Critical Filtration Vacuums
DustPro
Operations and Parts Manual
Models:
S9DUSTPRO-WD
S9DUSTPRO
2
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONSIMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
WARNING
WARNING
WARNINGWARNING
DANGER:
DANGER:
DANGER: DANGER:
or death. Read and observe all DANGER statements found in your Owner’s Manual and on your
machine.
WARNING:
WARNING:
WARNING: WARNING:
other personnel; property damage could occur as well. Read and observe all WARNING statements
found in your Owner’s Manual and on your machine.
CAUTION:
CAUTION:
CAUTION: CAUTION:
machine or to other property. Read and observe all CAUTION statements found in your Owner’s
Manual and your machine.
DANGER:
DANGER:
DANGER: DANGER:
maintenance procedure to your machine could result in injury to you or to other personnel; damage to
the machine or to other property could result as well. You must have training in the operation of this
machine before using it. If you or your operator(s) cannot read English, have this manual explained
fully before attempting to operate this machine.
DANGER:
DANGER:
DANGER: DANGER:
property damage. Do not operate this machine until it is completely assembled. Inspect the machine
carefully before operation. Use only as described in this manual. Use only the manufacturer’s
recommended attachments.
DANGER:
DANGER:
DANGER: DANGER:
Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable
materials.
DANGER:
DANGER:
DANGER: DANGER:
DANGER:
DANGER:
DANGER: DANGER:
ashes.
DANGER:
DANGER:
DANGER: DANGER:
DANGER:
DANGER:
DANGER: DANGER:
the machine if the power cord is damaged. Do not use the electrical cord to move the machine. Keep
cord away from heated surfaces. Do not unplug by pulling on the cord; grasp the plug, not the cord.
Turn off all controls before unplugging. Do not close a door on cord or pull around sharp edges or
corners.
DANGER:
DANGER:
DANGER: DANGER:
properly disconnected from the power source. Disconnect the power supply before attempting any
maintenance or service.
Failure to read and observe all DANGER statements could result in severe bodily injury
Failure to read and observe all WARNING statements could result in injury to you or to
Failure to read and observe all CAUTION statements could result in damage to the
Failure to read the Owner’s Manual prior to operating or attempting any service or
Operating a machine that is not completely or fully assembled could result in injury or
Machines can cause an explosion when operated near flammable materials and vapors.
Do not
Do not pick up flammable fluids, dust or vapors.
Do not Do not
Do not
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot
Do not Do not
This machine is
Using a machine with a damaged power cord could result in an electrocution. Do not use
Electrocution could occur if maintenance and repairs are performed on a unit that is not
is suitable for picking up health endangering dust such as lead paint.
is is
3
Warning:
damage. Read all machine labels before attempting to operate the machine. Make sure all of the
labels are attached or fastened to the machine. Get replacement labels and decals from the
manufacturer’s distributor.
Warning:
Warning: Warning:
Warning:
Warning:
Warning: Warning:
components of the machine dry. Always store the machine in a dry area.
Warning:
Warning:
Warning: Warning:
tor or damage to the machine. Do not use this machine as a step or furniture. Do not allow to be used
as a toy. Close attention is necessary when used by or near children.
Warning:
Warning:
Warning: Warning:
clothing, hair, fingers, and all parts of the body away from openings and moving parts.
Warning:
Warning:
Warning: Warning:
plug or appliance with wet hands.
Warning:
Warning:
Warning: Warning:
Operating a machine without observing all labels, decals, etc., could result in injury or
Electrical components can “short-out” if exposed to water or moisture. Keep the electrical
Use of this machine to move other objects or to climb on could result in injury to the opera-
Moving parts of this machine can cause injury and/or damage. Keep hands, feet, loose
Electrocution could occur if you handle the plug or appliance with wet hands. Do not handle
Do not use without dust bag and or filters in place.
Warning:
Warning:
Warning: Warning:
the fan/brush stops completely or dust and debris may be ejected.
Warning:
Warning:
Warning: Warning:
dropped into water, return it to an Authorized service center.
Warning:
Warning:
Warning: Warning:
openings. Do not use any opening blocked: keep free of dust, lint, hair, and anything that may reduce
air flow.
Warning:
Warning:
Warning: Warning:
in place. Do not use the machine without the dust bag and/or filters in place.
Warning:
Warning:
Warning: Warning:
unless caution is used. Use extreme caution when cleaning on stairs.
Warning:
Warning:
Warning: Warning:
the electrical ground. Whenever possible connect the machine to an outlet protected by a ground fault
interrupter (GFCI). See “Grounding Instructions.”
Rotating fan blades inside the cover. Before opening cover, switch off machine. Wait until
If the machine is not working properly, has been dropped, damaged, left outdoors, or
Damage could occur to machine if openings are blocked. Do not put any object into
Injury could occur to the operator or the machine if used without the dust bag and/or filters
Injury to the operator and/or damage to the machine could occur when cleaning on stairs,
To reduce the risk of electrical shock, always use a 3-wire electrical system connected to
SAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONSSAVE THESE INSTRUCTIONS
4
120 Volt Machine Instructions For
120 Volt Machine Instructions For
120 Volt Machine Instructions For 120 Volt Machine Instructions For
Connection To The Power Supply And The
Connection To The Power Supply And The
Connection To The Power Supply And The Connection To The Power Supply And The
Electrical Ground
Electrical Ground
Electrical GroundElectrical Ground
This machine must be connected to the electrical ground
to protect the operator from electrical shock. The machine
has an approved power cord with three conductors and a
plug with three terminals. Connect the plug to a receptacle that has three holes and is connected to the electrical
ground. The green (or green and yellow) conductor in the
cord is the ground wire. Never connect this wire to any
terminal other than the ground terminal.
This machine uses a 120 volt AC 60 cycle electrical
circuit. Make sure you have the correct frequency and
voltage before connecting the power cord to an outlet.
The machine has a plug as shown in Figure 1. If a receptacle connected to the electrical ground as shown in Figure 1 is not available, have one installed by an electrical
contractor. Do not use an adapter.
Do not use an adapter.
Do not use an adapter.Do not use an adapter.
Warning:
Warning:
Warning: Warning:
a dry area.
Warning:
Warning:
Warning: Warning:
the electrical ground. Whenever possible connect the machine to an outlet protected by a ground fault
interrupter (GFCI).
Warning:
Warning:
Warning: Warning:
electrical contractor.
Warning:
Warning:
Warning: Warning:
Warning:
Warning:
Warning: Warning:
use one that is at least one size larger in wire size. Such as a power cord that is marked 12/3 would
need to use an extension cord that is marked 10/3. Do not use an extension cord that is undersized.
To reduce the risk of electrical shock, protect the machine from rain. Keep the machine in
To reduce the risk of electrical shock, always use a 3-wire electrical system connected to
Do not cut, remove or break the ground pin. If the outlet does not fit the plug, consult your
Have worn, cut or damaged cords and plugs replaced by an authorized service person.
If it becomes necessary to use an extension cord to reach an electrical outlet, you must
5
IMPORTANT INSTRUCTIONS
IMPORTANT INSTRUCTIONS
IMPORTANT INSTRUCTIONSIMPORTANT INSTRUCTIONS
•
Before use the equipment must be correctly assembled with all of its components
•
Check that the electrical outlet is correct for use with the plug on the machine
•
Before connecting, check that the specified motor voltage corresponds to the main
voltage available
•
Never use the equipment near flammable, explosive or toxic substances: sparks from
the motor could cause dangerous reactions.
•
Always unplug the machine from the electrical outlet when leaving machine unattended
or before attempting any repair.
•
Service and repair should be done by qualified personnel only. Use only original
manufacturer’s replacement parts.
Operation
Operation
OperationOperation
This machine is a commercial vacuum designed for dry pick up only. And must be stored in
This machine is a commercial vacuum designed for dry pick up only. And must be stored in
This machine is a commercial vacuum designed for dry pick up only. And must be stored in This machine is a commercial vacuum designed for dry pick up only. And must be stored in
a dry location. (S9DUSTPRO)
a dry location. (S9DUSTPRO)
a dry location. (S9DUSTPRO)a dry location. (S9DUSTPRO)
1. Attach paper bag to tank inlet deflector. See Figure 1.
2. Ensure that the cartridge filter is securely attached to the
bottom of the vacuum head. See Figure 2.
3. Place vacuum head onto the tank and secure it with the two
clamps.
4. Insert hose into the tank inlet until it locks in place. See
Figure 3.
5. Attach appropriate cleaning tool. For optional power brush
attachment, see Power Head and Wand Assembly.
6. Activate the vacuum by pressing the switch on the vacuum
head.
Figure 1
Figure 2
1.
Store the cord on the hook.
2. Store the appliance indoors, away from sources of heat.
3. This appliance is provided with an automatically reset
thermal limiter to avoid damage to motor. If thermal limiter
operates do one or more of the following:
• Change the bag
• Clean or replace the cartridge filter
• Check hose and tank inlet for any obstructions
• Wait a few minutes for the thermal limiter to re-close the circuit
After Use
After Use
After UseAfter Use
Figure 3
6
IMPORTANT INSTRUCTIONS
IMPORTANT INSTRUCTIONS
IMPORTANT INSTRUCTIONSIMPORTANT INSTRUCTIONS
•
Before use the equipment must be correctly assembled with all of its components
•
Check that the electrical outlet is correct for use with the plug on the machine
•
Before connecting, check that the specified motor voltage corresponds to the main
voltage available
•
Never use the equipment near flammable, explosive or toxic substances: sparks from
the motor could cause dangerous reactions.
•
Always unplug the machine from the electrical outlet when leaving machine unattended
or before attempting any repair.
•
Service and repair should be done by qualified personnel only. Use only original
manufacturer’s replacement parts.
Operation
Operation
OperationOperation
This machine is a commercial vacuum designed for dry or wet pick up . And must be stored
This machine is a commercial vacuum designed for dry or wet pick up . And must be stored
This machine is a commercial vacuum designed for dry or wet pick up . And must be stored This machine is a commercial vacuum designed for dry or wet pick up . And must be stored
in a dry location. (S9DUSTPRO
in a dry location. (S9DUSTPRO----WD)
in a dry location. (S9DUSTPROin a dry location. (S9DUSTPRO
1. For dry use, attach paper bag to tank inlet deflector.
See Figure 1.
2. For Wet use, remove the paper bag from inlet deflector.
3. Ensure that the cartridge filter is securely attached to the
bottom of the vacuum head. See Figure 2.
4. Place vacuum head onto the tank and secure it with the two
clamps.
5. Insert hose into the tank inlet until it locks in place. See
Figure 3.
6. Attach appropriate cleaning tool. For optional power brush
attachment, see Power Head and Wand Assembly.
7. Activate the vacuum by pressing the switch on the vacuum
head.
WD)
WD)WD)
Figure 1
Figure 2
1.
Store the cord on the hook.
2. Store the appliance indoors, away from sources of heat.
3. This appliance is provided with an automatically reset
thermal limiter to avoid damage to motor. If thermal limiter
operates do one or more of the following:
• Change the bag
• Clean or replace the cartridge filter
• Check hose and tank inlet for any obstructions
• Wait a few minutes for the thermal limiter to re-close the circuit
After Use
After Use
After UseAfter Use
Figure 3
7
Power Head and Wand Assembly Instructions
Power Head and Wand Assembly Instructions
Power Head and Wand Assembly InstructionsPower Head and Wand Assembly Instructions
1. Slide on the two collars as pictured. See Figure 1
2. Insert wand into the power head neck until it stops.
Slide the small collar into the neck of the power head.
Screw the large collar onto the power head until tight.
See Figure 2
3. Firmly press the two wands together.
4. Firmly press the upper bent wand into the straight
wand.
5. Attach two cord hangers to wand and cord. See Figure 3
6. Evenly attach 3 cord hangers to the hose and cord.
7. Plug power head into the power head receptacle. See
Figure 4
Figure 1
Figure 2
Figure 3
Figure 4
8
Auto Start Tool Instructions
Auto Start Tool Instructions
Auto Start Tool InstructionsAuto Start Tool Instructions
Both the DustPro & the DustPro-WD come with an auto start
feature. This enables the vacuum to automatically start
when a power tool that is plugged into the A.C. receptacle
on the vacuum head is engaged. When the power switch is
released on the tool the vacuum will run for approximately 7
seconds and then will turn itself off.
1. Plug desired power tool into A.C. receptacle on vacuum
power head. See Figure 1
2. Connect vacuum hose to power tool discharge port.
3. Depress power switch on vacuum to the II position. See
Figure 2
4. Engage on-off switch on power tool.
5. Release on-off switch on power tool, vacuum will continue to run for approximately 7 seconds.
6. Vacuum can also be operated in a conventional manner
by depressing the power switch on the vacuum to the I
position. See Figure 2
Figure 1
Figure 2
9
Periodic Maintenance
Periodic Maintenance
Periodic MaintenancePeriodic Maintenance
(Every six to twelve months)
(Every six to twelve months)
(Every six to twelve months)(Every six to twelve months)
1. Check filter for wear, replace dirt saturated filters that do
not respond to normal cleaning.
2. Inspect gasket seals and replace those which have begun to
leak.
3. Examine carbon motor brushes and commutator.
Servicing The Filter
Servicing The Filter
Servicing The FilterServicing The Filter
S8TOEG845
The filter is accessed by lifting the head assembly off the tank.
The Polyester filter assembly is easily removed by simply sliding the filter off of the HEPA cartridge filter.
The cartridge filters are removed very easily. First remove the filter retainer by removing the 2 hold down
screws. Remove the Filter hold down bracketThe cartridge filter will then slide off of the support assembly.
Note:
Note:
Note:Note:
• Be sure to frequently clean the filters.
• Allow filters to thoroughly air dry after washing them before returning them to the machine.
• Worn filters can affect vacuum performance. Replace the filters when they become worn out and normal
cleaning will not restore vacuum performance.
Servicing The Vac Motor
Servicing The Vac Motor
Servicing The Vac MotorServicing The Vac Motor
Motor Replacement
Motor Replacement
Motor ReplacementMotor Replacement
1. Disconnect power cord from power source.
2. To access the vac motor, remove the screws that attach the main cover to the head assembly and set the
cover to one side.
3. Disconnect the motor’s 2 red lead wires from the main wiring bridge.
4. Disconnect green/yellow wire by removing the screw from the motor core.
5. Remove the four motor mounting screws.
6. Remove motor plate and set aside.
7. Take out the motor and remove the upper and lower gaskets.
8. Inspect gaskets. If they show signs of wear replace the.
9. Install gaskets onto new motor ensuring that they are properly seated.
10. Install the new motor. Make sure foam mufflers are positioned properly.
11. Attach motor plate to motor.
12. Connect green/yellow wire to motor core.
13. Connect motor’s 2 red lead wires to main wiring bridge.
14. Re-assemble vac cover.
15. Test for proper operation.
10
Servicing The Vac Motor
Servicing The Vac Motor
Servicing The Vac MotorServicing The Vac Motor
Carbon Brush Replacement
Carbon Brush Replacement
Carbon Brush ReplacementCarbon Brush Replacement
(Replacement Carbon Brushes: Part# S8TOEG845)
1. Disconnect power cord from power source.
2. To access the vac motor, remove the screws that attach the main cover to the head
assembly and set the cover to one side.
3. Remove the screws that attach the inner cover to the head assembly and set aside.
4. Remove the carbon brush assembly by removing the 2 screws that attach it to the vac
motor. See Figure 1
5. Slide off the carbon brush connector from the motor terminal. See Figure 2
6. Inspect armature commutator. If it is extremely pitted, grooved or not concentric then
the motor will need to be replaced or sent to a qualified service center.
7. Reverse steps 6 through 4 to install new carbon brush and housing.
8. Repeat steps 4 through 7 for the other carbon brush.
9. Reverse steps 3 and 2 for re-assembly.
10. Test for proper operation.
Figure 1 Figure 2
11
Vacuum Motor Assembly S9DustPro & S9DustPro
Vacuum Motor Assembly S9DustPro & S9DustPro----WD
Vacuum Motor Assembly S9DustPro & S9DustProVacuum Motor Assembly S9DustPro & S9DustPro
WD
WDWD
12
Vacuum Motor Assembly S9DustPro & S9DustPro
Vacuum Motor Assembly S9DustPro & S9DustPro----WD
Vacuum Motor Assembly S9DustPro & S9DustProVacuum Motor Assembly S9DustPro & S9DustPro
Item
Item Part#
ItemItem
1 T821802005 Power Cord 3x16 AWG 1
2 S80138 Strain Relief 1
3 S80139 Clamp, Cord 1
4 S81006 Screw, 5x20 2
5 S83444 Terminal Block 1
6 S82928AU Cord Hook 1
7 S82627 Screw, 5x40 2
8 S82927 Handle 1
9 S81026 Screw, 5x30 1
10 S81006 Screw, 5x20 2
11 S81054 Screw, 5x50 2
12 S81026 Screw, 5x30 2
13 S82929 Cover 1
14 S80465/B Switch 1
15 S83937 Filter, Cooling 1
16 S81050 Screw, 5x35 6
17 S82738-1AU Cover, Motor 1
18 S83969 Gasket 1
19 S80310AU Ring, Spacer 1
20 N/A N/A
21 S82627 Screw, 5x40 6
22 S81006 Screw, 5x20 4
23 S82591-1AU Motor Support 1
24 S83901 Gasket 1
25 S81120S Motor, 1000W, 120V/60Hz 1
26 S83901 Gasket 1
27 S83866 Foam, Noise Reduction 1
28 S81189G Base with Gasket 1
50 S83453 Gasket, Receptacle 1
51 S86457 Receptacle, AC 1
52 S83603 Screw, 4x16 4
53 S81854 Nut, 4mm 4
55 S81006 Screw, 5x20 2
56 S86229 Hold down, Control Board 2
57 S87872 Auto Start Control Board 1
Part# Description
Part#Part#
Description Qty.
DescriptionDescription
WD
WDWD
Qty.
Qty.Qty.
13
Filter Assembly S9DustPro
Filter Assembly S9DustPro
Filter Assembly S9DustProFilter Assembly S9DustPro
7777
Item
Item Part#
ItemItem
1 S83735 Gasket 1
2 S807765-1 Support, Cartridge 1
3 S83156 Screw, 5x20 4
4 S87768 Filter, HEPA 1
6 S821036 Bracket, Filter 1
7 S821177 Pre-filter 1
Part# Description
Part#Part#
Description Qty.
DescriptionDescription
Qty.
Qty.Qty.
14
Tank Assembly S9DustPro
Tank Assembly S9DustPro
Tank Assembly S9DustPro Tank Assembly S9DustPro
Item
Item Part#
ItemItem
1 S82599 Tank 1
2 S81300 Rivet 5x24.5 4
3
S81847
4 S81050 Screw 5x35 4
5 S82846 Gasket , Inlet 1
6 S82586 Retainer, Tank 1
7 S82593 Deflector 1
8 S82652A Inlet Cover 1
9 S80558 Caster 6
Part# Description
Part#Part#
Description Qty.
DescriptionDescription
Clamp, Tank
15
Qty.
Qty.Qty.
2
Filter Assembly S9DustPro
Filter Assembly S9DustPro----WD
Filter Assembly S9DustProFilter Assembly S9DustPro
WD
WDWD
16
Tank Assembly S9DustPro
Tank Assembly S9DustPro ––––WD
Tank Assembly S9DustPro Tank Assembly S9DustPro
WD
WDWD
17
Tools
Tools
ToolsTools
1111
4444
6666
2222
5555
3333
Item
Item Part#
ItemItem
1 S76388 Adapter 1
2 S70003 Crevice Tool 1
3 S76295 Round Brush 1
4 S70008 Hose 1
5 S76387 Wand, Straight 2
6 S76389 Wand, Curved 1
7 S76384 Floor Brush 1
8 S76385 Floor Squeegee (DustPro-WD) 1
Part# Description
Part#Part#
Description Qty
DescriptionDescription
Qty
QtyQty
7777
8888
Filters
Filters
FiltersFilters
T80092 Paper Bags, 5/pkg.
S87768 HEPA Filter, Cartridge
S821177 Pre-Filter
18
Warranty Policy
Limited Warranty
IPC Eagle warrants new cleaning equipment against defects in material and
workmanship under normal use and service to the original purchaser as detailed
below
3 years
Subject to the conditions stated below, IPC Eagle warrants all polyethylene tanks to be
free from defects in materials and workmanship for a 3-year period. Parts replaced or
repaired are warranted for the remainder of the original warranty period.
1 year
Subject to the conditions stated below, IPC Eagle warrants all other cleaning
equipment components to be free from defects in materials and workmanship for a 1year period. Parts replaced or repaired are warranted for the remainder of the original
warranty period.
IPC Eagle will furnish and charge for replacement parts, including transportation, to
the original owner through an IPC Eagle authorized service center. If the part is
returned within 30 days and is found defective, the owner will be credited for the cost
of the replacement part including shipping and handling.
Labor charges are covered for one year from the date of purchase if provided by an
authorized IPC Eagle service center.
Wear items exempt from warranty include carbon brushes, power cords, wheels, handle grips, filters, screens, and squeegees.
This warranty shall not apply to failures caused by misuse or abuse, improper
maintenance as stated in the operation manuals, use of unauthorized repair parts,
repairs by other than an IPC Eagle authorized service center, and damage in transit.
IPC Eagle disclaims and denies any liability for any direct, indirect, special incidental
or consequential damage which may be suffered as a result of sale, delivery,
servicing, use, loss of any product, downtime, labor, freight, or other charges not
expressly included herein.
.
19
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