Ion Science Tiger User Manual

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TIGER
Part number: 861265
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TIGER MANUAL Ion Science Ltd
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Warnings
USER MANUAL:
Read and understand this user manual completely before operating the PhoCheck Tiger instrument.
STATIC HAZARDS:
Do not use abrasive or chemical detergents to clean the PhoCheck Tiger instrument as this may reduce the antistatic properties of the materials used, clean it using a damp cloth only.
MATERIAL EXPOSURE
The PhoCheck Tiger must not be exposed to atmospheres known to have an adverse effect on Thermoplastic polyolefin or Anti-static PC/ABS
SERVICING:
Do not remove the sensor cover in the hazardous area. No part of the PhoCheck Tiger may be opened in a hazardous area except for replacement of the battery pack. The PhoCheck Tiger must be serviced in a Non Hazardous environment and by Ion Science authorised service centres only. Do not service the instrument live; Remove battery pack before servicing
Substitution of components may impair intrinsic safety.
BATTERY CHARGING:
Charge PhoCheck Tiger and its Lithium ion battery packs in a Non Hazardous environment only.
BATTERY REPLACEMENT:
Never replace primary Alkaline battery cells while in a potentially explosive or hazardous location. Use only Duracell Procell Alkaline batteries MN1500.
BATTERY CONNECTION:
The PhoCheck Tigers Lithium ion and Alkaline battery packs have been specially designed to allow connection to the PhoCheck Tiger Instrument while in potentially hazardous atmospheres. Ensure all electrical connections are clean and undamaged before connection: The PhoCheck Tiger instruments ingress protection rating is reduced to IP20 when its battery pack is removed so avoid changing batteries in dusty or wet environments.
BATTERY USE:
Use supplied battery packs only on the PhoCheck Tiger. Never replace primary Alkaline battery cells while in a potentially explosive or hazardous location. Use only Duracell Procell Alkaline batteries MN1500.
FUNCTIONAL TEST:
The PhoCheck Tiger must be functionally checked prior to entering a hazardous area after every occasion when a connection has been made to the USB port. The instrument must complete its start-up routine and display legible readings. If the LCD display fails to show an intelligible and uncorrupted display the instrument must not enter a hazardous area.
USB CONNECTION:
The USB port can only be used in a Non Hazardous environment.
Proper Use
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Type of safety protection
Intrinsically safe
USB CONNECTION
The USB port can only be used in a Non Hazardous environment.
TIGER MANUAL Ion Science Ltd
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Avertissement
MODE D'EMPLOI :
Veuillez lire entièrement et comprendre ce mode d'emploi avant d'utiliser l'instrument PhoCheck Tiger.
RISQUES LIES AUX PROPRIETES NTISTATIQUES :
N'utilisez pas de détergents abrasifs ou chimiques pour nettoyer l'instrument PhoCheck Tiger, au risque de réduire les propriétés antistatiques des matériaux utilisés. Employez uniquement un chiffon humide.
EXPOSITION AUX MATERIAUX :
N'exposez pas le PhoCheck Tiger à des atmosphères connues pour avoir un effet indésirable sur la polyoléfine thermoplastique ou le PC/l'ABS antistatique.
ENTRETIEN :
Ne retirez pas le couvercle du capteur dans les zones dangereuses. N'ouvrez aucune partie du PhoCheck Tiger dans une zone dangereuse, sauf pour le remplacement de la batterie. L'entretien du PhoCheck Tiger doit se dérouler dans un environnement non dangereux et être confié uniquement à des centres de service agréés Ion Science. Ne procédez pas à l'entretien de l'instrument lorsqu'il est sous tension. Otez la batterie avant l'entretien. Le remplacement de composants risque de nuire à la sécurité intrinsèque.
CHARGE DE LA BATTERIE :
Chargez le PhoCheck Tiger et sa batterie lithium-ion uniquement dans un environnement non dangereux.
REMPLACEMENT DES PILES:
Ne remplacez jamais de piles alcalines dans un endroit dangereux ou potentiellement explosif. N'utilisez que des piles alcalines Duracell Procell MN1500.
CONNEXION DES PILES/DE LA BATTERIE :
Les batteries lithium-ion et les piles alcalines du PhoCheck Tiger ont été spécialement conçues pour permettre la connexion à l'instrument PhoCheck Tiger dans des atmosphères potentiellement dangereuses. Assurez-vous que les connexions électriques sont propres et intactes avant la connexion. L'indice de protection des instruments PhoCheck Tiger étant ramené à IP 20 lors du retrait de la batterie, évitez de remplacer les batteries dans des environnements poussiéreux ou humides.
UTILISATION DES PILES/DE LA BATTERIE :
N'utilisez que les batteries fournies avec le PhoCheck Tiger. Ne remplacez jamais des piles alcalines primaires dans un endroit dangereux ou potentiellement explosif. N'utilisez que des piles alcalines Duracell Procell MN1500.
ESSAI DE FONCTIONNEMENT :
Le PhoCheck Tiger doit subir un essai de fonctionnement avant de pénétrer dans une zone dangereuse chaque fois qu'une connexion a été effectuée au port USB. L'instrument doit terminer sa routine de démarrage et afficher des valeurs lisibles. Si l'écran LCD n'affiche pas de données correctes et intelligibles, n'utilisez pas l'instrument dans une zone dangereuse.
CONNEXION USB :
Le port USB peut uniquement être utilisé dans un environnement non dangereux.
Utilisation appropriée
Si l’équipement est utilisé d’une manière non spécifiée par le fabricant, la protection fournie pat l’équipement peut être altérée.
Type de protection de sûreté :
Sécurité intrinsèque
CONNEXION USB :
Le port USB peut uniquement être utilisé dans un environnement non dangereux
TIGER MANUAL Ion Science Ltd
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Declaration of conformity
Manufacturer:
Ion Science Ltd, The Way, Fowlmere, Cambridge, UK. SG8 7UJ
Product:
TIGER
Product description:
Intrinsically safe photo-ionisation gas detector for detecting volatile organic compounds
Directive 94/9/EC
Required Coding - II 1 G Ex ia IIC T4 Ga
T
amb.
= -15ºC to +45 ºC (with Lithium ion Battery pack)
T
amb.
= -15 ºC to +40 ºC (with Alkaline Battery pack)
Certificate Number-
ITS09ATEX26890X IECEx ITS 10.0036X
Notified body:
Intertek, 0359, Chester, UK
Report number:
101706597MAN-001
Intertek
3193491 Conforms to UL Std. 913, 61010-1 & Certified to CAN/CSA Std. C22.2 No.61010-1
Standards
BS EN 60079-0: 2012
Electrical apparatus for explosive gas atmospheres. General requirements
BS EN 60079-11: 2012
Explosive atmospheres. Equipment protection by intrinsic safety "i"
BS EN61326-1:2006
Electrical equipment for measurement, control and laboratory use - EMC requirements. Group 1, Class B equipment - (emissions section only)
BS EN61326-1:2006
Electrical equipment for measurement, control and laboratory use - EMC requirements. Industrial location immunity - (immunity section only)
BS EN50270:2006
Electromagnetic compatibility - Electrical apparatus for the detection and measurement of combustible gases, toxic gases or oxygen. Immunity Type 2 ­industrial environments.
CFR 47:2008
Class A Code of Federal Regulations: 15 Subpart B­Radio Frequency Devices - Unintentional Radiators
Other Standards
BS EN ISO 9001: 2008
BS EN 80079-34: 2011
Quality Management System - Requirements
Application of Quality Systems for equipment manufacture
On behalf of Ion Science Ltd, I declare that, on the date this product accompanied by this declaration is placed on the market, the product conforms to all technical and regulatory requirements of the above listed directives.
Name: Mark Stockdale
Position: Technical Director
Signature:
Date: 20th January 2010
TIGER MANUAL Ion Science Ltd
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Contents
Warnings .......................................................................................................................................................... 3!
Avertissement .................................................................................................................................................. 4!
Declaration of conformity ............................................................................................................................... 5!
Statements ....................................................................................................................................................... 7!
Responsibility for Use .................................................................................................................................... 7!
IMPORTANT .................................................................................................................................................. 7!
Quality Assurance .......................................................................................................................................... 7!
Disposal ......................................................................................................................................................... 7!
Calibration Facility ......................................................................................................................................... 7!
Legal Notice ................................................................................................................................................... 7!
Introduction to Tiger ....................................................................................................................................... 8!
Getting started ................................................................................................................................................. 9!
The Manual .................................................................................................................................................... 9!
Inlet Nozzles .................................................................................................................................................. 9!
Turn On .......................................................................................................................................................... 9!
Turn Off .......................................................................................................................................................... 9!
Batteries ......................................................................................................................................................... 9!
Select the Gas ............................................................................................................................................... 9!
Set Alarm Levels ............................................................................................................................................ 9!
Understanding the keypad ........................................................................................................................... 10!
General Description ..................................................................................................................................... 10!
Keypad Function Descriptions ..................................................................................................................... 10!
Understanding the display screen ............................................................................................................... 11!
Screen Display ............................................................................................................................................. 11!
Status icon ................................................................................................................................................... 11!
Main Screen Area ........................................................................................................................................ 12!
Soft key areas .............................................................................................................................................. 13!
Using your Tiger ............................................................................................................................................ 14!
Tiger PC software .......................................................................................................................................... 18!
PC Requirements ........................................................................................................................................ 18!
Installation of TIGER PC Software .............................................................................................................. 18!
Connecting TIGER to a PC .......................................................................................................................... 20!
The Features Screen ................................................................................................................................... 22!
The Configuration Screen ............................................................................................................................ 23!
The Gas Table Screen (including setting alarm levels) ............................................................................... 27!
The Firmware Screen .................................................................................................................................. 28!
Downloading Data Logged Readings .......................................................................................................... 30!
The Health Safety Screen ............................................................................................................................ 31!
The Snapshots Screen ................................................................................................................................ 31!
Software Disclaimers ................................................................................................................................... 32!
Batteries ......................................................................................................................................................... 33!
Recharging Batteries ................................................................................................................................... 33!
Replacement / Exchange of Battery Packs ................................................................................................. 34!
Replacement of Non-rechargeable Batteries in Battery Pack ..................................................................... 35!
Diagnostics .................................................................................................................................................... 36!
Maintenance ................................................................................................................................................... 37!
Calibration .................................................................................................................................................... 37!
Inlet Nozzle .................................................................................................................................................. 38!
PTFE Filter Disc (861221) ........................................................................................................................... 38!
PID Sensor/Lamp Replacement and Cleaning ............................................................................................ 39!
Lamp Cleaning ............................................................................................................................................. 40!
Tiger parts ...................................................................................................................................................... 41!
Tiger main assembly .................................................................................................................................... 41!
Front end filter assembly ............................................................................................................................. 41!
Accessories ................................................................................................................................................... 42!
Instrument warranty and service ................................................................................................................. 43!
Warranty ...................................................................................................................................................... 43!
Service ......................................................................................................................................................... 43!
Contact Details: ........................................................................................................................................... 43!
Technical specification ................................................................................................................................. 44!
Manual log ...................................................................................................................................................... 45!
TIGER MANUAL Ion Science Ltd
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Statements
Responsibility for Use
TIGER instruments detect a large range of gases which are potentially dangerous from both a poisoning and/or an explosive perspective. TIGER instruments have many adjustable and selectable features allowing the detector to be used in a variety of ways. Ion Science Ltd can accept no responsibility for the incorrect adjustment of features that cause harm or damage to persons or property. TIGER can be used as a personal safety device. It is the user’s responsibility to respond appropriately to an alarm situation.
Inadequate performance of the gas detection equipment described in this manual may not necessarily be self-evident and consequently equipment must be regularly inspected and maintained. Ion Science Ltd recommends that personnel responsible for equipment use a regime of regular checks to ensure it performs within calibration limits, and that a record be maintained which logs calibration check data. The equipment should be used in accordance with this manual, and in compliance with local safety standards.
IMPORTANT
It is essential that the TIGER is always used with a supplied 0.5 micron PTFE Filter Disc fitted to the front of the instrument. Without a filter, particles of debris and dust can be drawn into the detector inhibiting the function of the instrument. These filters are consumable and should be changed after every 100 hours of use. The frequency of replacement should be increased for dusty or moisture laden environments. Filters are available from your distributor or at www.ionscience.com.
Quality Assurance
TIGER has been manufactured in compliance with ISO9001:2008, which ensures that the equipment supplied to our customers has been designed and assembled reproducibly, from traceable components, and leaves Ion Science Ltd calibrated to stated standards.
Disposal
Dispose of TIGER, its components and any used batteries in accordance with all local and national safety and environmental requirements. This includes the European WEEE (Waste Electrical and Electronic Equipment) directive. Ion Science Ltd offers a take back service. Please contact us for more information. The TIGER field case material is recyclable polypropylene.
Calibration Facility
Ion Science Ltd offers a calibration service including the issue of certification confirming calibration with equipment traceable to national standards. A TIGER calibration kit is available from your distributor or service centre or at www.ionscience.com. Ion Science Ltd recommends annual return of all instruments for yearly service and calibration.
Legal Notice
Whilst every attempt is made to ensure the accuracy of the information contained in this manual, Ion Science Ltd accepts no liability for errors or omissions, or any consequences deriving from the use of information contained herein. It is provided "as is" and without any representation, term, condition or warranty of any kind, either express or implied. To the extent permitted by law, Ion Science Ltd shall not be liable to any person or entity for any loss or damage which may arise from the use of this manual. We reserve the right at any time and without any notice to remove, amend or vary any of the content which appears herein.
TIGER MANUAL Ion Science Ltd
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Introduction to Tiger
TIGER is a portable gas detector that uses Photo-ionization technology to detect a large range of Volatile Organic Compounds (VOC's) which can be dangerous from both a poisoning and explosive perspective.
The TIGER uses a Photo-Ionization Detector (PID) to measure gas concentrations. The patented fence electrode technology minimises the effects of moisture and contamination, avoiding the need for compensation.
Survey is the default mode of operation. This mode is often used in applications such as Head Space Sampling and Leak Detection where several areas (or Zones) are to be monitored and readings data logged. All sensor readings are real time measurements and alarm levels are set manually.
Health and Safety (optional) mode is used to check for conformity of short-term exposure levels (STEL) or time-weighted averages (TWA) that are specific for particular hazardous environments (for example EH40 in the UK and OSHA in the USA). In this mode of operation STEL's and TWA's are continually calculated and compared to levels set in the instrument’s gas table.
The TIGER can be upgraded from the users own desk top. Additional features can be added without the need to return the instrument to a service centre.
Like its predecessor, PhoCheck+, the TIGER also has an intuitive graphical interface allowing easy access to instrument settings. Two soft keys A and B can be configured to suit the user’s application, so many functions can be selected without entering the main menu structure. This improves efficiency of use, particularly with repeatable tasks.
TIGER PC (the TIGER's PC Software) maintains the intuitive look and feel by adopting the same graphical symbols. TIGER PC also helps manage logged data files and multiple instrument settings in a clear and concise way.
The TIGER uses a Lithium-ion battery pack that not only boasts an impressive running time and short charge time, but also allows the battery pack to be replaced in potentially hazardous environments. Field replaceable alkaline battery packs (non-rechargeable) are also available for when power to recharge is unavailable.
The TIGER has true USB capability so the instrument can be connected directly to a PC via a standard USB cable. It also offers fast data download.
A loud audio output, vibration and bright LED's indicate alarm conditions. Orange and Red LED's indicate High and Low conditions respectively. This colour scheme is used within TIGER PC to offer clear indication of alarm levels within logged data.
TIGER MANUAL Ion Science Ltd
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Getting started
Thank you for choosing TIGER from Ion Science Ltd. We hope that your TIGER will give you many years of active and trouble-free service.
The Manual
Ion Science Ltd recommend that you familiarise yourself with this manual before using your TIGER. The ‘Statements’ and ‘Introduction to TIGER’ sections contain important information, which should be read before you turn your TIGER on for the first time.
Inlet Nozzles
Ensure that the inlet nozzle supplied is fitted to your TIGER. Details on how to fit and change inlet nozzles is detailed in the ‘Maintenance’ section. If the supplied inlet nozzle is unsuitable for your application, details of alternative inlet nozzles can be found in the ‘Maintenance’ section as well.
Turn On Press the Enter / On/Off key once to turn TIGER on.
Turn Off
Press and hold the Enter / On/Off key for 3 seconds, indicated by a 3 second countdown, to turn TIGER off. (Note: If the TIGER fails to shut down, press the Escape (Esc) key once or twice to return to the main screen, then press and hold the Enter / On/Off key again.)
Batteries
Check that your TIGER has sufficient charge for use. The battery icon (see ‘Understanding the display screen’) should show at least two full segments.
Rechargeable Batteries TIGER instruments leave the factory with the Rechargeable Battery Pack (A2) fully charged. However prolonged periods of storage may result in the battery pack discharging. We recommend charging the instrument for seven hours before use. See the ‘Batteries’ section of this manual pages 33 to 35.
Alkaline Batteries An alkaline AA Battery Pack (A3) is also supplied with the TIGER. For more information please see the ‘Batteries’ section of this manual.
Select the Gas
TIGER instruments leave Ion Science Ltd pre-set for gas type TVOC (total volatile organic compounds). Instruments are factory calibrated against isobutylene and all response factors are equivalent to this. By changing the gas from the internal gas table all readings will be given using that gas’s response factor. Switch the TIGER on by pressing the Enter / On/Off key once.
Press the Information icon (see ‘Using your TIGER’) and check the correct gas alarms are selected. Change the gas (if necessary) as instructed under Gas Selection in the ‘Using your TIGER’ section.
Set Alarm Levels
We recommend that alarm levels are set to user specifications as soon as possible before the TIGER is used for the first time. Please see the ‘Using your TIGER’ section of the manual for details of how to set alarm levels.
TIGER PC. The full functionality of your TIGER can only be realised through the TIGER PC software. Ion Science Ltd recommend that you load the software supplied with your instrument and set up your TIGER according to the instructions in the ‘TIGER PC Software’ section of this manual.
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Understanding the keypad
General Description The keypad comprises two soft keys: A and B, Up and Down arrow keys, an Escape (Esc) key, and an Enter / On/Off button. In general, setup and application settings are selected and adjusted via the soft keys,
options are selected by the arrow keys and confirmed by the Enter key. A single press is used as a switching operation. A continuous press is used to adjust numbers or change gas selections by automatically rolling.
Keypad Function Descriptions
Soft keys A and B rely on graphical prompts on the display to indicate their functionality. Note: Pressing both soft keys together switches the flashlight / torch on and off.
Up and Down keys are used to adjust settings and navigate through the menu structure.
Enter / On/Off key is used to accept adjustments and select functions; also to turn the TIGER on and off.
Escape (Esc) key is used to abort an adjustment or exit from a menu.
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Understanding the display screen
Screen Display
The display is divided into four sections.
Fixed LCD Status icons fill the top of the screen offering instrument status at a glance. The Icons display only when a function is selected. The main central viewing screen will display readings in large numbers only, 4 digits and decimal place will display 0.001 ppm to 19,999 ppm. Two soft key areas have been set aside as soft key indicators. The area between the soft key indicators displays the measurement units.
Left is the default display with no functions active.
Right is the display with all functions active.
Status icon
Health and Safety (optional): The icon consists of a single part and will flash in an alarm
condition and when health and safety readings are being collected.
Peak Hold: When peak hold is switched on, the icon appears.
Memory Status: This icon only appears if the instrument has the data logging functionality.
Four sections within the border fill as the data log memory is filled. Empty border = 100% memory available through to full, where all segments are present.
USB: The icon will appear when connected to a host device.
Battery Status: This icon consists of a border and four segments. The segments fill or empty
to indicate 0-25, 26-50, 51-75 and 76-100% full. When discharging, the border will flash for 1 minute before the instrument shuts down. When charging, the segments will successively fill until 100% charge is reached.
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Understanding the display screen
Backlight: Light beam lines appear when the backlight is on.
Sound: The main body of the icon is present at all times.
The disable lines appear if all 3 alarm sounders are disabled and the volume is at 0%. Three sound projection lines indicate the volume level. However there are four sound levels and the quietest level has no line.
Alarm Bell: The icon consists of 2 parts, the Bell and the sound bars. When the instrument reaches a 'Low alarm' the Bell and one sound bar will flash; when a 'High alarm' is reached the Bell and both sound bars flash.
Flashlight / Torch: When the flashlight / torch is illuminated the light beams appear.
Lock: The Lock icon will appear when the configuration of the TIGER has been locked in
TIGER PC. Soft keys in Button A column are enabled and Buttons in column B disabled, see page 13.
Main Screen Area
During normal operation this area displays the readings in four large numbers, with the units of measurement below. During setup and adjustment, a function bar overlays the main screen.
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Understanding display screen
Soft key areas
The following icons will appear in the soft key areas as soft key options. They are selected using the Up and Down keys. Those labelled ‘optional’ will only appear if your TIGER has that functionality. These icons can be reorganised using the TIGER PC software.
Button A
Button B
Information
Sleep
Zone(s)
Zeroing
Gas Selection
Peak Hold
Options
Average
Health and Safety
(optional)
Data Log (optional)
Multiple Data Log
(optional)
Stealth
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Using your Tiger
Instrument functionality is broken into two parts; Application and Setup. Application settings are initially selected via the soft keys A and B. Setup functions like Backlight, Sound, Calibration and Alarm setting are adjusted within Options. Many of the screens have a 2 second time out which returns to the main screen if no other keys are pressed.
On
To switch the TIGER on press the Enter / On/Off key once. Startup screen 1 appears showing the TIGER logo. Startup screen 2 contains variable text sent from the TIGER PC configuration screen. The lower half of the screen contains the instrument IRN (Internal Reference Number) and firmware version. The third screen shows TIGER checking that the lamp has ‘struck’. When ‘OK’ appears, the working screen will follow. If the lamp fails to strike, turn the TIGER off, wait for 30 seconds and try again. If the problem persists, change the lamp or contact Ion Science Ltd or your distributor.
Off
To switch the TIGER off press and hold the Enter / On/Off key. A 3 second count down takes place before the instrument shuts down. During this count down the instrument activates the upper alarm. viz. Red LED's flash and audible alarm sounds. This is done to alert the user to avoid accidental switch off.
Sleep Press and hold the Zzz soft key to send the TIGER to sleep. A 3 second count down takes place before entering sleep mode. This function is not available when the instrument is locked. All peripherals switch off. Only Zzz remains on the screen. Press the Esc key to awaken the instrument. (The instrument can also enter 'Sleep mode' during data logging when the duration between logs exceeds 2 minutes. This is a power saving function which only occurs when a tick box is set in TIGER PC.)
Zeroing
Pressing the Zero soft key presents two zero options selected with the Up or Down keys. The upper symbol represents an absolute zero. The lower symbol represents a relative zero which follows the drift of the PID detector. Having made your selection, press Esc. If the relative zero has been selected TIGER will zero itself before returning to the main screen.
Zones
Press the Zone soft key to display the currently selected Zone: The TIGER’s default is 'Zone 1' Zones are set up in TIGER PC only and the name given to the zone(s) will appear on the screen. Use the Up and Down keys to select alternative zones.
Single Data Log (optional) Press the Single Data Log soft key to take a single data log reading. The single data log symbol appears
with a tick: Press Esc to return to the main screen. Press the Single Data Log soft key again to take another reading. The fixed LCD memory icon flashes off when a single log is taken.
Multiple Data Log (optional) Pressing the Multiple Data Log soft key results in the multiple log symbol appearing with a question mark:
Press the Enter key to start the data logging process based on TIGER PC setup. A tick appears beside the question mark, confirming that data logging has started. The fixed LCD memory icon flashes at 1 Hz while continuous data logging is in progress. Press Esc to return to the main screen. To stop data logging, press the soft key again. A crossed out data log symbol is presented with a question mark. Press the Enter key to confirm the action. A tick appears beside the question mark, confirming that data logging has stopped and the LCD memory icon ceases to flash. Press Esc to return to the main screen.
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