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IPC Gansow
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CT 80 BT 60
Operator's Manual
39 pgs7.33 Mb0
Table of contents
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IPC Gansow CT 80 BT 55, CT 80 Series, CT 80 BT 75, CT 80 BT 60 Operator's Manual

CT80
MANUALE ISTRUZIONI PER L’USO / OPERATOR’S MANUAL / MANUEL D’INSTRUCTIONS / BEDIENUNGSANLEITUNG / MANUAL DE INSTRUCCIONES / BRUKERHÅNDBOK / GEBRUIKERSHANDLEIDING / MANUAL DE UTILIZAÇÃO /
INSTRUKTIONSBOK / МАШИНА ДЛЯ МОЙКИ И СУШКИ ПОЛОВ /
KULLANIM KILAVUZU
Внимательно ознакомьтесь с данной инструкцией до проведения любой работы с машиной Makine ile herhangi bir işlem yapmadan önce bu kılavuzu dikkatle okuyun
ENGLISH
(Translation of original
instructions)
GB
2
TECHNICAL SPECIFICATIONS ............................................................................. 4
MACHINE DIMENSIONS ........................................................................................ 6
SAFETY SYMBOLS ................................................................................................7
GENERAL INFORMATION ..................................................................................... 8
Purpose of this manual .................................................................................................................. 8
Identifying the machine .................................................................................................................. 8
Documentation provided with the machine .................................................................................... 8
TECHNICAL INFORMATION .................................................................................. 9
General description ........................................................................................................................ 9
Parts of the machine ...................................................................................................................... 9
Danger zones ................................................................................................................................ 10
Accessories ................................................................................................................................... 10
SAFETY INFORMATION .......................................................................................11
Safety precautions ........................................................................................................................ 11
MOVEMENT INSTALLATION ...............................................................................13
Lifting and transporting the packaged machine ............................................................................ 13
Delivery checks ............................................................................................................................. 13
Unpacking ..................................................................................................................................... 13
Batteries (Battery version)............................................................................................................. 13
Batteries: preparation .................................................................................................................... 14
Batteries: installation and connection............................................................................................ 14
Batteries: removal ......................................................................................................................... 15
Choosing a battery charger ........................................................................................................... 15
Preparing the battery charger ...................................................................................................... 15
Squeegee installation and adjustment .......................................................................................... 16
Squeegee adjustment ................................................................................................................... 16
Brush installation ........................................................................................................................... 17
Lifting and transporting the machine ............................................................................................. 18
PRACTICAL GUIDE FOR THE OPERATOR .........................................................19
Preparing the machine for work .................................................................................................... 19
Controls ......................................................................................................................................... 20
Working ......................................................................................................................................... 23
Some useful tips to get the most from your scrubber drier ........................................................... 23
Emptying the collection tank: ........................................................................................................ 23
Emptying the water/detergent tank ............................................................................................... 24
Filling the water/detergent tank ..................................................................................................... 24
Filling the Chem-Dose tank (accessory) ....................................................................................... 25
Finishing work ............................................................................................................................... 25
Moving the machine when not in operation................................................................................... 25
PERIODS OF INACTIVITY ....................................................................................26
MAINTENANCE INSTRUCTIONS ......................................................................... 27
Maintenance - General rules ......................................................................................................... 27
Cleaning the suction motor air lter............................................................................................... 27
Cleaning the water/detergent tank lter ........................................................................................ 28
Cleaning the dirty water tank oat ................................................................................................. 28
Fuses: replacing ............................................................................................................................ 29
Battery maintenance and charging ............................................................................................... 31
Replacing the squeegee blades .................................................................................................... 32
Pushing and pulling the machine: ................................................................................................. 33
Periodic checks ............................................................................................................................. 34
TROUBLESHOOTING ........................................................................................... 35
DISPLAY ALARMS ................................................................................................36
TECHNICAL MENU ...............................................................................................38

TECHNICAL SPECIFICATIONS

55 60 70
Cleaning width mm 530 614 678
Squeegee width mm 710 942
Cleaning capacity per hour m
Number of brushes n° 1 2
Brush diameter mm 530 310 345
Maximum brush pressure g/cm
Brush rotation speed g/1° 150 220
Brush motor power W 400 2 x 400
Drive motor power W 300
Maximum speed Km/h 6
Suction motor power W 480 (2 stadi) 480 (3 stadi)
Solution tank L 75
Dirty water tank L 80
2
/h 3180 3684 4068
2
10,3 62,6 43,7
Rear wheel diameter mm 225
Maximum slope % 8 16
GB
4
Gross weight Kg 418 430 431
Transported weight Kg 293 293 293
Number of batteries n° 2 4
Battery voltage V 12
Individual battery capacity Ah (5h) 105 180
Power system voltage V 24
Machine dimensions mm
Battery compartment dimensions
(length, width, height)
mm 390x478x260
X=1310
Z=673
Y=1030
X=1310
Z=675
Y=1030
X=1310
Z=760
Y=1030
Packed size (length, width, height) mm 1445X795X1140
Sound pressure
Measurement uncertainty
Vibration level (hand)
LpA
(dB)
K
(dB)
HAV
m/sec2
67 69 69
3,2 3,2 3,2
1,5 1,3 1,3
Measurement uncertainty, k m/sec2 0,8 0,6 0,6
Vibration level (body)
HBV
m/sec2
0,6 0,6 0,6
Measurement uncertainty, k m/sec2 0,3 0,3 0,3
Maximum water and detergent temperature
°C da 4 a 55
Data subject to variation without warning.
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5

MACHINE DIMENSIONS

X-Y-Z: See “TECHNICAL SPECIFICATIONS” table
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6

SAFETY SYMBOLS

WARNING! RISK OF CUTTING
WARNING! RISK OF CRUSHING LIMBS
WARNING! RISK OF ABRASION
WARNING! RISK OF ENTANGLEMENT
WARNING! RISK OF ACID BURNS
WARNING! RISK OF BURNS
MAXIMUM SLOPE
OPERATOR’S MANUAL, OPERATING INSTRUCTIONS
READ THE OPERATOR’S MANUAL
DIRECT CURRENT SYMBOL
INSULATION CLASS, THIS CLASSIFICATION ONLY AP­PLIES TO MACHINES POWERED BY BATTERIES.
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7

Purpose of this manual

GENERAL INFORMATION

This manual has been written by the Manufacturer and is an integral part of the machine1.
It denes the purpose for which the machine has been designed and constructed and contains all
the information required by operators2.
In addition to this manual, which contains information for operators, other publications are available providing specic information for maintenance personnel3. The terms “right” and “left”, “clockwise” and “anti-clockwise” refer to the forward movement of the
machine. Constant compliance with the instructions provided in this manual guarantees the safety of the op-
erator and the machine, ensures low running costs and high quality results and extends the working
life of the machine. Failure to follow these instructions may lead to injury to the operator or damage
to the machine, oor and environment. Consult the table of contents at the beginning of the manual to nd the section you need rapidly.
Parts of the text requiring special attention are printed in bold and preceded by the symbols illus­trated and described here.
Indicates the need for attention in order to avoid a series of consequences which could
cause death or serious injury to personnel.
! DANGER!
Indicates the need for attention in order to avoid a series of consequences which could
cause injury to personnel or damage to the machine or work environment or nancial loss.
In line with the company’s policy of constant product development and updating, the Manu-
facturer reserves the right to make modications without prior notice.
Although your machine may differ appreciably from the illustrations in this document, the
correctness and validity of the instructions contained in this manual are guaranteed.
! WARNING!
! IMPORTANT!
Important information.

Identifying the machine

The nameplate provides the following information:
► Model ► Battery voltage ► Total rated power ► Rated current draw ► Serial number ► Year of manufacture ► IP Index of Protection ► Dry weight ► Maximum negotiable gradient ► Name of manufacturer

Documentation provided with the machine

► Operator’s manual ► Certicate of warranty ► CE certicate of conformity
1 The denition "machine" replaces the trade name covered by this manual. 2 Persons responsible for using the machine without performing any operations requiring precise technical skills. 3 Persons with experience, technical training and a knowledge of legislation and standards, able to perform all the
necessary operations and to recognise and avoid possible risks in handling, installation, use and maintenance of this machine.
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8

TECHNICAL INFORMATION

1
4
3
2
5

General description

This machine is a scrubber drier for sweeping, washing and drying at, horizontal, smooth or mod­erately rough, even and obstacle free oors in civil and industrial premises.
The scrubber drier spreads a solution of water and detergent in the correct concentration on the
oor and then scrubs it to remove the dirt. By carefully choosing the detergent and brushes (or abrasive disks) from the wide range of accessories available, the machine can be adapted to a wide range of combinations of types of oor and dirt. A suction system incorporated in the machine dries the oor after washing by means of the low
pressure generated in the dirty water tank by the suction motor. The squeegee connected to the tank collects the dirty water.

Parts of the machine

The machine comprises the main parts described below (g. 1).
► The water/detergent tank (g. 1, ref. 1) contains and carries the mixture of clean water and
cleaning product.
► The dirty water tank (g. 1, ref. 2) collects the dirty water picked up from the oor after
washing; ► Control panel (g. 1, ref. 3). ► Head assembly (g. 1, ref. 4), the main element comprises the brushes/rollers which dis-
tribute the detergent solution onto the oor and remove the dirt.
► Squeegee assembly (g. 1, ref. 5): wipes and dries the oor by collecting the water.
1
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9

Danger zones

► Control panel: risk of injury from short circuits. ► Tank assembly: when using certain detergents, danger of irritation for eyes, skin, mucous
membranes and respiratory tract and of asphyxia. Danger represented by the dirt collected
from the environment (germs and chemical substances). Danger of crushing between the
two tanks when the dirty water tank is replaced on top of the detergent tank.
► Washing head assembly: danger due to brush rotation. ► Front/rear wheels: risk of crushing between the wheels and chassis. ► Danger of short circuit between the battery poles and presence of hydrogen during charg-
ing.

Accessories

► Soft, hard and abrasive brushes. ► Chem-Dose tank. ► NORD ELETTRONICA NE284 battery charger for single-brush version ► S.P.E. CBHD3 battery charger for double-brush version
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10

SAFETY INFORMATION

Safety precautions

Read this Operator’s Manual carefully before start-up and use and before performing any
maintenance or other work on the machine.
! DANGER!
Rigorously follow all the instructions in this Operator’s Manual (in particular those marked “Danger!” and “Warning!”. Also respect the safety labels applied to the machine (see the
The Manufacturer declines all liability for injury to persons or damage to property resulting
from failure to follow instructions.
The machine must be used exclusively by persons trained in its use and/or who have demonstrated their ability and have been expressly authorised to use it. The machine must not be used by minors. The machine must not be used for purposes other than those for which it was expressly designed. Scrupulously respect all safety standards and conditions applicable to the type of building in which
the machine is to be operated (e.g.: pharmaceutical companies, hospitals, chemicals, etc.). This machine is intended for use in commercial applications, such as hotels, schools, hospitals, factories, shops and ofces, or for hire.
The machine must only be used indoors.
Warning, the machine must be kept in closed environments at all times. Do not use the machine in inadequate lighting, explosive atmospheres, on public roads, to clean dirt that is hazardous to health (dust, gas, etc.) or in unsuitable environments.
The machine is designed to operate in temperatures between +4°C and +40°C. It can be stored in temperatures between +0°C and +50°C when not in use. The machine is designed to operate at relative humidity levels between 30% and 95%.
Never use the machine to clean up ammable or explosive liquids (e.g. petrol, fuel oil, etc.), acids or solvents (e.g. paint solvents, acetone etc.) even if diluted. Never clean up burning or incandescent
objects.
Never use the machine on slopes or ramps more than specied in “Technical specications”; never
drive sideways across even gentle slopes. Always manoeuvre with care and avoid reversing. When transiting steeper ramps or slopes, take the utmost care to prevent tipping and/or uncontrolled ac­celeration. Never park the machine on a slope.
Never leave the machine unattended with the motor or engine on. Before leaving it, turn the motor
or engine off and make sure it cannot move accidentally.
Always pay attention to other people, especially children, in the place where you are working.
Children must be supervised to make sure they do not play with the machine.
The machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are supervised by a person
responsible for their safety and have received instruction in the use of the machine. Never use the machine to transport people or goods or to tow things. Do not tow the machine. Never rest objects of any weight on the machine for any reason. Never obstruct the ventilation and heat dispersion openings.
Never remove, modify or circumvent safety devices.
Numerous unpleasant experiences have shown that a wide range of personal objects may cause
serious accidents. Before beginning work, remove jewellery, watches, ties, etc.. The operator must always use personal protection devices: protective apron or overalls, non-slip waterproof shoes, rubber gloves, protective goggles and ear protectors and mask to protect the
respiratory tract. Keep hands away from moving parts.
! WARNING!
“Safety symbols” section.
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11
Make sure the power sockets used for the battery charger are connected to a suitable earth system and protected by thermal magnetic and earth leakage breakers.
Make sure the electrical characteristics of the machine (voltage, frequency, power) given on the
nameplate correspond to those of the mains electricity supply. It is indispensable to respect the battery manufacturer’s instructions and applicable legislation. The batteries should always be kept clean and dry to avoid surface leakage current. Protect the batter­ies from impurities such as metal dust. Never rest tools on the batteries as they could cause short circuits leading to explosions.
When using battery acid, always follow scrupulously the safety instructions given in the “Batteries:
preparation” section.
Battery charger (OPTIONAL): check the power cable regularly for damage. If the power cable is
damaged, do not use the charger; to replace the cable, contact a specialist service centre. If particularly strong magnetic elds are present, assess their possible effect on the control elec-
tronics. To recharge the batteries, always use the battery charger supplied with the machine (when provi­ded). Never wash the machine with water jets.
In the case of malfunction and/or faulty operation, turn the machine off immediately (disconnecting
it from the mains power supply or batteries) and do not tamper with it. Contact a service centre authorised by the Manufacturer. All maintenance operations must be performed in an adequately illuminated area and only after disconnecting the machine from the power supply. All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialist and experienced personnel only. Only use original accessories and spare parts supplied by the Manufacturer to guarantee safe and problem-free operation of the machine. Never use parts removed from other machines or from other kits. The machine is designed and constructed to provide ten years’ service from the date of manufac-
ture shown on the nameplate. After this period, whether the machine has been used or not, it should
be disposed of according to current legislation in the country in which it is used.
It should be disconnected from the power supply, emptied of all liquids and cleaned prior to disposal. The machine is classied as WEEE type special waste and is covered by the requirements of ap-
plicable environmental protection regulations (2002/96/EC WEEE). The machine must be disposed of separately from ordinary waste in compliance with current leg­islation and standards.
If you decide to stop using the machine, remove the batteries and dispose of them through an
authorised recycling centre.
Also make sure that all parts of the machine that could represent a hazard, particularly to children,
are made safe.
Alternatively, return the machine to the Manufacturer for a complete overhaul.
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