IO-Homecontrol HPWH 200 COZY, HPWH 270 COZY, HPWH 200 COIL COZY, HPWH 270 COIL COZY User's Installation And Operation Manual

Documentation for
installation and
operation
HPWH 200 COZY HPWH 200 COIL COZY HPWH 270 COZY HPWH 270 COIL COZY
Heat pump water heater
This appliance is not designed for use by people (including children) of reduced physical, sensory or mental capacity, or those inexperienced or not understanding this manual unless they have received prior instruction or supervision from someone responsible for their safety, about the use of the appliance. Children must be supervised to ensure they do not play with the appliance. This appliance may be used by children of 8 years or over, and by people of reduced physical, sensory or mental capacity, or those inexperienced or ignorant if they are properly supervised or if they have been given instructions about the safe use of the appliance, and made aware of the associated risks. Children must not play with the appliance. Children must not clean or maintain the appliance without supervision.
INSTALLATION
WARNING: Product heavy, handle with care:
1/Install the appliance in a frost-free room. The warranty does not cover destruction of the appliance through excess pressure caused by a blockage in the safety valve. 2/Ensure that the wall on which it is mounted can support the weight of the appliance filled with water. 3/If the appliance has to be installed in a room or location with an ambient temperature always above 35°C, this room must be ventilated. 4/Place the appliance in an accessible place. 5/Refer to the installation diagrams. The size of space needed for the appliance to be correctly installed is specified in the chapter installation. It is mandatory for the water heater to be fixed to the floor using the fixing attachment provided.
The user keep this manual
1
WATER CONNECTION
A new safety unit must be installed at the intake to the water heater, in a frost-free environment, with dimensions of 3/4" and with pressure of 7 bar -
0.7 MPa, compliant with local regulations in force. A pressure reducer (not supplied) is needed when pressure is more than 5 bar (0.5 MPa) and it will be placed on the main supply. Connect the safety unit to a drain pipe kept in the open air, in a frost-free environment, with a permanent downward gradient, to remove any expansion water from the heating process, or drainage water from the water­heater. The operating pressure of the heat exchanger circuit must not exceed 3 bar -
0.3 Mpa, and its temperature must not be higher than 85°C.
ELECTRIC CABLING
Before removing the cover, always make sure that the power is turned off, to prevent any risk of injury or electric shock. There must be an omni-polar power cut-off (circuit-breaker or fuse) fitted upstream of the electrical installation, compliant with local rules in force (30mA differential circuit-breaker). The system must be earthed. A special terminal, marked , is provided for the purpose. French law strictly forbids connection of a product fitted with a cable and plug.
MAINTENANCE - REPAIR
Drainage: Cut the power and cold water supplies, open the hot water valves then operate the safety unit's drain valve. The drainage device has a pressure limiting device that must be operated regularly to remove any scale deposits and check it is not blocked. If the power cable is damaged, the manufacturer, the after-sales service or similarly qualified people must replace it, for safety's sake. This manual is also available from the customer service department (contact details shown on appliance).
2
Contents
OVERVIEW
1. Important recommendations
2. Content of package
3. Handling
4. Working principles
5. Technical data
6. Dimensions – structure
7. Parts list
INSTALLATION
1. Water heater installation
2. Uncased installation (ambient air)
3. Cased installation (2 ducts)
4. Semi-cased installation (1 duct on air exit)
5. Not Allowed configurations
6. Hydraulic connection
7. Air connection
8. Electric connection
9. Connection of optional equipment
10. Commissioning
Operation
1. Interface
2. Description of pictograms
3. Main menu
4. The operating modes
Maintenance
1. Advice to the user
2. Service
3. Open the water heater for maintenance
4. Trouble shooting
Warranty
1. Scope of warranty
2. Warranty conditions
4 4 4 5 5 6 7 8
9
9 10 11 12 13 14 16 17 18 21
25 25 25 26 27
28 28 28 29 30
33 33 34
3
Overview Installation Operation Maintenance Warranty
Description
1. Important recommendations
1.1. Safety directives
Installation and commissioning work on thermodynamic water-heaters may pose hazards because of high­pressure and live electrical parts. Thermodynamic water heaters must be installed, brought into service and maintained by trained and qualified personnel only.
1.2. Transport and storage
The product may be turned through 90° on one side. The side permitted is shown clearly on an information label placed on the product packaging. The product must not be turned on the other sides. An inclination indicator is used to check that the product has been transported and handled in accordance with our recommendations. We recommend you should be careful to respect these instructions. Our commercial warranty will not apply if the inclination indicator is red. We will not be responsible for any fault in the product resulting from transport or handling of the product in a way that does not comply with our recommendations.
2. Content of package
Water heater
1 tube for condensates (2m)
1 Manual
1 bag with insulation sleeve with 2 seals to be fitted to the hot water outlet Coil model only: an other additional insulation sleeve is provided to be fitted to the recirculation fitting.
1 metal strap and screw to fix the device on the ground
1 safety valve to be installed on cold water pipe (not to be used in France)
1 connection for evacuation of the condensates
4
Overview Installation Operation Maintenance Warranty
3. Transport
The product integrates several handles to facilitate handling to the installation site.
To transport the boiler to the installation site, always use the lower grips and top handles as shown.
4. Working principles
The heat pump water heater uses unheated air to heat domestic hot water. The coolant in the heat pump sets up a thermodynamic cycle which allows the energy from the unheated ambient air or the outside air to be transferred to the water in the cylinder. The air is passed through the device by a fan, ventilating the various components including the evaporator. As it passes through the evaporator, the coolant evaporates and conveys calories to the intake air. The compressor compresses the coolant causing its temperature to rise. This heat is transmitted by the condenser to the domestic water stored in the cylinder. The coolant expands in the thermostatic expansion valve and cools down. It is then once again ready to receive heat in the evaporator. The colder the air, the harder it is to withdraw calories from it. Similarly, the higher the hot water setting, the harder it is for the heat pump to return the calories withdrawn
Observe the recommendations and handling on the packaging of the water heater.
Positions accepted Positions forbidden
Air flow
intake
Air flow exhaust
Hot water
connection
Cold water
connection
5
Overview Installation Operation Maintenance Warranty
5. Technical data
Model 200 liters 270 liters
Dimensions ( Height x Width x Depth) mm 1609 x 620 x 665 1949 x 620 x 665
Empty weight (model without coil) kg 85 93
Empty weight (model with coil) kg 100 108
Nominal capacity L 200 270
Hot and cold water connection ¾ ″ M
Coil’s connection 1″ M
Coil’s heating surface 1,2
Coil’s power at T
Primary
60°C and flow 1,5m3/h kW 16
Anticorrosion system ACI Hybrid
Rated water pressure Bar 8
Electrical connection (voltage/frequency) - 230V single phase 50 Hz
Maximal total power absorbed by the device W 2465
Maximal power absorbed by the heat pump W 665
Power absorbed by the auxiliary electrical unit W 1800
Heat pump water temperature setting range °C 50 to 62
Heat pump user temperature setting range (air temperature) °C -5 to +43
Duct diameter mm 160
Air flow (without duct) at low speed m3/h 300
Air flow (without duct) at high speed m3/h 390
Load losses acceptable on ventilation circuit, without affecting performance
Pa 25
Sound power level dB(A) 50,3
Sound pressure level at 2m dB(A) 33,5
R134a refrigerant capacity kg 1,25 1,35
Hot water quantity at 40° : V40td in 8h(Off-peak) L 312 347
Hot water quantity at 40° : V40td in 14h (Off-peak+6h) L 579 607
Performance at 7°C air temperature (EN 16147)
Coefficient of performance (COP) - 2,8 2,9
Tapping cycle - L XL
Standby power input (Pes) W 27 30
Heating up time (th) h.min 7h54 10h41
Reference hot water temperature (T
ref
) °C 54 52,9
Flowrate (air) m
3
/h 305,7 287,6
This device is compliant with directives 2004/108/CEEon electromagnetic compatibility and 2006/95/CEE on low voltage.
6
G
Overview Installation Operation Maintenance Warranty
6. Dimensions
Ind MODEL
200 STD
200 ECH
270 STD
270
ECH
A Condensate outlet 1221 1221 1562 1562
B Total height 1609 1609 1949 1949
C Cold water inlet 304 462 304 462
D Hot water outlet 961 961 1300 1300
E Total width 620 620 620 620
F Total depth 665 665 665 665
G
Distance between
air inlet and outlet
418 418 418 418
H Coil inlet - 581 - 581
B
A
D
C
E
F
60°
Dimensions in mm
H
104
7
Overview Installation Operation Maintenance Warranty
7. Parts list
1
2
3
5
4
6
7
8
9
10
11
12
13
14
15
16
33
18
1
19
18 20
21
22
23
24
1 Adjustable inlet and outlet 2 Rear cover 3 Spoiler 4 Filter 5 Capacitor 15µF 6 TX valve 7 Fan scroll casing 8 Hot gas valve assembly
9 Pressure switch 10 Fan 11 Fan plate support
23 Front column 24 Lower column plug 25 ACI wire 26 Regulation controller PCB 27 Compressor wire 28 Water sensor wire 29 Electrical backup wire 30 Heat pump sensors wire 31 Fan wire 32 Controller wire 33 Compressor jacket cover
12 Capacitor 1,5µF 13 Capacitor 4µF 14 Terminal connection block 15 Front cover 16 Compressor 17 Compressor jacket 18 Guide support rail 19 Hybrid heating sleeve 20 Electrical heating element 21 Controller desk 22 Controller
17
2625
28
30
32
29
27
31
8
The device has to be installed on a flat and horizontal floor and
should not be in contact with a wall.
Overview Installation Operation Maintenance Warranty
Installation
Whatever installation configuration is selected the place of installation has to conform to the protection level IP X1B, complying to the prescriptions of NFC 15-100 ( or local equivalent ). The floor has to support a load of 400 kg minimum (surface below the water heater).
The non-respect of installation guidelines can cause poor performances of the system.
1. Product installation
The device has to fixed (according article 20 of EN 60335-1) on the ground with the supplied dedicated metal strap.
It is mandatory to install a retention basin below the water heater if installed above a living area.
License plate placed over the hot water pipe has to be easily visible.
Before filling with water the water heater has to be levelled.
Fix the water heater with the supplied metal strap.
Minimum height from ground to ceiling to
tilt the device :
200L : 1681mm 270L : 2007mm
9
2. Installation uncased (Ambient air).
670mm
mini
Overview Installation Operation Maintenance Warranty
Unheated room with ambient temperature > 5° C and insulate the heated
rooms of the dwelling.
Parameter « Air pipes » to be set on « Inner/Inner »Recommended room = underground or partially underground, room where
average yearly temperature is > 10° C°.
Keep a free space of 500 mm in front of electric compartment and 300 mm around hydraulic connections to allow easy access for maintenance.
Examples :
Garage : recovery of free calories from combustion engine or of domestic
devices.
Washing room : reduce humidity of the room and recover lost calories of
washing machine and dryer.
It is mandatory to respect indicated distances to prevent air looping .
Inner/Inner
Mini
200mm
Mini
100mm
Mini
200mm
Mini
400mm
10
Overview Installation Operation Maintenance Warranty
3. Installation cased (2 ducts).
Room at minimum frost free (T > 1°C).Parameter « Air pipes» to be set « Outer/Outer »Recommended room : living area (the heat loss of the water heater
remains in heated area), close to external walls. Avoid installation of water heater and/or ducts near to sleeping rooms.
Examples :
Washing room,
Storage room,
Cupboard in entry area.
670mm
mini
Keep a free space of 500 mm in front of electric compartment and 300 mm around hydraulic connections to allow easy access for maintenance.
100mm
mini
Respect the maximum length of ducts. Use insulated rigid ducts. Plan grids at air entry and exit to avoid intrusion of objects or animals. Attention, entry or exit grids with manual closing device are forbidden.
Outer/Outer
11
Loading...
+ 28 hidden pages