INVT CHS100 Operation Manual

Operation Manual of INVT CHS100 AC Servo Drive Contents
I
Contents
Contents .....................................................................................................................I
Preface........................................................................................................................1
Safety precautions.....................................................................................................1
1 General....................................................................................................................3
1.1 General technical specifications..................................................................3
1.2 Nameplate of the servo drive ......................................................................7
1.3 Power specification of every model............................................................8
1.4 Illustrations of every parts of the servo drive .............................................8
1.5 External dimensions and installations sizes of the servo drive ..................9
2. INSPECTION........................................................................................................8
3. INSTALLATION ..................................................................................................9
3.1 Environmental Requirement .....................................................................10
3.2 Installation of the servo drive....................................................................11
4 Signal and wiring .................................................................................................14
4.1 System configuration.................................................................................15
4.2 W iring of the main circuit (Connectors X1 and X2) ................................17
4.4 Connection with the PC or HOST (CN3 connector) ................................21
4.5 I/O signal wiring (CN1 connector) ...........................................................22
4.6 W iring of the electromagnetic brake.........................................................39
5 Running and operation ........................................................................................40
5.1 Running .....................................................................................................40
5.2 Display and operation................................................................................53
6 Detailed parameter description..........................................................................60
6.1 Basic parameters (PA group parameters)..................................................60
6.2 Gain and filter parameters (Pb group parameters)....................................71
6.3 Expansion parameters (Pc group parameters) ..........................................79
6.4 Status monitoring parameters (Pd group parameters)...............................94
7 Gain adjustment...................................................................................................99
7.1 General method for adjusting parameters.................................................99
7.2 Suppression of mechanical resonance.....................................................105
7.3 Gain switching function ..........................................................................106
8 Communication function...................................................................................108
8.1 General.....................................................................................................108
8.2 T opological structure...............................................................................108
8.3 Communication protocol.........................................................................109
8.3.1 Protocol Content...................................................................................109
8.3.3 Communication Protocol Format.........................................................110
8.3.4 Command code and the communication data instructions ..................111
8.3.5 Error checkout of the communication frame means............................118
9 Fault processing..................................................................................................124
9.1 Meanings of the fault alarm codes and countermeasures .......................124
9.2 Meanings of the warning codes...............................................................126
Appendix A Signal arrangement diagram of each connector of the servo d rive
Operation Manual of INVT CHS100 AC Servo Drive Contents
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A.1 CN1 pin signal arrangement:..................................................................127
A.2 CN2 pin signal arrangement:..................................................................127
A.3 CN3 pin signal arrangement:..................................................................128
Appendix B: List of function parameters...........................................................129
B.1 PA group parameters (Basic parameters) ...............................................129
B.2 Pb group parameters (Gain and filter parameters).................................130
B.3 Pc group parameters (Expansion parameters)........................................131
B.4 Pd group parameters (monitoring parameters).......................................134
Operation Manual of INVT CHS100 AC Servo Drive Preface
1
Preface
Thank you for using AC servo drive of the permanent magnet synchronous motor
(hereinafter called “servo drive”) from Shenzhen INVT Electric Co., Ltd. Please
carefully read and master the user’s manual before proper use. Improper use may
cause abnormal running or shorten its service life or even directly damage the drive.
Please carefully keep this manual for later reference.
Operation Manual of INVT CHS100 AC Servo Drive Safety Precautions
1
Safety precautions
The precautions related to safe operation are classified into “Warnings” and “Notes”.
Points out potential danger which, if not avoided, may cause
physical injury or death.
Points out potential danger which, if not avoided, may result in mild or moderate physical injury and damage to the equipment. It’s also available to warns about unsafe operations.
In some cases, even the content described in “Note” may also cause serious accidents.
So please follow these important precautions in any situations.
Warning signs are presented on the sides of the servo drive. Please follow these
instructions when using the servo drive.
Warning signs:
Warning
Read the manual and follow the safety instructions before use.
High Voltage
Do not touch terminals within 15 minutes after disconnecting the power. Risk
of electric shock.
High Temperature
DO not touch heat sink when power is ON. Risk of burn.
Please pay attention to the following safety precautions during installation, wiring,
operation, maintenance and inspection.
Installation:
Please use the servo drive and servo motor with the
instructed combination mode. Otherwise it may cause
malfunction or even fire of the equipment.
Never expose the product to an environment containing
moisture, corrosive gas, or flammable gas. Otherwise it may
cause electrical shock or fire.
Warning
Note
Note
Operation Manual of INVT CHS100 AC Servo Drive Safety Precautions
1
Wiring:
Only qualified electricians are allowed to carry out the wiring.
Otherwise there is danger of electrical shock or fire.
The grounding terminals of the drive and motor must be
grounded with proper techniques. Otherwise there is danger
of electrical shock.
Do not touch the conductive components directly. Do not
connect the output lines of the drive with the enclosure..
Avoid short circuit of the output lines. Otherwise there is the
danger of electrical shock or short-circuit.
Ensure the installation of available overcurrent protector,
leakage protector and Emergency stop devices after
distribution. Otherwise there may be danger of electrical
shock, injury and fire.
Redistribute the drive in at least 15 minutes after
disconnecting the power supply.
Make sure the voltage of the AC power supply equals to the
rated voltage of the servo drive. Otherwise there is danger of
injury, fire and damage to the drive.
Never connect the input power lines to the output terminals as
this will damage the drive.
Never conduct voltage withstand test on the drive or its
connection wires as this will cause damage to the drive.
Connect the drive and motor with correct phase sequence.
Otherwise it may cause malfunction or damage the drive.
Operation:
Please de-coupled the load from the drive before the trial
operation for the avoidance of accidents.
Check that the supply power of the drive can be disconnected
with the E-stop switch all the time before running.
Verify and adjust all parameters before running. Otherwise
the drive may run abnormally or act unexpectedly due to the
load.
Warning
Note
Note
Operation Manual of INVT CHS100 AC Servo Drive Safety Precautions
2
Do not touch the radiator or the external braking resistor
during running. They may become very hot and burn your
fingers.
Maintenance and inspection:
Before doing any inspection and maintenance, be sure to
disconnect the power supply, wait for 15 minutes and then
confirm with a multimeter. Otherwise electric shock may
occur.
Only qualified electricians are allowed to inspect the servo
drive. Otherwise electric shock may occur.
Warning
Operation Manual of INVT CHS100 AC Servo Drive 1 General
3
1 General
1.1 General technical specifications
The standard specifications of the AC permanent magnet synchronous servo drive are
listed in the table below:
Table 1-1 Standard specifications of servo drive
Specifications
Servo drive
100W~400W 0.75kW~1.5kW 2kW~5kW
Voltage
degree
Single
phase,
3-phase
220V/50Hz
Single phase,
3-phase
220V/50Hz
3-phase
220V/50Hz
Input voltage
range
AC 220V±15%
Power supply
for the main
circuit
Input frequency
range
47Hz~63Hz
Voltage degree Single phase 220V/50Hz
Input voltage
range
AC 220V±15%
Power supply
for the control
circuit
Input frequency
range
47Hz~63Hz
Voltage DC 12V~24V
Allowable
voltage
fluctuation
±10%
Power supply
for interfaces
Power capacity
Larger than 500mA (the local 24V can only
provide 100mA current)
Control method Vector control, SVPWM
Control mode
Position control mode, speed control mode,
torque control mode
Dynamic brake Yes
Regenerative braking unit
Built-in braking resistor, as well as the external
braking resistor can be connected
AC reactor None
Operation Manual of INVT CHS100 AC Servo Drive 1 General
4
Specifications
Servo drive
100W~400W 0.75kW~1.5kW 2kW~5kW
Input 13 ways of optical coupling isolation input
Switch signal
Output 7 ways of open-collector output
Input 2 ways, range: DC -10V~+10V
Analog
Output 2 ways, range: DC 0V~+10V
Input 2 ways, differential input or open-collector input
Pulse
Output
4 ways, 3 ways of encoder A/B/Z phase
frequency division differential output, 1 way of Z
phase open-collector output
Protection functions
Protection for overcurrent, overvoltage, overload,
overheating, encoder fault, regeneration fault,
undervoltage, overspeed and high tracking fault,
etc.
Input pulse
frequency
500kHz (differential input), 200kHz
(open-collector input)
Positioning
feedback
pulse
A/B orthogonal pulse, resolution: 10000
pulses/rev
Pulse
amplification
range
Electronic gear A/B:A=1~65535,B=1~65535;
1/50<A/B<500
Positioning
accuracy
±1 pulse
Setting the
range for
reaching the
designated
position
±10 pulses
Range of fault Can set within the range of ±5 revs
Position control
To rq ue
control range
Set via the parameter or external analog input of
DC 0~±10V
Max torque: 300% of rated torque
Operation Manual of INVT CHS100 AC Servo Drive 1 General
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Specifications
Servo drive
100W~400W 0.75kW~1.5kW 2kW~5kW
Frequency
response
500Hz
Speed control
range
The max speed is 5000r/min, the min speed is
0.1r/min, and the speed regulation range is
1:50000
Analog speed
command
input
DC 0~±10V/max rotation speed
Speed
fluctuation
rate
±0.03%
Speed control
To rq ue
control range
Set via the parameter or external analog input of
DC 0~±10V
Max torque: 300% of rated torque
Analog torque
command
input
DC 0~±10V/max torque
To rq ue
linearity
Below ±10%
Torque control
Speed control
range
Set via the parameter or external analog input of
DC 0~±10V (max rotation speed)
Allowable max inertia 15 times
RS232 Host 1: 1 communication
Communication
RS485 Host 1: n communication, n≤32
Structure
Natural
cooling: IP20
Air cooling: IP20
Operating
temperature
0~45
Storage
temperature
-20~80 (without freezing)
Environment
Humidity Operating/storage: ≤90%RH (non-condensing)
Operation Manual of INVT CHS100 AC Servo Drive 1 General
6
Specifications
Servo drive
100W~400W 0.75kW~1.5kW 2kW~5kW
Other
environmental
conditions
Indoor (without direct sunshine), free from
corrosive, flammable gasses, oil mist, dust
Allowable
operating
altitude
Should be derated if the altitude is higher than
1000m
Vibration
5.88m/s
2
10~60Hz (not allowed to run at the
resonant point)
Operation Manual of INVT CHS100 AC Servo Drive 1 General
7
1.2 Nameplate of the s e rvo drive
Fig. 1-1 Nameplate of the servo drive
Fig. 1-2 Meanings of the model
Operation Manual of INVT CHS100 AC Servo Drive 1 General
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1.3 Power specification of every model
The power of every model is listed in the table below:
Table 1-2 Power specification of every model
Inputs Outputs
Models
Capacity
(kV/A)
Voltage (V)
Power
(kW)
Rated current
(A)
CHS100-0R1-2 0.3 Single phase/3-phase 220 0.1 1.2
CHS100-0R2-2 0.5 Single phase/3-phase 220 0.2 1.8
CHS100-0R4-2 0.9 Single phase/3-phase 220 0.4 2.8
CHS100-0R7-2 1.3 Single phase/3-phase 220 0.75 4.5
CHS100-1R0-2 1.7 Single phase/3-phase 220 1.0 5.7
CHS100-1R5-2 2.5 Single phase/3-phase 220 1.5 8.0
CHS100-2R0-2 3.5 3-phase 220 2.0 10.0
CHS100-3R0-2 4.8 3-phase 220 3.0 15.0
CHS100-4R0-2 6.2 3-phase 220 4.0 20.0
CHS100-5R0-2 7.5 3-phase 220 5.0 30.0
1.4 Illustrations of every parts of the servo drive
Fig. 1-3 Illustrations of every parts of 0.75kW-1.5kW servo drives
Mode selection ke
y
Power indicato
r
Status indicato
r
ENT ke
y
Power supply terminal of
Power supply terminal of
Motor terminal
Braking resistor terminal
Grounding terminal
Digitron SHIFT key DOWN key
UP key
Serial communication
I/O signal interface
Encoder interface
Operation Manual of INVT CHS100 AC Servo Drive 1 General
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1.5 External dimensions and installations sizes of the servo drive
Fig. 1-4 External dimensions of 100W~1.5kW servo drive
Table 1-3 External dimensions and installations sizes
External dimensions Installation sizes
Models
H
(mm) W (mm)D (mm)A (mm)
B1
(mm)
B2
(mm)
Installation
hole
diameter
(mm)
CHS100-0R1-2 CHS100-0R2-2 CHS100-0R4-2
160 68 186 56 150 194
CHS100-0R7-2 CHS100-1R0-2 CHS100-1R5-2 CHS100-2R0-2
160 98 186 86 150 194
5
Operation Manual of INVT CHS100 AC Servo Drive 2 Inspection
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2. INSPECTION
Don’t install or use any servo drive that is damaged or has fault parts, otherwise physical injury may oc cur.
Check the following items after unpacking the servo drive and servo motor,
1 Inspect the entire exterior of the servo drive and servo motor to ensure there
are no scratches or other damage caused by the transportation.
2 Ensure there is operation manual and warranty card in the packing box.
3 Inspect the nameplate and ensure it is what you ordered.
4 Ensure the optional parts are what you need if you have ordered ones.
Please contact the local agent if there is any damage to the servo drive and servo
motor or optional parts.
CAUTION
Operation Manual of INVT CHS100 AC Servo Drive 3 Installation
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3. INSTALLATION
Only qualified people are allowed to operate on the drive device/system. Ignoring
the instructions in “warning” may cause serious physical injury or death or property
loss. Only qualified electricians are permitted to design, install, commission and
operate on the device/system.
Connect the input power lines tightly and permanently. And ground the device with
proper techniques.
Even when the servo drive is stopped, dangerous voltage is present at the
terminals:
- Power Terminals: R, S, T, r, t
- Motor Connection Terminals: U, V, W.
- Regenerative braking Resistor Connection Terminals: B1, B2, B3.
Stop the drive and disconnect it from the power line. Wait for 15 minutes to let the
drive discharge and then begin the installation.
Install the servo drive on the non-flammable materials (such as metal) to prevent
fire.
Install a cooling fan to ensure the air temperature is lower than 45°C when two
drives are needed in one cabinet. Otherwise fire or damage to the devices may
occur.
WARNING
CAUTION
Operation Manual of INVT CHS100 AC Servo Drive 3 Installation
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3.1 Environmental Requirement
3.1.1 Temperature
Environment temperature range: -10°C ~ +45°C.
3.1.2 Relative humidity RH 90%.
No condensation is allowed.
3.1.3 Altitude
The servo drive can run at the rated power if the installation site is less than
1000m(including 1000m) above the sea level. But it has to derate if the altitude
exceeds 1000m. See the following figure for details:
Figure 3.1 Relationship between output current and altitude.
3.1.4 Other environment requirements
The servo drive can not bear fierce impact or shock. So the oscillation range should be
less than 5.88m/s
2
(0.6g), 10Hz~60Hz.
The servo drive should keep away from the electromagnetic radiation source.
The servo drive should keep away from water and condensation.
The servo drive should keep away from contaminative air, such as corrosive gas, oil
mist and conductive dust.
The servo drive should keep away from direct sunlight, oil mist, steam and vibration
environment.
Operation Manual of INVT CHS100 AC Servo Drive 3 Installation
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3.2 Installation of the servo drive
3.2.1 Installation
The drive can be rack mounted. On the rear panel of the drive, there are two M5
mounting holes in the bottom left corner and top right corner to fix the drive tightly on a
vertical plane.
Fig. 3-2 Mounting holes of the servo drive
Operation Manual of INVT CHS100 AC Servo Drive 3 Installation
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The servo drive can be shelf mounted by mounting bracket.
Fig. 3-3 Schematic diagram of the shelf mounting form of the servo drive
3.2.2 Installation direction and spacing
Please install the servo drive vertically and keep sufficient space around it for
ventilation. If necessary, please fit a fan to control the temperature in the cabinet below
45 .
1) To install only one set:
Fig. 3-4 Installation of single servo drive
Mounting bracket
Operation Manual of INVT CHS100 AC Servo Drive 3 Installation
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2) To install several sets:
Fig. 3-4 Installation of several servo drives
3.2.3 Avoid intrusion of foreign objects
1. When assembling the control cabinet, do not allow metal chips to intrude into
the servo drive;
2. Do not allow oil, water, metal chips and other foreign objects intrude into the
servo drive through the gaps on the control cabinet or the fan.
3. When the control cabinet is installed in a place with harmful gas or dust,
ventilation is confirmedly required (to blow clean air into the control cabinet
and keep the pressure inside is higher than outside) to avoid these matters
coming into the control cabinet.
100mm or more
40mm or more
40mm or more
100mm or more
20mm or more
20mm or more
20mm or more
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
14
4 Signal and wiring
y Only qualified electricians are allowed to operate on the drive for the insurance
of a safe running of the servo drive.
y Never carry out any insulation or voltage withstand tests on the cables
connecting with the servo drive.
y Even if the servo drive is stopped, dangerous voltage is present at the input
power lines, DC circuit terminals and motor terminals. Wait for 15 minutes even
when the drive is switched off until is discharge before operation.
y Ground the grounding terminals of the drive with proper techniques. Otherwise
there is danger of electrical shock and fire.
y Never do wiring or other operations on the servo drive with wet hands.
Otherwise there is danger of electric shock.
y Verify that the rated voltage of the servo drive equals to the voltage of the AC
power supply.
y The power wires and motor wires must be permanently fastened and
connected.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.1 System configuration
4.1.1 Connection diagram of the servo drive and external equipment
Fig. 4-1 Connection diagram of the servo drive and external equipment
The electromagnetic contactor is used to switch on/off the power supply of
the main circuit of the servo drive. Do not use it to start/stop the servo
drive.
In the figure above, the built-in regenerative braking resistor is used as
default. If an external regenerative braking resistor is used, please refer to
relevant wiring diagram. The regenerative braking resistor must be
mounted on non-flammable materials, such as metal.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.1.2 Cable diameter selection
Table 4-1 Cable diameter selection
Drives Cable diameter of the main circuit
CHS100-0R1-2
CHS100-0R2-2
CHS100-0R4-2
0.75 to 2.0mm
2
AWG14 to AWG18
CHS100-0R7-2
CHS100-1R0-2
CHS100-1R5-2
CHS100-2R0-2
2.0mm
2
AWG14
CHS100-3R0-2
CHS100-4R0-2
CHS100-5R0-2
3.5mm
2
AWG12
Notes:
1. Cable diameter is the diameter of copper cables.
2. The diameter of the protective grounding wire: not less than 2.0mm
2
AWG14
for 50W – 2kW models; not less than 3.5mm
2
AWG12for 3kW – 4kW models; not less
than 5.3mm
2
AWG10for 5kW model.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.2 Wiring of the main circuit (Connectors X1 and X2)
4.2.1 Overview
Fig. 4-2 Wiring diagram of the main circuit
Motor
Breaker
Noise filter
Electromagnetic
contactor
AC reactor
z Check whether the phase number/voltage grade
of the AC power supply are consistent with those identification on the nameplate of the drive.
z Non-fuse breaker or leakage switch. z Be sure to fit a noise filter. z Do not use this electromagnetic contactor to
start/stop the servo drive.
z Please fit an AC reactor.
z Do not disconnect the short circuit wire between B2
and B3 unless an external regenerative braking resistor is used.
z When an external regenerative braking resistor is
used, disconnect the short circuit wire between B2 and B3, and connect it according to the dashed in the figure.
z Be sure to ground the servo drive with prope
r
techniques to avoid the accident of electrical shock.
z Please set a circuit which can activate the
electromagnetic brake not only through the servo drive but also through the external emergency stop device. Please refer to section 4.6.
z The electromagnetic brake has no polarity. z The electromagnetic brake uses 24V power supply
which should be provided by the user. Do not share
The distance between the servo motor and the servo drive should not exceed 20m. Keep a distance of at least 30cm between the encoder wire, motor cable and power cable.
Green/yellow
E-stop
Surge absorber
Fuse
Correctly connect to output U, V, and W of the drive according to the phase sequence of the motor cable of the servo motor. Wrong phase sequence will cause drive fault.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.2.2 Wiring diagram of single phase 220V power input
Fig. 4-3 Wiring diagram of single phase 220V power input
Noise filter
Use 3-phase
A
C reactor
Motor
Green/yellow
E-stop
Surge absorber
Fuse
z The user is required to make this
emergency stop protection circuit.
z Fit surge absorbing devices on both
ends of the electromagnetic contacto
r
winding.
z The input voltage range of main circuit
and control circuit is 220V±15%
z Please connect terminal R with
terminal T.
z Connect the output U, V, and W of the drive
to the servo motor correctly according to the phase sequence of the motor cable of the servo motor. Wrong phase sequence will cause drive fault.
z Do not disconnect the short circuit wire
between B2 and B3 unless an external regenerative braking resistor is used.
z When an external regenerative braking
resistor is used, disconnect the short circuit wire between B2 and B3, and connect it according to the dashed in the figure.
z Be sure to ground the servo drive to avoid
accident of electrical shock.
z Please refer to sectoin 4.6 for connection o
f
the electromagnetic brake.
z The electromagnetic brake uses 24V powe
r
supply which should be provided by the user. Moreover, it must be isolated with the 12-24V power supply which is used for the control signal.
z Pay attention to the connection of the
freewheeling diode. Reversed polarity may damage the drive.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.2.3 Wiring diagram of three-phase 220V power input
MC
X2
MC
ALM
COM-
ALM
ALMON OFF
DC
12~24V
(±10%)
DC 24V±10%
CN1
U
V
W
B1
B2
B3
R
S
T
r
t
X1
RY
Fig. 4-4 Wiring diagram of three-phase 220V power input
Green/yellow
Motor
E-stop
Breaker
Noise filter
Surge absorber
Fuse
3-phase AC reacto
r
z The user is required to make this
emergency stop protection circuit.
z Fit surge absorbing devices on both
ends of the electromagnetic contacto
r
winding.
z The input voltage range of main circuit
and control circuit is 220V±15%
z Correctly connect to output U, V, and W of
the drive according to the phase sequence of the motor cable of the servo motor. Wrong phase sequence will cause drive fault.
z Do not disconnect the short circuit wire
between B2 and B3 unless an external regenerative braking resistor is used.
z When and external regenerative braking
resistor is used, disconnect the short circuit wire between B2 and B3, and connect it according to the dashed in the figure.
z Be sure to ground the servo drive to
avoid accident of electrical shock.
z Please refer to sectoin 4.6 fo
r
connection of the electromagnetic brake.
z The electromagnetic brake uses 24V
power supply which should be provided by the user. Moreover, it must be isolated with the 12-24V power supply which is used for the control signal.
z Pay attention to the connection method
of the freewheeling diode. Reversed polarity may damage the drive.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.3 Wiring of the encoder (c onnector CN2)
4.3.1 Overview
4.3.2 CN2 pin arrangement and signal definition of the servo drive
Fig. 4-5 CN2 pin arrangement
Power supply
Servo motor
30cm or more
Within 20m
z The distance between the servo motor
and the servo drive should not exceed 20m.
z Keep a distance of at least 30cm
between the encoder wire, motor cable and power cable. Neither laying them in one conduit nor binding them together.
Connector
Encoder wire
Connector
Encoder wire
z The encoder connector has two types:
air connector and cannon connector. It depends on the model of the motor.
z If the user wants to make the encoder
wire by themselves, please select shielded wire with good bending strength and the diameter should be
0.18mm
2
(AWG24) or more. Please connect it correctly according to the figure below.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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Table 4-2 CN2 signal definition table
CN2 pin
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Definition V+ W+ A+ A- 5V U+ V- W- B- B+ U- GND Z- Z+ T_MT
4.4 Connection with the PC or HOST (CN3 connector)
The servo drive provides two kinds of communication interface – RS232 and RS 485,
both are drawn out via the connector CN3.
CN3 pin arrangement and signal definition:
6
1
2
3
4
7
8
5
Fig. 4-6 CN3 pin arrangement
Table 4-3 CN3 signal definition table
CN3 pin No. 1 2 3 4 5 6 7 8
Definition RXD GND TXD CANL / CANH RS485- RS485+
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.5 I/O signal wiring (CN1 connector)
4.5.1 Overview
Fig. 4-7 I/O signal wiring diagram
Controller
Power supply
Servo drive
Within 3m
30cm or more
The peripheral equipment such as the controller must be within 3m from the servo drive. The control cable must be kept at least 30cm away from the power cable and motor cable. Do not bind them togethe
r
or lay them in one cable ducts.
The user is recommended to prepare the 12-24V DC power supply of 500mA or more capacity used for the control signal. The local 24V power supply of the drive can only provide 100mA current. The signal wires for pulse command input and encoder output should adopt shielded twisted pair.
Do not apply a voltage higher than 30V or a load over 50mA on the digital output terminal. The digital output signals drives inductive loads directly such as relay, etc. Be sure to fit a freewheeling diode on each end o
f
the load.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.5.2 Wiring of the digital input circuit
connection diagram when the power supply is self-provided by user:
Fig.4-8 Wiring diagram of the digital input circuit (power supply is self-provided by user)
Connection diagram when the local power supply is used:
Fig. 4-9 Wiring diagram of the digital input circuit (local power supply)
The digital input circuit can be connected with mechanical switch
connection and the open-collector connection of audion shown in the
figure.
The user can use either the 24V power supply (it only can provide 100mA
Digital input terminals such as SON, etc.
Digital input terminals such as SON, etc.
Digital input terminals such as SON, etc.
Digital input terminals such as SON, etc.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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current) of the servo drive or 12V – 24V power supply provided by the user.
4.5.3 Wiring of the pulse input circuit
Fig. 4-10 Wiring diagram of the pulse input circuit
Connection method 1, the maximum frequency of input pulse is 500kHz;
with the best anti-noise capability, this signal transmit method is
recommended as the preferred.
Connection method 1
Connection method 2
Connection method 3
Shielded
Shielded
Shielded
Twisted
Twisted
Twisted
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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Connection method 2, the maximum frequency of input pulse is 200kHz;
please select the current-limiting resistance as listed in the table below:
1.5 10mA
0.22
DC
V
R
+
Connection method 3, the maximum frequency of input pulse is 200kHz;
use the local 24V power supply (it only can provide 100mA current) or 24V
power supply provided by the user. The current-limiting resistance is
needless.
For all the 3 methods, shielded twisted-pair must be used and the length
must be less than 3m.
4.5.4 Wiring of the analog input circuit
Fig. 4-11 Wiring diagram of the analog input circuit
There are two analog input circuits – VA and TA. The input impedance is
10k. The input voltage range is -10V~+10V. If the voltage is higher than
±11V, the circuits may damage.
4.5.5 Wiring of the digital output circuit
connection diagram when the power supply is self-provided by user:
Parameters of the resistor
Controller
Servo drive
Please connect the shielded
wire according to the
equipment requirements
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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Fig.4-12 Wiring diagram of the digital output circuit (power supply is self-provided by user)
Connection method when the local power supply is used:
Fig. 4-13 Wiring diagram of the digital output circuit (local power supply)
There are 7 digital output circuits in total and all of them adopt the
open-collector output as shown in the figure. They can be used to drive the
relay coil or optical coupled load. The loading capacity is as shown in the
figure.
When inductive loads such as relay coil are connected, a freewheel diode
must be fitted as shown in the figure. Otherwise the drive will be damaged.
The local 24V power supply only can provide 100mA current. If the actual
load current is larger than 100mA, the user should provide the power
supply by themselves. The recommended capacity is greater than 500mA.
4.5.6 Wiring of the frequency division output circuit of the encoder feedback signal
Differential mode:
When an inductive load is connected, be sure to fit this freewheeling diode.
The max. loading capacity of each output terminal: 30V, 50mA
Output terminals such as
ALM,
etc.
Output terminals such as ZSO
,
etc.
The max. loading capacity of each output terminal: 30V, 50mA
Output terminals such as ALM, etc.
Output terminals such as ZSO, etc.
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Fig. 4-14 Wiring diagram of the frequency division output circuit of the differential
encoder feedback signal
Servo drive
Twisted
Te rm in al resistor
AM26LS32 or
equivalent chip
Shielded wire
Please connect the shielded wire according to equipment requirements
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Open-collector mode:
30V,50mA.
OCZ
GND
Fig. 4-15 Wiring diagram of the frequency division output circuit of the open-collector
encoder feedback signal
Phase A and B of the encoder only provides differential output signal,
phase Z provides differential output and open-collector output signals.
For differential output signal, to use AM26C32 or equivalent differential
receiving chip and be sure to fit a terminal matching resistor of about 220
is recommended .
For the phase Z signal of open-collector output, as the signal pulse width is
very narrow, the user shall use high speed optical coupler to receive this
signal.
Both kinds of output circuits have no isolation.
4.5.7 Wiring of the analog output circuit
Fig. 4-16 Wiring diagram of the analog output circuit
There are two analog output circuits in all. The output voltage range is 0 –
Max. 30V, 50mA.
Please use high speed optical coupler
Twisted pair
Twisted
Shielded wire
Measuring instrument or external circuit
Please connect the shielded wire according to e
quip
ment requirements
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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10V. The max output current is 3mA.
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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4.5.8 CN1 pin arrangement and signal explanation:
4.5.8.1 See the figure below for CN1 pin signals:
Fig. 4-17 CN1 pin signal diagram
4.5.8.2 Power signal
Table 4-4 Power signal table
Symbol Pin No. Name Function
24V 40
24V power
supply
It’s supplied by the drive. COM- is the ground terminal of
the 24V power. Its capacity is 100mA. If the actual load is
higher than this value, the user shall provide the power
supply by themselves.
GND 19,35
Signal
ground
The ground of the internal power supply (except the 24V
power supply) of the servo drive, it is also the ground of the
phase Z open-collector signal of the encoder and the
analog output signal. It is isolated with COM-.
COM+ 2
Common
terminal of
the digital
input signals
y If the DC power supply is provided by the user, the
positive pole of the DC power supply must be
connected to this terminal.
y If the 24V power supply of the drive is used, the 24V
terminal (pin 40) must be connected on this terminal.
COM- 12
Negative
pole of the
power
supply
The ground of the local 24V power supply, common
terminal of the digital output signals.
Pin arrangement of connector CN1
Signal arrangement of connector CN1
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4.5.8.3 Digital input signals and their functions
Table 4-5 Function table of digital input signals
Symbol Pin No. Name Function Mode
CLA 10 Alarm clear
When a fault alarm occurs, you can short connect
this terminal with COM-. If the fault condition is
removed, the fault alarm display will be cleared. If
the fault condition is not removed, the fault will be
reported again. Please remove the fault and short
connect this terminal with COM- again. In this way
the fault alarm display will be cleared. This terminal
signal takes effect when receiving a pulse.
P. S . T
EMG 39
Emergency
stop
When parameter PA.17 (E-stop masking) is set as 1,
i.e. Emergency stop terminal signal is active, this
terminal can be used to execute emergency stop
function: after disconnecting this terminal with
COM-, the servo drive cuts off the output, the servo
motor coast to stop and Emergency stop warning
will occur. After emergency stopping, even if this
terminal recovers short-circuit with COM-, it needs
to enable the servo to run the drive. If internal servo
enabling is used, it needs to switch on the control
power again and then activate the internal servo
enabling. This terminal signal takes effect when
receiving a pulse.
When parameter PA.17 is set as 0, Emergency stop
terminal signal is invalid.
P. S . T
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Symbol Pin No. Name Function Mode
MCH 1
Control
mode
switching
When parameter PA.01 (control mode selection) is
set as 3 – 5, this terminal can be used to switch
between different control modes. The corresponding
relationships of this terminal’s state and the control
modes are listed in the table below:
Value of
parameter
PA.01
MCH is
open-circuited with
COM-
MCH is
short-circuited
with COM-
3
Postion control
mode
Speed control
mode
4
Speed control
mode
Torque control
mode
P. S . T
PLC 36
Gain
switching
When parameter Pb.17 (gain switching condition) is
set as 0, i.e. manual gain switching, this terminal
can be used to switch gain. Parameter Pb.16 is
used to select the type of gain switching. See the
explanation of Pb.16 and Pb.17 for details.
P. S . T
PLL 22
Pulse input
disabling
In position control mode, this terminal can be used
to disable input of position pulse signal, i.e. the
inputted position pulse signal is invalid. This terminal
signal takes effect when receiving a pulse.
When this terminal is short-circuited with COM-,
pulse input is disabled, and the servo is in locked
state. When this terminal is disconnected with
COM-, pulse input is allowed, and the servo can run.
P
PSL 3
positive
travel
limitation
When parameter PA.16 (Travel limit switch masking)
is set as 1, i.e. the signal of travel limitation terminal
is active, this terminal can be used to execute
forward travel limitation function:
When this terminal is disconnected with COM-, the
positive speed will return to zero immediately and a
positive travel limitation alarm will occur until the
positive travel limitation terminal recovers
P. S . T
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Symbol Pin No. Name Function Mode
short-circuit with COM-. In the positive travel
limitation, the drive can automatically respond to the
reverse speed command. This terminal signal takes
effect when receiving a pulse.
In the speed mode and torque mode, the servo is in
zero speed clamp state.
In the position mode, the servo is in locked state.
When parameter PA.16 is set as 0, this travel
limitation terminal signal is invalid.
RPC 18
Speed
reversing/
retention
pulse
clearing
In the speed mode, short connecting this terminal
with COM- can reverse the direction of the internal
speed command and analog speed command.
In the position mode, short connecting this terminal
with COM- can clear the position command pulse
counter, the position feedback pulse counter, and
the position deviation pulse counter.
This terminal signal takes effect when receiving a
pulse.
P. S
RVL 4
Reverse
travel
limitation
When parameter PA.16 (Travel limit switch masking)
is set as 1, i.e. the travel limitation terminal signal is
active, this terminal can be used to execute negative
travel limitation function:
When this terminal is disconnected with COM-, the
negative speed will return to zero immediately and a
negative travel limitation alarm will occur until the
positive travel limitation terminal recovers
short-circuit with COM-. In negative travel limitation,
the drive can automatically respond to the positive
speed command. This terminal signal takes effect
when receiving a pulse.
In the speed mode and torque mode, the servo is in
zero speed clamp state.
In the position mode, the servo is in locked state.
P. S . T
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Symbol Pin No. Name Function Mode
When parameter PA.16 is set as 0, this travel limit
terminal signal is invalid.
SC1 34
Speed option
1/electronic
gear option 1
SC2 17
Speed option
2/electronic
gear option 2
Internal speed command (speed mode)/speed limit
(torque mode) or electronic gear (position mode) is
selected by combination of these two terminal
signals as listed in the table below (ON indicates
SCX is short-circuited with COM-, OFF indicates
SCX is open-circuited with COM- (X=1 or 2)):
SC2 SC1 Speed/torque mode
Position
mode
OFF OFF
Internal speed/speed
limit 1
Electronic
gear 1
OFF ON
Internal speed/speed
limit 2
Electronic
gear 2
ON OFF
Internal speed/speed
limit 3
Electronic
gear 3
ON ON
Internal speed/speed
limit 4
Electronic
gear 4
P. S . T
SON 16
Servo
enabling
External servo enabling can be conducted by this
terminal: the drive comes into servo enabling state
after this terminal is short-circuited with COM-. After
switching on the power, the motor will run according
to the command of the drive. After this terminal is
disconnected with COM-, the drive will disconnect
P. S . T
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Symbol Pin No. Name Function Mode
the output and the motor will stop. This terminal
signal takes effect when receiving a pulse.
When this terminal is disconnected with COM-,
internal servo enabling can be conducted through
parameter PA.03. See the explanation of parameter
PA.03 for details.
Notes:
After SON is short-circuited with COM-, please wait
for at least 100ms before entering any command
pulse;
When SON is disconnected with COM-, the
position deviation counter is cleared.
Avoid to start/stop the servo drive with this terminal
continually. You can realize start/stop with the zero
speed clamp terminal (ZRS). See function
description of terminal ZRS for details.
TQC 6
Torque limit
selection
In the speed or position mode, if parameter
PA.08=0, when this terminal is short-circuited with
COM-, the torque limit command is external analog
torque limit, when this terminal is disconnected with
COM-, the torque limit command is internal torque
limit, and the value is given by parameter PA.12. If
parameter PA.08=1, the torque limit command is
internal torque limit, this terminal signal is inactive.
P. S
ZRS 37
Zero speed
clamp
After short-circuiting this terminal with COM-, the
servo motor will stop and come into locked state.
When this terminal is disconnected with COM-, the
servo motor will recover running. This terminal
signal takes effect when receiving a pulse.
In the speed mode, after short-circuiting this
terminal with COM-, the stopping mode of the
servo motor can be set via the parameter Pc.09. In
the position mode and torque mode, after
P. S . T
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Symbol Pin No. Name Function Mode
short-circuiting this terminal with COM-, the servo
motor will stop instantly.
In the table above: the polarity of terminals SON, ZRS, CLA, PLL, and RPC can be
reversed by setting parameter PC.58. See the explanation of PC.58 in chapter 6.3.
4.5.8.4 Pulse input signals and their functions
Table 4-6 Function table of pulse input signals
Symbol Pin No. Name Function
OCP 38
PULSE+ 23
PULSE- 24
Position
command
pulse input 1
OCS 31
SIGN+ 32
SIGN- 33
Position
command
pulse input 2
y In the position control mode, they are used as
the input terminals of the position command;
y In other control modes, this group of terminals
is inactive;
y Allowed max. input pulse frequency: 500kHz in
differential mode, 200kHz in open-collector
mode.
4.5.8.5 Analog input signals and their functions
Table 4-7 Function table of analog input signals
Symbol Pin No. Name Function
VA+ 20
VA- 5
Analog
input 1
TA+ 7
TA- 8
Analog
input 2
y External analog input terminals. The input
impedance is 10k. The input voltage range is
-10V~+10V. A voltage exceeding ±11V may
damage the drive.
y Refer to parameters of Pc.28~Pc.35 and
Pc.44~Pc.45 for their range and deviation setting
and function definition.
4.5.8.6 Digital output signals and their functions
Table 4-8 Function table of digital output signals
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Symbol Pin No. Name Function
ALM 15 Servo alarm
When the servo drive is in normal state, this signal
output transistor is breakover. When the power supply
is disconnected or the servo drive is in alarm state,
this signal output transistor switches off.
LM 13 Torque limit
When the servo system is in torque limit, this signal
output transistor is breakover.
PLR 11
Position
reaching
When the position reaches to the command range,
this signal output transistor is breakover.
BRK 9
Brake
releasing
When it comes into the brake releasing sequence and
needs to release the brake, this signal output
transistor is breakover.
RDY 14 Servo read
y
When the control power and main power are applied
normally and the drive is not in alarm state, this signal
output transistor is breakover, it means the drive can
be started.
SR 30
Speed
reaching
When the speed reaches the range of speed setting,
this signal output transistor is breakover.
ZSO 29
Zero
speed
When the speed reaches the range of zero speed, this
signal output transistor is breakover.
4.5.8.7 Encoder output signals and their functions
Table 4-9 Function table of encoder output signals
Symbol Pin No. Name Function
OA+ 44
OA- 43
Phase A
output
OB+ 41
OB- 42
Phase B
output
OZ+ 28 Phase Z
y Output the frequency divided encoder signal,
comply with the standard of TIA/EIA-422-B;
y The output phase A pulse and phase B pulse is
still orthogonal. When it rotates forward, phase
B leads phase A by 90º. When it rotates in
Operation Manual of INVT CHS100 AC Servo Drive 4 Signal and wiring
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Symbol Pin No. Name Function
OZ- 27
reverse, phase A leads phase B by 90º.
y The frequency division coefficient of phase A
and phase B can be set through parameter
Pc.55 and Pc.56. Frequency division with any
integer and decimal fraction is allowable but
frequency multiplication is not allowed;
y The output signals have no isolation.
OCZ 26
output
Output the open-collector signal of phase Z,
without isolation.
4.5.8.8 Analog output signals and their functions
Table 4-10 Function table of analog output signals
Symbol Pin No. Name Function
AO1 21
Analog
output 1
Its output function can be defined by setting
parameter of Pc.48. The range and deviation can
be set via parameters Pc.36~Pc.39 and Pc.46.
AO2 25
Analog
output 2
Its output function can be defined by setting
parameter of Pc.49. The range and deviation can
be set via parameters Pc.40~Pc.43 and Pc.47.
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4.6 Wiring of the electromagnetic brake
In the case the servo motor is used in a vertical shaft, the electromagnetic brake can be
used to prevent or keep the falling speed of heavy objects when the servo drive is
powered off. The connection of the electromagnetic drive is shown in the figure below:
Fig. 4-18 Wiring of the electromagnetic brake
The user needs to prepare a special power supply for this electromagnetic
brake. Do not share the power supply with the power which is used for
control signal.
The electromagnetic brake is used for keeping the speed. It cannot be
used for normal stop;
Though the electromagnetic brake has the function to prevent or keep the
falling speed of heavy objects, the user must install an external braking
device at the same time.
When the local 24V power supply of the drive is used, connect the dashed in the figure and remove the external power supply.
Be sure to connect this freewheeling diode
Motor
Speci al po we r supply for the braking winding
Surge absorber
Fuse (5A)
Braking winding
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5 Running and operation
5.1 Running
5.1.1 Example of standard wiring
5.1.1.1 Standard wiring diagram for the position mode
Fig. 5-1 Wiring diagram for the position mode
Servo drive
Note 3
Note 4
Note 1
Note 2
Emergency stop
Servo enabling
Zero speed clamp
Electronic gear selection 1
Electronic gear selection 2
Forward travel limit
Reverse travel limit
Retention pulse clea
r
Pulse input disabling
Gain switching
Torque limit selection
Pulse signal
differential input
Pulse direction
differential input
Pulse signal input
Pulse direction input
Analog torque limit
Communication cable
Fault alarm(Note 5)
Servo ready
Zero speed
Position reaching
To r
q
ue limitin
g
Encoder phase A output
Encoder phase B output
Encoder phase Z output
Open-collector output of phase Z
p
ulse
A
nalog output 1
A
nalog output 2
Encoder cable
Motor
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5.1.1.2 Standard wiring diagram for the speed mode
Fig. 5-2 Wiring diagram for the speed mode
Notes:
The pulse input can be either differential mode or open-collector mode. For
detailed wiring instruction, please refer to chapter 4.5.3. To avoid
interference to the input pulse, be sure to ground the drive reliably.
The analog input power supply is provided externally. For detailed wiring
instruction, please refer to chapter 4.5.4.
The digital input can use internal 24V power supply. At this time, connect
the 24V to COM+ and the other end of the switch to COM-. For detailed
wiring instruction, please refer to chapter 4.5.2.
Be sure to connect the diode with correct polarity. Otherwise the protection
circuit may not be work normally. If the internal 24V power supply is used,
the sum of the external relays current should be less than 100mA. For
Servo drive
Note 3
Note 4
Note 2
Fault alarm (Note 5) Servo ready Zero speed
Position reaching Torque limiting
Encoder phase A output
Encoder phase B output
Encoder phase Z output
Open-collector output of phase Z
pulse
A
nalog output 1
A
nalog output 2
Encoder cable
Motor
Emergency stop
Servo enabling
Zero speed clamp
Speed selection 1
Speed selection 2
FWD/REV selection
Forward travel limi
t
Reverse travel limi
t
Gain switching
Torque limit selection
Analog quantity o
f
speed reference
Analog quantity of
torque limitation
Communication cable
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detailed wiring instruction, please refer to chapter 4.5.5.;
Fault alarm terminal (ALM) transistor is ON in normal (no fault) cases.
5.1.1.3 Standard wiring diagram for the torque mode
Fig. 5-3 Wiring diagram for the torque mode
Notes:
The pulse input can be either differential mode or open-collector mode. For
detailed wiring instruction, please refer to chapter 4.5.3. To avoid
interference to the input pulse, be sure to ground the drive reliably.
The analog input power supply is provided externally. For detailed wiring
instruction, please refer to chapter 4.5.4;
The digital input can use internal 24V power supply. At this time, connect
the 24V to COM+ and the other end of the switch to COM-. For detailed
Note 3
Note 4
Note 2
Encoder cable
Motor
Communication cable
Fault alarm (Note 5) Servo ready Zero speed
Emergency stop
Servo enabling
Zero speed clamp
Speed limit selection 1
Speed limit selection 2
Forward travel limi
t
Reverse travel limi
t
Gain switching
Analog quantity of
speed limitation
Analog quantity o
f
torque reference
Encoder phase A output
Encoder phase B output
Encoder phase Z output
Open-collector output of phase Z
p
ulse
A
nalog output 1
A
nalog output 2
Servo drive
Operation Manual of INVT CHS100 AC Servo Drive 5 Running and operation
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wiring instruction, please refer to chapter 4.5.2;
Be sure to connect the diode with correct polarity. Otherwise the protection
circuit may not be work normally. If the internal 24V power supply is used,
the sum of the external relays current the should be less than 100mA. For
detailed wiring instruction, please refer to chapter 4.5.5;
fault alarm terminal (ALM) transistor is ON in normal (no fault) cases.
5.1.2 Powering on for the first time
Before powering on, be sure to check the following items:
1) Wiring
The power (R, S, T, r, t) of the servo drive must be connected correctly;
The output (U, V, W) phases of the servo drive must be consistent with the
phases of the servo motor;
There must be no short-circuit between the output (U, V, W) and the input
(R, S, T);
All wirings comply with the standard wiring diagram shown in chapter 5.1.1;
Ensure the external servo enabling terminal (SON) is in OFF state;
The servo drive and the servo motor must be grounded reliably;
When the external braking resistor is used, the shorting wire between B2
and B3 on terminal X2 must be removed;
Connector CN1 cannot be applied with a voltage higher than DC24V;
The stress on the cables is within the specified range.
2) Environment
There is no wire piece, metal chip and other foreign objects which can
cause short-circuit of the signal lines and the power lines in the
surrounding.
3) Mechanical parts
The installation and the connection of shaft and mechanism must be
reliable;
The servo motor and its connected machinery must be ready for operation;
Do not operate the motor with a negative load. The so-called negative load
means the output torque direction of the motor is opposite to the direction
of the motor speed.
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After all the above items are checked OK, switch on the power supply:
1) Sequence of powering ON/OFF
The control circuit and the main circuit of the drive are supplied separately. In principle,
when powering on, switch on the power supply of the control circuit (terminals r, t) first
and then switch on the power supply of the main circuit (terminals R, S, T). When
powering off, switch off the power supply of the main circuit first and then switch off the
power supply of the control circuit.
After switching on the control circuit power supply and before switching on the main
circuit power supply, "AL-PoF” will display on the front panel as the main circuit
power-off alarm. it means the bus voltage of the main circuit is 0 or too low.
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After switching on the power supply of the main circuit, do
not touch the motor line terminals even if the servo is not
started as this may cause electrical shock.
After switching on the power supply, do not touch the
electriferous parts as this may cause electric shock.
2) Checking after powering-on
After switching on both of the control circuit and main circuit power supplies, if the
power supply is OK, the Power indicator lamp on the front panel will illuminate in red
and the servo drive and servo motor will not generate abnormal noise. If there is no
fault alarm of the servo drive, the LED on the front panel displays the current speed of
the servo motor as default. You can set the default display parameter through
parameter PA.02. The 3-color indicator lamp on the front panel illuminates as blue. If
there is a fault of the servo drive, the LED displays current alarm sign and the 3-color
indicator lamp on the front panel illuminates as red. Please fix the fault by referring to
chapter 9.1.
5.1.3 Self-test before running of the servo
The self-test before running the servo is very essential, it includes the following items:
1) whether there are broken lines of the motor encoder
Rotate the motor shaft with hands at least one cycle to see if it reports an encoder
line break fault (Er-EC1 or Er-EC2).
2) whether there is abnormality of current detection
Verify whether the motor shaft is rotating while switching on the power, whether it
reports a current detection fault (Er-iTE) during power-on.
5.1.4 Parameter setting before running the servo
Parameter setting must be conducted before running the servo. You can set relevant
parameters via the front panel or communication to meet the function and performance
requirements of the site application. See chapter 6 for the detailed description of all
parameters of the servo drive. Some of these parameters need to be set according to
the site application demand. For examples, pulse input mode, electronic gear,
frequency division coefficient of encoder output, upper/lower limit of analog input, etc.
Some of these parameters need to be set according to the site debugging. For
Warning
Operation Manual of INVT CHS100 AC Servo Drive 5 Running and operation
46
example, the parameters of the regulator loop which affect the system performance
and other similar parameters. For most parameters the factory default values are
appropriate.
Hereunder only some necessary parameters are listed:
1) Mode setting
The control mode (position mode, speed mode, torque mode) can be set through
setting parameter PA.01 according to the control requirements on the site. After the
setting the servo should be powered off and re-on electricity to validate the settings.
2) Command entering
Set or enter relevant commands to control the position, speed or torque of the servo
motor’s shaft according to the setting of parameter PA.01.
In the position mode: pulse command (3 kinds of input mode), internal
torque limit command or external analog torque limit command;
In the speed mode: internal speed command or external analog speed
command, internal torque limit command or external analog torque limit
command;
In the torque mode: internal torque command or external analog torque
command, internal speed limit command or external analog speed limit
command;
5.1.5 JOG test run
With inching test run you can test whether the servo drive and the servo motor are
intact and conduct preliminary debugging of the system including the servo drive, servo
motor and peripheral equipments. You can test run the servo motor by JOG operation
after you have ensured that the wiring is correct and there is no fault alarm and no
abnormal running, See chapter 5.2.4 for detailed instructions. Before jog running, make
sure that:
The motor isn’t in running state. If the motor is running, JOG operation is
invalid;
The load inertia shouldn’t exceed 15 times of the motor inertia. Otherwise it
may cause serious mechanical vibration;
The jog speed can be set via parameter PA.15.
The accelerating/decelerating time during jogging can be set via
parameters Pc.00, Pc.02 and Pc.01, Pc.03.
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5.1.6 Servo enabling
Do not operate the switches with wet hand as this may
cause electric shock.
Please confirm the parameter setting before running.
Otherwise unexpected running state of the machinery may
occur;
The radiator, regenerative braking resistor, servo motor and
other components may become very hot in a period after
they are powered on and powered off. Don’t touch them!
You can enable the servo via the external servo enabling terminal (SON) or internal
servo enabling parameter (PA.03). See the function description of terminal SON and
detailed explanation of parameter PA.03 in chapter 4.5.8.3.
When servo enabling:
If no alarm occurs, the state indicator of servo will turn to green;
When the dynamic braking is triggering, you will hear light clatter;
The fan starts to run;
In the position mode, if there is no pulse command input, the servo is in
locked state;
In the speed mode, the servo motor runs at the given speed;
In the torque mode, if no torque is applied externally, the servo motor
accelerates from zero speed to the limit speed. If the external torque is
larger than the internal setting one, the servo motor maintains the state of
zero speed output;
If a servo alarm occurs, the servo status indicator will turn to red and the
servo motor will get into the inertia running state.
5.1.7 Coast to Stop / DEC to Stop of the servo
If the servo drive is in the following conditions, the servo motor will coast to a stop or
stop normally. Coast to a Stop means the drive cuts off output immediately, the motor
coasts to rest under the action of inertia, and does not keep in locked state after that.
DEC to Stop means the drive outputs reverse torque to make the motor to decelerate to
Warning
NOTE
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zero speed and, after that, the motor is in a locked state.
When the servo enabling terminal (SON) signal is set to OFF, the servo
motor will stop. You can select the stopping method through setting
parameter Pc.52. See description of Pc.52 for details. This process will not
cause regenerative braking.
When an fault alarm occurs, the servo motor will stop. You can select the
stopping method of the servo motor when an alarm occurs through setting
parameter Pc.52. See description of Pc.52 for details. This process will not
cause regenerative braking.
When the zero speed clamp terminal (ZRS) signal is set to ON, the servo
motor will stop. In the position mode and torque mode, the servo motor will
stop immediately. In the speed mode, you can set parameter Pc.09 to
select whether the servo motor stops immediately or decelerates to stop
according to the settings of parameter Pc.01 and Pc.03. After stop the
servo is in a locked state. This stop process may cause regenerative
braking. If a braking overload fault alarm occurs, please install an external
braking resistor.
If the travel limit terminal signal is valid (parameter PA.16=1), and the travel
limit terminal (PSL/RVL) signal is set to OFF, the servo motor will
immediately decelerate to a stop and get into a locked state. After it stops
running, if a reverse running command is valid, the motor can run in
reverse direction.
If the emergency stop terminal signal is valid (parameter PA.17=1), and the
emergency stop terminal (EMG) signal is set to OFF, the servo motor will
coast to stop.
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5.1.8 Sequence diagram
5.1.8.1 Sequence diagram of power-on and servo ON
50m s
200ms
200ms
100m
s
Fig. 5-4 Sequence diagram of Power-on and servo ON
Power-on process
Servo on process
Main power supply
Control power supply
CPU reset level
Servo fault (ALM) output
Servo ready
(RDY) output
Servo enabling
(SON)
Dynamic brake signal
Fan signal
PWM output
Electromagnetic
brake signal
Position/speed/torque
command input
Main circuit powered on
Control circuit powered on
Program starts running
No fault alarm
Note 1
Note 2
Dynamic braking relay closed (note 3)
Fan is running
Servo has output
Motor releases the brake
Command input is valid.
Fan does not run
Servo has no output
Motor brakes
Command input is invalid
Note 1: The conditions for the servo ready (RDY) output signal level to become low is the servo with no fault
and the bus voltage has been built up (bus voltage is higher than 220V). There will be AL-PoF warning
when the bus voltage is below 220V;
Note 2: The servo enabling signal is invalid only when the servo ready (RDY) output signal is low level;
Note 3: The drives below 400W (inclusive) have no dynamic brake. But they provide dynamic braking functions.
Approx.200ms
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5.1.8.2 Sequence diagram of power loss during running
Fig. 5-5 Sequence diagram of power loss during running
Main circuit power loss
Control circuit power fail
Fault alarm
Servo has output
Servo has no output
Note 1
Dynamic braking relay disconnected (note 3)
Note 2
Note 4
Note 5
Program stops running
Fan stops running
Motor brakes
Fan is running
Motor releases the brake
Main power supply
Control power supply
Servo fault (ALM)
output
PWM output
Servo ready
(RDY) output
Dynamic brake signal
CPU reset level
Fan signal
Electromagnetic brake
signal (BRK) output
Note 1: When the bus voltage of the control circuit drops below 200V, an undervoltage fault will occur. At this time the
servo fault (ALM) output becomes high level;
Note 2: Pc.52 can set the function of immediate disconnection of the dynamic braking relay at undervoltage fault
Note 3: The drives below 400W (inclusive) have no dynamic brake. But they provide dynamic braking functions;
Note 4: When the module temperature is less than 45, the fan will stop. If the module temperature is higher than
45, the fan stops running after the CPU reset level becomes lower;
Note 5: The output delay time of the electromagnetic brake signal can be set by the function code Pc.51.At the same
time, if the speed drops below 30r/min within the time set of Pc.51, the electromagnetic brake signal (BRK) will also become stronger.
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5.1.8.3 Servo OFF sequence in a locked state
Fig. 5-6 Servo OFF sequence diagram in a locked state
No fault alarm
Dynamic braking relay disconnected (note 2)
Note 1
Motor brakes
Note 3
Servo has no output
Motor releases the brake
Servo has output
Servo enabling (SON)
Servo fault (ALM)
output
Servo ready
(RDY) output
Dynamic brake signal
Electromagnetic brake
signal (BRK) output
PWM output
Note 1: Pc.52 can set the function of immediate disconnection of the dynamic braking relay at undervoltage fault
Note 2: The drives below 400W (inclusive) have no dynamic brake. But they provide dynamic braking functions;
Note 3: The motor power-off delay time can be set by function code Pc.50.
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5.1.8.4 Servo OFF sequence in running state
Fig. 5-7 Servo OFF sequence diagram in running state
No fault alarm
Dynamic braking relay disconnected (note 2)
Note 1
Motor brakes
Note 3
Servo has no output
Motor releases the brake
Servo has output
Servo enabling (SON)
Servo fault (ALM)
output
Servo ready
(RDY) output
Dynamic brake signal
Electromagnetic brake
signal (BRK) output
PWM outpu
t
Note 1: Pc.52 can set the function of immediate disconnection of the dynamic braking relay at undervoltage fault
Note 2: The drives below 400W (inclusive) have no dynamic brake. But they provide dynamic braking functions;
Note 3: The output delay time of the electromagnetic brake signal can be set by function code Pc.51. At the same if the speed
drops below 30r/min within the time set of Pc.51, the electromagnetic brake signal (BRK) will also become stronger
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5.1.8.5 Sequence of fault alarm
Fig. 5-8 Sequence diagram of fault alarm
5.2 Display and operation
5.2.1 Display flow
No fault alarm
Dynamic braking relay disconnected (note 2)
Note 1
Motor brakes
Note 3
Servo has no output
Motor releases the brake
Servo has output
Servo fault (ALM)
output
Servo ready
(RDY) output
Dynamic brake signal
Electromagnetic brake
signal (BRK) output
PWM output
Note 1: Pc.52 can set the function of immediate disconnection of the dynamic braking relay at undervoltage fault
Note 2: The drives below 400W (inclusive) have no dynamic brake. But they provide dynamic braking functions;
Note 3: The output delay time of the electromagnetic brake signal can be set by function code Pc.51. At the same, if the
speed drops below 30r/min within the time set of Pc.51, the electromagnetic brake signal (BRK) will also become
stronger.
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Fig 5-8 Schematic diagram of the keypad
Table 5-1 State of the 3-color indicator
Color Function
Green Normal running state
Red Fault alarm state
Blue The control board is powering on but the servo is not started
Table 5-2 Key function definition
Key Key name Function
MODE key
Used to switch between different
modes or return to previous menu
SET key
Used to enter next menu or execute
setting command
UP key
Used to select parameter upwards or
increase value
DOWN key
Used to select parameter downwards
or decrease value
SHIFT key
When setting a parameter, it is used to
select the position of the current digit
Operation modes:
There are 5 operation modes in total. You can switch among them with
key.
a) Status monitoring mode: used to display the values of the status parameters;
Manufacturer’s LOGO
POWER indicator o
f
the main circuit
3-color indicator
Six 8-bit Nixie tubes
5 operate keys
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b) Basic parameter setting mode: used to set the basic parameters; c) Gain and filtering parameter setting mode: used to set gain or filtering
parameters;
d) Expansion parameter setting mode: used to set the expansion parameters;
e) Auxiliary function mode: used for JOG control and to restore parameters to
default value.
Operation flow chart:
Fig. 5-8 Flow chart of front panel operation
5.2.2 Status display
When “Status monitoring mode” is selected by pressing
, the panel displays
“dP-xxx” (xxx represents identifiers of different parameters). At this time, you can press
or to select the identifier of the parameter to be displayed. After the
Status
m
onito
ring
Basic
parameters
Gain
parameters
Expansion
parameters
Auxiliary
f
unctions
Hold down for about 5s
Hold down, forward­rotating
Hold down, reverse­rotating
Select the digit to be set with SHIFT k ey
Or
Operation Manual of INVT CHS100 AC Servo Drive 5 Running and operation
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selection, press , the panel will display the value of corresponding parameters.
Press
again to return. See chapter 5.2.1 for the setting flow chart.
Identifier Name Unit Accuracy
Motor speed r/min 0.1
Lower 5 digits of feedback pulse accumulation pulse 1
Higher 5 digits of feedback pulse accumulation pulse 1
Lower 5 digits of command pulse accumulation pulse 1
Higher 5 digits of command pulse accumulation pulse 1
Detention pulse pulse 1
Analog speed command voltage V 0.01
Analog torque command voltage V 0.01
Bus voltage of main circuit power V 1
Bus voltage of control circuit power V 1
RMS value of current output current A 0.01
Current torque % 1
Module temperature 0.1
Ratio of average load % 1
Position of the rotor relative to Z pulse pulse 1
Ratio of load inertia Times 1
Third latest fault alarm code - -
Second latest fault alarm code - -
Latest fault alarm code - -
Digital input state - -
Digital output state - -
Motor temperature - -
DSP software version - -
FPGA software version - -
Encoder feedback value - -
Instantaneous value of U phase output current A 0.01
Instantaneous value of V phase output current A 0.01
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Identifier Name Unit Accuracy
Instantaneous value of U phase output current
when a fault occurs
A 0.01
Instantaneous value of phase V output current
when a fault occurs
A 0.01
Bus voltage when a fault occurs V 0.1
5.2.3 Parameter setting
When “Basic parameter setting” is selected by pressing
, the panel displays
“PA.xx” (xx represent identifiers of different parameters). At this time, you can press
or to select the identifier of the parameter to be set. After the selection,
press SET key, the panel will display the value of corresponding parameter with the
lowest digit flashing. You can change the value of the flashing digit by pressing
or
and move the flashing to modify the values of other digits by pressing . After
finishing the modification, press
to execute the modified value, then the flashing
stops at the same time. You can press
again to modify the value of other
parameters. Press
to return.
The parameter selection flow chart is shown in the figure below:
Fig. 5-8 Flow chart of parameter selection
Please refer to chapter 5.2.1 for the operation flow after the related parameters are
selected.
The setting methods of the gain parameters and expansion parameters are the same
as the basic parameters.
5.2.4 Auxiliary functions
When auxiliary function mode is selected by pressing
, the panel will display the
identifier for auxiliary function. At this time, you can press
or to select the
auxiliary function to be completed. The servo drive has the following auxiliary functions:
Or
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a) JOG function: identifier is ;
b) Restore default parameter function: identifier is
PE-dAF
;
When
is selected, press , the system will switch into JOG mode
automatically, the 3-color indicator will become green, and the panel will display the
value of jog speed. At this time, press and hold
or , the servo motor will
forward- rotating or reverse-rotating with the jog speed set by parameter PA.12.
Release the key, the servo motor will decelerate to stop. Press
, the system will
exit JOG mode automatically and the 3-color indicator will become blue.
When
PE-dAF
is selected, press and hold for about 5 seconds, the drive will
restore the default parameters automatically. When the parameters are written in
successfully, the panel will display
. Otherwise it will display . After
that, press
to return. The control circuit should be powered off and re-on to
execute the default values.
Please refer to chapter 5.2.1 for the setting flow.
5.2.5 Alarm display
When the servo drive runs abnormally, it will perform fault alarm or warning protection.
At this time the panel will display the fault alarm or warning identifier.
The meanings of the alarm or warning identifiers are listed in the table below:
Table 5-2 Comparison table of faults or warning identifiers
Identifier Name
EEPROM fault
Encoder line break fault 1
Encoder line break fault 2
Current test fault
Hardware overcurrent fault
Line-to-ground short circuit fault
Brake overload fault
Overvoltage fault
Undervoltage fault
Overload fault
Ground abnormality fault
Overspeed fault
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Identifier Name
Drive overtemperature fault
Software overcurrent fault
Over-pulse fault
Communication fault
Write/read overtime fault
Forward travel limit warning
Reverse travel limit warning
Emergency stop warning
Main circuit power-down warning
Communication abnormality warning
5.2.6 Alarm clear
For fault alarms, if the fault condition is removed, the fault alarm display can be
removed by short connecting the alarm clear terminal CLA with COM-. If the servo is
still in enabled state at this time, the drive will recover running automatically. Please
note that when EC2 fault or OC2 fault is reported, even if the fault is removed, it can be
cleared only after the control circuit is powered off and re-on. For warnings, if it is the
travel limit warning, once the warning condition is removed, the drive will clear the
warning display automatically. If the servo is still in enabled state at this time, the drive
will recover running automatically. If it is the emergency stop warning, if the warning
condition is removed, the warning display can be removed by short connecting the
alarm clear terminal CLA with COM-. But the servo must be enabled again to allow the
drive to continue running. If you want to set parameters when an fault alarm or warning occurs but they are not
removed, press and hold
for about 3 seconds while the panel displays the fault
alarm or warning identifier to enter the parameter setting mode. After the parameters
are set, press and hold down
for about 3 seconds to exit the parameter setting
mode and the panel recovers displaying of the fault alarm or warning identifier.
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6 Detailed parameter description
Sign description: P – position mode; S – speed mode; T – torque mode.
The setting of the parameters marked with * can only take effect when the control
circuit is powered-off and re-on.
The parameters marked with # can only be set effectively under the non-operating
conditions.
Definition of the direction: when facing the motor and viewing from the direction of
motor shaft, the counterclockwise direction is forward, abbreviate as CW. The
clockwise direction is reverse, abbreviate as CCW. For speed and torque settings,
positive value indicates forward and negative value indicates reverse.
6.1 Basic parameters (PA group parameters)
Function
code
Name Unit Range Default Mode
PA.00
Parameter
modification operation
locking
- 0~1 0 P.S.T
This parameter is used to mask the parameter setting function and thus to avoid
incorrect modification of the parameters by the user.
0: parameter setting is active
1: parameter setting is inactive
When this parameter is set to 1, if it is operated by the keypad, only the current value of
all parameters can be displayed, but no parameter can be modified except for this one.
If it is operated by communication, you can not only read the current values of all
parameters but also write in for all the parameters.
Function
code
Name Unit Range Default Mode
*PA.01 Mode selection - 0~6 1 P.S.T
This parameter can be used to set the operating mode of the system. The servo drive
system has the following modes:
0: Position mode
The standard wiring diagram for the position mode is shown in chapter 5.1.1.1. In the
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
61
position mode, it can control the angular displacement of the servo motor with the pulse
command and thus achieve the goal to control the displacement of the mechanical
movement.
1: Speed mode
The standard wiring diagram for the speed mode is shown in chapter 5.1.1.2. In the
speed mode, it can control the rotation speed of the servo motor with the internal speed
command or external analog speed command.
2: Torque mode
The standard wiring diagram for the torque mode is shown in chapter 5.1.1.3. In the
torque mode, it can control the output torque of the servo motor with the internal torque
command or external analog torque command.
3: Position/speed mode
In this mode, you can switch between the position mode and speed mode with the
control mode switching terminal (MCH). The corresponding relationships of the
terminal status and modes are:
MCH Control mode
0 Position mode
1 Speed mode
0OFF (the terminal is disconnected with COM-);
1ON (the terminal is connected with COM-).
For safety, after changing the MCH terminal input status, the switching between
position mode and speed mode can be performed only when the motor speed
becomes lower than the value of zero speed range (PC.05). The switching process is
shown in the figure below:
ON
OFF
Fig. 6-1 Schematic diagram of position/speed mode switching
4: Speed/torque mode
Position mode Speed mode Position mode
Zero speed
threshold (set with
PC.05)
Motor speed
Mode switching
signal (MCH)
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In this mode, it can switch between the speed mode and torque mode with the control
mode switching terminal (MCH). The corresponding relationships of the terminal status
and modes are:
MCH Control mode
0 Speed mode
1 Torque mode
0OFF (the terminal is disconnected with COM-);
1ON (the terminal is connected with COM-).
The switching between the speed mode and the torque mode can be performed at any
moment. The switch process is shown in the figure below:
Fig. 6-2 Schematic diagram of speed/torque mode switching
5: Position/torque mode
In this mode, you can switch between the position mode and torque mode with the
control mode switching terminal (MCH). The corresponding relationships of the
terminal status and modes are:
MCH Control mode
0 Position mode
1 Torque mode
0OFF (the terminal is disconnected with COM-);
1ON (the terminal is connected with COM-).
For safety, after changing the MCH terminal input status, the switching between
position mode and torque mode can be performed only when the motor speed
becomes lower than the value of zero speed range (PC.05). The switching process is
shown in the figure below:
Motor speed
Mode switching
signal (MCH)
To rq u e
command
Speed mode Speed modeTorque mode
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Fig. 6-3 Schematic diagram of position/torque mode switching
6: Factory reserved mode. Setting by the user is prohibited.
Function
code
Name Unit Range Default Mode
PA.02
Default monitored
parameters
- 0~26 0 P.S.T
This parameter is used to set the parameters which can be monitored while
powering-on of the system:
0: Motor rotation speed;
1: Lower 5 digits of feedback pulse accumulation;
2: Higher 5 digits of feedback pulse accumulation;
3: Lower 5 digits of command pulse accumulation;
4: Higher 5 digits of command pulse accumulation;
5: Retention pulse
6: Analog speed command voltage;
7: Analog torque command voltage;
8: Main circuit power bus voltage;
9: Control circuit power bus voltage;
10: Effective value of current output current;
11: Current torque;
12: Drive module temperature;
13: Average load rate;
14: Position of the rotor relative to Z pulse;
15: Inertia ratio of load;
16: Third latest fault alarm code;
17: Second latest fault alarm code;
Position mode Torque mode Position mode
Zero speed
threshold (set
with PC.05)
Motor speed
Mode switching
signal (MCH)
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18: Latest fault alarm code
19: Digital input state;
20: Digital output state;
21: Motor temperature;
22: DSP software version;
23: FPGA software version;
24: Encoder UVW feedback value;
25: Instantaneous value of phase U output current
26: Instantaneous value of phase V output current
See chapter 6.4 for the specific meanings of the status parameters.
Function
code
Name Unit Range Default Mode
PA.03
Internal servo
enabling
- 0~1 0 P.S.T
Under the condition when the servo enabling terminal (SON) signal is in OFF state, you
can set this parameter to enable the servo drive to enter the running state.
0: Internal servo enabling is inactive. You can only enable the servo drive to run by the
external servo enabling terminal (SON);
1: Internal servo enabling
For safety, this parameter will automatically become 0 when an fault alarm occurs and
after the control circuit is powered on and the system is reset. If you want to run the
servo drive, this parameter must be set to 1 again.
Function
code
Name Unit Range Default Mode
#PA.04
Numerator of the 1st
electronic gear
- 1~65535 1 P
#PA.05
Denominator of the 1st
electronic gear
- 1~65535 1 P
Concept of the electronic gears: for discretional pulse input, the number and frequency
of the pulse actually received by the drive can be changed by multiplying a certain
coefficient. This coefficient is just the electronic gear. We can show it separately with
two parts: numerator and denominator:
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
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Electronic gear =
1 2
g
g
In the formula,
1
g
The numerator of the electronic gear
2
g
The denominator of the electronic gear
Below is the schematic diagram of the electronic gear in the system:
Fig. 6-4 Schematic diagram of the electronic gear
Hereunder we explain the use of the electronic gear with an example. Below is a case where 1 pulse is equivalent to a feed rate of 10
m
μ
Mechanical specifications:
Feed of the ball screw
Pb
=10mm;
Reduction ratio
n =3/5;
Resolution of the servo motor encoder
Pt
=10000;
At this time calculate the electronic gear:
3
00
1 10000 50
10 10
2(35)103
gPtPt
gSnPb
= × =
Δ⋅
ll
In the formula,
0
Δl
Feed rate corresponding to per pulse (mm/pulse);
SΔ
Feed rate corresponding to per revolution of the motor (mm/rev);
i.e. in this example,
1
g
=50 2
g
=3.
Therefore, in this case, parameter PA0.4 can be set as 50 and PA.05 as 3.
The servo drive provides 4 groups of electronic gears: parameters A.04, PA.05, Pc.12,
Pc.13, Pc.14, Pc.15, Pc.16, and Pc.17. With the electronic gear selection terminal
Input pulse train
Electronic
gear
Deviation
counter
Feedback
pulse
Intermediate
link
Motor
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(SC1, SC2) we can select which group of parameters is used to give out the electronic
gear. The corresponding relationships are listed in the table below:
SC2 SC1 Positi on mode
0 0 Electronic gear 1
0 1 Electronic gear 2
1 0 Electronic gear 3
1 1 Electronic gear 4
0OFF (the terminal is disconnected with COM-);
1ON (the terminal is connected with COM-).
Function
code
Name Unit Range Default Mode
*PA.06 Pulse input form - 0~2 0 P
This parameter is used to set the manner of pulse input. There are 3 types of pulse
input manners:
0: Pulse + sign;
1: FWD/REV pulse train;
2: Orthogonal encoder pulse.
The 3 types of input manners are shown in the figure below:
Fig. 6-5 Schematic diagram of the pulse input manner
Function
code
Name Unit Range Default Mode
PA.07
Speed command
selection/speed limit
selection
- 0~1 0 S.T
This parameter is used to select the input manner of the speed command in the speed
mode:
0: Internal speed command. At this time we can select internal multi-step speed (the
values of PA.09, PA.10, Pc.10, Pc.11) through the speed selection terminal (SC1 and
Rotate forward (CW) Rotate reverse (CCW)
Pulse + sign
mode
CW/CCW
pulse mode
Orthogonal
encoder mode
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SC2). See chapter 4.5.8.3 for details.
1: External analog speed command. At this time we can control the speed of the servo
motor by applying a voltage between -10V and 10V on the analog speed input
terminals (VA). By factory default, positive value means forward and negative value
means reverse. But it can be changed by setting parameters Pc.28 – Pc. 31. In the
case of analog speed command input, the ACC/DEC time parameters (Pc.00, Pc.01,
Pc.02, Pc.03) are inactive. In order to make the speed reach the speed setting
smoothly, the speed command filter time (Pb.12) can be set to filter the speed
command.
This parameter is used to select the input manner of the speed limit in the torque mode:
0: Internal speed limit. At this time we can select the internal multi-speed limit through
the speed selection terminal (SC1 and SC2). See chapter 4.5.8.3 for details. The
magnitude of the speed limit value is the absolute value of the corresponding
parameter, the direction of it is the same as that of the torque command.
For example, if the speed limit 1 is selected through the terminals (SC1=0, SC2=0,
PA.09=100.0), then the speed limit is as shown in the figure below:
Fig 6-6 Schematic diagram of the torque limit
1: External analog speed limit. At this time we can limit the motor speed by applying a
voltage between -10V and 10V on the analog speed limit terminals (VA). The
magnitude of the speed limit value is the absolute value of the analog input, the
direction of it is the same as that of the torque command.
Please note that in the torque mode, do not allow the motor to run under the condition
of negative load.
Function
code
Name Unit Range Default Mode
PA.08
Torque command/torque
limit selection
- 0~1 0 P.S.T
Limit speed
Reference torque
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It is used to select the input manner of the torque command in the torque mode:
0: Internal torque command. At this time we can set the desired torque by setting the
internal torque command parameter (PA.11).
1: External analog torque command. At this time we can control the output torque by
applying a voltage between -10V and 10V on the analog torque input terminals (TA). By
factory default, the positive value means forward and negative value means reverse.
But it can be changed by setting parameters Pc.32 – Pc. 35.
In the speed mode or position mode, it is used to select the input manner of the torque
limit:
0: internal torque limit. At this time we can limit the magnitude of the output torque by
setting the internal torque limit parameter (PA.12). The direction of the torque limit is
the same as that of the speed command.
1: External analog torque limit. At this time we can limit the output torque by applying a
voltage between -10V and 10V on the analog torque limit terminals (TA). The
magnitude of the torque limit is the absolute value of the analog input, the direction of it
is the same as that of the torque command.
Please note that in the torque mode, do not allow the motor to run under the condition
of negative load.
Function
code
Name Unit Range Default Mode
PA.09
Internal speed/speed limit
1
r/min -5000.0~5000.0 100.0 S.T
PA.10
Internal speed/speed limit
2
r/min -5000.0~5000.0 200.0 S.T
The servo drive provides 4 steps of internal speed command/internal speed limit:
parameters PA.09, PA.10, Pc.10, Pc.11.
In the speed mode, this group of parameters is used to set the value of internal speed
setting. We can select which parameter gives out the internal speed command through
the speed selection terminal (SC1 and SC2). The corresponding relationships are
listed in the table below:
SC2 SC1 Speed/torque mode
0 0 Internal speed/speed limit 1
0 1 Internal speed/speed limit 2
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SC2 SC1 Speed/torque mode
1 0 Internal speed/speed limit 3
1 1 Internal speed/speed limit 4
0: OFF (the terminal is disconnected with COM-);
1: ON (the terminal is connected with COM-).
In the torque mode, this group of parameters is used to set the value of the internal
speed limit. We can select which parameter gives out the internal speed limit through
the speed limit selection terminal (SC1 and SC2). The corresponding relationships are
listed in the table above. Please note that the magnitude of the speed limit is the
absolute value of the corresponding parameter, the direction of it is the same as that of
the torque command.
Function
code
Name Unit Range Default Mode
PA.11
Internal torque
command
% -250.0~250.0 10.0 T
This parameter is used to set the internal torque setting. Taking the rated torque of the
servo motor as 100%, this setting is the percentage of the rated torque of the servo
motor. In the torque mode, if the absolute value of this parameter is larger than the max
torque limit (PA.14), the magnitude of the output torque is the setting value of PA.14,
and the direction is the same as that of the parameter.
Function
code
Name Unit Range Default Mode
PA.12 Internal torque limit % 0~300.0 250.0 P.S
In the speed and position modes, this parameter is used to set the value of internal
torque limit. Taking the rated torque of the servo motor as 100%, this setting is the
percentage of the rated torque of the servo motor. In the speed and position modes, we
can select whether the torque limit is the internal torque limit or external analog torque
limit through the torque limit selection terminal (TQC). See chapter 4.5.8.3 for details.
Function
code
Name Unit Range Default Mode
PA.13 Max speed limit r/min 0~5000.0 - P.S.T
This parameter can be used to set the highest speed the servo motor can run. If the
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
70
absolute value of the speed command is larger than the value of this parameter, the
magnitude of the actual speed setting will be limited by this parameter, the direction is
the same as that of the original speed command. This parameter is active in all modes.
The default of this parameter is related to the power level of the drive. The default of
the drives over 1.0kW (inclusive) is 2500.0and the power which less than1.0kW is
5000.0.
Function
code
Name Unit Range Default Mode
PA.14 Max torque limit % 0~300.0 300.0 P.S.T
This parameter can be used to set the maximum torque of the servo motor can output.
Taking the rated torque of the servo motor as 100%, the setting is the percentage of the
rated torque of the servo motor. If the absolute value of the torque command is larger
than the value of this parameter, the magnitude of the actual output torque will be
limited by this parameter, the direction is the same as that of the original torque. This
parameter is active in all modes.
Function
code
Name Unit Range Default Mode
PA.15 Jog speed r/min 0~1000.0 200.0 P.S.T
This parameter can be used to set the jog speed. For jogging, please refer to chapter
5.1.4. During jogging, the ACC/DEC time parameters (Pc.00, Pc.01, Pc.02, Pc.03) are
active. The motor will accelerate, decelerate, start and stop according to the settings.
Function
code
Name Unit Range Default Mode
PA.16 Travel limit switch shield - 0~1 0 P.S.T
This parameter is used to set the input signals of the forward travel limit terminal (PSL)
and reverse travel limit terminal (RVL) are active or inactive. If you want to shield the
function of the travel limit switch, you can set this parameter.
0: Signals of the travel limit terminals are inactive;
1: Signals of the travel limit terminals are active.
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
71
Function
code
Name Unit Range Default Mode
PA.17 E-stop shield - 0~1 0 P.S.T
This parameter is used to set the input signal of the emergency stop terminal (EMG) is
active or inactive. If you want to shield the function of the E-stop, you can set this
parameter.
0: Signal of the emergency stop terminal is inactive;
1: Signal of the emergency stop terminal is active.
Function
code
Name Unit Range Default Mode
PA.18 Factory password - 0~65535 00000 P.S.T
This parameter is the factory parameter password. The factory parameters are not
open to the user. The user is advised not to try to get into this group of factory
parameters. Otherwise it may cause malfunction or damage to the drive.
6.2 Gain and filter parameters (Pb group parameters)
Function
code
Name Unit Range Default Mode
Pb.00 Moment of inertia ratio Time 0~30 0 P.S.T
This parameter is used to set the ratio of the load inertia converted into the rotor shaft
to the inertia of the servo motor.
Function
code
Name Unit Range Default Mode
Pb.01 1st position gain - 1~30000 800 P
This parameter is used to set the gain of the position loop. When the setting is
increased, the position response will be improved, but it may easily cause vibration and
noise. This parameter is the 1st position gain. We can select the 1st position gain or
2nd position gain or conduct switching between the 1st position gain and the 2nd
position gain according to the required position loop. See description of parameters
Pb.17 and Pb.16 for details. Refer to chapter 7 for the debugging method of this group
of parameters.
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
72
Function
code
Name Unit Range Default Mode
Pb.02 Position feed-forward gain % 0~100.0 0.0 P
This parameter is used to set the position feed-forward gain. When it is set as 100%,
the retention pulse at a certain speed is almost zero. However, the overshoot will be
enlarged when it accelerates or decelerates suddenly.
Function
code
Name Unit Range Default Mode
Pb.03
Position feed-forward
filter time constant
512μs 0~6000 0 P
This parameter is used to set the position feed-forward filter time constant.
Function
code
Name Unit Range Default Mode
Pb.04 1st speed gain rad/s 1~10000 1000 P.S
This parameter is used to set the gain of the speed loop. When the setting is increased,
the speed response will be improved, but it may easily cause vibration and noise. This
parameter is the 1st speed gain. We can select the 1st speed gain or 2nd speed gain or
conduct switching between the 1st speed gain and the 2nd speed gain according to the
required speed loop. See description of parameters Pb.17 and Pb.16 for details. Refer
to chapter 7 for the debugging method of this group of parameters.
Function
code
Name Unit Range Default Mode
Pb.05
1st speed integration
time constant
256μs 1~1000 100 P.S
This parameter is used to set the integration time constant of the speed loop. The
response may be improved by decreasing the setting, but this parameter may easily
cause vibration and noise. It should be noted particularly that when this parameter is
set as 1000, it means the integral action is invalid. This parameter is the 1st speed
integration time constant. We can select the 1st speed integration time constant or 2nd
speed integration time constant or conduct switching between the 1st speed integration
time constant and the 2nd speed integration time constant according to the required
speed loop. See description of parameters Pb.17 and Pb.16 for details. Refer to
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
73
chapter 7 for the debugging method of this group of parameters.
Function
code
Name Unit Range Default Mode
Pb.06 2nd position gain - 1~30000 1000 P
This parameter is used to set the gain of the position loop. When the setting is
increased, the position response will be improved, but this parameter may easily cause
vibration and noise. This parameter is the 2nd position gain. We can select the 1st
position gain or 2nd position gain or conduct switching between the 1st position gain
and the 2nd position gain according to the required position loop. See description of
parameters Pb.17 and Pb.16 for details. Refer to chapter 7 for the debugging method
of this group of parameters.
Function
code
Name Unit Range Default Mode
Pb.07 2nd speed gain rad/s 1~10000 2000 P.S
This parameter is used to set the gain of the speed loop. When the setting is increased,
the position response will be improved, but this parameter may easily cause vibration
and noise. This parameter is the 2nd speed gain. We can select the 1st speed gain or
2nd speed gain or conduct switching between the 1st speed gain and the 2nd speed
gain according to the required speed loop. See description of parameters Pb.17 and
Pb.16 for details. Refer to chapter 7 for the debugging method of this group of
parameters.
Function
code
Name Unit Range Default Mode
Pb.08
2nd speed integration
time constant
256μs 1~1000 200 P.S
This parameter is used to set the integration time constant of the speed loop. The
response may be improved by decreasing the setting, but this parameter may easily
cause vibration and noise. It should be noted particularly that when this parameter is
set as 1000, it means the integral action is invalid. This parameter is the 2nd speed
integration time constant. We can select the 1st speed integration time constant or 2nd
speed integration time constant or conduct switching between the 1st speed integration
time constant and the 2nd speed integration time constant according to the required
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
74
speed loop. See description of parameters Pb.17 and Pb.16 for details. Refer to
chapter 7 for the debugging method of this group of parameters.
Function
code
Name Unit Range Default Mode
Pb.09 Speed feed-forward gain - 0~30000 0 P.S
This parameter is used to set the speed feed-forward gain.
Function
code
Name Unit Range Default Mode
Pb.10
Speed feed-forward filter
time
256μs 0~6000 0 P.S
This parameter is used to set the speed feed-forward filter time constant.
Function
code
Name Unit Range Default Mode
Pb.11
Position command filter
time
512μs 0~6000 0 P
This parameter is used to set the time constant of the 1st order low-pass filter
corresponding to the position command. By setting this parameter we can reduce the
mechanical shock in the case when the input pulse command frequency changes
abruptly. See the figure below:
Fig. 6-7 Schematic diagram of the position command filter
Function
code
Name Unit Range Default Mode
Pb.12
Speed command filter
time
256μs 0~6000 0 S
This parameter is used to set the time constant of the 1st order low-pass filter
corresponding to the analog speed command. By setting this parameter we can make
Don’t setting the time constant
Setting the time constant
Servo motor speed
Pulse input
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
75
the speed change more gently in the case the speed analog input changes largely. See
the figure below:
Fig. 6-8 Schematic diagram of the speed command filter
Function
code
Name Unit Range Default Mode
Pb.13 Torque command filter time 256μs 0~6000 0 T
This parameter is used to set the time constant of the 1st order low-pass filter
corresponding to the torque command. By setting this parameter we can make the
actual output torque changes more gently in the case the torque command changes
largely. See the figure below:
Fig. 6-9 Schematic diagram of the torque command filter
Function
code
Name Unit Range Default Mode
Pb.14 Low-pass filter time 256μs 0~6000 0 P.S
This parameter is used to set the time constant of the low-pass filter. See chapter 7.1.2
for details.
Spe ed
A
nalog speed command
A
fter filtering
A
fter filtering
Time t
A
fter filtering
A
fter filtering
To rq u e
Tor q u e c o mm a n d
Time t
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
76
Function
code
Name Unit Range Default Mode
Pb.15 Speed detect filter time 256μs 0~6000 0 P.S
This parameter is used to set the time constant of the speed detect filter.
Function
code
Name Unit Range Default Mode
Pb.16
Gain switching
selection
- 0~1 1 P.S
In the case of parameter Pb.17=0, i.e. at the manual gain switching mode, this
parameter can be used to select the manner of gain switching when the gain switching
terminal (PLC) signal is ON:
0: Speed loop gain switching
Realize the switching between PI regulation and P regulation of speed loop. The
corresponding relationships between the terminal status and the speed loop regulator
are:
PLC Speed loop regulator
0 PI regulation
1 P regulation
0OFF (the terminal is disconnected with COM-);
1ON (the terminal is connected with COM-).
1: Switching the 1st gain to the 2nd
Realize the switching between the 1st gain and the 2nd gain. The corresponding
relationships between the terminal status and the 1st gain, the 2nd gain are:
PLC Gain
0 1st gain
1 2nd gain
0:OFF (the terminal is disconnected with COM-);
1:ON (the terminal is connected with COM-).
The 1st gain and the 2nd gain include not only the proportional parameters but also the
integral parameters. Specifically are:
1st gain 2nd gain
1st position gain (Pb.01) 2nd position gain (Pb.06)
1st speed gain (Pb.04) 2nd speed gain (Pb.07)
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77
1st gain 2nd gain
1st speed integration time
constant (Pb.05)
2nd speed integration
time constant (Pb.08)
Function
code
Name Unit Range Default Mode
Pb.17
Gain switching
condition
- 0~5 0 P.S
This parameter is used to select how to switch the gain under a special condition. The
switching modes are:
0: Manual gain switching;
At this time it can be switched between the 1st gain and the 2nd gain as well as speed
PI regulation and P regulation through the gain switching terminal (PLC). See the
description of parameter Pb.16 for details.
1: Fix to the 2nd gain;
2: When the retention pulse is too large, select the 2nd gain, otherwise select the 1st
gain and the threshold of the retention pulse is set with Pb.18;
3: When the speed command is too large, select the 2nd gain, otherwise select the 1st
gain and the threshold of the speed command is set with Pb.18;
4: When the speed command is relatively small, select the 2nd gain, otherwise select
the 1st gain and the threshold of the speed command is set with Pb.18;
5: Position command + speed gain switching mode. In the position mode, when no
position command pulse is inputted, it will select the 1st gain. When a position
command pulse is inputted, it will select the 2nd gain. After the position command pulse
stops input for 3ms and the motor speed falls below the speed threshold set with Pb.18,
it will switch to the 1st gain.
The 1st gain and the 2nd gain also include not only the proportional parameters but
also the integral parameters. See chapter 7 for the debugging methods of these
parameters.
Function
code
Name Unit Range Default Mode
pulse 0~5000 100
Pb.18
Gain switching
threshold
r/min 0~500.0 10.0
P. S
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
78
When parameter Pb.17 is set as 2, it is used to set the retention pulse threshold for
gain switching.
When parameter Pb.17 is set as 3, it is used to set the speed threshold for gain
switching.
When parameter Pb.17 is set as 4, it is used to set the speed threshold for gain
switching.
When parameter Pb.17 is set as 5, it is used to set the speed threshold for gain
switching.
Function
code
Name Unit Range Default Mode
Pb.19
Gain switching time
constant
ms 0~1000 0 P.T.S
This parameter is used to set the time constant of the transition process when
switching between the 1st gain and 2nd gain. This parameter is active only for the
proportional parameters. By setting this parameter we can lighten the mechanical
shock caused by gain switching. See chapter 7.3 for details.
Function
code
Name Unit Range Default Mode
Pb.20
1st trap wave
frequency
Hz 50~2000 2000 P.S.T
This parameter is used to set the frequency of the 1st trap wave filter for suppressing
resonance. The trap wave filters can simulate the mechanical resonant frequency and
thus suppress the resonant frequency.
50~1999: trap wave frequency;
2000: invalid.
Function
code
Name Unit Range Default Mode
Pb.21
1st trap wave width
selection
dB 1~1000 15 P.S.T
This parameter is used to set the trap wave width of the 1st trap wave filter for
suppressing resonant. A larger trap wave width can be obtained with a larger setting.
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
79
Function
code
Name Unit Range Default Mode
Pb.22
2nd trap wave
frequency
Hz 50~2000 2000 P.S.T
This parameter is used to set the frequency of the 2nd trap wave filter for suppressing
resonance. The trap wave filters can simulate the mechanical resonant frequency and
thus suppress the resonant frequency.
50~1999: trap wave frequency;
2000: invalid.
Function
code
Name Unit Range Default Mode
Pb.23
2nd trap wave width
selection
dB 1~1000 15 P.S.T
This parameter is used to set the trap wave width of the 2nd trap wave filter for
suppressing resonant. Larger trap wave width can be obtained with larger setting.
6.3 Expansion parameters (Pc group parameters)
Function
code
Name Unit Range Default Mode
Pc.00 ACC time ms 0~20000 0 S
ACC time means that in the case of internal reference speed command, the time
required for the speed setting to increase from 0r/min to 3000r/min. When the speed
setting is quicker or slower than 3000r/min, the actual ACC time is calculated at the
proportion. If the speed command is a negative value, the ACC time is calculated with
its absolute value.
For example, we assume the reference speed is 2000r/min and the ACC time (Pc.00)
is set as 1500, at this time the actual ACC time of the speed command is
1500×(2000/3000)=1000(ms). The meaning of the ACC time is shown in the figure as
below:
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
80
Fig 6-10 Schematic diagram of ACC/DEC time
Function
code
Name Unit Range Default Mode
Pc.01 DEC time ms 0~20000 0 S
DEC time means that in the case of internal reference speed command, the required
time for the setting speed decrease from 3000r/min to 0r/min. When the setting speed
is quicker or slower than 3000r/min, the actual DEC time is calculated at the proportion.
If the speed command is a negative value, the DEC time is calculated with its absolute
value.
For example, we assume the reference speed is 2000r/min and the DEC time (Pc.01)
is set as 1500, at this time the actual DEC time of the speed command is
1500×(2000/3000)=1000(ms). The meaning of the DEC time is shown in Fig. 6-10.
Function
code
Name Unit Range Default Mode
PC.02 S curve ACC time ms 0~1000 0 S
In a case of internal reference speed command, this parameter is used to set the
duration of the circular arc segment during S curve accelerating and thus can achieve
the goal of smoothly starting. S curve ACC time is shown in the figure as below:
Time t
Spe ed
Max. speed Set speed
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
81
Fig 6-11 Schematic diagram of S curve ACC/DEC time
Function
code
Name Unit Range Default Mode
Pc.03 S curve DEC time ms 0~1000 0 S
In a case of internal reference speed command, this parameter is used to set the
duration of the circular arc segment during S curve decelerating and thus to achieve
the goal of smoothly stopping. The DEC time of S curve is shown in Fig. 6-11.
Function
code
Name Unit Range Default Mode
*Pc.04
Pulse input direction
reversing
- 0~1 0 P
By setting this parameter we can reverse the direction of the input pulse. At this time
the actual output speed direction of the servo drive is opposite to the direction indicated
by the pulse input form in Fig. 6-5.
0: Pulse input direction does not change;
1: Pulse input direction is opposite to the original input direction.
Function
code
Name Unit Range Default Mode
Pc.05 Zero speed range r/min 0~10.0 5.0 P.S.T
This parameter is used to set the zero speed range. When the absolute value of the
speed feedback is in this range, it is considered as zero speed and the output transistor
of the zero speed terminal (ZSO) signal comes into conduction.
Time t
Spe ed
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82
Function
code
Name Unit Range Default Mode
Pc.06
Range of position
reaching
pulse 0~10 3 P
This parameter is used to set the range of position reaching. When the deviation
between the position feedback pulse and position command pulse are in this range, it
is considered that it has reached the position and the output transistor of the position
reaching terminal (PLR) signal comes into conduction.
Function
code
Name Unit Range Default Mode
Pc.07
Range of speed
reaching
r/min 0~10.0 3.0 S
This parameter is used to set the range of speed reaching. When the deviation
between the speed feedback pulse and speed command pulse are in this range, it is
considered that it has reached the speed and the output transistor of the speed
reaching terminal (SR) signal comes into conduction.
Function
code
Name Unit Range Default Mode
Pc.08 Overspeed level r/min 0~6000.0 - P.S.T
This parameter is used to set the overspeed level of the servo motor. When the rotation
speed of the motor exceeds this speed setting, an overspeed fault alarm will be
reported.
The default of this parameter is related to the power level of the servo motor: higher
than 1.0kW (inclusive) is 2600.0 and less than 1.0kW is 5100.0.
Function
code
Name Unit Range Default Mode
Pc.09 Stopping method - 0~1 0 S
This parameter is used to set how the servo motor stops running when the zero speed
clamp terminal (ZRS) signal is set to ON in the speed mode:
0: Decelerate to stop. The DEC time is the setting values of parameter Pc.01
Pc.03;
1: Instantly stop. The DEC time is 0.
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
83
Function
code
Name Unit Range Default Mode
Pc.10
Internal speed/speed
limit 3
r/min -5000.0~5000.0 5000 S
Pc.11
Internal speed/speed
limit 4
r/min -5000.0~5000.0 1000.0 S
The functions of this group of parameter are the same as parameter PA.09, PA.10.
They can be used to set the values of internal speed/internal speed limit 3 and internal
speed/internal speed limit 4. We can select which parameter is used to give out the
internal speed command/internal speed limit through the speed selection terminal (SC1
and SC2). See the description of PA.09, PA.10 for details of this group of parameters.
Function
code
Name Unit Range Default Mode
#Pc.12
Numerator of the 2nd electronic
gear
- 1~65535 1 P
#Pc.13
Denominator of the 2nd electronic
gear
- 1~65535 1 P
#Pc.14
Numerator of the 3rd electronic
gear
- 1~65535 1 P
#Pc.15
Denominator of the 3rd electronic
gear
- 1~65535 1 P
#Pc.16
Numerator of the 4th electronic
gear
- 1~65535 1 P
#Pc.17
Denominator of the 4th electronic
gear
- 1~65535 1 P
The functions of this group of parameters are the same as parameter PA.04, PA.05.
They are used to set the 2nd, 3rd and 4th electronic gears.
The servo drive provides 4 groups of electronic gears: parameters A.04, PA.05, Pc.12,
Pc.13, Pc.14, Pc.15, Pc.16, Pc.17. With the electronic gear selection terminal (SC1,
SC2) we can select which group of parameters is used to set the electronic gear. See
the description of PA.09, PA.10 for details of this group of parameters.
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
84
Function
code
Name Unit Range Default Mode
Pc.18 Factory reserved - - 0 -
Pc.19
Matching resistor
selection
- 0~1 0 P.S.T
When adopt 485 communication, the matching resistors of equal resistance should be
fitted at the starting end and finishing end of the network.
0: the matching resistors are inactive;
1: the matching resistors are active.
Function
code
Name Unit Range Default Mode
Pc.20
Local drive
communication
address
- 0~31 1 P.S.T
This parameter is used to set the communication address of the local drive for RS485
serial communication.
Function
code
Name Unit Range Default Mode
*Pc.21 Communication mode - 0~1 0 P.S.T
This parameter is used to select the communication mode. The communication modes
are:
0: RS232;
1: RS485.
Function
code
Name Unit Range Default Mode
Pc.22
Communication baud
rate selection
- 0~4 0 P.S.T
This parameter is used to select the communication baud rate. Available baudrate are
as follow:
0:9600bps;
1:19200bps;
2:38400bps;
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
85
3:57600bps;
4:115200bps.
Function
code
Name Unit Range Default Mode
Pc.23
Communication parity
mode
- 0~17 0 P.S.T
0: None (8, N, 1) for RTU;
1: Even (E, 8, 1) for RTU;
2: Odd (8, O, 1) for RTU;
3: None (8, N, 2) for RTU;
4: Even (E, 8, 2) for RTU;
5: Odd (O, 8, 2) for RTU;
6: None (N, 7, 1) for ASCII;
7: Even (E, 7, 1) for ASCII;
8: Odd (O, 7, 1) for ASCII;
9: None (N, 7, 2) for ASCII;
10: Even (E, 7, 2) for ASCII;
11: Odd (O, 7, 2) for ASCII;
12: None (N, 8, 1) for ASCII;
13: Even (E, 8, 1) for ASCII;
14: Odd (O, 8, 1) for ASCII;
15: None (N, 8, 2) for ASCII;
16: Even (E, 8, 2) for ASCII;
17: Odd (O, 8, 2) for ASCII;
Function
code
Name Unit Range Default Mode
Pc.24
Communication
response delay time
ms 0~200 0 P.S.T
Communication response delay time means the interval time from the end of the data
received by the subordinate machine (the machine means the servo drive) to sending
of response data by the upper PC. If the response delay time is shorter than the
processing time of the system, the response delay time will take the system processing
time as final. If the response delay time is longer than the processing time of the
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
86
system, after completion of data processing, the system will wait until the response
delay time is over before transmitting data to the upper PC.
Function
code
Name Unit Range Default Mode
Pc.25
Communication
overtime fault time
s 0~60.0 0.0 P.S.T
When this parameter is set as 0.0s, it does not perform communication overtime
detection.
When it is set as other virtual values, if the interval time between one communication
and the next communication exceeds the setting of the communication overtime fault
time, the servo drive will report a communication fault alarm (Er-CT).
In general, the communication overtime detection is set as inactive. In a system that
communicates continuously, the communication state can be monitored
instantaneously by setting this parameter.
Function
code
Name Unit Range Default Mode
Pc.26
Communication fault
processing method
- 0~1 0 P.S.T
This parameter is used to select the action of the servo drive when a communication
fault alarm occurs:
0: Alarms and stops (with the stopping mode set by parameter Pc. 52);
1: Do not alarm and continue to run.
Function
code
Name Unit Range Default Mode
PC.27
Communication
response enabling
- 0~1 1 P.S.T
This parameter is used to select whether a response is required when a parameter is
written through communication:
0: Response is unnecessary;
1: Response is necessary.
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
87
Function
code
Name Unit Range Default Mode
Pc.28
Voltage lower limit of AI
1
V -10.00~10.00 -10.00 S.T
Pc.29
Corresponding setting
of lower limit of AI 1
r/min -5000~5000 - S.T
Pc.30
Voltage upper limit of AI
1
V -10.00~10.00 10.00 S.T
Pc.31
Corresponding setting
of upper limit of AI 1
r/min -5000~5000 - S.T
Pc.32
Voltage lower limit of AI
2
V -10.00~10.00 -10.00 P.S.T
Pc.33
Corresponding setting
of lower limit of AI 2
% -100.0~100.0 -100.0 P.S.T
Pc.34
Voltage upper limit of AI
2
V -10.00~10.00 10.00 P.S.T
Pc.35
Corresponding setting
of upper limit of AI 2
% -100.0~100.0 100.0 P.S.T
This group of parameters defines the relationships between the analog input voltage
and its corresponding setting. When the analog input voltage exceeds the set upper
limit or lower limit range, the part beyond will be calculated as the upper limit or lower
limit.
AI 1 indicates the signal inputted from the analog speed/speed limit terminal (VA). The
corresponding setting of the upper/lower limit is a speed value. In the speed mode, it is
used as a speed command signal. Its input has directionality. We can adjust the
corresponding relationship between the AI voltage and speed command by setting this
group of parameters to meet the requirements of different applications. In the torque
mode, it is used as the speed limit signal. Its absolute value is used to limit the
positive/negative speed (i.e. the absolute value of the actual speed is limited below this
value).
AI 2 indicates the signal inputted from the analog torque/torque limit terminal (TA). The
corresponding setting of the upper/lower limit is expressed with percentage. 3 times the
rated torque of the servo motor is taken as 100%. In the torque mode, it is used as
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
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torque command signal. Its input has directionality. We can adjust the corresponding
relationship between the AI voltage and torque command by setting this group of
parameters to meet the requirements of different applications. In the speed mode, it is
used as torque limit signal. Its absolute value is used to limit the positive/negative
torque (i.e. the absolute value of the actual torque is limited below this value).
Take a 1.5kW servo drive as an example. The motor speed is controlled by analog
input. It is required that ±8V correspond to ±4000r/min. We set Pc.28=-8.00,
Pc.30=8.00. Pc.29=-4000, Pc.31=4000. The relationship between the actual speed
setting and the input voltage is shown in the figure as below:
Fig. 6-12 Schematic diagram of AI setting
The defaults of the corresponding settings of the lower limit and upper limit of AI 1 are
related to the power level of the drive: higher than 1.0kW (inclusive) are -2500 and
2500, less than 1.0kW are -5000 and 5000.
Function
code
Name Unit Range Default Mode
Pc.36 Voltage lower limit of AO 1 V 0.00~10.00 0.00 P.S.T
Pc.37
Corresponding setting of
lower limit of AO 1
% 0.0~100.0 0.0 P.S.T
Pc.38 Voltage upper limit of AO 1 V 0.00~10.00 10.00 P.S.T
Pc.39
Corresponding setting of
upper limit of AO 1
% 0.0~100.0 100.0 P.S.T
Pc.40 Voltage lower limit of AO 2 V 0.00~10.00 0.00 P.S.T
Pc.41
Corresponding setting of
lower limit of AO 2
% 0.0~100.0 0.0 P.S.T
Speed
Vol tage
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
89
Function
code
Name Unit Range Default Mode
Pc.42 Voltage upper limit of AO 2 V 0.00~10.00 10.00 P.S.T
Pc.43
Corresponding of upper
limit of AO 2
% 0.0~100.0 100.0 P.S.T
This group of parameters defines the relationships between the analog output voltage
and its corresponding setting. When the analog output voltage exceeds the set upper
limit or lower limit range, the part beyond will be calculated with the upper limit or lower
limit.
AO1 indicates the signal outputted from the analog output 1 (AO1) terminal. AO2
indicates the signal outputted from the analog output 2 (AO2) terminal. The output
signal has no directionality. All output values represent the absolute values of the
setting signals.
The specific meanings of AO signals are selected by Pc.48 and Pc.49. The
corresponding settings of the upper/lower limits are expressed by a percentage. The
maximum is taken as 100% and the determination of the maximum is listed in the table
below:
Outputs Maximum
Motor speed 5000r/min
Output torque 3 times of the servo motor rated torque
Output current 3 times of the servo motor rated current
Bus voltage 500V
Speed setting 5000r/min
Torque setting 3 times of the servo motor rated torque
Take a 1.5kW servo drive as an example. We want to output the actual speed from the
analog output 1 terminal (AO1) to observe and require that 8V corresponds to
5000r/min and 0V corresponds to 0r/min. On this condition, set Pc.44=0, Pc.36=0.00,
Pc.38=8.00, Pc.37=0.0, Pc.39=100.0, the relationship between the actual speed
setting and the output voltage is shown in the figure as below:
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
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Fig. 6-13 Schematic diagram of AO setting
Function
code
Name Unit Range Default Mode
Pc.44 Offset voltage of AI1 V -2.00~2.00 0.00 S.T
Pc.45 Offset voltage of AI2 V -2.00~2.00 0.00 P.S.T
Pc.46 Offset voltage of AO1 V -2.00~2.00 0.00 P.S.T
Pc.47 Offset voltage of AO2 V -2.00~2.00 0.00 P.S.T
This group of parameters is used to fine adjust AI1, AI2, AO1, AO2 as required and
thus to improve the effective accuracy of AI and AO.
For AI, due to zero drift of the AI devices and other reasons, the actual AI
corresponding value may deviate from the expected value. At this time it can be
eliminated by setting the offset of AI. Similarly, the deviation of the actual AO value from
the expected corresponding value caused by zero drift of AO devices and other
reasons can be eliminated by setting the offset of AO.
For example, after the analog setting signal is connected into the AI terminal (VA) of the
drive, even though the analog setting signal is 0, the front panel displays the analog
speed command voltage (dp-An1) is 0.02V. On this condition, parameter Pc.44 should
be set as 0.02. The drive will automatically subtract 0.02V from the AI value received. If
the front panel displays the analog speed command voltage is -0.02V, parameter Pc.44
should be set as -0.02. The drive will automatically add 0.02V to the AI value received.
The setting method of the AO offset is the same as that of the AI offset. The meaning of
the analog offset voltage is shown in the figure as below:
Voltag e
Speed
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
91
Fig. 6-14 Schematic diagram of analog offset voltage
Function
code
Name Unit Range Default Mode
Pc.48 AO 1 selection - 0~5 0 P.S.T
Pc.49 AO 2 selection - 0~5 0 P.S.T
This group of parameters is used to select the monitoring parameters to be outputted in
analog form. The monitoring parameters are:
0: Motor speed;
1: Output torque;
2: Output current;
3: Bus voltage;
4: Speed setting;
5: Torque setting.
Function
code
Name Unit Range Default Mode
Pc.50
Locked time of servo
after braking
ms 100~1000 100 P.S.T
This parameter is used to set the locked time of the servo after braking in the locked
state. The servo is OFF in the locked state, the output transistor of the brake releasing
terminal (BRK) signal turns off. At this time, the servo will continue to be locked for a
period of time so that the motor will not rotate during the action of the relay. Refer to
chapter 5.1.8 for the sequence relationship.
Function
code
Name Unit Range Default Mode
Pc.51 Braking delay time of the ms 0~5000 1000 P.S.T
Sampled voltage value
Before setting
A
fter setting
A
ctual voltage value
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
92
electromagnetic brake
This parameter is used to set the braking delay time of the electromagnetic brake. The
servo is OFF or an alarm occurs in the running state, in this condition, the speed may
be relatively high, so the output transistor of the brake releasing terminal (BRK) signal
can be turned off after a delay time. If the speed falls below 30r/min within the delay
time, the output transistor of the BRK signal will be turned off ahead of time. Please
refer to chapter 5.1.8 for its sequence relationship.
Function
code
Name Unit Range Default Mode
Pc.52
Stopping mode
selection
- 0~3 0 P.S.T
This parameter is used to set, when the servo is turned OFF and when an fault alarm
occurs, whether the dynamic brake works or not as well as the state selection of the
servo motor after stop:
0: Coast to stop and then keep the dynamic braking state;
1: Dynamic brake to stop and then keep the dynamic braking state;
2: Dynamic brake to stop and then keep the inertia running state;
3: Coast to stop and then keep the inertia running state.
Note: If the servo motor exceeds the rated speed and runs at high speed, please do not
activate the dynamic brake. If the servo motor runs at higher speed with a load which
has large inertia, please be prudent in activating the dynamic brake. Avoid by all means
activating the dynamic brake too frequently as this may damage the servo drive.
Function
code
Name Unit Range Default Mode
Pc.53
Resistance of the
external braking
resistor
1~100 1 P.S.T
Pc.54
Power of the external
braking resistor
W 0~1500 0 P.S.T
When an external braking resistor is connected, this group of parameters should be set
with the values equal to the resistance and power of the external braking resistor.
Please set this group of parameters correctly. Otherwise if the values of this group of
parameters are not matched with the parameters of the external braking resistor, it may
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
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report a braking overload fault (Er-bCE) by mistake or cause burnout of the braking
resistor. The regenerative braking overload protection time is proportional to these two
parameters. When Pc.54=0, the internal braking resistor is active.
Function
code
Name Unit Range Default Mode
Pc.55
Numerator of the frequency
division coefficient of encoder
pulse output
1 0~10000 0 P.S.T
Pc.56
Denominator of the frequency
division coefficient of encoder
pulse output
1 1~10000 1 P.S.T
By setting the numerator and denominator of the frequency division coefficient of
encoder pulse output, the phase A and phase B signals of the encoder can be
frequency divided by any integer or decimal fraction and then outputted through the
encoder’s pulse output signal terminals (OA+, OA-, OB+, OB-).
It should be noted that in the position control mode, if the encoder output signal of the
preceding stage servo motor is used as the position pulse command input of the
succeeding stage servo drive, i.e. as start/stop type master-slave follow-up, in order to
ensure high positioning accuracy of the succeeding stage servo drive, the frequency
division coefficient must be 1:1. Otherwise the accuracy of master-slave position
follow-up will be affected in this case.
Function
code
Name Unit Range Default Mode
Pc.57
Pulse range for
over-position
pulse 0~50000 20000 P
This parameter is used to set the alarm threshold for the over-position fault (ER-oE). In
the position mode, when the number of retention pulses exceeds this setting, an
over-position fault alarm will be reported.
Function
code
Name Unit Range Default Mode
Pc.58
Polarity reversing of
digital quantity
- 00000~ 11111 00 000 P
This parameter is used to reverse the polarity of the digital quantities. It is a binary
Operation Manual of INVT CHS100 AC Servo Drive 6 Detailed parameter description
94
number. Each bit corresponds to a digital input. 0 indicates that the polarity does not
change. 1 indicates to reverse the polarity of the digital quantity corresponding to this
bit. The corresponding relationships between each bit and the digital quantity are (see
chapter 4.5.8.3 for detailed description of the signs of the digital quantities):
BIT4 BIT3 BIT2 BIT1 BIT0
RPC PLL CLA ZRS SON
6.4 Status monitoring parameters (Pd group parameters)
Function code Symbol Name Unit Accuracy
Pd.00 dP-SPd Motor rev r/min 0.1
Display the actual rotation speed of the motor.
Function code Symbol Name Unit Accuracy
Pd.01 dP-FPL
Lower 5 bits of
feedback pulse
accumulation
pulse 1
Count and display the lower 5 bits of accumulated pulse fed back from the encoder of
the servo motor, with sign bit.
Function code Symbol Name Unit Accuracy
Pd.02 dP-FPH
Higher 5 bits of
feedback pulse
accumulation
pulse 1
Count and display the higher 5 bits of accumulated pulse fed back from the encoder of
the servo motor, with a sign bit.
Function code Symbol Name Unit Accuracy
Pd.03 dP-rPL
Lower 5 bits of
command pulse
accumulation
pulse 1
Count and display the lower 5 bits of the number of the accumulated input pulses. The
displayed number is the pulse number before being amplified by the electronic gear.
The display content may not be consistent with the accumulated number of the
feedback pulses, with a sign bit.
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