IPC PW-C25, I1509P-M, PW-C25P, 1509P-M, I1813P-T Service Manual

Service Manual

Rev.1.0 January 2013

PW-C25 & PW-C25P

Models

1509P-M 230V 50Hz

I1509P-M 230V 50Hz

1813P-T 400V 50Hz

I1813P-T 400V 50Hz

I1310P4-M 230V 50Hz

Pag. 2

PW

-

C25 / PW

-

C25P

outer layout

High pressure hose – spray gun – lance

Hose reel handle

Main switch 0-I

Chemical tap and regulator

Lance holder

Water inlet fitting

Water outlet fitting

Pressure adjust

Pump oil window

Pressure gauge

Hose reel rotation lock

Chemical tank

Lance holder

High pressure outlet

Foot lever

Refill cap

Pag. 3

PW

-

C25 / PW

-

C25P inner

layout

Water outlet fitting

Water inlet fitting

Pressure gauge

Oil cap with air breath

By-pass valve

Total stop micro-switch

Pressure adjusting knob

Oil cap for handling and

transportation

High pressure pump

Oil level window

Electric motor starting

capacitor

Electric motor

Electric enclosure

Chemical injector

Chemical tap and dose

Main switch

Standard accessories
set, that includes the
inlet water filter and
“garden” quick inlet
fitting.

Pag. 4

PW-C25 / PW-C25P

electric box components

layout

Electric box for wiring
the electric motor, the
starting capacitor, the
total stop switch and the
power cord.

Electric box for on – off

main switch

Pag. 5

Service Manual

INDEX

Topics

1. The machine doesn’t starts Page

1a No electrical connection 7

1b No electrical supply to the electric motor or
motor thermal sensor overload intervened or burnt fuses 7

1c The micro-switch of bypass valve not working
(only for machine with total stop system)

12

1d Contactor not working (on versions three phase or P4) 13

2. No water jet at the lance nozzle Page

2a Bad or missing water feeding connection 14

2b Inlet water filter clogged 14
2c Air intake from the water feeding circuit 15
2d Pump head valves ceased 15
2e High pressure nozzle clogged 16

3. No pressure to the lance Page

3a Defective water feeding connection 17

3b Inlet water filter clogged 17
3c Air intake from the water feeding circuit 18
3d Pump head valves ceased or worn 18
3e Lance nozzle set in low pressure mode (detergent mode) 19
3f High pressure nozzle worn or deformed 19
3g Pressure adjusting valve setting at minimum position 20

3h Seat of pressure adjusting valve damaged 20
3i Pump gaskets worn or water leaks from the pump head 23

Ip Cleaning S.p.A.
Viale Treviso, 63 – 30026 Summaga di Portogruaro – VENICE – ITALY
Tel. [phone] (r.a.) – Fax [phone]
Internet address: www.ipcportotecnica.com
e-mail address: [e-mail]

Pag. 6

4. Poor detergent delivery Page

4a Detergent tap closed/off or clogged 24

4b Empty detergent tank or nozzle not set in detergent mode 25
4c The check valve of the detergent circuit is sticky or clogged 25
4d High pressure outlet pipes clogged or too much extended (over 20 m).
Wear and tear of the detergent nozzle 26
4e Pressure regulator is not set at maximum position 26

5. Oil and water emulsion phenomena to the high pressure pump oil Page

5a Extremely high environment humidity percentage 27
5b High pressure pump gaskets worn 28
5c High pressure pump pistons damaged 28

6. The total stop system doesn’t intervenes
(only for machines having this option) Page

6a Water leaks from the high pressure outlet circuit 29
6b Micro-switch of the bypass valve, or contactor, not functioning 29

Pag. 7

1. The machine doesn’t starts

1) TROUBLE: Rotating the main switch “0 – I” (A) the high pressure cleaner doesn’t starts or

starts, but suddenly stops after a while.

CAUSES: 1a No electrical connection

1b No electrical supply to the electric motor or motor thermal sensor overload

intervened or burnt fuses
1c The micro-switch of bypass valve not working
(only for machine with total stop system)

1d Contactor not working (on versions three phase or P4)

REMEDIES:

1a Check the power supply voltage using a “multimeter”.
The machine power supply characteristics are indicated on the machine data plate placed on the
rear side of its chassis.
For single-phase models, the allowed voltage tolerance is +/- 5%.
For three-phase models, the allowed voltage tolerance is +/- 10%.

If the voltage is over or lower than the above mentioned tolerance, the machine electric
components may become damaged.
Pay maximum attention while checking electric component: danger of electric shocks.

1b Pay maximum attention: danger of electric shocks.
Disconnect the machine from the power supply before opening the electric enclosures, hence:

(A)

Machine data plate

Pag. 8

- check using a multimeter, the conductivity of the main switch contacts, rotate the switch knob to
position “I” and in case of problems, replace the switch with a new component.
To open the electric enclosures, proceed as following described:

Opening:

3. Remove the main switch knob

1. Remove the machine cover

5. Check the main switch contacts continuity using a

multimeter, if damaged replace it.

2. Remove the handle cover

4. O

pen the electric box cover

Pag. 9

- If the thermal sensor of the electric motor is intervened, the electric motor is disconnected and
the machine cannot work.
The thermal sensor, intervenes when the motor winding temperature is over 155°C and in order
to cool it down and allows its automatic reset, are required some minutes with the electric motor
off.
The thermal sensor is built-in into the motor winding of single phase models, while is wired into
the electric box for three-phase models or for P4 models.
The thermal sensor is a protection against overload and needed to prevent burning of the motor
windings, but has a limited life in term of number of interventions and if the machine has been
used continually under overloaded, the thermal sensor can become damaged and loose the
capacity to self reset, hence not allowing the motor to restart when decreases the winding
temperature.

In order to restore a damaged thermal sensor, is needed to replace the complete electric motor
stator.

- If the fuses of the socket or to the plug are burnt, the machine is not power supplied; replace the
fuses and check if their amperage is enough for the machine Amperage characteristics that are
readable on its data plate.
Take into consideration that a low voltage supply can cause difficulties to the motor starting and
as a consequence can makes that fuses burn.
We recommend to check the machine amperage using a clamp meter in order to be sure that the
machine working at the maximum pressure is not absorbing more Ampere than what indicated on
its data plate.

Measured

Amperage

should be less or

equal than Amperage wrote to the machine
data plate.

Check the Amperage with a A clamp meter

after switching on the machine and checking
that the machine is correctly power supplied
by the fuses.