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IPC Gansow
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CT 80 Series
Operator's Manual
39 pgs7.33 Mb0
Table of contents
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IPC Gansow CT 80 BT 55, CT 80 Series, CT 80 BT 75, CT 80 BT 60 Operator's Manual

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CT80
MANUALE ISTRUZIONI PER L’USO / OPERATOR’S MANUAL / MANUEL D’INSTRUCTIONS / BEDIENUNGSANLEITUNG / MANUAL DE INSTRUCCIONES / BRUKERHÅNDBOK / GEBRUIKERSHANDLEIDING / MANUAL DE UTILIZAÇÃO /
INSTRUKTIONSBOK / МАШИНА ДЛЯ МОЙКИ И СУШКИ ПОЛОВ /
KULLANIM KILAVUZU
Внимательно ознакомьтесь с данной инструкцией до проведения любой работы с машиной Makine ile herhangi bir işlem yapmadan önce bu kılavuzu dikkatle okuyun
ENGLISH
(Translation of original
instructions)
GB
2
TECHNICAL SPECIFICATIONS ............................................................................. 4
MACHINE DIMENSIONS ........................................................................................ 6
SAFETY SYMBOLS ................................................................................................7
GENERAL INFORMATION ..................................................................................... 8
Purpose of this manual .................................................................................................................. 8
Identifying the machine .................................................................................................................. 8
Documentation provided with the machine .................................................................................... 8
TECHNICAL INFORMATION .................................................................................. 9
General description ........................................................................................................................ 9
Parts of the machine ...................................................................................................................... 9
Danger zones ................................................................................................................................ 10
Accessories ................................................................................................................................... 10
SAFETY INFORMATION .......................................................................................11
Safety precautions ........................................................................................................................ 11
MOVEMENT INSTALLATION ...............................................................................13
Lifting and transporting the packaged machine ............................................................................ 13
Delivery checks ............................................................................................................................. 13
Unpacking ..................................................................................................................................... 13
Batteries (Battery version)............................................................................................................. 13
Batteries: preparation .................................................................................................................... 14
Batteries: installation and connection............................................................................................ 14
Batteries: removal ......................................................................................................................... 15
Choosing a battery charger ........................................................................................................... 15
Preparing the battery charger ...................................................................................................... 15
Squeegee installation and adjustment .......................................................................................... 16
Squeegee adjustment ................................................................................................................... 16
Brush installation ........................................................................................................................... 17
Lifting and transporting the machine ............................................................................................. 18
PRACTICAL GUIDE FOR THE OPERATOR .........................................................19
Preparing the machine for work .................................................................................................... 19
Controls ......................................................................................................................................... 20
Working ......................................................................................................................................... 23
Some useful tips to get the most from your scrubber drier ........................................................... 23
Emptying the collection tank: ........................................................................................................ 23
Emptying the water/detergent tank ............................................................................................... 24
Filling the water/detergent tank ..................................................................................................... 24
Filling the Chem-Dose tank (accessory) ....................................................................................... 25
Finishing work ............................................................................................................................... 25
Moving the machine when not in operation................................................................................... 25
PERIODS OF INACTIVITY ....................................................................................26
MAINTENANCE INSTRUCTIONS ......................................................................... 27
Maintenance - General rules ......................................................................................................... 27
Cleaning the suction motor air lter............................................................................................... 27
Cleaning the water/detergent tank lter ........................................................................................ 28
Cleaning the dirty water tank oat ................................................................................................. 28
Fuses: replacing ............................................................................................................................ 29
Battery maintenance and charging ............................................................................................... 31
Replacing the squeegee blades .................................................................................................... 32
Pushing and pulling the machine: ................................................................................................. 33
Periodic checks ............................................................................................................................. 34
TROUBLESHOOTING ........................................................................................... 35
DISPLAY ALARMS ................................................................................................36
TECHNICAL MENU ...............................................................................................38

TECHNICAL SPECIFICATIONS

55 60 70
Cleaning width mm 530 614 678
Squeegee width mm 710 942
Cleaning capacity per hour m
Number of brushes n° 1 2
Brush diameter mm 530 310 345
Maximum brush pressure g/cm
Brush rotation speed g/1° 150 220
Brush motor power W 400 2 x 400
Drive motor power W 300
Maximum speed Km/h 6
Suction motor power W 480 (2 stadi) 480 (3 stadi)
Solution tank L 75
Dirty water tank L 80
2
/h 3180 3684 4068
2
10,3 62,6 43,7
Rear wheel diameter mm 225
Maximum slope % 8 16
GB
4
Gross weight Kg 418 430 431
Transported weight Kg 293 293 293
Number of batteries n° 2 4
Battery voltage V 12
Individual battery capacity Ah (5h) 105 180
Power system voltage V 24
Machine dimensions mm
Battery compartment dimensions
(length, width, height)
mm 390x478x260
X=1310
Z=673
Y=1030
X=1310
Z=675
Y=1030
X=1310
Z=760
Y=1030
Packed size (length, width, height) mm 1445X795X1140
Sound pressure
Measurement uncertainty
Vibration level (hand)
LpA
(dB)
K
(dB)
HAV
m/sec2
67 69 69
3,2 3,2 3,2
1,5 1,3 1,3
Measurement uncertainty, k m/sec2 0,8 0,6 0,6
Vibration level (body)
HBV
m/sec2
0,6 0,6 0,6
Measurement uncertainty, k m/sec2 0,3 0,3 0,3
Maximum water and detergent temperature
°C da 4 a 55
Data subject to variation without warning.
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5

MACHINE DIMENSIONS

X-Y-Z: See “TECHNICAL SPECIFICATIONS” table
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6

SAFETY SYMBOLS

WARNING! RISK OF CUTTING
WARNING! RISK OF CRUSHING LIMBS
WARNING! RISK OF ABRASION
WARNING! RISK OF ENTANGLEMENT
WARNING! RISK OF ACID BURNS
WARNING! RISK OF BURNS
MAXIMUM SLOPE
OPERATOR’S MANUAL, OPERATING INSTRUCTIONS
READ THE OPERATOR’S MANUAL
DIRECT CURRENT SYMBOL
INSULATION CLASS, THIS CLASSIFICATION ONLY AP­PLIES TO MACHINES POWERED BY BATTERIES.
GB
7

Purpose of this manual

GENERAL INFORMATION

This manual has been written by the Manufacturer and is an integral part of the machine1.
It denes the purpose for which the machine has been designed and constructed and contains all
the information required by operators2.
In addition to this manual, which contains information for operators, other publications are available providing specic information for maintenance personnel3. The terms “right” and “left”, “clockwise” and “anti-clockwise” refer to the forward movement of the
machine. Constant compliance with the instructions provided in this manual guarantees the safety of the op-
erator and the machine, ensures low running costs and high quality results and extends the working
life of the machine. Failure to follow these instructions may lead to injury to the operator or damage
to the machine, oor and environment. Consult the table of contents at the beginning of the manual to nd the section you need rapidly.
Parts of the text requiring special attention are printed in bold and preceded by the symbols illus­trated and described here.
Indicates the need for attention in order to avoid a series of consequences which could
cause death or serious injury to personnel.
! DANGER!
Indicates the need for attention in order to avoid a series of consequences which could
cause injury to personnel or damage to the machine or work environment or nancial loss.
In line with the company’s policy of constant product development and updating, the Manu-
facturer reserves the right to make modications without prior notice.
Although your machine may differ appreciably from the illustrations in this document, the
correctness and validity of the instructions contained in this manual are guaranteed.
! WARNING!
! IMPORTANT!
Important information.

Identifying the machine

The nameplate provides the following information:
► Model ► Battery voltage ► Total rated power ► Rated current draw ► Serial number ► Year of manufacture ► IP Index of Protection ► Dry weight ► Maximum negotiable gradient ► Name of manufacturer

Documentation provided with the machine

► Operator’s manual ► Certicate of warranty ► CE certicate of conformity
1 The denition "machine" replaces the trade name covered by this manual. 2 Persons responsible for using the machine without performing any operations requiring precise technical skills. 3 Persons with experience, technical training and a knowledge of legislation and standards, able to perform all the
necessary operations and to recognise and avoid possible risks in handling, installation, use and maintenance of this machine.
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8

TECHNICAL INFORMATION

1
4
3
2
5

General description

This machine is a scrubber drier for sweeping, washing and drying at, horizontal, smooth or mod­erately rough, even and obstacle free oors in civil and industrial premises.
The scrubber drier spreads a solution of water and detergent in the correct concentration on the
oor and then scrubs it to remove the dirt. By carefully choosing the detergent and brushes (or abrasive disks) from the wide range of accessories available, the machine can be adapted to a wide range of combinations of types of oor and dirt. A suction system incorporated in the machine dries the oor after washing by means of the low
pressure generated in the dirty water tank by the suction motor. The squeegee connected to the tank collects the dirty water.

Parts of the machine

The machine comprises the main parts described below (g. 1).
► The water/detergent tank (g. 1, ref. 1) contains and carries the mixture of clean water and
cleaning product.
► The dirty water tank (g. 1, ref. 2) collects the dirty water picked up from the oor after
washing; ► Control panel (g. 1, ref. 3). ► Head assembly (g. 1, ref. 4), the main element comprises the brushes/rollers which dis-
tribute the detergent solution onto the oor and remove the dirt.
► Squeegee assembly (g. 1, ref. 5): wipes and dries the oor by collecting the water.
1
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9

Danger zones

► Control panel: risk of injury from short circuits. ► Tank assembly: when using certain detergents, danger of irritation for eyes, skin, mucous
membranes and respiratory tract and of asphyxia. Danger represented by the dirt collected
from the environment (germs and chemical substances). Danger of crushing between the
two tanks when the dirty water tank is replaced on top of the detergent tank.
► Washing head assembly: danger due to brush rotation. ► Front/rear wheels: risk of crushing between the wheels and chassis. ► Danger of short circuit between the battery poles and presence of hydrogen during charg-
ing.

Accessories

► Soft, hard and abrasive brushes. ► Chem-Dose tank. ► NORD ELETTRONICA NE284 battery charger for single-brush version ► S.P.E. CBHD3 battery charger for double-brush version
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10

SAFETY INFORMATION

Safety precautions

Read this Operator’s Manual carefully before start-up and use and before performing any
maintenance or other work on the machine.
! DANGER!
Rigorously follow all the instructions in this Operator’s Manual (in particular those marked “Danger!” and “Warning!”. Also respect the safety labels applied to the machine (see the
The Manufacturer declines all liability for injury to persons or damage to property resulting
from failure to follow instructions.
The machine must be used exclusively by persons trained in its use and/or who have demonstrated their ability and have been expressly authorised to use it. The machine must not be used by minors. The machine must not be used for purposes other than those for which it was expressly designed. Scrupulously respect all safety standards and conditions applicable to the type of building in which
the machine is to be operated (e.g.: pharmaceutical companies, hospitals, chemicals, etc.). This machine is intended for use in commercial applications, such as hotels, schools, hospitals, factories, shops and ofces, or for hire.
The machine must only be used indoors.
Warning, the machine must be kept in closed environments at all times. Do not use the machine in inadequate lighting, explosive atmospheres, on public roads, to clean dirt that is hazardous to health (dust, gas, etc.) or in unsuitable environments.
The machine is designed to operate in temperatures between +4°C and +40°C. It can be stored in temperatures between +0°C and +50°C when not in use. The machine is designed to operate at relative humidity levels between 30% and 95%.
Never use the machine to clean up ammable or explosive liquids (e.g. petrol, fuel oil, etc.), acids or solvents (e.g. paint solvents, acetone etc.) even if diluted. Never clean up burning or incandescent
objects.
Never use the machine on slopes or ramps more than specied in “Technical specications”; never
drive sideways across even gentle slopes. Always manoeuvre with care and avoid reversing. When transiting steeper ramps or slopes, take the utmost care to prevent tipping and/or uncontrolled ac­celeration. Never park the machine on a slope.
Never leave the machine unattended with the motor or engine on. Before leaving it, turn the motor
or engine off and make sure it cannot move accidentally.
Always pay attention to other people, especially children, in the place where you are working.
Children must be supervised to make sure they do not play with the machine.
The machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are supervised by a person
responsible for their safety and have received instruction in the use of the machine. Never use the machine to transport people or goods or to tow things. Do not tow the machine. Never rest objects of any weight on the machine for any reason. Never obstruct the ventilation and heat dispersion openings.
Never remove, modify or circumvent safety devices.
Numerous unpleasant experiences have shown that a wide range of personal objects may cause
serious accidents. Before beginning work, remove jewellery, watches, ties, etc.. The operator must always use personal protection devices: protective apron or overalls, non-slip waterproof shoes, rubber gloves, protective goggles and ear protectors and mask to protect the
respiratory tract. Keep hands away from moving parts.
! WARNING!
“Safety symbols” section.
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11
Make sure the power sockets used for the battery charger are connected to a suitable earth system and protected by thermal magnetic and earth leakage breakers.
Make sure the electrical characteristics of the machine (voltage, frequency, power) given on the
nameplate correspond to those of the mains electricity supply. It is indispensable to respect the battery manufacturer’s instructions and applicable legislation. The batteries should always be kept clean and dry to avoid surface leakage current. Protect the batter­ies from impurities such as metal dust. Never rest tools on the batteries as they could cause short circuits leading to explosions.
When using battery acid, always follow scrupulously the safety instructions given in the “Batteries:
preparation” section.
Battery charger (OPTIONAL): check the power cable regularly for damage. If the power cable is
damaged, do not use the charger; to replace the cable, contact a specialist service centre. If particularly strong magnetic elds are present, assess their possible effect on the control elec-
tronics. To recharge the batteries, always use the battery charger supplied with the machine (when provi­ded). Never wash the machine with water jets.
In the case of malfunction and/or faulty operation, turn the machine off immediately (disconnecting
it from the mains power supply or batteries) and do not tamper with it. Contact a service centre authorised by the Manufacturer. All maintenance operations must be performed in an adequately illuminated area and only after disconnecting the machine from the power supply. All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialist and experienced personnel only. Only use original accessories and spare parts supplied by the Manufacturer to guarantee safe and problem-free operation of the machine. Never use parts removed from other machines or from other kits. The machine is designed and constructed to provide ten years’ service from the date of manufac-
ture shown on the nameplate. After this period, whether the machine has been used or not, it should
be disposed of according to current legislation in the country in which it is used.
It should be disconnected from the power supply, emptied of all liquids and cleaned prior to disposal. The machine is classied as WEEE type special waste and is covered by the requirements of ap-
plicable environmental protection regulations (2002/96/EC WEEE). The machine must be disposed of separately from ordinary waste in compliance with current leg­islation and standards.
If you decide to stop using the machine, remove the batteries and dispose of them through an
authorised recycling centre.
Also make sure that all parts of the machine that could represent a hazard, particularly to children,
are made safe.
Alternatively, return the machine to the Manufacturer for a complete overhaul.
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12

MOVEMENT INSTALLATION

Lifting and transporting the packaged machine

During all lifting operations, make sure the packaged machine is rmly secured to avoid it
tipping up or being accidentally dropped.
Always load/unload lorries in adequately illuminated areas.
The machine is packaged on a wooden pallet by the Manufacturer. It must be loaded on to the trans­porting vehicle using suitable equipment (see EC Directive 89/392 and subsequent amendments
and/or additions). At destination, it must be unloaded using similar means.
A fork lift truck must always be used to lift the packaged body of the machine. Handle with care to avoid knocking or overturning the machine.

Delivery checks

When the carrier delivers the machine, make sure the packaging and machine are both whole and undamaged. If the machine is damaged, make sure the carrier is aware of the damage and before accepting the goods, reserve the right (in writing) to request compensation for the damage.

Unpacking

When unpacking the machine, the operator must be provided with the necessary personal
protection devices (gloves, goggles, etc.) to limit the risk of injury.
Proceed as follows to unpack the machine.
► Cut and remove the plastic straps using scissors or nippers. ► Remove the cardboard packaging. ► Remove the bags from the battery compartment and check their contents:
this Operator’s Manual, the maintenance manual, declaration of conformity, certicate of
warranty;
battery bridges with terminals;
connector for battery charger.
Depending on the model, remove the metal brackets or cut the plastic straps xing the machine
chassis to the pallet.
Using a sloping ramp, push the machine backwards off the pallet; see the paragraph “Pushing and
pulling the machine” for details on engaging/disengaging the electric brake on the drive wheel.
Unpack the brushes from their packaging.
Clean the outside of the machine, taking care to respect safety regulations. Once the machine is clear of the packaging, proceed to install the batteries (see the “Batteries:
installation and connection” section).
The packaging may be kept and reused to protect the machine if it is moved to another site or to a repair workshop. Otherwise it must be disposed of in compliance with current legislation.

Batteries (Battery version)

Two different types of battery may be installed on these machines:
► Leak-proof tubular batteries: these require regular checks on electrolyte level. When nec-
essary, top up with distilled water until the plates are covered. Do not over-ll (5 mm max.
above the plates).
► Gel batteries: this type of battery requires no maintenance. Battery technical characteristics must correspond to those listed in the Technical specications sec- tion. The use of higher capacity batteries could seriously jeopardise manoeuvrability and lead to the drive motor overheating. Batteries with a lower capacity and weight will require charging more frequently.
Batteries must be kept charged, dry and clean and the connections must be kept tight.
! WARNING!
! WARNING!
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13
Follow the instructions below to congure the machine’s software for the type of batteries
+
+
+
+
-
-
-
-
Battery
+
+
-
-
Battery
see the “Technical menu section”.
! IMPORTANT!
installed:

Batteries: preparation

During battery installation and any type of battery maintenance, the operator must be pro­vided with the necessary personal protection devices (gloves, goggles overalls, etc.) to limit the risk of injury. Keep clear of naked ames, avoid short circuiting the battery poles, avoid
Batteries are normally supplied lled with acid and ready for use. If the batteries are dry, proceed as follows before installing them in the machine. Remove the caps and ll all elements with sulphuric acid solution specic for batteries until the
plates are entirely covered (this requires at least a couple of passes for each element). Leave the batteries stand for 4-5 hours to allow air bubbles to come to the surface and the plates to absorb the electrolyte. Make sure the level of electrolyte is still above the plates and if necessary top up with sulphuric acid solution. Close the caps. Install the batteries in the machine (following the procedure described below).
Charge the batteries before starting up the machine for the rst time. Follow the instructions in the
“Battery maintenance and charging” section.
! DANGER!
sparks and do not smoke.

Batteries: installation and connection

Make sure you connect the terminals marked with a “+” to the positive poles of the battery.
Check that all switches on the control panel are in the “0” (off) position.
Do not check the battery charge by sparking.
Meticulously follow the instructions given below as short circuiting the batteries could
Place the batteries in the battery compartment, orienting them as shown in the drawings (gs. 2 and 3). On machines tted with two batteries, place the polystyrene spacers supplied between the compartment and the batteries, see the drawing (g. 3) Referring to the cable layout shown in the above diagram, connect the battery cables and bridge terminals to the battery poles. Arrange the cables as shown in the diagram, tighten the terminals on
the poles and coat with Vaseline. Lower the tank into the working position.
When using the machine, follow the instructions below.
Never allow the batteries to become excessively at as this could damage them irreparably.
! DANGER!
cause them to explode.
! WARNING!
2
3
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14

Batteries: removal

When removing the batteries, the operator must be equipped with suitable personal protec­tion devices (gloves, goggles, overalls, safety shoes, etc.) to reduce the risk of injury. Make sure the switches on the control panel are in the “0” position (off) and the machine is turned off. Keep away from naked ames, do not short circuit the battery poles, do not cause sparks and do not smoke. Proceed as follows.
► Disconnect the battery cables and bridge terminals from the battery poles.
► If necessary, remove the devices xing the battery to the base of the machine.
► Lift the batteries from the compartment using suitable lifting equipment.
! DANGER!

Choosing a battery charger

Make sure the battery charger is compatible with the batteries to be charged. Tubular lead batteries: an automatic charger is recommended. Consult the battery charger manu-
facturer and manual to conrm the choice. Gel batteries: use a charger specic for this type of battery.
Use CE-marked battery chargers that comply with the relevant product standards (EN60335­2-29), featuring double or reinforced insulation between input and output, and a SELV output
! DANGER
circuit.

Preparing the battery charger

If you wish to use a battery charger not provided with the machine, you must t it with the connector
supplied with the machine. The connector supplied for the external battery charger is suitable for cables with a minimum cross­section of 16 mm2.
Proceed as follows to t the connector:
Remove about 13 mm of protective sheath from the red and black cables of the battery charger. Insert the wires into the connector contacts and squeeze them forcefully with suitable pliers. Respect the polarity (red wire + black wire –) when inserting the wires into the connector.
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15

Squeegee installation and adjustment

1
Switch the machine on, lower the squeegee by pressing the suction motor button. Place the squeegee in the slots provided on the support (g. 4), then tighten the fastening knobs
and insert the suction hose.
4

Squeegee adjustment

The squeegee blades scrape the lm of water and detergent from the oor and prepare the way for perfect drying. With time, the constant rubbing makes the edge of the blade in contact with the oor rounded and cracked, reducing the drying efciency and requiring it to be replaced. The state
of wear should be checked frequently.
For perfect drying, the squeegee must be adjusted in such a way that the edge of the rear blade bends during operation by about 45° with respect to the oor at every point. The angle of the blades can be adjusted using the screw (g. 5, ref. 1), while the height of the squeegee from the oor can be adjusted by changing the height of the two wheels (g. 6).
5 6
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16

Brush installation

Single-brush machine:
position the brush underneath the head, in the centre (Fig. 7); switch the machine on. Pressing the ATTACH/RELEASE button once after starting the machine releases the brushes, pressing the
button a second time activates automatic brush attachment; the button is only enabled when all the functions are deactivated (suction motor and brushes).
7
Double-brush machine:
position the brushes underneath the head on both sides (Fig. 8), the brushes should rest on the
brush centering device in the centre of the head; switch the machine on.
Pressing the ATTACH/RELEASE button once after starting the machine releases the brushes,
pressing the button a second time activates automatic brush attachment; the button is only enabled when all the functions are deactivated (suction motor and brushes).
8
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17
Follow the instructions given below to congure the machine’s control software to use the
See the “Technical menu” section.
! IMPORTANT!
display language you require.

Lifting and transporting the machine

All phases of lifting and moving must be performed in an adequately illuminated
environment with the adoption of the safety measures most appropriate to the situation.
The operator must always use personal protection devices.
Proceed as follows to load the machine onto a means of transport.
► Empty the tanks.
► Remove the batteries.
► Position the machine on a pallet and x it in place with plastic straps or metal brackets.
► Lift the pallet (with the machine) using a fork lift truck and load it onto the means of trans-
port.
► Anchor the machine to the means of transport with cables connected to the pallet and to
the machine itself.
! WARNING!
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18

PRACTICAL GUIDE FOR THE OPERATOR

Before starting work, wear overalls, ear protectors, non-slip and waterproof shoes, mask to protect the respiratory tract, gloves and all other personal protection devices necessitated
Do not leave the machine unattended or parked with the key in the switch and the parking
If you are using the machine for the rst time, we recommend trying it out on a large obsta-
cle-free surface rst to acquire the necessary familiarity.
To avoid damaging the surface of the oor you are cleaning, avoid rotating the brushes with
The machine is tted with a driver detection device. It is only possible to start the machine while seated correctly in the driving seat. The device halts the machine if you get up from
Always dilute the detergent according to the manufacturer’s instructions. Do not use so­dium hypochlorite (bleach) or other oxidants, particularly in strong concentrations. Do not use solvents or hydrocarbons. The water and detergent temperature must not exceed the maximum indicated in the “Technical specications”. They must be free of sand and/or other
The machine has been designed for use with low-foam biodegradable detergents made spe-
For a complete and up-to-date list of the detergents and chemicals available, contact the
Use products suitable for the oor and dirt to be removed only.
Follow the safety regulations on use of detergents given in the section “Safety regulations”.
! WARNING!
by the work environment.
! WARNING!
brake disengaged.
! IMPORTANT!
! WARNING!
the machine stationary.
! IMPORTANT!
the seat.
! WARNING!
impurities.
cically for scrubber driers.
Manufacturer:

Preparing the machine for work

Proceed as follows before starting work.
► Check that the display shows the batteries to be fully charged. Recharge if necessary. See
the “Battery maintenance and charging” section.
► Make sure that the dirty water tank is empty. Empty it if necessary, see “Emptying the dirty
water tank”.
► Make sure that the solution tank is full. Fill it if necessary, see “Filling the water/detergent
tank”. If the machine is not tted with the “Chem-Dose” accessory, add detergent to the
tank in the required percentage, using the measuring cap.
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19

Controls

1
2
BATTERY CHARGER
1
► Emergency switch (g. 9, ref. 1): pushing
the safety lever towards the tank, when nec­essary or in the event of imminent danger, stops all the machine’s functions, opening
the electrical circuit that supplies power to the machine.
► Accelerator pedal (g. 9, ref. 2): press this
pedal to control the speed of the machine. If the accelerator pedal is released for more than three seconds while the machine is
switched on, the “ AUTO POWER-OFF”
function switches off all machine functions.
To start again, simply press the accelerator
pedal. To enable/disable and change the de-
lay for “AUTO POWER-OFF” mode, go to the
”Technical menu”.
► Battery charger socket (g. 10): if the ma-
chine is not tted with a battery charg­er, to recharge the batteries, plug in the connector highlighted, see ”Preparing
the battery charger”.
► Main switch (g. 11, ref. 1): Switches
power to all machine functions on/off.
9
10
11
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20
► Suction button (g. 12, ref. 1): in the AUTO and ECO programs, starts/stops the suction
motor; outside of these programs, starts the suction motor in manual mode, lowering the
squeegee.
► Water/detergent button (g. 12, ref. 2): in the AUTO and ECO programs, starts/stops
the delivery of water/detergent; outside of these programs, starts/stops delivery in manual mode. In manual mode, pressing and holding the button (two seconds) accesses the mode for adjusting the quantity of water/detergent delivered, using the “+” and “-”buttons; the adjustment ranges from 1 to 5 or can be automatic, based on machine speed. Pressing
and holding the button (four seconds) accesses the mode for adjusting the quantity of de­tergent (CHEM-DOSE accessory) using the “+” and “-”buttons; the adjustments are “OFF”
- 0.2% - 0.4% - ... - 7%, if enabled, alongside the tap symbol the vial symbol is shown to indicate that the accessory is operating. In the AUTO or ECO program, changes to either of
these parameters will terminate the selected program and activate manual mode.
► Brush button (g. 12, ref. 3): in the AUTO and ECO programs, starts/stops the brushes;
outside of these programs, starts/stops operation of the brushes in manual mode. Press­ing and holding the button (two seconds) accesses the mode for adjusting brush pressure,
using the “+” and “-”buttons; the adjustment ranges from 1 to 5 (VERSION WITH TWO BRUSHES ONLY ). In the AUTO or ECO program, changes to this parameters will termi-
nate the selected program and activate manual mode.
► Attach-release brushes “CLICK-ON-OFF” (g. 12-ref. 4): used to automatically attach
and detach the brushes. Pressing the button once after starting the machine releases
the brushes, pressing it a second time activates automatic brush attachment. The button
is only enabled when all the functions are deactivated (suction motor and brushes); it can also be used to navigate the “Technical Menu”. If the “ELECTRICAL PARAMETERS” function is active in the “Technical Menu”, the attach/release function is disabled and the
button takes on a new meaning; pressing the button displays the brush motor current draw, the current setting, battery voltage and internal board voltage.
12
1
2
3
4
5
9 10 11
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8
7
6
21
► Horn button (g. 12, ref. 5): Press to sound the horn.
► Forwards travel button (g. 12, ref. 6): selects the machine’s travel direction; when se-
lecting reverse gear, the display shows the letter “R” and the buzzer sounds intermittently.
► ECO button (g. 12, ref. 7): all the functions are activated in “ECO” mode; brush pressure,
water ow-rate, detergent delivery, brush speed and suction motor speed. In this program,
energy consumption is reduced and the machine emits less noise.
► AUTO button (g. 12, ref. 8): all the functions are activated in “AUTOMATIC” mode; brush
pressure, water ow-rate, detergent delivery are pre-set by the manufacturer, however can be modied in the “Technical Menu”.
► “+ , -” buttons (g. 12, ref. 9-10): these are used to set travel speed, or increase or de-
crease the user parameters.
► Display (g. 12, ref. 11): this displays the current battery charge level expressed as a
percentage, logos for active functions, an hour counter showing the total hours of use of the machine and any active alarms, see the “Display alarms ” section.
12
1
2
3
4
5
9 10 11
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8
7
6
22

Working

1
1
► Sit correctly in the seat.
► Turn the main switch to position “1”.
► Select the direction of travel with the direction selector.
► Select the AUTO or ECO program.
► Press the accelerator pedal to move off and start work.

Some useful tips to get the most from your scrubber drier

In the event of particularly stubborn dirt on the oor, washing and drying can be performed in two
separate operations. Prewashing with brushes or pads:
► Turn the main switch to position “1”.
► Select the AUTO or ECO program.
► Press the suction motor button to stop suction.
► Press the accelerator pedal to move off and start work.
► If necessary, adjust the ow of detergent delivered to the brush, using the water/detergent
button; the outlet ow must be metered in relation to the required travel speed; the slower the machine travels, the less detergent must be delivered.
► Persist when washing particularly dirty points to give the detergent time to perform its
chemical action detaching and suspending the dirt and the brushes time to exert an effec-
Drying:
tive mechanical action.
► Lower the squeegee and with the suction motor on, pass over the same area washed pre-
viously. The result is equivalent to in-depth washing and subsequent ordinary maintenance will take less time.

Emptying the collection tank:

If the tank is full, the display shows the corresponding alarm, see “Display alarms”; after a few seconds, the suction motor shuts down, then stop the machine and empty the tank following the
instructions shown below:
► Switch off all the machine’s functions.
► Take the machine to the disposal area.
► Unhook the hose from the clip.
► Empty the tank using the hose (g. 13, ref. 1), at the end rinse the tank with clean water.
13
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23

Emptying the water/detergent tank

0,500 Lt
0,400 Lt
0,250 Lt
0,100 Lt
-1
-3/4
-1/2
-1/4
CHEMICAL
0,500 Lt
0,400 Lt
0,250 Lt
0,100 Lt
CHEMICAL
To empty the tank, follow the instructions shown below:
► Switch off all the machine’s functions.
► Take the machine to the disposal area.
► Stop the machine.
► Empty the tank by unscrewing the plug (g. 14).
14

Filling the water/detergent tank

Fill the tank through the opening provided (g. 15). The machine is equipped with a graduated measuring cap that can be used to dilute the detergent inside the tank. If the tank is empty, the dis­play shows the corresponding alarm, see “Display alarms” . The quantity of water/detergent in the tank can be checked using the level tube on the side of the machine (g. 15).
15
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24

Filling the Chem-Dose tank (accessory)

Lift the dirty water tank.
Fill the tank (g. 16) with the detergent as highlighted.
16

Finishing work

Empty the dirty water tank and recharge the batteries
When ending work, switch off the machine at the main switch. The machine does not have a parking brake as it is tted with an electric brake, which automatically brakes the machine when the drive
pedal is not pressed.
! IMPORTANT!

Moving the machine when not in operation

Proceed as follows to move the machine.
► Select the direction of travel.
► Press the accelerator pedal.
If the machine cannot be moved using the electric drive, the machine can be pushed after having disengaged the electric brake, see “Pushing and pulling the machine”.
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25
Proceed as follows to prepare the machine for extended periods of inactivity.

PERIODS OF INACTIVITY

► Remove the squeegee and brushes (or abrasive disks), wash them and put them away in
a dry place (preferably in a bag or wrapped in plastic lm) away from dust.
► Make sure the tanks are completely empty and perfectly clean.
► Disconnect the machine from the power supply.
► Completely recharge the batteries and deposit them in the battery store. During long peri-
ods of inactivity, you should charge the batteries regularly (at least once every two months)
to keep them constantly at maximum charge.
If you do not charge the batteries regularly, they may be irreparably damaged.
! WARNING!
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26

MAINTENANCE INSTRUCTIONS

1
Never perform any maintenance operations without rst disconnecting the batteries. Maintenance of the electrical circuit and all other operations not expressly required by this manual must be performed by specialised personnel only, in compliance with current safety
legislation and as described in the maintenance manual.

Maintenance - General rules

Performing regular maintenance according to the Manufacturer’s instructions improves perfor­mance and extends the working life of the machine.
When cleaning the machine, observe the following precautions.
► Avoid using pressure washers. Water could penetrate the electrical compartment or mo-
tors leading to damage or short circuits. ► Do not use steam to avoid the heat warping plastic parts. ► Do not use solvents or hydrocarbon based products. These can damage the cowling and
rubber components.
Cleaning the suction motor air lter
Open the dirty water tank lid, then remove the lter from it housing (g. 17), wash it under running water or using the same detergent dispensed by the machine, then when it is dry, replace the lter
in its housing.
! DANGER!
17
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27
Cleaning the water/detergent tank lter
1
To clean the lter, proceed as follows:
► Close the tap (g. 18, ref. 1) on the front left of the machine, next to the drive wheel. ► Unscrew the lter cover (g. 18, ref. 2), remove the lter, then wash it under running water
or using the same detergent dispensed by the machine. ► Replace the lter in its housing, making sure it is correctly positioned and retighten the
screw.
18
1
2
Cleaning the dirty water tank oat
Open the dirty water tank lid, clean the oat (g. 19, ref. 1) situated at the front of the dirty water tank, making sure not to aim the water directly against the oat; make sure it slides freely on its rod.
19
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28

Fuses: replacing

1
2
3
This operation must be performed with the machine switched off and the key removed.
Never use a fuse with a higher amperage than specied.
Do not rest the electronic board panel on the batteries, as a short-circuit may cause the bat-
If a fuse continues to blow, the fault in the wiring, boards (if present) or motors must be identied and repaired. Have the machine checked by qualied personnel. Lift the dirty water tank, disconnect the battery wiring connector from the electrical system (g. 20, ref. 1-2-3), lift the electronic board panel, secure it to the corner of the tank, as shown in the gure (g. 21), then check the fuses.
! DANGER!
! WARNING!
! DANGER!
teries to explode.
20 21
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29
(g. 22, ref. 1) main fuse.
1
22
(g. 23, ref. 1-2) brush motor fuses. (g. 23, ref. 3) head actuator, squeegee actuator fuse. (g. 23, ref. 4) suction motor fuse. (g. 23, ref. 5) solenoid valve, Chem-Dose pump fuse.
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Battery maintenance and charging

BATTERY CHARGER
1
2
3
The batteries give off ammable fumes. Put out all res and hot embers before checking or
Perform the operations described below in a ventilated area.
When recharging the batteries, the dirty water tank must be open (rotated backwards) so as
Charge the batteries as instructed in
Disconnect the connectors at the end
To avoid permanent damage to the batteries, do not run them down com-
“STANDALONE” battery charger, electri­cal connection to the machine:
to allow correct air ow in the battery and battery charger compartment.
In the case of gel batteries, use a specic charger for gel batteries only.
To avoid permanent damage to the batteries, do not run them down completely.
the battery charger manual.
of charging.
pletely.
► Lift the dirty water tank. ► Press the emergency switch (g.
24, ref. 1). ► Lift the connector (g. 24, ref.
2-3), removing it from the two
pins. ► Attach the connector to the bat-
tery charger. ► Start the recharge cycle. ► Disconnect the connectors at the
end of charging. ► Reconnect the battery wiring
connector to the machine con-
nector.
Do not check the batteries by sparking.
topping up the battery level.
! DANGER!
! DANGER!
! WARNING
! WARNING!
! WARNING!
! WARNING!
24
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31
“ONBOARD” battery charger:
► Lift the dirty water tank ► Unplug the battery charger. ► Plug the cable into the power socket (g. 25). ► Start the recharge cycle. ► The display will show when the recharge cycle ends, see “Display alarms” ► At end of the recharge cycle, unplug the cable from the power socket.
25

Replacing the squeegee blades

► Switch the machine on, lower the squeegee by pressing the suction motor button. ► Remove the suction hose from the squeegee (g. 26). ► Unscrew the fastening knobs. ► Remove the squeegee from the slots on the support.
26
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32
► Open the hook (g. 27, ref. 1).
1
U
N
LOC
K
1
2
► Push the two blade pressing devices (g. 27, ref. 2) outwards, then remove them. ► Remove the blade. ► Reuse the same blade by reversing the edge in contact with the oor until all four edges
are worn out, or replace with a new blade, tting it onto the screws on the body of the
squeegee. ► Reposition the two blade pressing devices by centering the wider part of the slots on the
squeegee body fastening pins, then push the blade pressing devices inwards.
► Close the hook again. ► Replace the squeegee on its support, following the instructions described previously.
27

Pushing and pulling the machine:

When the electric drive cannot be used, the machine can be easily pushed or pulled by turning the lever (g. 28) clockwise, so as to release the electric brake. After moving the machine, set the lever
back to the original position.
If the lever is in the position where the electric brake is disengaged (lever turned clockwise),
the machine’s brake will be disabled.
Never start the machine with the electric brake disabled.
! WARNING!
28
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33

Periodic checks

CHECK
DAILY OPERATIONS
WEEKLY OPERA-
TIONS
EMPTY AND WASH THE DIRTY WATER TANK X
CLEAN THE SQUEEGEE BLADES AND CHECK THEM FOR WEAR X
CHECK THAT THE SUCTION HOLE IN THE SQUEEGEE IS NOT BLOCKED X
RECHARGE THE BATTERIES X
CLEAN THE DIRTY WATER TANK FLOAT X
CLEAN THE SUCTION MOTOR AIR FILTER X
CLEAN THE WATER/DETERGENT TANK FILTER X
CLEAN THE SUCTION MOTOR HOSE X
CLEAN THE DIRTY WATER TANK AND THE SOLUTION TANK X
CHECK THE BATTERY ELECTROLYTE LEVEL X
HAVE THE ELECTRICAL SYSTEM CHECKED BY QUALIFIED PERSONNEL. X
SIX MONTHLY OP-
ERATIONS
GB
34

TROUBLESHOOTING

PROBLEM CAUSE REMEDY
The machine does not work The batteries are disconnected Connect the batteries to the machine
The batteries are at Recharge the batteries
Battery disconnect lever pressed Return the lever to its correct position
The brushes do not turn The dirty water tank is full Empty the dirty water tank
Blown fuse Replace Faulty switch Replace The batteries are at Recharge the batteries Damaged motor Replace Wire detached Check
The machine does not clean uniformly The brush or disks are worn Replace
No solution comes out of the detergent tank
Detergent ow does not stop Damaged solenoid valve Replace
The suction motor does not start The dirty water tank is full Empty the dirty water tank
The squeegee does not clean or has poor suction
The machine does not move The batteries are at Recharge the batteries
The machine does not brake Electromagnetic brake disengaged Check The batteries do not provide the normal
working time
The tap upstream of the lter is closed Open the tap Damaged solenoid valve Replace Dirty solenoid valve Check The detergent tank is empty Top up The hose delivering detergent to the
brush is blocked Blown fuse Replace
Damaged solenoid valve wiring Check
Blown fuse Replace Faulty switch Replace The batteries are at Recharge the batteries Damaged motor Replace Wire detached Check The edge of the rubber blades in contact
with the oor is worn
Blockage or damage in the squeegee or in the hose
The dirty water tank oat is activated or is blocked by dirt, or is faulty
Blockage in the suction hose Check The suction hose is not connected to the
squeegee or is damaged Suction motor not powered or faulty Check
Drive wheel actuator problem Check the alarm code shown on the dis-
The battery poles and charging terminals are dirty and oxidised
The battery charger does not work or is not suitable
Unblock
Replace the blades
Check
Empty the dirty water tank, check the oat.
Check
play
Clean and grease the poles and termi-
nals, charge the batteries
Check
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35

DISPLAY ALARMS

Alarm Possible cause What to do
BRUSH THERMAL
PROTECTOR
DRIVE THERMAL
PROTECTOR
OPERATOR PRESENT The driver detection microswitch is not
ACCELERATOR KEY Incorrect start-up sequence
WATER RESERVE Solution tank almost empty.
NO WATER Solution tank empty.
DIRTY WATER TANK Dirty water tank full.
NO CHEM Chem-Dose tank empty.
FUNCTIONS BOARD
NOT DETECTED
FUNCTIONS U.V.
SERVIZI
DRIVE U.V. TRAZIONE Battery voltage less than: 18.3 V GEL/
BATTERY RESERVE Battery voltage less than : 21.5 V GEL/
CALL SERVICE The set number of hours for scheduled
BATTERY CHARGING The on-board battery charger is oper-
The brush motor has overheated. Faulty thermal protector contact on the motors. Faulty connection.
The drive wheel has overheated. Faulty thermal protector contact on the motor. Faulty connection.
detecting an operator.
Faulty accelerator pedal microswitch. Faulty connection.
Stuck sensor. Faulty sensor or connection.
Stuck sensor. Faulty sensor or connection.
Stuck sensor. Faulty sensor or connection.
Stuck sensor. Faulty sensor or connection.
Communication with functions board interrupted. Faulty auxiliary boards.
Battery voltage less than: 20.7 V GEL/ AGM - 20.3 V ACID. Flat batteries.
AGM - 18.0 V ACID. Flat batteries.
AGM - 20.5 V ACID. Flat batteries.
service have been reached/exceeded.
ating, all the machine’s functions are
disabled.
Wait for the brush motors to cool down. Replace the brush motor. Check the connection.
Wait for the drive wheel to cool down. Replace the drive wheel. Check the connection.
Sit correctly in the seat. Check the connection. Check the seat microswitch.
Release the accelerator pedal during start-up. Replace the accelerator pedal micros­witch. Check the connection.
Fill the solution tank. Clean the level sensor. Replace the level sensor. Check the connection.
Fill the solution tank. Clean the level sensor. Replace the level sensor. Check the connection.
Empty the dirty water tank. Clean the level sensor. Replace the level sensor. Check the connection.
Fill the Chem-Dose tank. Clean the level sensor. Replace the level sensor. Check the connection.
Check the connection between the boards. Check the auxiliary boards.
Recharge the batteries. Replace the batteries.
Recharge the batteries. Replace the batteries.
Recharge the batteries. Replace the batteries.
Call a service centre to arrange sched­uled service.
Disconnect the battery charger
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36
CHARGING COMPLETE The on-board battery charger is oper-
DRIVE BOARD TEMPERATURE
ACCELERATOR FAULT Faulty potentiometer connections.
SPEED FAULT Speed signal connections interrupted.
DRIVE BOARD U.V. Battery voltage less than 17 V.
DRIVE BOARD O.V. Battery voltage over 31 V.
RELAY FAULT Faulty relay.
INPUT FAULT Emergency input activated on the
HPD 10 SEC Accelerator pedal pressed when start-
ELECTRIC BRAKE FAULT
PRE-CHARGE FAULT Check electric brake short.
HPD Accelerator pedal pressed when start-
MOTOR FAULT Drive motor short
DRIVE BOARD FAULT Faulty drive motor connection.
DRIVE BOARD POWER SUPPLY
OVERCURRENT Excessive machine effort.
ating, the charge is complete, all the
machine’s functions are disabled.
DRIVE BOARD DISPLAY ALARMS
Board temperature between -10°C and +80°C. Excessive vehicle effort. Electric brake engaged.
Faulty potentiometer. Incorrect potentiometer type setting.
Faulty functions board.
Connection error between batteries and controller.
Machine moving with battery charger connected. Faulty battery connection.
Faulty drive board.
drive board. Key connection on the drive board.
ing for more than 10 seconds. Potentiometer not adjusted.
Faulty drive board. Faulty electric brake.
Faulty board. MOSFET failure.
ing. Potentiometer not adjusted.
Drive motor connection short. Faulty board.
Faulty board.
Battery not connected. Faulty battery connection.
Drive motor damaged.
Disconnect the battery charger
Cool or heat the board. Do not overwork the machine on long ramps. Check the electric brake.
Check the connection. Replace the potentiometer. Set the correct potentiometer.
Check connection between functions board and drive board. Replace functions board.
Charge or replace the batteries. Check battery connection.
Check or replace the batteries. Disconnect the battery charger. Check battery connection.
Replace the drive board.
Check connection between functions board and drive board.
Release accelerator pedal when starting the machine. Check potentiometer adjustment.
Replace the drive board. Check / replace the electric brake.
Replace the drive board.
Release accelerator pedal when starting the machine. Check potentiometer adjustment.
Check / replace the drive motor. Check motor connections. Replace the drive board.
Check motor connection. Replace the drive board.
Connect battery cables. Check battery cables
Do not overwork the machine on long ramps. Check / replace the drive motor.
GB
37
Enter the menu by pressing “+” and “-” together when no functions are active.

TECHNICAL MENU

The “+” button increases the selected parameter or the variable relating to the selected parameter. The “-” button increases the selected parameter or the variable relating to the selected parameter. The “Attach-release brushes” button selects the parameter to be set and conrms the entered vari­able.
WORK AREA
LANGUAGE IT, GB, ES.......
“AUTO” PROGRAM
POWER OFF
BATTERY TYPE
ELECTRICAL PARAMETERS
REVERSE SPEED
BRUSH PRESSURE
WATER FLOW-RATE
SPEED REDUCTION
DETERGENT FLOW-
RATE
EXIT
1.......5
1.......5
0.....100%
OFF - 0,2 - 0,3 - ...10%
OFF - 1 - 2 - ...30
GEL - ACIDO
YES - NO
0.....100%
SERVICE
EXIT
SERVICE PW
RETURN TO PREVIOUS MENU
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38
Sede legale - Registered Ofce V.le Treviso, 63
30026 Summaga di Portogruaro (Venice) Italy
Tel. +39 0421 205511 - Fax +39 0421 204227
Internet address: http://www.ipcleaning.com Email address: http: info@ipcleaning.com
Sede produttiva - Production premises
Via Cartesio, 39
42100 Villa Bagno (R.E) Italy Tel. +39 0522 266000 - Fax +39 0522 342045
Internet address:
http://www.ipcgansow.com
PLDC02110_2
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