Page 1
Ion Technologies ES45
Euent Pump
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 1 of 11
Marks & Meanings
CAUTION: Keep the pump equipment out of
the reach of children! Warns that the failure to
follow the directions given could cause serious risk to
individuals or objects.
WARNING: This sign warns the operator that
the failure to follow an instruction may damage
the pump and/or the system.
Safety Warnings
CAUTION: Read these safety warnings rst
before installing, servicing, or operating any
pump.
Introduction
Thank you for purchasing an Ion Technologies euent
pump. Take the time to read the instructions carefully
before using this appliance. We strongly recommend
that you keep this instruction manual in a safe place
for future reference.
Check the nameplate for your pump’s specication,
refer to the table list.
Be careful not to exceed the given specications in
the use of your pump.
Each pump is individually factory tested to ensure
proper performance. Closely following these
instructions will eliminate potential operating problems
assuring years of trouble-free service.
Most accidents can be avoided by using common
sense.
IMPORTANT: Ion Technologies is not responsible
for losses, injury or death resulting from failure to
observe these safety precautions, misuse, abuse
or misapplication of pumps or equipment.
Before Installation
This manual contains important information for the safe
use of this product. Read this manual completely and
follow the instructions carefully. Reasonable care and
safe methods relating to the installation and operation
of this product should be practiced. Check local codes
and requirements before installation.
WARNING: Risk of Electrical Shock or
Electrocution. May result in serious injury or
death or re hazard. Installer must disconnect all
electrical sources prior to installation, handling or
servicing. Only qualied personnel may install this
system. NFPA 70/National Electric Code (NEC) or
local codes must be followed. System must be properly
grounded according to NEC. Do not lift pump by power
cord.
WARNING: Risk of Asphyxiation. Installer(s)
and/or service personnel must use proper
personal protective equipment and follow OSHA 29
CFR 1910.146 or OSHA 29 CFR 1926. Pump may be
installed in a location classied by as a conned space.
WARNING: Risk of Fire or Explosion. Do not
smoke or use open ames in or around this
system. This system is not intended for use in
hazardous locations per NFPA 70 National Electric
Code. Do not pump ammable liquids. Consult factory
for optional equipment rated for hazardous location
use.
www.ionproducts.net
Page 2
Ion Technologies ES45
Euent Pump
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 2 of 11
CAUTION: Rotating machinery,
amputation or severe lacerations can
result. Keep clear of suction and discharge
openings. DO NOT insert fingers into pump
with power connected. Risk of serious cutting or
amputation exists. Disconnect all power sources prior
to servicing pump. Pump may start without warning.
CAUTION: Do not modify the cord and plug.
When using the cord and plug, plug into a
grounded outlet only. When wiring to a system control,
connect the pump ground lead to the system ground.
CAUTION: Do not run the pump dry. Dry
running can overheat the pump (causing burns
to anyone handling it) and will void the warranty.
CAUTION: The pump normally runs hot. To
avoid burns, allow it to cool for 30 minutes after
shutdown before handling it.
CAUTION: Submersible sewage pumps are
not approved for use in swimming pools,
recreational water installations, decorative fountains or
any installation where human contact with the pumped
uid is common. Pump designed to be installed in a
sewage pit or wet location where drainage collects.
WARNING: Installation and servicing is to be
conducted by qualied personnel only.
CAUTION: Rotating machinery,
amputation or severe lacerations can
result. Keep clear of suction and discharge
openings. DO NOT insert fingers into pump
with power connected.
WARNING: Always wear eye protection when
working on pumps. Do not wear loose clothing
that may become entangled in moving parts.
WARNING: Pumps build up heat and
pressure during operation. Allow time for
pumps to cool before handling or servicing.
CAUTION: Hazardous Voltage can shock,
burn or cause death. This pump is not
intended for use in swimming pools or water
installations where human contact with pumped
fluid is possible.
CAUTION: Risk of electrical shock. To
reduce risk of electrical shock, always
disconnect pump from source before handling.
Lock out power & tag.
WARNING: Do not throw away or lose this
manual. Keep it in a safe place so that you
may refer to it often for the continued safe operation of
the product.
CAUTION: All returned products must be
cleaned, sanitized, or decontaminated prior
to shipment, to insure employees will not be
exposed to health hazards in handling said
materials. All applicable laws and regulations shall
apply.
WARNING: Bronze/brass fitted pumps may
contain lead levels higher than considered
safe for potable water systems. Government
agencies have determined that leaded copper
alloys should not be used in potable water
applications.
WARNING: Installation, wiring, and junction
connections must be in accordance with
the National Electric Code and all applicable state
and local codes. Requirements may vary depending
on usage and location.
WARNING: Do not use these pumps in
water over 145°F. Do not exceed
manufactures recommended maximum
performance, as this could cause the motor to
overheat.
WARNING: Make sure lifting handles are
securely fastened each time before lifting.
CAUTION: Do not lift, carry or hang pump
by the electrical cables. Damage to the
electrical cables can cause shock, burns or death.
Never handle connected power cords with wet
hands. Use appropriate lifting device.
WARNING: Sump and sewage pumps often
handle materials which could cause illness
or disease. Wear adequate protective clothing
when working on a used pump or piping. Never
enter a basin after it has been used.
CAUTION: Failure to permanently ground
the pump, motor and controls before
connecting to power can cause shock, burns or
www.ionproducts.net
Page 3
Ion Technologies ES45
Euent Pump
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 3 of 11
death.
CAUTION: These pumps are NOT to be
installed in locations classified as
hazardous in accordance with the National Electric
Code, ANSI/NFPA 70.
WARNING: Do not introduce into any sewer,
either directly, or through a kitchen waste
disposal unit or toilet: Seafood Shells, Aquarium
Gravel, Cat Litter, Plastic Objects, Sanitary
Napkins or Tampons, Diapers, Rags, Disposable
Wipes or Cloth, Medications, Flammable Material,
Oil or Grease, Strong Chemicals, Gasoline.
• Operation against a closed discharge valve will
cause premature bearing and seal failure on
any pump.
• Any wiring of pumps should be performed by a
qualied electrician.
• Cable should be protected at all times to avoid
punctures, cuts, bruises, and abrasions-inspect
frequently.
Performance
45
40
35
30
25
20
15
10
Total Dynamic Head (ft.)
5
0 10 20 30 40 50 60 70 80 90
Capacity (GPM)
Dimensions
9.8”
• Never handle connected power cords with wet
hands.
• Never let cords or plugs lie in water outside the pit.
• These pumps are oered in a three phase and
single phase wiring conguration. Voltages will
vary according to the application and can be seen
in the tables in this manual.
Pump Installation
These important instructions must be followed for
satisfactory performance of your pump. Before
installation, check your local electrical and plumbing
codes.
The sump or basin shall be sealed and vented in
accordance with local plumbing codes. This pump is
designed to pump domestic wastewater, nonexplosive
and noncorrosive liquids and shall NOT be installed in
locations classied as hazardous in accordance with
the National Electrical Code (NEC) ANSI/ NFPA 70
or Canadian Electric Code (CEC). The pump should
never be installed in a trench, ditch, or hole with a dirt
7”
4.8”
13.7”
2”FNPT
4.2”
?
www.ionproducts.net
Page 4
Ion Technologies ES45
Euent Pump
Important 1 Phase Models Model Number:
Prior to installation, record Model
Number, MFG Date, Amps,
Voltage, Phase and HP, from pump
nameplate for future reference.
Also record the voltage and current
readings at startup.
Specifications
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 4 of 11
MFG Date:
Amps: Volts:
Phase:
HP:
SN:
Model HP Volt Ph
ES45M-1 1/2 115 1 P 11.0 16AWG/3C SJTW .34
ES45M-21 1/2 230 3 P 5.5 16AWG/3C SJTW .34
Nema Start
Code
FLA Cord Size Cord Type
Description:
To pump domestic, commercial and light industrial
sewage
Physical Data:
Discharge Size : 2” NPT
Impeller Type: Vortex, Cast Iron
Cable Length: 20’
Liquid Handling:
Solids Size: 3/4”
Acceptable Ph Range: 6-8
Temperature:
Maximum Stator: 266°F
Power Cord Type: SJTW 16/3C
Motor Housing: Cast Iron
Volute: Cast Iron
Impeller: Cast Iron
Motor Shaft: SS430
Hardware: SUS
“O” Rings: NBR
Seals: Single Mechanical Carbon Ceramic
Upper Bearing: 6000
Lower Bearing: 6203
Cord O.D.
Inches
Maximum Liquid Temp.: 104°F - Intermittent
Technical Data:
www.ionproducts.net
Page 5
Ion Technologies ES45
Euent Pump
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 5 of 11
bottom. The legs will sink into the dirt and the suction
will become plugged.
Installing Pump in Sump
If pump is not installed with lift-out rail system it must
be properly supported on legs and connected to
discharge pipe so that space is provided under pump
for entrance of sewage. Pump inlet should not be
closer than 2 inches from bottom of sump.
It is not generally desirable to install these pumps
without the rail system except on special O.E.M.
packaged systems. Check valves should always be
installed along with shut-o valves. This allows for
easier service and prevents backow into basin.
CAUTION: Operating pump builds up heat
and pressure; allow time for pump to cool to
room temperature.
WARNING: Disconnect all power and control
wires to motor at control panel before starting
disassembly operation. Never rely on opening circuit
breaker only.
Pump Servicing
WARNING: Servicing should be performed
only by an authorized service center.
Always disconnect the pump from power source
before handling or making any adjustments. Always
wear rubber boots when there is water on the oor and
you must unplug the pump or make any adjustments.
Note: Automatic thermal overload protects the sealedin-oil motor. Running dry may overheat the motor and
activate the overload protector until the unit cools.
Storage
Any product that is stored for a period longer than six
(6) months from the date of purchase should be bench
tested prior to installation. A bench test consists of,
checking the impeller to assure it is free turning and
a run test to assure the motor (and switch if provided)
operate properly. Do not pump out of liquid.
Submergence
The pump should always be operated in the
submerged condition. The minimum sump liquid level
should never be less than above the pump’s motor,
unless very briey.
Discharge Piping
Install discharge piping or hose assembly to the pump.
Discharge piping should be as short as possible and
sized no smaller than the pump discharge. Do not
reduce the discharge pipe size below that which is
provided on the pump. Both a check valve and a shut-
o valve are recommended for each pump. The check
valve is used to prevent backow into the sump. The
shut-o valve is used to manually stop system ow
during pump servicing. Be sure the discharge pipe
has a 1/8” diameter hole approx. 5” from end nearest
volute and oriented towards the pump body.
Control Panel
Single phase series sewage pumps DO NOT require
a control panel, but do require a level control with a
piggy back plug, See Figure 2, Page 6.
Motor
Each motor is provided with heat sensor thermostats
attached directly to the motor windings. The
thermostats open if the motor windings see excessive
heat and, in turn, open the motor contactor in the
control panel when used, breaking the power to
the pump. When the motor is stopped due to an
overheated condition, it will not start until the motor
has cooled.
Pre-Operation
Check Voltage And Phase
Before operating pump, check to make sure that
voltage and phase information stamped on the pump’s
identication plate matches the available power.
Check Pump Rotation
Before putting pump into service for the rst time,
the motor rotation must be checked. Improper motor
rotation can result in poor pump performance and can
damage the motor and/or pump.
WARNING: A clearance under the pump for
entrance of sewage solids must be a
minimum of 2 inches to a maximum of 3.5 inches.
www.ionproducts.net
Identication Plate
Note the numbers on the pumps identication plate
Page 6
Ion Technologies ES45
Euent Pump
and record in this manual for future reference.
CAUTION: Electrical Connections
Turn circuit breaker o before plugging or
unplugging the switch and/or pump. Always rely upon
a Certied Electrician for installation.
Piggy-Back Plug
Plug the level control plug into a 115V receptacle, then
plug the pump into the piggy-back plug. See Figure
2, Page 6. It is recommended that this circuit have
a 15 AMP breaker. One cycle of operation should
be observed, so that any potential problems can be
corrected.
The range of the switch is the distance between the
On and O levels. The O level is at the bracket
mounting screw of the switch. From this point,
measure up either 6” or 8.5”, depending on your
switch’s range, to nd the On level.
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 6 of 11
Figure 3
Note: The switch range is noted on the switch’s cord
label.
Note: If you purchased a pump with the Ion switch
hard-mounted to the pump (See Figure 3) and the
installation requires the switch be mounted to the
pipe, the pipe-mount bracket is sold separately, PN:
IN-SPB1-1.
Thermal Protection
The normally closed (N/C) over temperature sensor
is embedded in the motor windings and will detect
excessive heat in the event an overload condition
occurs.
The thermal sensor will trip when the windings
become too hot and will automatically reset when the
pump motor cools to a safe temperature.
In the event of an over temperature, the source of
this condition should be determined and repaired
immediately. Thermal protection shall not be used as a
motor overload device.
Maintenance
Minimal maintenance is required. Perform the
following checks when pump is removed from
operation or when pump performance deteriorates:
1. Inspect motor chambers for oil level and
contamination.
Range
of 6”-8.5”
2. Inspect impeller and body for excessive buildup or clogging.
3. Inspect motor and bearings.
4. Inspect seal for wear or leakage.
Troubleshooting
Pump does not run and/or just hums.
1. Line circuit breaker is o, or fuse is blown or
loose
2. Water level in sump has not reached turn-on
level as indicated in installation drawing
www.ionproducts.net
Page 7
Ion Technologies ES45
Euent Pump
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 7 of 11
3. Pump cord is not making contact in receptacle
4. Float is stuck. It should operate freely in basin.
5. If all of the above are OK, then the motor could
be malfunctioning.
Pump runs but does not deliver water.
1. Discharge shut-o valve (if used) may be
closed.
2. Impeller or volute openings are fully or partially
clogged. Remove pump and clean.
3. Pump is air-locked. Start and stop several
times by plugging and unplugging cord. Check
for clogged vent hole in pump case.
4. Inlet holes in pump base are clogged. Remove
pump and clean the openings.
5. Vertical pumping distance is too high. Reduce
distance or change the discharge ttings of the
pump.
Pump runs and pumps out sump, but does not
stop.
1. Switch is stuck in on position. Worn switch.
Replace switch.
2. Impeller or volute openings may be plugged or
partially plugged. Remove pump and clean out.
3. Pump impeller may be partially clogged causing
motor to run slow, resulting in motor overload.
Clear impeller.
4. Fuse size or circuit breaker is too small.
5. Defective motor stator; return to authorized
service center for verication.
Motor runs for short time then stops. Then after
short period starts again. Indicates tripping
overload caused by symptom shown.
1. Inlet in pump base may be clogged. Remove
pump and clean out openings.
2. Impeller or volute openings may be plugged or
partially plugged. Remove pump and clean out.
3. Pump impeller may be partially clogged causing
motor to run slow, resulting in motor overload.
Clear impeller.
4. Defective motor stator; return to authorized
service center.
Pump runs but delivers only small amount of
water.
1. Pump may be air locked. Start and stop several
times by plugging and unplugging cord. Check
vent hole in pump case for plugging.
2. Vertical pumping distance is too high. Reduce
distance or change the discharge ttings of the
pump.
3. Inlet in pump base may be clogged. Remove
pump and clean out openings.
4. Impeller or volute openings may be plugged or
partially plugged. Remove pump and clean out.
5. Pump impeller may be partially clogged causing
motor to run slow, resulting in motor overload.
Clear impeller.
Fuse blows or circuit breaker trips when pump
starts.
1. Inlet in pump base may be clogged. Remove
pump and clean out openings.
Warranty is VOID if...
1. Using an extension cord.
2. Power cord has been cut or the grounding
prong removed or using an adapter tting.
3. The switch has been disassembled or tampered
with.
4. Any tags or labels have been removed.
5. Used in a heavy grease application
6. Used in applications exceeding the designed
temperature range of 32 - 104 degrees F.
www.ionproducts.net
Page 8
Ion Technologies ES45
Euent Pump
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Exploded View Description
Number Quantity Part Number Description
1 6 091EP4001 SCREW
2 1 091EP4002 VOLUTE
3 1 091EP4503 IMPELLER
4 1 091EP4004 V-RING
5 1 091EP4005 GASKET
6 1 091EP4006 SEAL PLATE
7 1 091EP4007 SHAFT-SEAL
8 1 091EP4008 O-RING
9-1 1
9-2 2 SCREW
9-3 1 CAPACITOR
9-4 1 GROUND LINE
9-5 1 MOTOR HOUSING
9-6 1 POWER CORD
9-7 1 NUT
9-8 1 WASHER
9-9 1 O-RING
10 1 091EP4018 BEARING
11 1 091EP4019 SNAP RING
12 1 091EP4020 ROTOR ASSY
13 1 091EP4021 BEARING
14 1 091EP4022 SPRING WASHER
15 4 091EP4023 WASHER
16 4 091EP4024 SCREW
17 1 091EP4025 PLUG
18 1 091EP4026 HANDLE
19 2 091EP4027 SCREW
091EP4009
STRATOR ASSY
Page 8 of 11
www.ionproducts.net
Page 9
Ion Technologies ES45
Euent Pump
Exploded View
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 9 of 11
9-3
9-6
9-7
9-8
9-9
19
18
11
17
9-4
9-2
14
13
9-5
16
15
9-2
9-1
8
7
6
5
4
3
10
www.ionproducts.net
12
2
1
Page 10
Ion Technologies ES45
Euent Pump
Notes
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 10 of 11
www.ionproducts.net
Page 11
Ion Technologies ES45
Euent Pump
1. Coverage and Term. Metropolitan Industries, Inc. (“Metropolitan”) warrants to the original
purchaser (the “Buyer”) of each Ion® product (the “product”), that any part thereof which proves to be
defective in material or workmanship within three (3) years from date of manufacture, will be replaced at no
charge with a new or remanufactured part, F.O.B. factory. Buyer shall be responsible for all freight charges
and all costs of fi eld labor or other charges incurred in the removal and/or reinstallation of any product, part
or component thereof.
2. Exclusions. THE WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND
EXCLUSIONS:
(a) The Warranty excludes products or workmanship which becomes defective as a result
of: (i) earthquake, fi re, storms, the elements or any other acts of God; (ii) normal wear and tear from use;
(iii) accident, misuse, abuse or neglect; (iv) modifi cations made by Buyer or any third party, other than
Metropolitan; and (v) Buyer’s failure to properly install, maintain, service and/or operate the product under
normal conditions and according to manufacturer’s instructions.
(b) Metropolitan shall not be responsible for, and the Warranty shall not cover, extended
damage which occurs because of Buyer’s failure to notify Metropolitan promptly in writing of apparent
defects.
(c) Any part or component designated as manufactured by anyone other than Metropolitan
shall be covered only by the express warranty of the manufacturer thereof.
(d) The Warranty shall lapse upon Buyer’s failure to fully comply with the terms and conditions
of its contract with Metropolitan, including Buyer’s failure to pay the purchase price for the product or any
portion thereof. Buyer’s subsequent compliance with the terms and conditions of any such contract, will not
cause the term of the Warranty to extend beyond the time period set forth above.
(e) No actions taken by Metropolitan to correct a defect in a product shall extend the Warranty
beyond the period set forth above. Metropolitan shall not be obligated to remedy any defect, where otherwise
required pursuant to the Warranty unless and until Buyer notifi es Metropolitan in writing of the defect and
then only if such notifi cation is made prior to the expiration of the period set forth above.
3. Process of Claims and Repairs. Metropolitan agrees that if the product or any part or component
thereof shall fail to conform to the terms of this Warranty, Metropolitan shall replace such nonconforming
product, part or component at the original point of delivery and furnish instruction for its disposition. Any
transportation charges involved in such disposition and all costs of fi eld labor or other charges incurred in the
removal and/or reinstallation of any product, part or component thereof shall be the responsibility of Buyer.
4. Limitation on Liability. Notwithstanding any provision to the contrary, Metropolitan’s entire
liability under this Warranty shall not in the aggregate exceed, and Buyer’s exclusive and sole remedies
are, to the extent permitted by law, shall be to secure replacement of the defective product. UNDER NO
CIRCUMSTANCES SHALL METROPOLITAN BE LIABLE UNDER THE WARRANTY FOR
ANY INDIRECT, PUNITIVE, SPECIAL, EXEMPLARY, CONSEQUENTIAL OR INCIDENTAL
DAMAGES (INCLUDING LOST PROFITS, REVENUE, USE OR ECONOMIC ADVANTAGE).
5. Express Waiver of Any Other Warranties. THE EXPRESS WARRANTY SET FORTH IN THIS
WRITTEN WARRANTY IS THE ONLY WARRANTY MADE BY METROPOLITAN, OR ANY OTHER
PARTY, IN CONNECTION WITH ANY PRODUCT PURCHASED FROM METROPOLITAN.
NEITHER METROPOLITAN, NOR ANY OTHER PARTY, MAKES ANY OTHER EXPRESS OR
IMPLIED WARRANTY WHICH IS NOT SET FORTH HEREIN, AND METROPOLITAN HEREBY
DISCLAIMS AND BUYER HEREBY WAIVES ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
6. Not Transferable. The Warranty may not be transferred and shall be void on the sale or other transfer
of the product.
7. Products and Warranty Subject to Change. Metropolitan reserves the right to make revisions to its
products and their specifi cations, and to revise this Warranty and related information without notice.
OPERATION MANUAL
Dated: 11/22/2017
Document Name: ES45_OM.indd
Page 11 of 11
3 Year Residential Warranty
www.ionproducts.net
Loading...