iPA 9107A Operator's Manual

Page 1
#9107A
DYNAMIC LOAD SIMULATION AND CIRCUIT TESTING
OPERATOR’S MANUAL
For 7-Spade Equipped Vehicles with
Integrated and Aftermarket Brake Controllers
Innovative Products of America® Incorporated
888-786-7899 • 234 Tinker Street, Woodstock, NY 12498 • www.ipatools.com
Page 2
LETTER FROM THE PRESIDENT OF IPA
®
My name is Peter Vinci and I am the president of IPA®. I would like to thank you for your interest in IPA®’s product line and share my commitment to you, our products and our policies. In today’s world, we have all experienced the lack of service and consideration demonstrated by many companies after you buy their products. They say whatever they can to make the sale, and then it’s like pulling teeth to get any service response
out of them. I know this myself rst hand and because of this, I want to be
sure that your experience with IPA® meets your expectations and that IPA® never disappoints you with our service or customer response.
To prove my commitment to you, if for any reason, you are not happy with one of our products – or more importantly, with the response from our customer service department, or any member of the IPA® team, I invite you to contact me directly via my email, [email protected] or call me at 888-786-7899. Your satisfaction is more important to me than the sale itself. We will not be in business for long if we don’t make you completely happy with our products and service. I want IPA® to be different and be known for its quality and service.
With that said, please take a look at our product line. You will see
innovative rst time products that were created to help you do your job
faster and better than before.
I would also like to invite you to critique our products. If you can think of a better way to make them or changes that will make them work better, please contact me directly and I will be sure to look into it. If you have an innovation and would like some feedback, give me a call.
From all of us at IPA®, we thank you for taking the time to review our product line and wish you and your family the very best of everything.
Peter Vinci President
®
IPA www.ipatools.com
Toll Free: 888-786-7899 Phone: 845-679-4500 Fax: 845-679-4600
2
Page 3
WHAT’S INCLUDED
Electric Brake
ELECTRIC BRAKE FORCE METER
W/ DYNAMIC LOAD SIMULATION & CIRCUIT TESTING
5
4
3
Electric Brake Status
2
1
ECU
Detected
Towing Circuits
8
7
6
Power
10
9
Brake Force Meter
Status
Towing Circuits
Ground Integrity
INCLUDED PARTS AND ACCESSORIES
12V Aux
Tail Tag
Reverse Lights
Left Turn
Right Turn
Ground Integrity
For 7-Spade Equipped
Vehicles with Integrated and
Aftermarket Brake Controllers
Multiple Patents Pending
One LED Must be Illuminated for Brake Force Meter Operation
Brake Lights
#9107A-AS
Soft Case
#9107-3
Use the Provided Reference Numbers When
Ordering Products and Parts Above
25 ft. 7-Flat Pin Cable
#KCBL-9107-AS
Toll Free: 888-786-7899
3
Page 4
COMPATIBILITY
The #9107A Electric Brake Force Meter with Dynamic Load Simulation and Circuit Testing is designed to work with most all year/make/model
vehicles equipped with 7-spade trailer connections. If you suspect the Electric Brake Force Meter does not work with your application, please call us at 845-679-4500.
INTRODUCTION
The#9107A Electric Brake Force Meteris a professional, high-quality tool
that allows you to test the electric brake controller output and all tow-lighting functions without a trailer present.
PRECAUTIONARY EXPLANATION:
Before testing, it’s important to note that there are several different methods utilized by OEMs for establishing connections to trailers and automatically
adjusting gain. In most cases, each OEM takes their own approach to the
design and function of Electric Trailer Brake Controllers. Additionally, the OEM’s methods have evolved over the years. Never assume that any two makes or different year ranges will act the same way. For example, some controllers limit output gain unless the vehicle is moving. Others limit output gain unless the vehicle’s sensors detect heavy braking under load while mov­ing. Some others allow full output for a short period of time and then limit the output until the vehicle is moving. The purpose of this tool is to allow you to view the output of the vehicle in real time without a trailer present.
PRETEST SET-UP
(MUST FOLLOW EACH USE!)
NOTICE: Brake Force Meter w/ Dynamic Load Simulation and Circuit Testing will not function unless Tail/Tag or 12V Aux Circuits have
constant power.If your vehicle does not supply 12V Aux at the trailer
connector, leave parking lights on while testing.
WARNING: SET-UP MUST BE COMPLETE BEFORE ATTACHING CABLE.
WARNING: WHEN TESTING IN CAB, DO NOT PINCH CABLE IN WINDOW OR DOOR.
4
Page 5
SET-UP
1. With meter disconnected from cable, plug 7-way connector to back of vehicle.
2. Bring other end of cable and tester into driver's compartment, leaving tester disconnected.
3. Set Emergency Brake.
4. Turn Vehicle Engine ON and let idle.
5. KEEP FOOT OFF BRAKE. ONLY AFTER engine is running, plug the 9-pin connector to the socket of the tester and lightly tighten the thumb screws.
6. Verify 12V circuit is powered or turn on Tail/Tag Circuit.
7. Wait for yellow ECU detection light to stop blinking.
8. For vehicles equipped with integrated controllers, look for the words "Trailer Connected" on your instrument panel and the ECU Detection light to remain steady within a few seconds of connecting the #9107A to a vehicle with engine running.
9. Set-up is now complete.
ALTERNATIVE SET-UP PROCEDURE
In 2016 and 2017 models, some OEMs changed the way the brake control­lers search for a trailer signal. To establish a “Trailer Connected” message with these vehicles if the basic method described above does not work, press and hold the brake pedal during #7 of the Set-up Procedure. May not work on GM model years ranging from '07-'10.
TESTING
1. With the #9107A connected and engine running, increase the brake force
adjustment on your instrument panel to maximum output (usually #10).
2. Without applying pressure to the brake pedal, operate the manual brake lever on your controller and take note of the number of LEDs that illu­minate. It is recommended to maintain application for up to 20 seconds and observe any changes.
3. Release the manual brake lever and apply moderate pressure to the brake pedal. Observe the series of 10 LEDs at the top of your tester as they sequentially illuminate. This indicates the extent of 12V power avail­able at the connector to actuate trailer brakes.
4. While increasing brake pressure, you should see more of the 10 LED
5
Page 6
SET-UP
1. With meter disconnected from cable, plug 7-way connector to back of vehicle.
2. Bring other end of cable and tester into driver's compartment, leaving tester disconnected.
3. Set Emergency Brake.
4. Turn Vehicle Engine ON and let idle.
5. KEEP FOOT OFF BRAKE. ONLY AFTER engine is running, plug the 9-pin connector to the socket of the tester and lightly tighten the thumb screws.
6. Verify 12V circuit is powered or turn on Tail/Tag Circuit.
7. Wait for yellow ECU detection light to stop blinking.
8. For vehicles equipped with integrated controllers, look for the words "Trailer Connected" on your instrument panel and the ECU Detection light to remain steady within a few seconds of connecting the #9107A to a vehicle with engine running.
9. Set-up is now complete.
Circuit Type of Fault Diagnostic Procedure
Check for faulty connection, fuse, wiring fault or controller gain too low.
Check for faulty connection or
controller gain too low.
Check for faulty connection or
controller gain too low.
Check for faulty connection, fuse
or defective asher.
Check for faulty connections for wiring fault.
Check for wiring fault, turn signal operation or fuse if turn signals are also dead.
Electric
Brake
Tur n
Signals
Brake
Lights
No indication when energized
Low current output or intermittent
No power indication when energized
One or both stay on with no blink
Intermittent or erratic illumination
No power indication when energized
Intermittent or erratic illumination
No power indication when
Tail/Tag
Lights
6
energized
Intermittent or erratic illumination
Check for wiring, fuse or connection faults.
Page 7
Reverse
Lights
(RED)
Power
Trailer Not
Detected
CONTINUED CHART
No power indication when energized
Intermittent or erratic illumination
No power indication when energized
Intermittent or erratic output
Vehicle does not recognize the Brake Force Meter as a trailer
Check for wiring, fuse or connection faults.
Check for wiring, fuse or connection faults.
Check Set-up Procedure.
For 2016 and 2017 Ford models
- follow Alternative Set-up
Procedure (Below).
If you suspect your vehicle is not compatible with this tool, contact
®
IPA or 845-679-4500 for available updates.
(Yellow
ECU
Detected)
(RED)
Power
ECU and
Power
Light
STATUS LIGHTS
Blinking Determining if ECU is present.
Steady
Not illuminated
Steady
Not illuminated No power or continuity detected
Intermittent blink
Blinking
ECU detected, dynamic load is active.
No ECU detected. Static load is available.
E. Brake Circuit has power and continuity.
Indicates search signal from vehi­cle. This is typical and expected from vehicles with an established ECU connection.
Fault in wiring—check connections and trouble codes.
(Blue)
Gain 1-10
Illuminated
Indicates gain from truck. 1.0-1.5V increments.
7
Page 8
LIMITED ONE-YEAR WARRANTY
9107A-Manual-VA-01-04
#9107A
Electric Brake Force Meter with Dynamic Load
Simulation and Circuit Testing
Innovative Products of America® Incorporated has established a Limited One-Year Warranty Policy for the Electric Brake Force Meter w/ Dynamic Load Simulation and
Circuit Testing, not including any wearable parts, i.e. batteries (30 day warranty),
battery clips, etc.
One-Year Limited Warranty/Return or Replace Policy: The product is covered for one year from the date of original user purchase under the stipulations of the Standard Warranty.
The product is warranted to be free from defects in workmanship or material. If there is a problem due to workmanship or material defect, Innovative Products of America Incorporated will repair or replace the product within 24 working hours after it is received by the IPA® Repair Service Center. In the event it is determined that the product has been tampered with, or altered in any way, the warranty is void and all claims against the product will not be honored. The Warranty Repair/Return
procedures require that the proof of purchase must be established (either by warranty card from the seller or by point of purchase receipt/invoice) and the manufacturer
makes every attempt to return ship the product within three business days from the receipt of the returned product, freight prepaid.
®
If it has been determined that the tool has been damaged due to misuse, Innovative
®
Products of America
Incorporated will repair the tool at a cost we deem reasonable and these charges will be the responsibility of the user. We truly want you to be happy with our products, so if you have any questions, call us toll free at 888-786-7899.
(OEM) ORIGINAL EQUIPMENT MANUFACTURER USA
Innovative Products of America® Incorporated
234 Tinker Street, Woodstock, NY 12498
888-786-7899 • 845-679-4500 • www.ipatools.com
© 2018 Innovative Products of America® Incorporated. All rights reserved. This material may not be
reproduced, displayed, modied or distributed without the express prior written permission of the
copyright holder. For permission, contact [email protected].
Loading...