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Hydrosteel 7000TL
Instrument User Manual V1.2
Part number: 910424
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Part number: 910424
Hydrosteel 7000TL MANUAL Ion Science Ltd
Unrivalled Detection. www.ionscience.com
Declaration of conformity
Manufacturer: Ion Science Ltd, The Way, Fowlmere, Cambridge, SG8 7UJ, UK
Product: HY7K-TL
Product Description: An intrinsically safe fixed continuous monitor comprising of a photo-ionisation
detector for detecting and measuring volatile organic compounds with a 4-20mA
output
Directive 94/9/EC ATEX
Identification: II 3G Ex nA IIC T4 (-40
Notified Body: Self certified by Ion Science limited, Cambridge, SG8 7UJ UK
Ionscience09866 Examination certificate issued 27th January 2011
Ref Ion Science Cert Report 910420
Standards
BS EN 60079-0:2006 Electrical Apparatus for Potentially Explosive Atmospheres – General Requirement
BS EN 60079-11:2007 Explosive Atmospheres - Equipment Protection by Intrinsic Safety ‘i’
BS EN 60079-15:2007 Explosive Atmospheres - Equipment Protection by other means ‘n’
BS EN 61010-1:2010 Safety requirements for electrical equipment for measurement, control and
laboratory use – General requirements
Other Standards
BS EN ISO 9001:2000 Quality Management Systems – Requirements
BS EN 13980:2002 Potentially Explosive Atmospheres – Application of Quality Systems
On behalf of Ion Science Ltd, I declare that, on the date this product accompanied by this declaration is
placed on the market, the product conforms to all technical and regulatory requirements of the above listed
directives.
Name: Mark Stockdale Position: Technical Director
Signature: Date: 20th November 2008
o
C ≤ Ta ≤ +60
o
C)
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Hydrosteel 7000TL MANUAL Ion Science Ltd
Unrivalled Detection. www.ionscience.com
Contents
Declaration of conformity ............................................................................................................................... 3
Statements ....................................................................................................................................................... 5
Responsibility for Use .................................................................................................................................... 5
Warnings ........................................................................................................................................................ 5
Quality Assurance .......................................................................................................................................... 5
Calibration Facility .......................................................................................................................................... 5
Legal Notice ................................................................................................................................................... 5
Introduction to Hydrosteel 7000TL ................................................................................................................ 6
HY7K-TL battery ............................................................................................................................................ 6
Hydrosteel 7000 ............................................................................................................................................. 6
Layout diagram .............................................................................................................................................. 6
Set clock time ................................................................................................................................................. 9
Battery information ........................................................................................................................................ 10
Battery Life ................................................................................................................................................... 10
Battery replacement ..................................................................................................................................... 10
Battery charging ........................................................................................................................................... 10
Data download ............................................................................................................................................... 11
Timer instructions ......................................................................................................................................... 13
Charger instructions ..................................................................................................................................... 15
Instrument warranty and service ................................................................................................................. 17
Warranty ....................................................................................................................................................... 17
Service ......................................................................................................................................................... 17
Contact details ............................................................................................................................................. 17
Manual log ...................................................................................................................................................... 18
Page 4 of 18
Hydrosteel 7000TL MANUAL Ion Science Ltd
Unrivalled Detection. www.ionscience.com
Statements
Responsibility for Use
Hydrosteel 7000 flux monitor for permanent installation provides flux readings that are subject to
interpretation. Ion Science Ltd can accept no responsibility for the incorrect use that may causes harm or
damage to persons or property.
Inadequate performance of the gas detection equipment described in this manual may not necessarily be
self-evident and consequently equipment must be regularly inspected and maintained. Ion Science
recommends that personnel responsible for equipment use institute a regime of regular checks to ensure it
performs within calibration limits, and that a record be maintained which logs calibration check data. The
equipment should be used in accordance with this manual, and in compliance with local safety standards.
Warnings
• User Manual: Read and understand this user manual completely before operating Hydrosteel 7000 TL
instrument.
• Servicing: No part of the Hydrosteel 7000 may be opened in a hazardous area. The Hydrosteel 7000-TL
battery pack must be serviced in a Non Hazardous environment and by Ion Science authorised service
centres only.
• Battery Charging: Charge Hydrosteel 7000-TL battery pack in a Non Hazardous environment in clean and
dry conditions only.
• Opening Enclosure: Never open battery enclosure to access timer while in a potentially explosive or
hazardous location. Do not open the battery to adjust the timer unless the environment is clean and dry
• Battery Connection: Care should be taken to keep the open face of connectors clean and dry.
Quality Assurance
Hydrosteel 7000 has been manufactured in compliance with ISO9001:2008 and BSEN 13980:2002, which
ensures that the equipment supplied to our customers, has been designed and assembled reproducibly, and
from traceable components.
Disposal
Dispose of Hydrosteel 7000, its components in accordance with all local and national safety and
environmental requirements. This includes the European WEEE (Waste Electrical and Electronic Equipment)
directive. Ion Science Ltd offers a take back service. Please contact us for more information.
Calibration Facility
Ion Science Ltd offer a calibration service including the issue of certification using equipment which are
themselves traceable to UK national standards.
Legal Notice
Whilst every attempt is made to ensure the accuracy of the information contained in this manual, Ion Science
accepts no liability for errors or omissions, or any consequences deriving from the use of information
contained herein. It is provided "as is" and without any representation, term, condition or warranty of any
kind, either express or implied. To the extent permitted by law, Ion Science shall not be liable to any person
or entity for any loss or damage which may arise from the use of this manual. We reserve the right at any
time and without any notice to remove, amend or vary any of the content which appears herein.
Page 5 of 18
Hydrosteel 7000TL MANUAL Ion Science Ltd
Unrivalled Detection. www.ionscience.com
Introduction to Hydrosteel 7000TL
The Hydrosteel 7000 TL (Transportable light) is an instrument for the measurement of hydrogen flux from
pipes & vessels in Zone 2 hazardous areas.
The system is made of a number of sub components. It comprises of a Hydrosteel 7000 in a protective
housing, a timer operated battery box with mounting bracket, interconnection jumper cable, and safe area
battery charger. See layout drawing for a pictorial representation.
Note the Hydrosteel 7000 when powered with this battery in zone 2 area must be protected from impact by
the use of impact guards only removable by use of a tool or installation in a suitably rated enclosure. For
operation details of the Hydrosteel 7000 please refer to Hydrosteel 7000 instrument manual.
HY7K-TL battery
The Hydrosteel 7000 TL is powered from the timer operated battery box mounted locally. The battery box is
connected using a jumper cable to the Hydrosteel 7000. The timer inside the battery enclosure is used to
program the number of measurement cycles per day and switches on the Hydrosteel 7000 on and off as
required. There is an override switch on the outside of the battery (with Green indicator LED) to power the
Hydrosteel out side it’s normal timings to enable customer data download. Also included is a Red LED that
indicates when the battery power is low and requires charging.
Hydrosteel 7000
Hydrosteel 7000 operates a 10 minute measurement cycle. The unit draws a controlled flow of sample gas
from the probe into the unit, where the concentration of hydrogen gas in the sample is measured. At the
end of each cycle, all readings and diagnostic are logged to the internal memory. If the 4-20mA outputs are
powered they will provided output the latest reading at the end of each measurement cycle. See Hydrosteel
7000 manual for further information on its operation.
Layout diagram
Page 6 of 18
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