IOTA SDC1-120-12-30, SDC1-120-12-15, SDC1-120-12-45, SDC1-120-12-75, SDC1-120-12-55 Owner's Manual

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12-VOLT POWER CONVERTER/BATTERY CHARGER
OWNER’S MANUAL
Thank you for purchasing IOTA’s SDC1 Solid-DC Series Power Converter/Battery Charger. When utilized properly, your SDC1 Power Converter/Battery Charger will provide years of dependable service. This Owner’s Manual contains important safety and operating instructions. READ ALL INSTRUCTIONS AND SAFETY PRECAUTIONS CAREFULLY BEFORE IN-STALLING AND OPERATING THE UNIT.
WARNING
Risk of SERIOUS INJURY OR DEATH
ELECTRICAL SHOCK, EXPLOSION and FIRE hazards.
Before using this equipment, READ AND UNDERSTAND the instructions, warnings, and safety precautions in this Owner’s Manual. Failure to read and understand these instructions could result in SERIOUS INJURY or DEATH.
SAVE THESE INSTRUCTIONS
CAUTION
When working with the SDC1 unit, always observe the following guidelines:
• The SDC1 is designed for indoor use. Do not use outdoors.
• DO NOT expose the SDC1 unit to rain, snow, or other inclement weather.
• Do not mount the SDC1 in a zero clearance compartment or in compartments with flammable items such as gasoline or batteries.
• Do not mount the SDC1 in an area with the potential of dust, debris, or other foreign materials entering the vents of the SDC1.
• Use of an attachment or device with the SDC1 not recom­mended by IOTA Engineering will void the warranty and may result in a risk of fire, electrical shock, or injury to persons.
• To reduce the risk of damage to the electric plug and cord, always pull by the plug and not the cord when disconnect­ing the unit.
• DO NOT operate the SDC1 with a damaged cord or plug.
• DO NOT operate the SDC1 if it has been dropped, re­ceived a sharp blow, or has been otherwise damaged in any way.
• DO NOT disassemble the SDC1 unit.
• To reduce the risk of electric shock, DISCONNECT the SDC1 charger from ALL power sources before attempt­ing any maintenance or cleaning. Turning off any electri­cal supply or load to the unit is not sufficient and will not reduce this risk.
• DO NOT use extension cords. Using an improper extension cord could result in a risk of fire and electric shock, and may result in property damage, personal injury or death.
DANGER
ELECTRICAL SHOCK HAZARD
THIS CHARGER IS AN ELECTRICAL DEVICE THAT CAN SHOCK AND CAUSE SERIOUS INJURY.
DO NOT CUT POWER CORDS. DO NOT SUBMERGE IN WATER OR GET
THE CHARGER WET.
EXPLOSION HAZARD
UNSUPERVISED, INCOMPATIBLE, OR DAMAGED BATTERIES CAN EXPLODE IF USED WITH A CHARGER.
DO NOT ATTEMPT TO CHARGE DAMAGED OR FROZEN BATTERIES.
USE THE CHARGER ONLY WITH BATTER­IES OF RECOMMENDED VOLTAGE.
OPERATE THE CHARGER IN WELL-VENTILATED AREAS ONLY.
WARNING
FIRE HAZARD
A CHARGER IS AN ELECTRICAL DEVICE THAT EMITS HEAT AND CAN BURN.
DO NOT COVER THE CHARGER. KEEP THE CHARGER AWAY FROM
COMBUSTIBLE MATERIALS. DO NOT SMOKE OR USE ANY
OTHER SOURCE OF ELECTRICAL SPARK OR FIRE WHEN OPERATING THE CHARGER.
RISK OF EXPLOSIVE GASES
WORKING IN THE VICINITY OF LEAD­ACID BATTERIES IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS WHEN USING THE BATTERY CHARGER.
To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and review all Cautions and Warnings associated with these products.
PRODUCT DESCRIPTION
WARRANT
REPAIR REPLACEMENT
INSTALLATION GUIDELINES (cont.)
IOTA SDC1 Solid-DC Series Power Converter/Battery Chargers convert 120 volts nominal A.C. to 13.6 volts D.C. As a power supply, its tightly controlled regulation allows the user to operate any 12 volt nominal D.C. load up to the converter’s rated output current. As a battery charger, the converter will maintain the battery, deliver­ing its full-rated current when the battery capacity falls sufficiently low. The voltage is set to deliver its maximum current for the necessary period of time that minimizes undue stress to the battery caused by heating of its cells. This helps to ensure the longest possible life of the battery. Over time, as the battery nears its full capacity, the converter will float-charge the battery to prevent self­discharge of its cells.
PROTECTION FEATURES
The IOTA Power Converters/Battery Chargers are designed with high quality components to help ensure years of continuous use. The unit is protected by mul­tiple protection features for a long, trouble-free life.
1) Reverse Battery Polarity Protection. 2) Brown-Out Input Protection. 3) Over-Current Protection - cycle by cycle peak limiting as well as rated current limiting to maximize the life of the converter. 4) Over-Temperature Protection. In addition, it is designed with a unique “proportional” fan control circuit. Fan speed is directly proportional to the converter’s internal ambient tem­perature. This enables the fan to turn on and off very slowly, minimizing unwanted fan-starting noise.
INSTALLATION GUIDELINES
MOUNTING LOCATION
The IOTA Power Converter/Battery Charger can be mounted in any position within an enclosed or interior compartment. Provide sufficient air space to allow unre­stricted airflow in and around the unit. Provide at least 4 around the fan of the SDC1 to allow for proper air intake.
DO NOT mount the unit in a zero clearance compartment. DO NOT mount the SDC1 in the same compartment with
flammable items such as gasoline or batteries. There are no components within the SDC1 unit that, during normal operation, produce arcs or sparks. However, all electronic devices have some potential for generating sparks in the event of failure which can result in explosion or fire.
DO NOT mount the SDC1 in an area that has the po­tential of dust, debris, or other foreign materials to enter in through the SDC1 vents.
DO NOT place the SDC1 directly above the battery; the gases from the battery can corrode and damage the SDC1.
BATTERY CONNECTION
Before you connect the SDC1 to the battery, make sure that the AC power cord is NOT plugged into an electrical outlet.
Disconnect the positive side of the battery before installation. Connect the positive and negative terminal lugs to battery or load. Always use the proper size wire based on the amperage of the converter and the battery. Torque the connections to the proper rating according to the wire manufacturer’s specifica­tions. Refer to Illustration 1. Recreational vehicle applications require a type III circuit breaker be installed within 18 of the battery, connecting the battery positive to the line side of the breaker, and the IOTA unit to the load side. Connect “Chas­sis Bonding Lug” on the IOTA unit to vehicle chassis or other grounding source. Refer to Illustration 1.
120 VOLT A.C. INPUT
Plug the unit A.C. input cord into an appropriate 120-volt 3-wire grounded source. The blue LED indicator light will illuminate, indicating the presence of AC power. Refer to Illustration 2 for specifications of the cord provided with your SDC1 unit. See the Technical Specifications Chart on page 4 for maximum current draw and required input voltages.
DO NOT USE EXTENSION CORDS - Using an improper extension cord could result in a risk of fire and electric shock, and may result in property damage, personal injury or death.
DO NOT OPERATE THE SDC1 WITH A DAMAGED CORD OR PLUG. Have the cord or plug replaced immediately by qualified service personnel.
REVERSE POLARITY FUSES
The IOTA Battery Charger/Power Supply is protected against reverse polarity on the DC output. If a battery or the unit is hooked up incorrectly, the fuses will blow and can be easily replaced. Always use the same size and style fuse that came with the converter.
NOTE: Depending on the amperage model of the SDC1, fuses may not be present in all slots. Refer to the chart below for the rating and number of fuses per model:
Model Fuse Rating Fuse Quantity
SDC1-120-12-15 SDC1-120-12-30 SDC1-120-12-45 SDC1-120-12-55 SDC1-120-12-75 SDC1-120-12-90
WARRANTY
THREE-YEAR
limits the remedies to repair or replacement. This warranty
valid only in the continental United States and Canada.
is
Y
7.5A 15A 25A 20A 25A 30A
2 2 2 3 3 3
The IOTA Solid-DC Power Con­verters/Battery Chargers are war­ranted from defects in materials or workmanship for three years from date of retail purchase, and
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