
d4
d1
B2
B1
16
TAPPING TEES
DAS II Top Loading Tapping Tee Accessories
Description Product Code
Top Loading Tool and Tapping Tools (complete set)
Includes: 228065, 228066, 228072, 228073, 228074,
228075, 228077, 228078, 228079 and 228080
228067
Top Loading Tool (only)
Includes: Top Bar and Ratchet
228075
25mm Top Loading Cap (adapter only) 228072
33mm Top Loading Cap (adapter only) 228073
50mm Top Loading Cap (adapter only) 228074
15mm DAS II Tap Tool (only) 228065
24mm DAS II Tap Tool (only) 228066
DAS Lock Pin 228077
DAS Short Strap 228078
DAS Long Strap 228079
DAS Standard Case 228080
25mm Aluminum Test Cap 228057
33mm Aluminum Test Cap 228058
50mm Aluminum Test Cap 228059
Tapping Tees con’t
17
SCRAPER TOOLS
Scraper Tools
Scraper Tools with Accessories
Scraper Tools
Product
Code
Pipe Size
Compatibility
FWZ Hand Scraper 328018 all
GBZ Pocket Scraper 128020 1/2" CTS - 1-1/4" CTS
FWSG 63 Scraper Tool w/ Case 128034 1/2" IPS - 2" IPS
FWSG 315 Scraper Tool w/ Case 128036
3" IPS - 8" IPS
4" DIP - 6" DIP
Scraper Tools w/ Case (complete set)
Includes: FWSG 63 & FWSG 315
128039
1/2" IPS - 2" IPS
3" IPS - 10" IPS
4" DIP - 6" DIP
FWSG 710 Scraper Tool w/ Case 128190
6" IPS - 28" IPS
6" DIP - 20" DIP
FRIATEC scraper tools are designed to assist the
installer in producing a quality electrofusion joint.
With our Scraper Tools a quality electrofusion joint
can be achieved every time.
Accessories
Product
Code
Spare Blades for FWZ Hand Scraper
(set of 5 blades)
328017
Spare Blade Kit for FWSG 63
3 blades, 2 screws, 1 driver
128041
Spare Blade Kit for FWSG 315
3 blades, 2 screws, 1 driver
128040
Spare Blade Kit for FWSG 630/710
3 blades, 2 screws, 1 driver
128042
Aluminum Carrying Case
for FWSG 630-710 Scraper Tool
128198
Aluminum Carrying Case
for FWSG 63-315 Scraper Tool
128035
18
RE-ROUND CLAMPS
Hydraulic Re-Round Clamps
Re-Round Clamps
Description - IPS
Product
Code
14" IPS Master Re-Round Clamp 228152
16" IPS Re-Round Insert 228158
18" IPS Master Re-Round Clamp 228154
20" IPS Master Re-Round Clamp 228161
d 630mm Large Master Re-Round Clamp 22" - 24" 228156
22" IPS Re-Round Insert 228159
24" IPS Re-Round Insert 228160
28" IPS Master Re-Round Clamp 228217
If the end of a PE pipe is not perfectly round, the coupling will
not fit over the end of the pipe. Our Re-Round Clamps solve
this problem.
The clamping unit is comprised of:
1 – Hydraulic clamping unit
2 – Component inserts
Description - DIP
Product
Code
8" DIP Re-Round Insert 228162
10" DIP Master Re-Round Insert 228151
12" DIP Master Re-Round Clamp 228153
12" DIP Re-Round Insert 228163
16" DIP Master Re-Round Clamp 228155
16" DIP Re-Round Insert 228164
18" DIP Master Re-Round Clamp (20" IPS master) 228161
20" DIP Re-Round Insert
(requires 228156 d 630mm Master Re-Round Clamp)
228165
19
RE-ROUND CLAMPS
Alignment Clamps - IPS / DIP
Description - Single Product Code
1-1/4" IPS 228244
2" IPS 228137
3" IPS 228248
4" IPS 228138
4" DIP 228263
6" IPS 228139
6" DIP 228264
8" IPS 228246
Description - Double Product Code
1-1/4" IPS 228245
2" IPS 228140
3" IPS 228249
4" IPS 228141
6" IPS 228142
8" IPS 228247
Description Product Code
6" IPS/DIP - 12" IPS/DIP Re-Round Tool 228271
12" IPS/DIP - 20" IPS/DIP Re-Round Tool 228278
20" IPS - 28" IPS & 20" - 24" DIP Re-Round Tool 228275
Our industrial-quality re-rounding tools for the gas and
water industries has a reputation of being the bestquality tools on the market.
Each alignment clamp listed in the table aligns only
one size pipe. Select tool according to pipe size to be
aligned.
Manual Re-Rounding Tools
20
SADDLES
VA Electrofusion Service Saddles
Short Designation VA, VA-TL d1./d2...
Field of Application Installation of service and branch pipes
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
FRIATEC Molded Saddle Fittings may be clamped onto pipes up to
SDR 9 and sealed using electrofusion. In addition to house connection
fittings, FRIATEC Molded Saddle Fittings can also be used as branch
saddles for polyethylene relining pipes (U-liners, C-liners, Roll-down)
Benefits include:
• universal compatibility with various diameters of polyethylene pipe
from 3" up to 22"
• quick, easy and safe assembly
FRIATEC Safety fittings can be fused to all PE pipes within melt index groups 003-050 and SDR range 9.33 through 17.6.
Assemble nipple, bushing or corporation stop into saddle using red LOCTITE #262
(SSPT) = Straight Standard Pipe Thread. The use of tapered fittings for the outlet is not permitted
Saddles
Nominal Main Nominal Product
B1 B2 H L t e
Pipe d1 (in) Size d2 Outlet Code
3" IPS 2" SSPT 228262 6.102 5.906 7.835 3.740 1.063 3.189
4" IPS 2" SSPT 228170 6.890 7.087 8.228 3.740 1.063 3.189
4" DIP 2" SSPT 228298 6.890 7.087 8.228 3.740 1.063 3.189
6" IPS 2" SSPT 228171 8.858 7.677 10.197 3.740 1.063 3.189
6" DIP 2" SSPT 228302 8.858 7.677 10.197 3.740 1.063 3.189
8" - TL* IPS 2" SSPT 228218 9.843 7.677 11.693 3.740 1.063 3.189
8" - TL* DIP 2" SSPT 228173 10.039 7.677 12.283 3.740 1.063 3.189
10" - 22" TL* IPS
2" SSPT 228174 7.874 -- -- 3.543 -- --
10" - 20" TL* DIP
* FRIATEC Pneumatic Top-loading tool required
SW
L
e
L
H
B2
SW
t
B1
B1
21
SADDLES
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and Pipe SDR Range 9.33 through 17.6.
For Pipe SDR Range 21+, contact IPEX for reduced fusion times.
PE pipes of different melt index groups can be joined.
Short Designation SA, SA-TL d1./d2...
Field of Application Installation of service and branch pipes
Range of Application Gas up to 100 psi and water up to 160 psi
SA Branch Saddles are available with either a 2" or 3" outlet
For higher pressure ranges, contact IPEX at 800-463-9572
Nominal Main Nominal Product
d3 L h t B1 B2
Pipe d1 (in) Size d2 Outlet Code
3" IPS 2 IPS 228184 1.969 4.055 8.150 2.756 6.102 5.906
4" IPS 2 IPS 228185 1.929 4.291 9.173 2.205 6.890 7.087
4" DIP 2 IPS 228296 1.929 4.291 9.173 2.205 6.890 7.087
4" IPS 3 IPS 228186 2.756 4.528 8.976 3.543 6.496 7.480
4" DIP 3 IPS 228297 2.756 4.528 8.976 3.543 6.496 7.480
6" IPS 2 IPS 228144 1.850 4.291 11.142 2.205 8.858 7.677
6" DIP 2 IPS 228305 1.850 4.291 11.142 2.205 8.858 7.677
6" IPS 3 IPS 228180 2.717 5.079 11.496 3.937 8.543 9.646
6" DIP 3 IPS 228306 2.717 5.079 11.496 3.937 8.543 9.646
6" IPS 4 IPS 228277 3.543 5.512 12.256 4.291 9.055 10.433
8" - TL * IPS 2 IPS 228146 1.850 4.291 12.244 2.205 9.843 7.677
8" - TL * DIP 2 IPS 228311 1.850 4.291 13.228 2.205 10.039 7.677
8" - TL * IPS 3 IPS
288181 2.402 4.567 13.780 3.150 10.039 7.677
8" - TL * DIP 3 IPS 228312 2.402 4.567 13.780 3.150 10.039 7.677
8" IPS 4 IPS 228276 3.543 5.512 14.256 4.370
11.220 11.024
10" - 22" - TL * IPS
2 IPS 228182 1.850 4.291 -- 2.205 -- 7.874
10" - 20" - TL * DIP
10" - 22" - TL * IPS
3 IPS 228187 2.402 4.567 -- 3.150
-- 7.874
10" - 20" - TL * DIP
* FRIATEC Pneumatic Top-loading tool required
SA Branch Saddles
d2
d3
d2
d3
t
L
h
d1
B2
B1
t
L
d1
B
22
SADDLES
SPA Ballon Saddles
Short Designation VA, VA-TL d1./d2...
Field of Application Installation of service and branch pipes
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
FRIATEC Molded Saddle Fittings may be clamped onto pipes up
to SDR 9 and sealed using electrofusion. In addition to house
connection fittings, FRIATEC Molded Saddle Fittings can also be
used as branch saddles for polyethylene relining pipes (U-liners,
C-liners, Roll-down)
Benefits include:
• universal compatibility with various diameters of polyethylene pipe
from 3" up to 28"
• quick, easy and safe assembly
Saddles con’t
Description Product Code
Electrofusion Cap for SPA Saddles 228242
SPA Dust Cap
FRIATEC Safety fittings can be fused to all PE pipes within melt index groups 003-050 and SDR range 9.33 through 17.6.
Assemble nipple, bushing or corporation stop into saddle using red LOCTITE #262
(SSPT) = Straight Standard Pipe Thread. The use of tapered fittings for the outlet is not permitted
SPA Dust Cap protects against dirt and debris from entering the top
portion of the SPA saddle.
Nominal Main Product
Pipe d1 (in) Size d2 Code
3" IPS 228236
4" IPS 228237
4" DIP 228301
6" IPS 228238
6" DIP 228308
8" - TL* IPS 228239
10" - 12" TL* IPS 228241
* FRIATEC Pneumatic Top-loading tool required
23
REPAIR PATCHES
& CLAMPS
Repair Patches and Clamps
For Pipe Repairs up to 28"
Short Designation VVS / VSC-TL d...
Field of Application Repair of small damage leakage
Reinforcement of “squeeze off” areas and
areas with surface damage
Range of Application Gas up to 100 psi and water up to 160 psi
For higher pressure ranges, contact IPEX at 800-463-9572
If a pipe is damaged, FRIATEC Repair Patches and Clamps are the
quick reliable way to make the repair.
FRIATEC pipe repair systems are both simple to use and effective
for pipe repair up to 28". Our repair systems make use of existing
FRIATEC technology to seal a pipe puncture.
Nominal Main Product
d1 d2 H t
Cold Zone Width
Pipe Size Code (Center)
3" IPS 228175 3.500 1.969 5.827 0.827 2.953"/75mm
4" IPS 228176 4.500 1.969 6.614 0.827 3.071"/78mm
4" DIP 228295 4.500 1.969 6.614 0.827 3.071"/78mm
6" IPS 228177 6.625 1.969 8.583 0.827 3.346"/85mm
6" DIP 228307 6.625 1.969 8.583 0.827 3.346"/85mm
Nominal
Main Product
d1 d2 t B
Cold Zone Width
Pipe (in) Size Code (Center)
8" IPS * 228178 8.625 1.969 0.827 10.157 3.268"/85mm
8" DIP * 228310 9.050 1.969 0.827 11.142 3.268"/85mm
10" - 22" IPS *
228179
10.750 - 28.000
1.969 0.787 7.874 3.307"/83mm
10" - 20" DIP * 11.100 - 21.600
* FRIATEC Pneumatic Top-loading tool required (restriction on 28")
B
FRIATEC Safety Fittings can be fused to all PE pipes within melt index groups 003-050 and Pipe SDR Range 9.33 through 17.6.
For Pipe SDR Range 21+, contact IPEX for reduced fusion times.
Repair Clamps - Under saddle
Repair Patches - Top Loading
t
d2
H
d1
d2
d1
t
24
Notes:
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
Reference materials from IPEX
FRIATEC PE Electrofusion
Water Brochure and
Gas Brochure
Contact your IPEX representative for more information
or visit our websites.
FRIATEC PE Electrofusion
Multimedia Presentation
Ads for FRIATEC
PE Electrofusion
Water and Gas
FRIATEC PE Electrofusion
Price List
CTMNPFIP130404 © 2013 IPEX MN004C
SALES AND CUSTOMER SERVICE
Canadian Customers call IPEX Inc.
Toll free: (866) 473-9462
www.ipexinc.com
U.S. Customers call IPEX USA LLC
Toll free: (800) 463-9572
www.ipexamerica.com
About the IPEX Group of Companies
As leading suppliers of thermoplastic piping systems, the IPEX Group of
Companies provides our customers with some of the largest and most
comprehensive product lines. All IPEX products are backed by more than
50 years of experience. With state-of-the-art manufacturing facilities and
distribution centers across North America, we have established a reputation for
product innovation, quality, end-user focus and performance.
Markets served by IPEX group products are:
• Electrical systems
• Telecommunications and utility piping systems
• PVC, CPVC, PVCO, PP, ABS, PEX, FR-PVDF and PE pipe and fittings
(1/4" to 48")
• Industrial process piping systems
• Municipal pressure and gravity piping systems
• Plumbing and mechanical piping systems
• PE Electrofusion systems for gas and water
• Industrial, plumbing and electrical cements
• Irrigation systems
This literature is published in good faith and is believed to be reliable.
However it does not represent and/or warrant in any manner the information
and suggestions contained in this brochure. Data presented is the result of
laboratory tests and field experience.
A policy of ongoing product improvement is maintained. This may result in
modifications of features and/or specifications without notice.
Friatec
®
is manufactured by IPEX Inc. and FRIATEC AG is distributed in the
United States by IPEX USA LLC.
Friatec
®
is a trademark of FRIATEC AG.
Loading...