IPC LION 1460, 1404 User Manual
1404 - LION 1460
(IT) MANUALE ISTRUZIONI PER L’USO / (EN) OPERATOR’S MANUAL /
(FR) MANUEL D’INSTRUCTIONS / (DE) BEDIENUNGSANLEITUNG /
(ES) MANUAL DE INSTRUCCIONES / (NO) BRUKERHÅNDBOK /
(NL) GEBRUIKERSHANDLEIDING / (PT) MANUAL DE UTILIZAÇÃO /
(SE) INSTRUKTIONSBOK / (RU) РУКОВОДСТВО ОПЕРАТОРА /
(BG) РЪКОВОДСТВО ЗА ЕКСПЛОАТАЦИЯ
Consultare attentamente questo manuale prima di procedere a qualsiasi intervento sulla macchina
Read this manual carefully before carrying out any work on the machine
Lire attentivement ce manuel avant toute intervention sur la machine
Vorliegendes Handbuch vor jedem Eingri an der Maschine aufmerksam durchlesen
Consulte detenidamente este manual antes de llevar a cabo cualquier trabajo en la máquina
Konsulter denne håndboken nøye før du går i gang med noen som helst type inngrep på maskinen
Raadpleeg deze handleiding aandachtig alvorens met enige werkzaamheid aan de machine te beginnen
Consulte atentamente este manual antes de efectuar qualquer intervenção na máquina
Läs noggrant igenom denna handbok innan du utför något som helst ingrepp på maskinen
Внимательно ознакомьтесь с данной инструкцией до проведения любой работы с машиной
Прочетете внимателно това ръководство, преди да започнете работа с машината
(Translation of original instructions)
TECHNICAL SPECIFICATIONS ............................................................................................. 2
SAFETY SYMBOLS ................................................................................................................ 4
INTRODUCTION / GENERAL WARNINGS ............................................................................ 5
INTRODUCTION ..................................................................................................................... 5
GENERAL SAFETY RULES ...................................................................................................5
MODIFICATIONS AND IMPROVEMENTS ............................................................................. 6
SAFETY .................................................................................................................................. 6
SERIAL NUMBER – CE MARKING ....................................................................................... 7
UNPACKING ........................................................................................................................... 7
THE CONTROLS AND THE CONTROL PANEL .................................................................... 7
PREPARING THE MACHINE .................................................................................................8
BATTERY REMOVAL ............................................................................................................ 10
USING THE MACHINE .......................................................................................................... 10
AUTO-POWER ON/OFF ........................................................................................................ 11
WORKING .............................................................................................................................. 12
FURTHER PERFORMANCES OF THE MACHINE FEATURING AN ENGINE .................... 13
EMPTYING THE DEBRIS BIN ............................................................................................... 14
CLEANING AND SERVICING THE FILTER .......................................................................... 14
REPLACING/INSTALLING THE SIDE BRUSHES ................................................................ 15
REPLACING THE CENTRE BRUSH ..................................................................................... 16
BATTERY MAINTENANCE AND CHARGING ...................................................................... 16
ADJUSTING THE SIDE BRUSHES FOR WEAR .................................................................. 17
ADJUSTING THE BRAKE ..................................................................................................... 18
COMBUSTION ENGINE MAINTENANCE ............................................................................. 18
AIR FILTER OF THE ENGINE ............................................................................................... 18
“CHANGE OIL” ALARM CODE ............................................................................................ 19
MAINTENANCE OF THE BATTERY VERSION .................................................................... 20
COMBUSTION ENGINE VERSION MAINTENANCE ........................................................... 21
TROUBLESHOOTING TABLE ..............................................................................................22
DRIVE BOARD ALARMS ...................................................................................................... 24
USER MENU .......................................................................................................................... 25
EN
1
(Translation of original instructions)
TECHNICAL SPECIFICATIONS
B
Cleaning width
Cleaning capacity per hour
Main brush motor power
Side brush motor power
Drive motor power
Internal combustion engine starting
Internal combustion engine power
Fuel tank capacity
Suction motor power
Panel lter shaker motor power
Alternator A / 80
Maximum forward speed
Maximum reverse speed
mm 800
inches 31,49
2
/h 8250 - 10500
m
2
/h 88802 - 113021
ft
W 500
HP 0,67
W 60
HP 0,08
W 1000
HP 1,34
W / 300
HP / 0,4
W / 48470,5 73824,3
HP / 6,5 9,9
l / 5
galls. / 1,32
W 2X180
HP 2X0.24
W 2X90
HP 2X0.12
Km/h 6,5
mph 4,03
Km/h 3,4
mph 2,11
DUAL POWER
PETROL
DUAL POWER
DIESEL
Maximum negotiable gradient % 16
Debris bin capacity
Rear wheel diameter
Front wheel diameter
Main brush diameter
l 150
galls. 39,62
mm 315
inches 12,4
mm 315
inches 12,4
mm 330
inches 13
EN
2
(Translation of original instructions)
Side brush diameter
Panel lter surface area
Gross weight
Transported weight
Number of batteries no. 4 2 2
Battery voltage V 6 12 12
Individual battery capacity Ah (5h) 250 105 105
Power system voltage V 24
Machine dimensions
Battery compartment dimensions
(length, width, height)
Packed size (length, width, height)
Sound pressure
Measured sound power
Guaranteed sound power
Vibration level (hand)
mm 510
inches 20,07
sq.m. 6
2
ft
kg 765 647 675
lbs
kg 375 210 210
lbs
mm 1600X1080X1280
inches 63x42.5x50.4
mm 480x370x360
inches 18.9x14.6x14.1
mm 1870x1200x1500
inches 73.62x47.24x59.05
LpA
(dB)
Lwa
(dB)
Lwa,g
(dB)
HAV
m/sec2
70 78 81
76 93 96
77 93 97
1,8 2,1 2,3
64,58
Measurement uncertainty, k m/sec2 0,9 1,1 1,2
Vibration level (body)
Measurement uncertainty, k m/sec2 0,2 0,4 0,4
Gross weight (GVW): maximum permissible weight with the machine fully loaded and ready for use. The gross weight of the
vehicle includes, when applicable, full clean water tanks, empty dirty water tanks (half full in the case of recycling systems), empty
dust bags, the hopper lled to its rated capacity, the largest recommended batteries and all accessories such as cables, hoses,
detergent, mops and brushes.
Transported weight: the weight of the machine including the batteries, but excluding optionals (for example, the operator’s cabin,
FOPS, second and third side brushes and front brush attachment), fresh water (in the case of scrubbers or combined machines)
and the weight of a standard operator (75 kg).
Data may vary without warning.
HBV
m/sec2
0,5 0,7 0,8
EN
3
(Translation of original instructions)
SAFETY SYMBOLS
WARNING! RISK OF ENTANGLEMENT
WARNING! RISK OF ACID BURNS
WARNING! RISK OF BURNS
MAXIMUM SLOPE
OPERATOR MANUAL, INSTRUCTIONS FOR USE
READ THE OPERATOR'S MANUAL
DIRECT CURRENT SYMBOL
CLASS III APPLIANCE. AN APPLIANCE IS IDENTIFIED
AS CLASS III WHEN ITS EXPLOSION-PROOF
PROTECTION IS BASED ON THE FACT THAT THERE
ARE NO VOLTAGES HIGHER THAN THE ULTRA-LOW
SAFETY EXTRA-LOW VOLTAGE (SELV). THIS MEANS
IN PRACTICE THAT THE APPLIANCE IS POWERED BY
A BATTERY OR A SELV TRANSFORMER.
SPECIAL WASTE. DO NOT DISPOSE OF AS NORMAL
WASTE.
EN
4
(Translation of original instructions)
INTRODUCTION / GENERAL
WARNINGS
This manual has been written by the
Manufacturer and is an integral part of the
machine1.
It denes the purpose for which the machine
has been designed and constructed and
contains all the information required by
operators2.
In addition to this manual, which contains
information for operators, other publications
are available providing specic information for
maintenance personnel3.
The terms “right” and “left”, “clockwise” and
“anti-clockwise” refer to the forward movement
of the machine.
Constant compliance with the instructions
provided in this manual guarantees the safety
of the operator and the machine, ensures
low running costs and high quality results
and extends the working life of the machine.
Failure to respect the instructions may lead to
damage to the operator, machine, oor and
environment.
To nd the topic that interests you more
quickly, see the list of contents at the beginning
of the manual.
INTRODUCTION
This instruction handbook contains guidelines
and practical information concerning the use,
adjustment and routine maintenance of your
new machine.
Your machine has been designed and built
to oer the best in terms of performance,
comfort and ease-of-use in a variety of dierent
conditions. Before delivery, your machine
has been checked at our factory and by our
dealer to guarantee that it is handed over to
you in perfect working order. To maintain the
machine in this condition and ensure problemfree operation, strictly follow the instructions
given in the handbook. Before attempting to
use the machine, read this handbook and
keep it to hand for any future consultation. For
further information regarding the machine, do
The denition "machine" replaces the trade name covered by this manual.
Persons responsible for using the machine without per-
forming any operations requiring precise technical skills.
Persons with experience, technical training and a knowledge of legislation and standards, able to perform all the
necessary operations and to recognise and avoid possible
risks in handling, installation, use and maintenance of this
machine.
not hesitate to contact your dealer, who has
competent maintenance sta, original parts
and the equipment needed to respond to your
needs.
NOTE: the machine version called DUAL
POWER refers to the model equipped with
an combustion engine and battery pack.
GENERAL SAFETY RULES
IMPORTANT: the following rules must be
carefully observed to avoid harm to the
operator and damage to the machine.
Carefully read the labels on the machine and
do not cover them for any reason; replace
them immediately if they are
damaged.
The storage temperature ranges from 0° to +
50°C.
The optimal working temperature should range
from 0° and + 40°C.
The ambient humidity must range from 0 to 95
%.
The machine must be kept indoors at all times.
The machine must be used exclusively by
operators trained in its use and/or who have
demonstrated their ability and have been
expressly authorised to use it.
The machine must not be used by minors.
Always pay attention to other people,
especially children, in the place where you are
working.
Children must be supervised to make sure they
do not play with the machine.
The machine is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they are
supervised by a person responsible for their
safety and have received instruction in the use
of the machine.
Do not inhale exhaust gases. Use the machine
indoors only when sucient ventilation can be
guaranteed and when there is another person
on stand-by, ready to assist in situations of
potential danger.
Do not bump against shelves or scaolding
when there is a risk of objects falling over.
In areas where the operator could be struck
by objects falling from overhead, do not use
the machine without a FOPS (Falling Object
Protective Structure)
Do not use the machine as means of transport.
Never use the machine to clean up ammable
or explosive liquids (e.g. petrol, fuel oil, etc.),
acids or solvents (e.g. paint solvents, acetone
EN
5
(Translation of original instructions)
etc.) even if diluted.
Never clean up burning or incandescent
objects.
Adapt the speed of the machine to the
conditions of adherence.
Avoid using the machine if its stability is not
guaranteed.
In the event of re, use a powder re
extinguisher, DO NOT USE WATER.
Do not use solvents or similar substances to
clean the machine.
Do not wash the machine by spraying directly
with water or using high pressure water jets.
Do not remove any guards that require the use
of tools to be removed.
NEVER use the machine without its guards
and safety systems. For your safety, make sure
all guards and safety systems are closed and
correctly mounted before starting the machine.
If you notice that the machine is not working
properly, make sure this does not depend on
failure to carry out the routine maintenance
operations. If this is not your case, contact
anauthorised service centre.
Always use the battery charger supplied by
the manufacturer, or alternatively, a charger
bearing the CE mark and certied by a third
party body in accordance with the latest edition
of the pertinent standard (EN 60335-2-29).
The charger must be equipped with double
or reinforced insulation between input and
output and with a SELV type output circuit with
maximum 24V output voltage.
Make sure the battery charger is compatible
with the batteries to be charged.
Make sure that the power socket used for the
battery charger is connected to a suitable earth
system and protected by thermal overload and
residual current circuit breakers.
Make sure the electrical characteristics of the
battery charger (voltage, frequency, absorbed
power) given on the rating plate are the same
as those of the mains power supply.
Check the battery charger power cable
regularly for damage. If the power cable is
damaged, do not use the charger.
If replacing parts, order ORIGINAL spare parts
from an authorised dealer or reseller.
Maintenance operations on the electrical
circuit and in any event all other operations
not explicitly described in this operating
manual must be performed by maintenance
personnel only, in compliance with current
safety regulations and as indicated in the
maintenance manual.
Always disconnect the power supply to the
machine before carrying out any maintenance.
Every 200 hours of work, have the machine
checked by an authorised service centre.
The product is classied as WEEE type special
waste and is covered by the requisites of the
new environmental protection regulations
(2002/96/EC WEEE). It must be disposed of
separately from ordinary waste in compliance
with current legislation and standards.
MODIFICATIONS AND
IMPROVEMENTS
Our company aims to constantly improve its
products, and consequently reserves the right
to make any changes and improvements when
deemed necessary, without having to apply
such to any machines sold previously.
SAFETY
You too can help avoid accidents.
No accident prevention program can be
eective without the full cooperation of the
operator directly responsible for operation of
the machine.
Most accidents that occur in a company, during
work or transport are caused by failure to
observe the basic rules concerning safety.
A careful and prudent operator is the best
guarantee against accidents and proves more
eective than any prevention program.
During work, pay attention to the persons
standing in the area to clean, especially
children.
EN
6
(Translation of original instructions)
SERIAL NUMBER – CE
MARKING
Make sure that the machine is equipped with a
rating plate showing the serial number and CE
mark, positioned as shown in (g. 1). If this is
not the case, notify the dealer immediately.
Model :
Ser.N :
Vac :
Date :
W :
IP :
A :
Kg :
Hz :
g. 1
machine operation; assemble as described in
the chapter “REPLACING/INSTALLING THE
SIDE BRUSHES”.
THE CONTROLS AND THE
CONTROL PANEL
• Brake lock pedal and service brake pedal
(g. 2, ref. 1).
• Raise ap pedal (g. 2, ref. 2), pressing
this allows the centre brush to pick up
bulky objects.
• Accelerator pedal (g. 2, ref. 3).
• Right side brush control lever (g. 2, ref.
4), used to lower or raise the side brush.
• Left side brush control lever (g. 2, ref.
4A), used to lower or raise the side brush.
• Seat adjustment lever (g. 2, ref. 5).
Unpack your machine with great care, avoiding
UNPACKING
any manoeuvre that could lead to damage.
Once you have unpacked it, make sure all
parts are in a good condition. If you notice
any damage, DO NOT use the machine and
contact your retailer immediately.
Due to packaging and transport requirements,
some parts and optionals may be supplied
separately; for correct assembly, follow
the instructions given in the corresponding
chapters of this booklet.
Contents of the package
• Side brush
• Ignition key
• User and maintenance manual
Declaration of conformity
• Warranty coupon
• Batteries (if required)
Battery connection kit
• Battery charger (if required)
• For the Dual Power version, combustion
engine user manual.
If you notice that any of the above are missing,
contact your retailer immediately.
NOTE: To avoid losing it during transport,
the ignition key is placed inside the bag
containing the technical documents.
Make sure the packaging materials (bags –
cartons – pallets – hooks – etc.) are put away,
out of the reach of children.
To simplify transport, the side brush/brushes
are not mounted in the position intended for
4-4A
1
3
2
5
g. 2
EN
7
(Translation of original instructions)
1
2
• Display button, selects the data shown on
the display (g. 3, ref. 1).
• Display (g. 3, ref. 2):
• Button P1, select work program 1 (g. 3,
ref. 3).
• Button P2, select work program 2 (g. 3,
ref. 4).
• Button P3, select work program 3 (g. 3,
ref. 5).
• Filter shaker activation button (g. 3, ref.
6):
• Suction activation button (g. 3, ref. 7):
• Knob for adjusting the speed of the side
brushes (g. 3, ref. 8).
• Combustion engine start/stop button (g.
3, ref. 9).
• Ignition key (g. 3, ref. 10):
• Horn button (g. 3, ref. 11):
• Light switch (g. 3, 12) OPTIONAL.
• Emergency button (g. 3, ref. 13):
• Knob for adjusting the maximum speed
(g. 3, ref. 14).
• Drive board alarm indicator light; the
frequency at which the LEDs light up
indicates the error code. In the absence of
malfunctions, the status LED is on steady
while the machine is operating (g. 3, ref.
15).
• Machine direction selector (g. 3, ref. 16).
• Raise bin control button (g. 3, ref. 17).
• Lower bin control button (g. 3, ref. 18)
• Tip bin control button (g. 3, ref. 19)
• Fuel reserve indicator light (g. 3, ref. 20)
• Oil alarm indicator light (g. 3, ref. 21)
• Button for raising, lowering and tipping the
bin (g 3, ref. 22).
14 15
11
4
3
6
7
8 17 18 19
12
21
5
13
START
OFF
20 9 10
22
O
FF
N
O
g. 3
PREPARING THE MACHINE
IMPORTANT: Competent battery specialists
should preferably be contacted to choose
and install the new batteries.
Two dierent types of battery may be installed
on these machines:
• Leak-proof tubular batteries: these require
regular checks on electrolyte level. When
necessary, top up with distilled water until
the plates are covered. Do not over-ll (5
mm max. above the plates).
• Gel batteries: this type of battery requires
no maintenance.
Leak-proof tubular batteries are normally
supplied lled with acid and ready for use.
If the batteries in use are dry charged, they
must be activated before being installed in the
machine. Proceed as follows:
Remove the caps and ll all elements with
sulphuric acid solution specic for batteries
until the plates are entirely covered (this
requires at least a couple of passes for each
element).
Leave the batteries to stand for 4-5 hours to
16
EN
8
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