OPTIDRIVE P2

Invertek Drive OPTIDRIVE P2 User Guide

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AC Variable Speed Drive

0.75 - 250kW / 1 - 350HP 200 - 600V Single and 3 Phase Input

User Guide

Quick Start Up

General Information

and Ratings

Mechanical Installation

Electrical Installation

Keypad and Display Operation

Parameters

Control Terminal

Functions

Extended

Parameters

Serial

Communications

Technical Data

Troubleshooting

1. Quick Start Up

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5. Keypad and Display Operation

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1.1. Important Safety Information

1.2. Quick Start Process

2. General Information and Ratings

2.1. Identifying the Drive by Model Number

2.2. Product Rating Label Location

2.3. Understanding the Rating Label

2.4. Drive Model Numbers – IP20

2.5. Drive Model Numbers – IP55

2.6. Drive Model Numbers – IP66 Non-switched

2.7. Drive Model Numbers – IP66 Switched

3. Mechanical Installation

3.1. General

3.2. Before Installation

3.3. UL Compliant Installation

3.4. Installation Following a Period of Storage

3.5. Mechanical Dimensions and Weight

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5.1. Keypad and Display Layout

5.2. Selecting the Language on the TFT and OLED Display

5.3. Additional Display Messages

5.4. Changing Parameters

5.5. Parameter Factory Reset / User Reset

5.6. Resetting the Drive Following a Trip

5.7. Keypad Shortcuts

6. Parameters

6.1. Parameter Set Overview ...................................

6.2. Parameter Group 1 – Basic Parameters ......................

7. Control Terminal Functions ...........................

7.1. Control Source Selection

7.2. Digital Input Conﬁguration Parameter P1-13. . . . . . . . . . . . . . . . . . .

7.3. Example Connection Schematics ............................

8. Extended Parameters

8.1. Parameter Group 2 - Extended Parameters ....................

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3.6. Guidelines for Enclosure Mounting (IP20 Units) .....

3.7. Mounting the Drive – IP20 Units. . . . . . . . . . . . . . . . . . .

3.8. Guidelines for Mounting (IP55 Units)

3.9. Guidelines for Mounting (IP66 Units)

3.10. Removing the Terminal Cover

3.11. Routine Maintenance

4. Electrical Installation

4.1. Connection Diagram

4.2. Protective Earth (PE) Connection

4.3. Incoming Power Connection

4.4. Operation of 3 Phase drives from a Single Phase Supply

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4.5. Operation with DC Power Supply or Common DC Bus

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4.6. Motor Connection

4.7. Motor Terminal Box Connections

4.8. Connecting a Brake Resistor

4.9. Control Terminal Wiring

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8.2. Parameter Group 3 – PID Control ...........................

8.3. Parameter Group 5 – Communication Parameters .............

8.4. Advanced Parameters .....................................

8.5. Parameter Group 0 – Monitoring Parameters (Read Only) ......

9. Serial Communications ........................... 64

9.1. RS-485 Communications

9.2. Modbus RTU Communications ..............................

9.3. CAN Open Communication ...............................

10. Technical Data ................................. 72

10.1. Environmental ...........................................

10.2. Input/Output Power and Current Ratings ....................

10.3. Input Power Supply Requirements ..........................

10.4. Additional Information for UL Approved Installations ...........

10.5. Derating Information .....................................

10.6. Internal EMC Filter and Varistors – Disconnection Procedure ....

11. Troubleshooting ................................ 78

11.1. Fault Messages ..........................................

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4.10. Control Terminal Connections

4.11. IP66 Switched Version Integrated Control Switch and Potentiometer Wiring

4.12. Motor Thermal Overload Protection

4.13. EMC Compliant Installation

4.14. Safe Torque Off

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Declaration of Conformity

Invertek Drives Ltd hereby states that the Optidrive ODP-2 product range conforms to the relevant safety provisions of the following council directives:

2014/30/EU (EMC) and 2014/35/EU (LVD) Designed and manufacture is in accordance with the following harmonised European standards:

EN 61800-5-1: 2007+A1:2017 EN 61800-3: 2004 /A1 2012 Adjustable speed electrical power drive systems. EMC requirements and speciﬁc test methods EN 55011: 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial, scientiﬁc

EN60529: 1992 Speciﬁcations for degrees of protection provided by enclosures

Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.

and medical (ISM) radio-frequency equipment (EMC)

Safe Torque OFF (“STO”) Function

Optidrive P2 incorporates a hardware STO (Safe Torque Off) Function, designed in accordance with the standards listed below.

Standard Classiﬁcation Independent Approval

EN 61800-5-2:2016 Type 2 EN ISO 13849-1:2015 PL “d” EN 61508 (Part 1 to 7):2010 SIL 2 EN60204-1:2006 + A1:2009 + AC: 2010 Uncontrolled Stop “Category 0” EN 62061:2005/A2:2015 SIL CL 2

*TUV

Electromagnetic Compatibility

All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are ﬁtted with an internal EMC ﬁlter. This EMC ﬁlter is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above harmonised European standards.

It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is incorporated must comply with the EMC Directive 2014/30/EU. This User Guide provides guidance to ensure that the applicable standards may be achieved.

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

2 Year Warranty

All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design speciﬁcation.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor should be contacted ﬁrst.

This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.

The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous improvement, the manufacturer reserves the right to change the speciﬁcation of the product or its performance or the contents of the User Guide without notice.

This User Guide is for use with version 2.50 Firmware. User Guide Revision 3.04.

Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.

When installing the drive on any power supply where the phase-ground voltage may exceed the phase-phase voltage (typically IT supply networks or Marine vessels) it is essential that the internal EMC ﬁlter ground and surge protection varistor ground (where ﬁtted) are disconnected. If in doubt, refer to your Sales Partner for further information.

This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.

Only qualiﬁed electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

Version 3.04 | Optidrive P2 User Guide | 3www.invertekdrives.com

Quick Start Up

1. Quick Start Up

1.1. Important Safety Information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Danger: Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part of a ﬁxed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualiﬁed electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the Optidrive, including the speciﬁed environmental limitations.

Do not perform any ﬂash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried out with the Optidrive disconnected.

Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

Ensure correct earthing connections and cable selection as deﬁned by local legislation or codes. The drive may have a leakage current of greater than 3.5mA; furthermore the earth cable must be sufﬁcient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be ﬁtted in the mains supply to the drive, according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

The “Safe Torque Off” Function does not prevent high voltages from being present at the drives power terminals.

Within the European Union, all machinery in which this product is used must comply with the Machinery Directive 2006/42/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for ensuring that the electrical equipment complies with EN60204-1 and providing a disconnecting device which must be one of the following types:

A switch-disconnector, utilization category AC-23B (EN 60947-3).  A circuit breaker suitable for isolation in accordance with



For installation in other regions, conformance with local electrical regulations and codes of practice must be adhered to.

The level of integrity offered by the Optidrive control input functions – for example stop/start, forward/reverse and maximum speed, is not sufﬁcient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present. The STOP function does not remove potentially lethal high voltages.

ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain conﬁrmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

IP55 and IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54 or better.

Optidrives are intended for indoor use only. When mounting the drive, ensure that sufﬁcient cooling is provided. Do

not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage.

The entry of conductive or ﬂammable foreign bodies should be prevented. Flammable material should not be placed close to the drive.

Relative humidity must be less than 95% (non-condensing). Ensure that the supply voltage, frequency and no. of phases (1 or 3

phase) correspond to the rating of the Optidrive as delivered. Never connect the mains power supply to the Output terminals U, V, W. Do not install any type of automatic switchgear between the drive and

the motor. Wherever control cabling is close to power cabling, maintain a

minimum separation of 100 mm and arrange crossings at 90 degrees. Ensure that all terminals are tightened to the appropriate torque setting. Do not attempt to carry out any repair of the Optidrive. In the case of

suspected fault or malfunction, contact your local Invertek Drives Sales Partner for further assistance.

Do not operate the drive with any of the enclosure covers removed.

Danger: Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.

EN 60947-2.



A disconnector with an integrated auxiliary contact that ensures under all circumstances the switching devices break the load circuit prior to opening of the main contacts of the disconnector (EN 60947-3).

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1.2. Quick Start Process

Step Action See Section Page

1 Identify the Model Type and ratings of your drive

from the model code on the label. In particular:

- Check the voltage rating suits the incoming supply

- Check the output current capacity meets or exceeds the full load current for the intended motor

- Check the enclosure type is suitable for the intended mounting location.

2 Unpack and check the drive.

Notify the supplier and shipper immediately of any damage.

3 Ensure correct ambient and environmental conditions

for the drive are met by the proposed mounting location.

4 Install the drive in a suitable cabinet (IP20 Units),

ensuring suitable cooling air is available. Mount the drive to the wall or machine (IP55 &

IP66).

5 Select the correct power and motor cables

according to local wiring regulations or code, noting the maximum permissible sizes.

6 For IT Supply network, or any power supply type

where the phase – earth voltage may exceed the phase – phase voltage (such as ungrounded supplies), disconnect the EMC ﬁlter before connecting the supply.

7 Check the supply cable and motor cable for faults or

short circuits.

8 Route the cables

9 Check that the intended motor is suitable for use,

noting any precautions recommended by the supplier or manufacturer.

2.1. Identifying the Drive by Model Number

2.3. Understanding the Rating Label

2.4. Drive Model Numbers – IP20

2.5. Drive Model Numbers – IP55

2.6. Drive Model Numbers – IP66 Non-switched

3.1. General

10.1. Environmental 72

3.1. General

3.2. Before Installation

3.5. Mechanical Dimensions and Weight

3.6. Guidelines for Enclosure Mounting (IP20 Units)

3.7. Mounting the Drive – IP20 Units

3.8. Guidelines for Mounting (IP55 Units)

3.9. Guidelines for Mounting (IP66 Units)

10.2. Input/Output Power and Current Ratings 72

10.6. Internal EMC Filter and Varistors – Disconnection Procedure

4.6. Motor Connection

8.2.3. Parameter Group 4 – High Performance Motor Control

6 7 7 9

Quick Start Up

12 12 13

17 17 18

23 53

10 Check the motor terminal box for correct Star or

Delta conﬁguration where applicable.

11 Ensure correct wiring protection is providing, by

installing a suitable circuit breaker or fuses in the incoming supply line.

12 Connect the power cables, especially ensuring the

protective earth connection is made.

13 Connect the control cables as required for the

application.

14 Thoroughly check the installation and wiring.

15 Commission the drive parameters. 5.4. Changing Parameters

4.7. Motor Terminal Box Connections 23

4.3.3. Fuse / Circuit Breaker Selection 22

4.1. Connection Diagram 20

4.10. Control Terminal Connections 26

6. Parameters

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35 37

2. General Information and Ratings

2.1. Identifying the Drive by Model Number

The model number of each Optidrive P2 is constructed according to the following system:

ODP - 2 - 2 4 400 - 3 K F 4 2 - M N

Product Family PCB Coating

General Information & Ratings

Generation Display

Frame Size

Voltage Code 2 : 230 Volt 4 : 400 Volt 5 : 525 Volt 6 : 600 Volt

Three Digit Power Rating

Input Phases Brake Chopper

Power Type K : kW Rated H : HP Rated

N : Standard Localised Coating

M: TFT display T : OLED Text Display

Enclosure 2 : IP20 N : IP55 Non-Switched A: IP66 Outdoor Non-Switched B: IP66 Outdoor Switched

4 : Internal Brake Chopper

EMC Filter 0 : No Internal Filer F : Internal EMC Filter

2.2. Product Rating Label Location

All Optidrive P2 models carry a rating label, which can be located as follows:

IP20 Models IP55 Models IP66 Models

On right hand side when viewed from the front.

On the top surface.

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2.3. Understanding the Rating Label

Serial No.:

www.invertekdrives.com

Made in the UK

919011

S/Ware

2.50

/ NEMA 4X

The product rating label provides the following information.

Key

1 Model Code

2 Enclosure Type and IP Rating

3 Firmware Version

4 Serial Number

5 Technical Data – Supply Voltage

Technical Data – Maximum

OPTIDRIVE P2

ODP-2-64075-3KF42-MN

Input

Output

5min before removing cover

380-480 3 153.2

0-500 150.0

CAUTION

20IP

Ø F(Hz) I (A)

50/60

3 0-500

Read User Guide BeforePower down for installation or servicing SCCR: For rating and protection refer to User Guide

100

continuous output current

Listed 2AD0 Ind.Cont.Eq.

11111111111

E226333

2.4. Drive Model Numbers – IP20

Mechanical Dimensions and Mounting information are shown in section 3.5.1. IP20 Units on page 13. Electrical Speciﬁcations are shown in section 10.2. Input/Output Power and Current Ratings on page 72.

200-240V ±10% - 1 Phase Input

kW Model kW HP Model HP Output Current (A) Frame Size

ODP-2-22075-1KF42-MN 0.75 ODP-2-22010-1HF42-MN 1 4.3 2

ODP-2-22150-1KF42-MN 1.5 ODP-2-22020-1HF42-MN 2 7 2

ODP-2-22220-1KF42-MN 2.2 ODP-2-22030-1HF42-MN 3 10.5 2

200-240V ±10% - 3 Phase Input

kW Model kW HP Model HP Output Current (A) Frame Size

ODP-2-22075-3KF42-MN 0.75 ODP-2-22010-3HF42-MN 1 4.3 2

ODP-2-22150-3KF42-MN 1.5 ODP-2-22020-3HF42-MN 2 7 2

ODP-2-22220-3KF42-MN 2.2 ODP-2-22030-3HF42-MN 3 10.5 2

ODP-2-32040-3KF42-MN 4 ODP-2-32050-3HF42-MN 5 18 3

ODP-2-32055-3KF42-MN 5.5 ODP-2-32075-3HF42-MN 7. 5 24 3

ODP-2-42075-3KF42-MN 7. 5 ODP-2-42100-3HF42-MN 10 30 4

ODP-2-42110-3KF42-MN 11 ODP-2-42150-3HF42-MN 15 46 4

ODP-2-52150-3KF42-MN 15 ODP-2-52020-3HF42-MN 20 61 5

ODP-2-52185-3KF42-MN 18.5 ODP-2-52025-3HF42-MN 25 72 5

ODP-2-62022-3KF42-MN 22 ODP-2-62030-3HF42-MN 30 90 6A

ODP-2-62030-3KF42-MN 30 ODP-2-62040-3HF42-MN 40 110 6A

ODP-2-62037-3KF42-MN 37 ODP-2-62050-3HF42-MN 50 15 0 6B

ODP-2-62045-3KF42-MN 45 ODP-2-62060-3HF42-MN 60 18 0 6B

ODP-2-62055-3KF42-MN 55 ODP-2-62075-3HF42-MN 75 202 6B

General Information & Ratings

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380-480V ±10% - 3 Phase Input

kW Model kW HP Model HP Output Current (A) Frame Size

ODP-2-24075-3KF42-MN 0.75 ODP-2-24010-3HF42-MN 1 2.2 2

ODP-2-24150-3KF42-MN 1.5 ODP-2-24020-3HF42-MN 2 4.1 2

ODP-2-24220-3KF42-MN 2.2 ODP-2-24030-3HF42-MN 3 5.8 2

General Information & Ratings

ODP-2-24400-3KF42-MN 4 ODP-2-24050-3HF42-MN 5 9.5 2

ODP-2-34055-3KF42-MN 5.5 ODP-2-34075-3HF42-MN 7. 5 14 3

ODP-2-34075-3KF42-MN 7. 5 ODP-2-34100-3HF42-MN 10 18 3

ODP-2-34110-3KF42-MN 11 ODP-2-34150-3HF42-MN 15 24 3

ODP-2-44150-3KF42-MN 15 ODP-2-44200-3HF42-MN 20 30 4

ODP-2-44185-3KF42-MN 18.5 ODP-2-44250-3HF42-MN 25 39 4

ODP-2-44220-3KF42-MN 22 ODP-2-44300-3HF42-MN 30 46 4

ODP-2-54300-3KF42-MN 30 ODP-2-54040-3HF42-MN 40 61 5

ODP-2-54370-3KF42-MN 37 ODP-2-54050-3HF42-MN 50 72 5

ODP-2-64045-3KF42-MN 45 ODP-2-64060-3HF42-MN 60 90 6A

ODP-2-64055-3KF42-MN 55 ODP-2-64075-3HF42-MN 75 11 0 6A

ODP-2-64075-3KF42-MN 75 ODP-2-64100-3HF42-MN 100 15 0 6B

ODP-2-64090-3KF42-MN 90 ODP-2-64150-3HF42-MN 15 0 180 6B

ODP-2-64110-3KF42-MN 11 0 ODP-2-64175-3HF42-MN 175 202 6B

ODP-2-84200-3KF42-MN 200 ODP-2-84300-3HF42-MN 300 370 8

ODP-2-84250-3KF42-MN 250 ODP-2-84400-3HF42-MN 400 450 8

500-600V ±10% - 3 Phase Input

kW Model kW HP Model HP Output Current (A) Frame Size

ODP-2-26075-3K042-MN 0. 75 ODP-2-26010-3H042-MN 1 2 .1 2

ODP-2-26150-3K042-MN 1. 5 ODP-2-26020-3H042-MN 2 3.1 2

ODP-2-26220-3K042-MN 2.2 ODP-2-26030-3H042-MN 3 4.1 2

ODP-2-26400-3K042-MN 4 ODP-2-26050-3H042-MN 5 6.5 2

ODP-2-26550-3K042-MN 5.5 ODP-2-26075-3H042-MN 7. 5 9 2

ODP-2-36075-3K042-MN 7. 5 ODP-2-36100-3H042-MN 10 12 3

ODP-2-36110-3K042-MN 11 ODP-2-36150-3H042-MN 15 17 3

ODP-2-36150-3K042-MN 15 ODP-2-36200-3H042-MN 20 22 3

ODP-2-46185-3K042-MN 18.5 ODP-2-46250-3H042-MN 25 28 4

ODP-2-46220-3K042-MN 22 ODP-2-46300-3H042-MN 30 34 4

ODP-2-46300-3K042-MN 30 ODP-2-46400-3H042-MN 40 43 4

ODP-2-56370-3K042-MN 37 ODP-2-56050-3H042-MN 50 54 5

ODP-2-56045-3K042-MN 45 ODP-2-56060-3H042-MN 60 65 5

ODP-2-66055-3K042-MN 55 ODP-2-66075-3H042-MN 75 78 6A

ODP-2-66075-3K042-MN 75 ODP-2-66100-3H042-MN 10 0 10 5 6A

ODP-2-66090-3K042-MN 90 ODP-2-66125-3H042-MN 12 5 13 0 6B

ODP-2-66110-3K042-MN 110 ODP-2-66150-3H042-MN 15 0 15 0 6B

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2.5. Drive Model Numbers – IP55

Mechanical dimensions and mounting information are shown from section 3.5.2. IP55 Units on page 14. Electrical speciﬁcations are shown in section 10.2. Input/Output Power and Current Ratings on page 72.

200-240V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-42055-3KF4N-TN 5.5 ODP-2-42075-3HF4N-TN 7. 5 24 4

ODP-2-42075-3KF4N-TN 7. 5 ODP-2-42100-3HF4N-TN 10 30 4

ODP-2-42110-3KF4N-TN 11 ODP-2-42150-3HF4N-TN 15 46 4 ODP-2-52150-3KF4N-TN 15 ODP-2-52020-3HF4N-TN 20 61 5 ODP-2-52185-3KF4N-TN 18.5 ODP-2-52025-3HF4N-TN 25 72 5

ODP-2-62022-3KF4N-TN 22 ODP-2-62030-3HF4N-TN 30 90 6

ODP-2-62030-3KF4N-TN 30 ODP-2-62040-3HF4N-TN 40 11 0 6

ODP-2-62037-3KF4N-TN 37 ODP-2-62050-3HF4N-TN 50 15 0 6

ODP-2-62045-3KF4N-TN 45 ODP-2-62060-3HF4N-TN 60 18 0 6

ODP-2-72055-3KF4N-TN 55 ODP-2-72075-3HF4N-TN 75 202 7 ODP-2-72075-3KF4N-TN 75 ODP-2-72100-3HF4N-TN 10 0 248 7

380-480V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-44110-3KF4N-TN 11 ODP-2-44150-3HF4N-TN 15 24 4 ODP-2-44150-3KF4N-TN 15 ODP-2-44200-3HF4N-TN 20 30 4 ODP-2-44185-3KF4N-TN 18.5 ODP-2-44250-3HF4N-TN 25 39 4

ODP-2-44220-3KF4N-TN 22 ODP-2-44300-3HF4N-TN 30 46 4 ODP-2-54300-3KF4N-TN 30 ODP-2-54040-3HF4N-TN 40 61 5

ODP-2-54370-3KF4N-TN 37 ODP-2-54050-3HF4N-TN 50 72 5 ODP-2-64045-3KF4N-TN 45 ODP-2-64060-3HF4N-TN 60 90 6 ODP-2-64055-3KF4N-TN 55 ODP-2-64075-3HF4N-TN 75 110 6

ODP-2-64075-3KF4N-TN 75 ODP-2-64100-3HF4N-TN 10 0 15 0 6 ODP-2-64090-3KF4N-TN 90 ODP-2-64150-3HF4N-TN 15 0 18 0 6

ODP-2-74110-3KF4N-TN 110 ODP-2-74175-3HF4N-TN 175 202 7 ODP-2-74132-3KF4N-TN 13 2 ODP-2-74200-3HF4N-TN 200 240 7

ODP-2-74160-3KF4N-TN 16 0 ODP-2-74250-3HF4N-TN 250 302 7

480-525V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-75132-3K04N-TN 13 2 175 185 7 ODP-2-75150-3K04N-TN 15 0 200 205 7 ODP-2-75185-3K04N-TN 18 5 250 255 7

ODP-2-75200-3K04N-TN 200 270 275 7

500-600V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-46150-3K04N-TN 15 ODP-2-46200-3H04N-TN 20 22 4

ODP-2-46185-3K04N-TN 18.5 ODP-2-46250-3H04N-TN 25 28 4 ODP-2-46220-3K04N-TN 22 ODP-2-46300-3H04N-TN 30 34 4 ODP-2-46300-3K04N-TN 30 ODP-2-46400-3H04N-TN 40 43 4 ODP-2-56370-3K04N-TN 37 ODP-2-56050-3H04N-TN 50 54 5 ODP-2-56450-3K04N-TN 45 ODP-2-56060-3H04N-TN 60 65 5 ODP-2-66055-3K04N-TN 55 ODP-2-66075-3H04N-TN 75 78 6 ODP-2-66075-3K04N-TN 75 ODP-2-66100-3H04N-TN 10 0 10 5 6 ODP-2-66090-3K04N-TN 90 ODP-2-66125-3H04N-TN 12 5 13 0 6

ODP-2-66110-3K04N-TN 110 ODP-2-66150-3H04N-TN 15 0 15 0 6

General Information & Ratings

Version 3.04 | Optidrive P2 User Guide | 9www.invertekdrives.com

2.6. Drive Model Numbers – IP66 Non-switched

Mechanical dimensions and mounting information are shown from section 3.5.3. IP66 Units on page 15. Electrical speciﬁcations are shown in section 10.2. Input/Output Power and Current Ratings on page 72.

200-240V ±10% - 1 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-22075-1KF4A-MN 1 ODP-2-22010-1HF4A-MN 1 4.3 2

General Information & Ratings

ODP-2-22150-1KF4A-MN 2 ODP-2-22020-1HF4A-MN 2 7 2

ODP-2-22220-1KF4A-MN 3 ODP-2-22030-1HF4A-MN 3 10.5 2

200-240V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-22075-3KF4A-MN 0.75 ODP-2-22010-3HF4A-MN 1 4.3 2

ODP-2-22150-3KF4A-MN 1.5 ODP-2-22020-3HF4A-MN 2 7 2

ODP-2-22220-3KF4A-MN 2.2 ODP-2-22030-3HF4A-MN 3 10.5 2

ODP-2-32040-3KF4A-MN 4 ODP-2-32050-3HF4A-MN 5 18 3

ODP-2-32055-3KF4A-MN 5.5 ODP-2-32075-3HF4A-MN 7. 5 24 3

ODP-2-42075-3KF4A-MN 7. 5 ODP-2-42100-3HF4A-MN 10 30 4

ODP-2-42110-3KF4A-MN 11 ODP-2-42150-3HF4A-MN 15 46 4

380-480V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-24075-3KF4A-MN 0.75 ODP-2-24010-3HF4A-MN 1 2.2 2

ODP-2-24150-3KF4A-MN 1.5 ODP-2-24020-3HF4A-MN 2 4 .1 2

ODP-2-24220-3KF4A-MN 2.2 ODP-2-24030-3HF4A-MN 3 5.8 2

ODP-2-24400-3KF4A-MN 4 ODP-2-24050-3HF4A-MN 5 9.5 2

ODP-2-34055-3KF4A-MN 5.5 ODP-2-34075-3HF4A-MN 7. 5 14 3

ODP-2-34075-3KF4A-MN 7. 5 ODP-2-34100-3HF4A-MN 10 18 3

ODP-2-34110-3KF4A-MN 11 ODP-2-34150-3HF4A-MN 15 24 3

ODP-2-44150-3KF4A-MN 15 ODP-2-44200-3HF4A-MN 20 30 4

ODP-2-44185-3KF4A-MN 18.5 ODP-2-44250-3HF4A-MN 25 39 4

ODP-2-44220-3KF4A-MN 22 ODP-2-44300-3HF4A-MN 30 46 4

500-600V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-26075-3K04A-MN 0 . 75 ODP-2-26010-3H04A-MN 1 2.1 2

ODP-2-26150-3K04A-MN 1.5 ODP-2-26020-3H04A-MN 2 3.1 2

ODP-2-26220-3K04A-MN 2.2 ODP-2-26030-3H04A-MN 3 4.1 2

ODP-2-26400-3K04A-MN 4 ODP-2-26050-3H04A-MN 5 6.5 2

ODP-2-26550-3K04A-MN 5.5 ODP-2-26075-3H04A-MN 7. 5 9 2

ODP-2-36075-3K04A-MN 7. 5 ODP-2-36100-3H04A-MN 10 12 3

ODP-2-36110-3K04A-MN 11 ODP-2-36150-3H04A-MN 15 17 3

ODP-2-36150-3K04A-MN 15 ODP-2-36200-3H04A-MN 20 22 3

ODP-2-46185-3KF4A-MN 18.5 ODP-2-46250-3HF4A-MN 25 28 4

ODP-2-46220-3KF4A-MN 22 ODP-2-46300-3HF4A-MN 30 34 4

ODP-2-46300-3KF4A-MN 30 ODP-2-46400-3HF4A-MN 40 43 4

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2.7. Drive Model Numbers – IP66 Switched

200-240V ±10% - 1 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-22075-1KF4B-MN 1 ODP-2-22010-1HF4B-MN 1 4.3 2

ODP-2-22150-1KF4B-MN 2 ODP-2-22020-1HF4B-MN 2 7 2

ODP-2-22220-1KF4B-MN 3 ODP-2-22030-1HF4B-MN 3 10.5 2

200-240V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-22075-3KF4B-MN 0. 75 ODP-2-22010-3HF4B-MN 1 4.3 2

ODP-2-22150-3KF4B-MN 1.5 ODP-2-22020-3HF4B-MN 2 7 2

ODP-2-22220-3KF4B-MN 2.2 ODP-2-22030-3HF4B-MN 3 10.5 2

ODP-2-32040-3KF4B-MN 4 ODP-2-32050-3HF4B-MN 5 18 3

ODP-2-32055-3KF4B-MN 5.5 ODP-2-32075-3HF4B-MN 7. 5 24 3

ODP-2-42075-3KF4B-MN 7. 5 ODP-2-42100-3HF4B-MN 10 30 4

ODP-2-42110-3KF4B-MN 11 ODP-2-42150-3HF4B-MN 15 46 4

380-480V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-24075-3KF4B-MN 0. 75 ODP-2-24010-3HF4B-MN 1 2.2 2

ODP-2-24150-3KF4B-MN 1.5 ODP-2-24020-3HF4B-MN 2 4 .1 2

ODP-2-24220-3KF4B-MN 2.2 ODP-2-24030-3HF4B-MN 3 5.8 2

ODP-2-24400-3KF4B-MN 4 ODP-2-24050-3HF4B-MN 5 9.5 2

ODP-2-34055-3KF4B-MN 5.5 ODP-2-34075-3HF4B-MN 7. 5 14 3

ODP-2-34075-3KF4B-MN 7. 5 ODP-2-34100-3HF4B-MN 10 18 3

ODP-2-34110-3KF4B-MN 11 ODP-2-34150-3HF4B-MN 15 24 3

ODP-2-44150-3KF4B-MN 15 ODP-2-44200-3HF4B-MN 20 30 4

ODP-2-44185-3KF4B-MN 18.5 ODP-2-44250-3HF4B-MN 25 39 4

ODP-2-44220-3KF4B-MN 22 ODP-2-44300-3HF4B-MN 30 46 4

500-600V ±10% - 3 Phase Input

kW Model Number kW HP Model Number HP Output Current (A) Frame Size

ODP-2-26075-3K04B-MN 0 . 75 ODP-2-26010-3H04B-MN 1 2.1 2

ODP-2-26150-3K04B-MN 1.5 ODP-2-26020-3H04B-MN 2 3.1 2

ODP-2-26220-3K04B-MN 2.2 ODP-2-26030-3H04B-MN 3 4.1 2

ODP-2-26400-3K04B-MN 4 ODP-2-26050-3H04B-MN 5 6.5 2

ODP-2-26550-3K04B-MN 5.5 ODP-2-26075-3H04B-MN 7. 5 9 2

ODP-2-36075-3K04B-MN 7. 5 ODP-2-36100-3H04B-MN 10 12 3

ODP-2-36110-3K04B-MN 11 ODP-2-36150-3H04B-MN 15 17 3

ODP-2-36150-3K04B-MN 15 ODP-2-36200-3H04B-MN 20 22 3

ODP-2-46185-3KF4B-MN 18.5 ODP-2-46250-3HF4B-MN 25 28 4

ODP-2-46220-3KF4B-MN 22 ODP-2-46300-3HF4B-MN 30 34 4

ODP-2-46300-3KF4B-MN 30 ODP-2-46400-3HF4B-MN 40 43 4

General Information & Ratings

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3. Mechanical Installation

3.1. General

 The Optidrive should be mounted in a vertical position only, on a ﬂat, ﬂame resistant, vibration free mounting using the integral

mounting holes or DIN Rail clip (Frame Size 2 only).

Do not mount ﬂammable material close to the Optidrive.  Ensure that the minimum cooling air gaps, as detailed in sections 3.6. Guidelines for Enclosure Mounting (IP20 Units) on page

16, 3.8. Guidelines for Mounting (IP55 Units) on page 17 and 3.9. Guidelines for Mounting (IP66 Units) on page 18 are left clear.

 

Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10.1. Environmental on page 72.

Provide suitable clean, moisture and contaminant free cooling air sufﬁcient to fulﬁl the cooling requirements of the Optidrive.

3.2. Before Installation

Mechanical Installation

 Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.  Check the drive rating label to ensure it is of the correct type and power requirements for the application.  To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and

within the temperature range –40°C to +60°C.

3.3. UL Compliant Installation

Note the following for UL-compliant installation:

For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333. The drive can be operated within an ambient temperature range as stated in section For IP20 units, installation is required in a pollution degree 1 environment. For IP55 units, installation in a pollution degree 2 environment is permissible. For IP66 units, installation in a pollution degree 4 environment is permissible. UL Listed ring terminals / lugs must be used for all bus bar and grounding connections.

Refer to section 10.4. Additional Information for UL Approved Installations on page 75.

10.1. Environmental on page 72

3.4. Installation Following a Period of Storage

100%

Where the drive has been stored for some time prior to installation, or has remained without the main power supply present for an extended period of time, it is necessary to reform the DC capacitors

75%

within the drive according to the following table before operation. For drives which have not been connected to the main power supply for a period of more than 2 years, this requires a reduced mains voltage mains voltage to be applied for a time period, and gradually

50%

increased prior to operating the drive. The voltage levels relative to the drive rated voltage, and the time periods for which they must be applied are shown in the following table. Following completion of the

25%

procedure, the drive may be operated as normal.

T1 T2 T3 T4

Storage Period

/Power-OFF

Period

Up to 1 Year 100% N/A

1 – 2 Years 100% 1 Hour N/A

2 – 3 Years 25% 30 Minutes 50% 30 Minutes 75% 30 Minutes 100% 30 Minutes

More than 3 Years 25% 2 Hours 50% 2 Hours 75% 2 Hours 100% 2 Hours

Initial

Input

Voltage

Level

Time

Period T1

Secondary

Input

Voltage

Level

Time

Period T2

Third Input

Voltage

Level

Time

Period T3

Final

Input

Voltage

Level

Period T4

Time

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3.5. Mechanical Dimensions and Weight

3.5.1. IP20 Units

Mechanical Installation

Drive Size

2 221 8.70 110 4.33 185 7.28 209 8.23 63 2.48 1.8 4.0

3 2 61 10.28 131 5.16 205 8.07 247 9.72 80 3 .15 3.5 7. 7

4 418 16.46 172 6.77 240 9.45 400 15. 75 125 4.92 9.2 20.3

5 486 19 .13 233 9 .17 260 10.24 460 18.11 175 6.89 18 .1 39.9

6A 614 24.17 286 11 . 25 320 12.59 5 78 22. 75 200 7. 87 32 70.5

6B 726 28.58 330 13 320 12.59 680 26.77 225 8.85 43 94.8

8 995 3 9.17 480 18.89 477 18 .77 942 37.08 432 17 13 0 286.6

Mounting Bolts Tightening Torques

Frame Size Metric UNF Frame Size Required Torque

2 M4 #8 Control Terminals All 0.5 Nm 4.5 lb-in

3 M4 #8

4 M8 5/16 4 2 Nm 18 lb-in

5 M8 5/16 5 4 Nm 35.5 lb-in

6A M8 5/16 6A 12 Nm 9 lb-ft

6B M 10 3/8 6B 15 Nm 11 lb-ft

8 M 12 7/16 8 57 Nm 42 lb-ft

A B C D E Weight

mm in mm in mm in mm in mm in Kg Ib

2 & 3 1 Nm 9 lb-in

Power Terminals

NOTE

*The IP20 Frame Size 4 Chassis can obstruct the rotation (tightening) of a bolt or screw with a hex head, a ﬁxing with a round head will be most suitable for the mounting of this unit.

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3.5.2. IP55 Units

Mechanical Installation

Drive Size

4 450 17. 72 171 6 . 73 252 9.92 428 16.85 110 4.33 11 . 5 25.4

5 540 21.26 235 9.25 270 10.63 515 20.28 175 6.89 23 50.7

6 865 34.06 330 12.99 330 12.99 830 32.68 200 7. 87 55 121. 2

7 1280 50.39 330 12.99 360 14 .17 124 5 49.02 200 7. 87 89

Mounting Bolts Tightening Torques

Frame Size Metric UNF Frame Size Required Torque

4 M8 5/16

5 M8 5/16

6 M10 3/8

7 M10 3/8

A B C D E Weight

mm in mm in mm in mm in mm in kg Ib

Control Terminals All 0.5 Nm 4.5 lb-in

4 2 Nm 18 lb-in

Power Terminals

5 4 Nm 35.5 lb-in

6 15 Nm 11 lb-ft

7 15 Nm 11 lb-ft

196.2

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3.5.3. IP66 Units

Mechanical Installation

Drive Size

2 257 10 .12 188 7.40 239 9 . 41 200 7. 87 178 7. 01 4.8 10.6

3 310 12.20 211 8.29 266 10.47 252

Mounting Bolts Tightening Torques

Frame Size Metric UNF Frame Size Required Torque

2 M4 #8 Control Terminals All 0.5 Nm 4.5 lb-in

3 M4 #8 Power Terminals 2 & 3 1 Nm 9 lb-in

A B C D E Weight

mm in mm in mm in mm in mm in kg Ib

9.90

200 7. 87 7. 7 16.8

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3.6. Guidelines for Enclosure Mounting (IP20 Units)

  IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher

environments, drives should be mounted in a suitable control cabinet with sufﬁcient ingress protection to maintain a pollution degree 1 environment around the drive.

Enclosures should be made from a thermally conductive material. Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.  Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.

Air should be drawn in below the drive and expelled above the drive.

 In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of

airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and

sprays or splashing water from all directions. High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure. The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate

through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic

Mechanical Installation

enclosures:

Drive Size

2 75 2.95 10 0.39 46 1. 81 0.3 11

3 100 3.94 10 0.39 52 2.05 0.9 31

4 200 7. 87 25 0.98 70 2 . 76 1. 7 62

5 200 7. 87 25 0.98 70 2 . 76 2.9 104

6A 200 7. 87 25 0.98 70 2 . 76

6B 200 7. 87 25 0.98 70 2.76

8 350 11 . 81 50 3.94 412 16.22 20 705

Above & Below

mm in mm in mm in m3/min CFM

Either Side

Between

Recommended

NOTE

Dimension Z assumes that the drives are mounted side-by-side with no clearance. Typical drive heat losses are <3% of operating load conditions. Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

airﬂow

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3.7. Mounting the Drive – IP20 Units

IP20 Units are intended for installation within a control cabinet. When mounting with screws:

o Using the drive as a template, or the dimensions shown above, mark the locations for drilling. o Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive. o Mount the drive to the cabinet backplate using suitable mounting screws. o Position the drive, and tighten the mounting screws securely. When Din Rail Mounting (Frame Size 2 Only): o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail ﬁrst. o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail. o If necessary, use a suitable ﬂat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the rail. o To remove the drive from the DIN rail, use a suitable ﬂat blade screwdriver to pull the release tab downwards, and lift the

bottom of the drive away from the rail ﬁrst.

3.8. Guidelines for Mounting (IP55 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 10.1. Environmental on page 72.

 The drive must be mounted vertically, on a suitable ﬂat surface.  The minimum mounting clearances as shown in the table below must be observed.  The mounting site and chosen mountings should be sufﬁcient to support the weight of the drives.  IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.  Using the drive as a template, or the dimensions shown above, mark the locations required for drilling.  Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number

and size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to be cut as required. Remove the gland plate from the drive prior to drilling.

Mechanical Installation

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Drive Size

4 200 7. 87 10 0.39

5 200 7. 87 10 0.39

6 200 7. 87 10 0.39

7 200 7. 87 10 0.39

NOTE

Typical drive heat losses are approximately 3% of operating load conditions. Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

3.9. Guidelines for Mounting (IP66 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 10.1. Environmental on page 72.

Mechanical Installation

 The drive must be mounted vertically, on a suitable ﬂat surface.  The minimum mounting clearances as shown in the table below must be observed.  The mounting site and chosen mountings should be sufﬁcient to support the weight of the drives. Using the drive as a template, or the dimensions shown below, mark the locations required for drilling.  Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are

pre-moulded into the drive enclosure, recommended gland sizes are shown below. Gland holes for control cables may be cut as

required.

X –Above & Below Y –Either Side

mm in mm in

Drive

Size

2 & 3 200 7. 87 2 & 3 PG21 (M25) PG21 (M25) PG13.5 (M20)

NOTE

Typical drive heat losses are approximately 3% of operating load conditions. Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times. Alternative metric gland sizes are shown in the brackets.

Above & Below

mm in Frame Power Cable Motor Cable Control Cables

Cable Gland Sizes

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3.10. Removing the Terminal Cover

3.10.1. Frame Sizes 2 & 3

Terminal Cover Release Screws

Using a suitable ﬂat blade screwdriver, rotate retaining screws indicated by arrows until the screw slot is vertical.

3.10.2. Frame Size 4 3.10.3. Frame Size 5 3.10.4. Frame Sizes 6 & 7

Mechanical Installation

3.11. Routine Maintenance

The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment, this should include:

Ambient temperature is at or below that set out in section 10.1. Environmental on page 72. Heat sink fans freely rotating and dust free.  The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air ﬁlters

should be checked for correct air ﬂow.

Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables have no signs of heat damage.

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4. Electrical Installation

4.1. Connection Diagram

All power terminal locations are marked directly on the product. IP20 Frame Size 2 – 4 units have AC power input located at the top with the motor and brake resistor connections located at the bottom. All other units have power terminals located at the bottom.

4.1.1. Electrical Power Connections

Mains (1 or 3 phase)

L1/L L2/N L3

Electrical Installation

L1/L L2/N L3

ODP-2

U V W

Additional information in section 4.3. on page 22

Additional information in section 4.2. on page 21

Additional information in section 4.3.3. on page 22

Additional information in section 4.3.4. on page 23

Additional information in section 4.13 . on page 28

Incoming Power Connection

Protective Earth PE Connection

Isolator/Disconnect

Ensure there is at least 30 seconds

between each power-on!

Fuses/Circuit Breaker

External Line Reactor

NOTE An input choke must be installed

with the IP20 Frame Size 8.

External EMC Filter (optional)

External Output Filter (optional)

Output Choke (load reactor) dV/dT ﬁlter Sinewave ﬁlter

Brake Resistor with Thermal Overload Protection

Additional information in section 4.8. on page 24

DC Power Supply or Common Bus DC

Additional information in section 4.5. on page 23

DC+ DC-

Shielded Motor Cable with PE Connection

Additional information in section 4.6. on page 23

NOTE Enclosed drives are not suitable for rigid conduit system connection.

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4.1.2. Electrical Power Connections – IP66 (NEMA 4X) Switched Models

Mains (1 or 3 phase)

L1/L L2/N L3

Additional information in section 4.3. on page 22

Additional information in section 4.2. on page 22

Incoming Power Connection

Protective Earth PE Connection

L1/L L2/N L3

ODP-2 IP66 (NEMA 4X) Switched

U V W

Additional information in section 4.3.3. on page 22

Additional information in section 4.3.4. on page 24

Additional information in section 4.13 . on page 28

Fuses/Circuit Breaker

External Line Reactor (optional)

External EMC Filter (optional)

Electrical Installation

Built-in mains switch-disconnector

Ensure there is at least 30 seconds

between each power-on!

External Output Filter (optional)

Output Choke (load reactor) dV/dT ﬁlter Sinewave ﬁlter

Brake Resistor with Thermal Overload Protection

Additional information in section 4.8. on page 24

Shielded Motor Cable with PE Connection

Additional information in section 4.6. on page 23

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4.2. Protective Earth (PE) Connection

4.2.1. Grounding Guidelines

Adequate safety earthing must be provided in accordance with local wiring rules and codes of practice. The ground terminal of each Optidrive should be connected back to the common safety earth bar to maintain touch potentials within safe limits. The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the EMC ﬁlter if installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground impedance must conform to local industrial safety regulations and/or electrical codes.

To meet UL regulations, UL approved ring crimp terminals should be used for all ground wiring connections. The integrity of all ground connections should be checked periodically.

4.2.2. Protective Earth Conductor

The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductors.

4.2.3. Motor Ground

The driven motor must be locally connected to a suitable ground location to maintain touch potentials within safe limits. In addition, the motor ground must be connected to one of the ground terminals on the drive.

4.2.4. Ground Fault Monitoring

As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching frequency, the earth connections used and the type of RFI ﬁlter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the following conditions apply:

A Type B Device must be used.

Electrical Installation

Individual device should be used for each Optidrive. The device must be suitable for protecting equipment with a DC component in the leakage current. The device should be not sensitive to high frequency leakage current.

4.2.5. Shield Termination (Cable Screen)

The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal, refer to section 4.13. EMC Compliant Installation on page 28.

4.3. Incoming Power Connection

NOTE For IP20 Frame Size 8 it is important that the input supply phase orientation is correct, i.e. L1>L1, L2>L2, L3>L3, failure to do so

will result in a “Ph-Seq" trip.

Ensure there is at least 30 seconds between each power-on.

4.3.1. Suitability

All Optidrive P2 models are designed for use on a single phase or balanced three phase supply depending on the model. For all models and ratings when working with an IT Supply network, or any power supply type where the phase to earth voltage may

exceed the phase to phase voltage (such as ungrounded supplies), the internal EMC ﬁlter and surge protection must be disconnected before connecting the supply. Refer to section 10.6. Internal EMC Filter and Varistors – Disconnection Procedure on page 76 for further information.

For three phase supply models, a maximum of 3% imbalance is allowed between phases.

4.3.2. Cable Selection

For 1 phase ac supply, power should be connected to L1/L, L2/N. For a DC Supply, the main power cables should be connected to L1/L, L2/N.  For 3 phase ac supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important. Neutral

connection is not required. For compliance with CE and C Tick EMC requirements, refer to section 4.13. EMC Compliant Installation on page 28.  A ﬁxed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive

and the main Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe,

EN60204-1, Safety of machinery).  The cables should be dimensioned according to any local codes or regulations. Maximum dimensions for each drive model are

given in section 10.2. Input/Output Power and Current Ratings on page 72.

4.3.3. Fuse / Circuit Breaker Selection

 Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to

the data in section 10.2. Input/Output Power and Current Ratings on page 72.  The fuses must comply with any local codes or regulations in place. In general, type gG (IEC 60269) or UL type J fuses are

suitable (exception: Eaton Bussmann FWP series must be used for size 6A & 6B IP20 models); however in some cases type aR

fuses may be required. The operating time of the fuses must be below 0.5 seconds.  Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in

place of fuses, providing that the clearing capacity is sufﬁcient for the installation.

 The maximum permissible short circuit current at the Optidrive Power terminals as deﬁned in IEC60439-1 is 100kA.  The Optidrive provides thermal and short circuit protection for the connected motor and motor cable.

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4.3.4. Input Choke

An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:  The incoming supply impedance is low or the fault level / short circuit current is high. NOTE For IP20 Frame Size 8 the input current level will vary according to supply impedance. At minimum a 1% line choke must be

installed. Installing a 4% line choke further helps towards minimising harmonic current distortion and total current levels. 1% and 4% line chokes are available.

 The supply is prone to dips or brown outs.  An unbalanced supply system is used (3 phase drives) where the voltage levels during on load operation exceed the designed 3%

capacity of the Optidrive.  The power supply to the drive is via a busbar and brush gear system (typically overhead Cranes). In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults.

4.4. Operation of 3 Phase drives from a Single Phase Supply

A special function of Optidrive P2 allows all drives designed for operation on 3 phase supplies to be operated on a single phase supply of the correct rated voltage at up to 50% of the nominal capacity.

For Example, Model Number ODP-2-64450-3KA4N can be operated on a single phase supply, 380 – 480 volts, with the maximum output current limited to 45 Amps.

The supply must be connected to the L1 and L2 terminals of the drive.

4.5. Operation with DC Power Supply or Common DC Bus

Optidrive P2 models provide terminals to directly connect to the DC Bus for applications which require this. For further information on using the DC Bus connections, please refer to your Invertek Drives sales Partner.

4.6. Motor Connection

 The drive inherently produces fast switching of the output voltage (PWM) to the motor compared with operation of the motor

directly from the mains supply. Most modern industrial motors are wound for operation with a variable speed drive and will have

insulation rated accordingly. However, on some motors the quality of insulation may be insufﬁcient or unknown. In such cases the

motor manufacturer should be consulted and preventative measures may be required prior to operating with the drive.  The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable

is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase

conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least

equal cross sectional area and manufactured from the same material as the phase conductors.  Automatic switchgear should not be installed between the drive output and the motor, opening and closing contacts in this circuit

whilst the drive is energised will inevitably reduce the lifetime of the drive and could cause product failure. If an isolator is required

to be placed between the drive and the motor in order to comply with local regulations, the device must not be operated when the

drive is running.  For compliance with the European EMC directive, a suitable screened (shielded) cable should be used. Braided or twisted type

screened cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals are

recommended as a minimum. Installation within a suitable steel or copper tube is generally also acceptable. The motor earth must be connected to one of the Optidrive earth terminals to provide a low impedance path for common mode

leakage current to return to the drive. This is best achieved in practice by using a cable with suitable shielding which provides a low impedance path at high frequencies, and ensuring correct, low impedance earth bonding of the motor cable at both ends. For further information, refer to section 4.13. EMC Compliant Installation on page 28.

4.7. Motor Terminal Box Connections

Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives the higher of the two voltage ratings.

Incoming Supply Voltage Motor Nameplate Voltages Connection

Electrical Installation

230 230 / 400

400 / 460 400 / 690

575 575 / 1000

400 230 / 400

575 330 / 575

Delta

∆

Star

⅄

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4.8. Connecting a Brake Resistor

Optidrive P2 units feature an internal brake transistor, ﬁtted as standard for all models. The brake resistor should be connected to the DC+ and BR terminals of the drive. These terminals are shrouded, and the shrouding should be removed to access the terminals.

4.8.1. IP20 Drive Models 4.8.2. IP55 & IP66

Frame Sizes 2, 3, 4 & 5

Remove the plastic cover from the base of the drive as indicated.

Electrical Installation

The brake transistor is enabled using P1-05 (Refer to section 6.2. Parameter Group 1 – Basic Parameters on page 37 for further information).

Software protection against brake resistor overload is carried out within the drive. For correct protection of the brake resistor, the following settings are required:

 Set P1-14 = 201 (where 201 is the default password setting for advanced parameter access).  Enter the resistance of the brake resistor in P6-19 (Ohms).  Enter the power of the brake resistor in P6-20 (kW).

Dynamic Brake Resistor with Thermal Overload Protection

Frame Sizes 6A/ 6B

Remove the plastic cover from inside the drive as indicated.

EMC EMC VAR

AC DC

All frame sizes

Remove the plastic cover from inside the drive as indicated.

1 2 3 4 5 6 7 8 9

I0I0II0I0I

EMC

L2/N

10 11 12 13

14 15 16 17 18

UVW

ODP-2

L2/N L3

L1/L

DC+

K1 - Main Contractor

Thermal Overload / Brake Resistor

with internal Over Temperature switch

It is highly recommended to equip the drive with a main contactor in order to provide an additional thermal overload protection for the braking resistor.

The contactor should be wired so that it will open when the resistor overheats, otherwise the drive will not be able to interrupt the main supply if the brake chopper remains closed (short-circuited) in a fault situation.

It is also recommended to wire the thermal overload protection to a digital input of the drive as an External Trip.

ODP-2

+ 24 VDC

The voltage level at these terminals may exceed 800V DC.

Stored charge may be present after disconnecting

Dlx

the mains power. Allow a minimum of 5

Optional wiring

minutes discharge after power off before attempting any connection to these terminals.

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4.9. Control Terminal Wiring

0/4-20 mA 20-4/0 mA

* Dashed lines shows connection for analog inputs in digital mode ** Optional external 24 V DC power supply

All analog signal cables should be suitably shielded. Twisted pair cables are recommended. Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other. Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be routed in the same cable. Maximum control terminal tightening torque is 0.5Nm. Control Cable entry conductor size: 0.05 – 2.5mm

4.9.1. Control Connections

/ 30 – 12 AWG.

1 (+24V DC/ 100mA)

(AO 1) 8

0-10V 10-0V

+ _

-10 ...10 V

0/4-20 mA

-10 ...10 V

0/4-20 mA

+24 V DC**

0-10 V 10-0 V

20-4 mA

0-10 V 10-0 V

20-4 mA

2 (Dl 1)

3 (Dl 2)

4 (Dl 3)

5 (+10V DC/ 10mA)

6 (AI 1/ DI 4*)

7 (0V/ COM)

10 (AI 2/ DI 5*)

12 (STO+)

13 (STO-)

(0V/ COM) 9

(AO 2) 11

14 (RL1-C)

15 (RL1-NO)

16 (RL1-NC)

17 (RL2-A)

18 (RL2-B)

0-10V 10-0V

NOTE

Key

1 +24V DC 24 Volt DC Input / Output

On-board +24V DC Supply (100mA)

Default Function

Open Closed

or External 24V DC Input

Sec.

Page

4.10 .1 26

2 DI 1 Digital Input 1 (Run Enable) STOP RUN 4.10.2 26 3 DI 2 Digital Input 2 FORWARD REVERSE 4.10.2 26

4 DI 3 Digital Input 3

5 +10V DC +10Volt DC Output On-board +10V DC Supply (10 mA)

P1-12 Reference Preset Speeds 4.10.2 26

6 AI 1 / DI 4 Analog Input 1 / Digital Input 4 Speed Reference 1 (0-10V) 4.10.3 26 7 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO 8 AO 1 Analog Output 1 Motor Speed (0-10V) 4.10.4 26

9 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO 10 AI 2 / DI 5 Analog Input 2 / Digital Input 5 P2-01 Speed Ref. P2-02 Speed Ref. 4.10.3 26 11 AO2 Analog Output 2 Motor Current (0-10V) 4.10.4 26

13 STO- STO 0 Volt Connection

STO+ STO + 24V DC Connection

InHibit Run Permit 4 .14 29

14 RL1-COM Auxiliary Relay Output 1 Common 4.10.5 26 15 RL1-NO 16 RL1-NC 17 RL2-A Auxiliary Relay Output 2 18 RL2-B Auxiliary Relay Output 2 4.10.5 26

Auxiliary Relay Output 1 Normally Open Drive Healthy Drive Faulty Auxiliary Relay Output 2 Normally Closed Drive Faulty Drive Healthy

Drive Stopped Drive Running

4.10.5 26

Electrical Installation

NOTE Digital Inputs: Logic High = 8-30V DC (30V DC max) Analog Outputs: 0 – 10 Volt / 4-20mA (20mA max)

SAFE TORQUE OFF input: Logic High = 18-30V DC (Also refer to section 4.14. Safe Torque Off)

Version 3.04 | Optidrive P2 User Guide | 25www.invertekdrives.com

4.10. Control Terminal Connections

0/4-20 mA

Example connection schematics are provided in section 7.3. Example Connection Schematics on page 43.

4.10.1. +24V DC Input / Output

When the mains power is applied to the drive, terminal 1 provides a +24V DC output, maximum load 100mA. This may be used to activate digital inputs or provide power to sensors.

When no mains power is applied to the drive, the drive control electronics may be powered from an external +24V DC source. When powered in this way, all analog and digital I/O and communication functions remain operative, however the motor may not be operated, which allows safe testing and commissioning of the installation without risk of high voltage being present. When powered in this way, the drive requires up to 100mA.

4.10.2. Digital Inputs

Up to ﬁve digital inputs are available. The function of the inputs is deﬁned by parameters P1-12 and P1-13, which are explained in section 7. Control Terminal Functions on page 40.

4.10.3. Analog Inputs

Two analog inputs are available, which may also be used as digital Inputs if required. The signal formats are selected by parameters as follows:

Analog Input 1 Format Selection Parameter P2-30. Analog Input 2 Format Selection Parameter P2-33.

These parameters are described more fully in section 8.1. Parameter Group 2 - Extended Parameters on page 47.

Electrical Installation

The function of the analog input, e.g. for speed reference or PID feedback for example is deﬁned by parameters P1-12 and P1-13. The function of these parameters and available options are described in section 7. Control Terminal Functions on page 40.

Local Potentiometer Connection - AI1 2-wire Analog Voltage or Current signal

+24V DC

DI 1

DI 2

DI 3

+10V DC

AI 1

0V / COM

DI 5

AO 2

AO 1

STO+

STO-

+24V DC

DI 1

DI 2

0-10 V 10-0 V

-10-10V

20-4 mA

DI 3

+10V DC

V/A

AI 1

0V / COM

DI 5

AO 2

AO 1

STO+

STO-

2-wire or Loop Powered Transducer 3-wire Transducer

+24V DC

DI 1

0/4-20 mA

DI 2

24V DC

Sensor

DI 3

+10V DC

AI 1

0V / COM

DI 5

AO 2

AO 1

STO+

STO-

+24V DC

DI 1

DI 2

DI 3

24V DC

Sensor

+10V DC

AI 1

0V / COM

DI 5

AO 2

AO 1

STO+

STO-

4.10.4. Analog Outputs

Two analog outputs are available, and may be used for 0 – 10 Volt Signal (max load 20mA), 0 – 20mA, 4 – 20mA or a digital +24Volt DC, 20mA output. The parameters to select function and format are as follows.

Analog Output Function selected by Format selected by

Analog Output 1 P2-11 P2-12

Analog Output 2 P2-13 P2-14

These parameters are described more fully in section 8.1. Parameter Group 2 - Extended Parameters on page 47.

4.10.5. Auxiliary Relay Outputs

Two relay outputs are available, which are intended to be used to switch external resistive loads up to 5A at 230V AC or 30V DC. Relay 1 has both normally open and normally closed contacts available. Relay 2 provides a simple open or closed contact. The relay output function may be conﬁgured using parameters P2-15 and P2-18, which are described in section 8.1. Parameter

Group 2 - Extended Parameters on page 47.

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4.11. IP66 Switched Version Integrated Control Switch and Potentiometer Wiring

Optidrive P2 is optionally available with an integrated mains switch-disconnector and front mounted control switch and potentiometer. This allows the drive to be operated directly from the front control panel, whilst also providing for options such as Hand / Auto or Local / Remote Control etc.

The integrated switch in IP66 Outdoor models operates in parallel with drive terminal 2 (T2) and terminal 3 (T3) as digital input 1 and digital input 2. By default, the integrated switch is enabled.

Integrated Control Switch and Potentiometer Wiring

+10V DC

AI 1

0V / COM

Switch Left Switch Centre Switch Right

DI1 DI2 DI1 DI2 DI1 DI2

1 1 0 0 1 0 Lc-Off 0 0 0 0 0 0 Lc-On 0 1 0 0 1 0 Altern

+24V DC

DI 1

DI 2

DI 3

4.11.1. Disabling built-in switches

If required, the built-in control switch may be disabled using the following method:

1) Ensure the drive is stopped (Display shows “Stop”).

2) Enable Advanced Parameter Access by setting the correct value in P1-14 (default : 201).

3) Scroll down to parameter P0-01 (Display shows P0-01).

4) Press and hold “STOP” button for >1s, drive will show: IP66 Switch Setup 2: Pos >>DI1, Pos<<DI2 1: Switch disabled 0: Pos >>DI1, Pos <<DI1&2

5) Use “UP” or “DOWN” key to select the option: 0: Pos >>DI1, Pos <<DI1&2 means integrated switches are enabled. 1: Switch disabled means the switches are locked/disabled. 2: Pos >>DI1, Pos<<DI2 means that Revers direction is disabled via built-in switch (can be unlocked via external enable signal

connected to DI1 – terminal 2).

6) Press the “STOP” button again to exit.

Electrical Installation

4.12. Motor Thermal Overload Protection

4.12.1. Internal Thermal Overload Protection

Optidrive P2 has internal motor overload protection (current limit) set at 150% of FLC. This level may be adjusted using P4-07. The drive has an in-built motor thermal overload function; this is in the form of an “I.t-trP” trip after delivering >100% of the value set in P1-08 for a sustained period of time (e.g. 150% for 60 seconds).

4.12.2. Motor Thermistor Connection

Where a motor thermistor is to be used, it should be connected as follows:

Motor Thermistor Connection Additional Information

Compatible Thermistor: PTC Type, 2.5kΩ trip level.  Use a setting of P1-13 that has DI5/AI2 function as E-TRIP

+24V DC

DI 1

DI 2

DI 3

+10V DC

AI 1

0V / COM

AO 1

0V / COM

AI 2

AO 2

STO-

STO+

“External Trip”, e.g. P1-13 = 6. Refer to section 7.2. Digital Input Conﬁguration Parameter P1-13 on page 42 for further details.

 Enable the Motor PTC Thermistor Input function in parameter

P2-33.

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4.13. EMC Compliant Installation

L1 L2 L3 PE

4.13.1. Recommended Installation for EMC Compliance

Electrical Installation

≥ 100mm

Mounting plate with conductive

service

Control cables

Twisted-Pair shielded

cables for analog

control and motor

feedback signals.

For Best-Practice use 360° bonding EMC

cable gland shielded

to motor chassis.

U V W PE

Fuse /

MCB

L1L2L3

Control cablesMains - supply

4.13.2. Recommended Cable Types by EMC Category

Number of

Input Phases

1 230 2 IP20, IP66 1 (5) 5 (25) 25 (100)

3 230

3 400

Rated Supply

Voltage

Frame Size IP rating

2, 3 IP20, IP66 1 (5) 5 (25) 25 (100) 4, 5 IP20, IP55 1 (5) 5 (25) 25 (100)

4,5 IP55 - - 25 (100)

6A, 6B IP20 - 10 0 100

6, 7 IP55 - - 25 (100) 2, 3 IP20, IP66 1 (5) 5 (25) 25 (100) 4, 5 IP20, IP55 1 (5) 5 (25) 25 (100)

4,5 IP55 - - 25 (100)

6A, 6B IP20 - 10 0 100

6, 7 IP55 - - 25 (100)

8 IP20 - - 25

Cable shield exposed

and 360° clamped to

grounded metal plate or PE

bar. All other 360° bonding

methods are acceptable.

3-phase and PE shielded cable.

Motor cable

Maintain shield as far as possible along the cable

Maximum Motor Cable Length to Achieve

1, 2, 5, 6, 8

3, 5, 6, 8

4, 7, 8

NOTE

Data in brackets shows permissible cable length with additional external EMC ﬁlter. The 500 – 600V drives are not equipped with the internal EMC ﬁlter and are intended for use on second environment only.

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General

Compliance with category C1 conducted emissions only is achieved.

Supply Cable

A screened (shielded) cable suitable for ﬁxed installation with the relevant mains voltage in use. Braided or twisted type screened

cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of a standard cable within a suitable steel or copper tube is also acceptable.

A cable suitable for ﬁxed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable

within a suitable steel or copper tube is also acceptable – in this case, ensure that metal tube is adequately grounded..

A cable suitable for ﬁxed installation with relevant mains voltage. A shielded type cable is not necessary.

Motor Cable

A screened (shielded) cable suitable for ﬁxed installation with the relevant voltage in use. Braided or twisted type screened

The cable shield should be terminated at the motor end using an EMC type gland allowing connection to the motor body through

the largest possible surface area. The shield must also be terminated at the drive end, as close as practically possible to the drive output terminals. Where drives are mounted in a steel control panel enclosure, the cable screen may be terminated directly to the control panel backplate using a suitable EMC clamp or gland ﬁtted as close to the drive as possible. The drive earth terminal must also be connected directly to this point, using a suitable cable which provides low impedance to high frequency currents. For IP55 and IP66 drives, connect the motor cable shield to the gland plate or internal ground clamp.

A cable suitable for ﬁxed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable

within a suitable steel or copper tube is also acceptable.

Control Cable

A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.

Electrical Installation

4.13.3. Enclosed Drives Recommended Cable Connections

IP55 IP66

L1 L2 L3

+DC BR -DC

U V W

For Best-Practice use 360°

bonding IP66 (or higher)

EMC cable gland shielded

to drive chassis.

4.14. Safe Torque Off

Safe Torque OFF will be referred to as “STO” through the remainder of this section.

4.14.1. Responsibilities

The overall system designer is responsible for deﬁning the requirements of the overall “Safety Control System” within which the drive will be incorporated; furthermore the system designer is responsible for ensuring that the complete system is risk assessed and that the “Safety control System” requirements have been entirely met and that the function is fully veriﬁed, this must include conﬁrmation testing of the “STO” function before drive commissioning.

The system designer shall determine the possible risks and hazards within the system by carrying out a thorough risk and hazard analysis, the outcome of the analysis should provide an estimate of the possible hazards, furthermore determine the risk levels and identify any needs for risk reduction. The “STO” function should be evaluated to ensure it can sufﬁciently meet the risk level required.

Version 3.04 | Optidrive P2 User Guide | 29www.invertekdrives.com

4.14.2. What STO Provides

The purpose of the “STO“ function is to provide a method of preventing the drive from creating torque in the motor in the absence of the “STO“ input signals (Terminal 12 with respect to Terminal 13), this allows the drive to be incorporated into a complete safety control system where “STO“ requirements need to be fulﬁlled.

The “STO“ function can typically eliminate the need for electro-mechanical contactors with cross-checking auxiliary contacts as per normally required to provide safety functions.

The drive has the “STO“ function built-in as standard and complies with the deﬁnition of “Safe torque off“ as deﬁned by IEC 61800-52:2007.

The “STO“ function also corresponds to an uncontrolled stop in accordance with category 0 (Emergency Off), of IEC 60204-1. This means that the motor will coast to a stop when the “STO” function is activated, this method of stopping should be conﬁrmed as being acceptable to the system the motor is driving.

The “STO“ function is recognised as a fail-safe method even in the case where the “STO“ signal is absent and a single fault within the drive has occurred, the drive has been proven in respect of this by meeting the following safety standards:

EN 61800-5-2 2 1.23E-09 1/h (0.12 % of SIL 2) 50 20 Yrs

Electrical Installation

EN ISO 13849-1 PL d 1 4525a 3

EN 62061 SILCL 2

NOTE The values achieved above maybe jeopardised if the drive is installed outside of the Environmental limits detailed in section

10.1. Environmental.

4.14.3. What STO Does Not Provide

Disconnect and ISOLATE the drive before attempting any work on it. The “STO“ function does not prevent high voltages from being present at the drive power terminals.

NOTE The “STO“ function does not prevent the drive from an unexpected re-start. As soon as the “STO“inputs receive the relevant signal it is possible (subject to parameter settings) to restart automatically, Based on this, the function should not be used for carrying out short-term non-electrical machinery operations (such as cleaning or maintenance work).

NOTE In some applications additional measures may be required to fulﬁl the systems safety function needs: the “STO“ function does not provide motor braking. In the case where motor braking is required a time delay safety relay and/or a mechanical brake arrangement or similar method should be adopted, consideration should be made over the required safety function when braking as the drive braking circuit alone cannot be relied upon as a fail safe method.

When using permanent magnet motors and in the unlikely event of multiple output power devices failing then the motor could effectively rotate the motor shaft by 180/p degrees (Where p denotes number of motor pole pairs).

SIL

(Safety Integrity

Level)

(Performance Level)

SILCL

PFHD

(Probability of dangerous

Failures per Hour)

CCF (%)

(Common Cause Failure)

SFF

(Safe failure

fraction %)

Lifetime

assumed

MTTFd Category

4.14.4. “STO“ Operation

When the “STO” inputs are energised, the “STO” function is in a standby state, if the drive is then given a “Start signal/command” (as per the start source method selected in P1-13) then the drive will start and operate normally.

When the “STO” inputs are de-energised then the STO Function is activated and stops the drive (Motor will coast), the drive is now in “Safe Torque Off” mode.

To get the drive out of “Safe Torque Off” mode then any “Fault messages” need to be reset and the drive “STO” input needs to be re-energised.

4.14.5. “STO” Status and Monitoring

There are a number of methods for monitoring the status of the “STO” input, these are detailed below:

Drive Display

In Normal drive operation (Mains AC power applied), when the drives “STO” input is de-energised (“STO” Function activated) the drive will highlight this by displaying “InHibit”.

NOTE If the drive is in a tripped condition then the relevant trip will be displayed and not “InHibit”.

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Drive Output Relay

1213

Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source.

1 7

Safety

relay

Protected

shielded cables

Drive relay 1: Setting P2-15 to a value of “13” will result in relay opening when the “STO” function is activated. Drive relay 2: Setting P2-18 to a value of “13” will result in relay opening when the “STO” function is activated.

“STO” Fault Codes

Fault Code Code Number Description Corrective Action

“Sto-F” 29

A fault has been detected within either of the

internal channels of the “STO” circuit.

Refer to your Invertek Sales

Partner

4.14.6. “STO ” Function Response Time

The total response time is the time from a safety related event occurring to the components (sum of) within the system responding and becoming safe. (Stop Category 0 in accordance with IEC 60204-1).

 The response time from the “STO” inputs being de-energised to the output of the drive being in a state that will not produce torque

in the motor (“STO” active) is less than 1ms.

 The response time from the “STO” inputs being de-energised to the “STO” monitoring status changing state is less than 20ms.  The response time from the drive sensing a fault in the STO circuit to the drive displaying the fault on the display/Digital output

showing drive not healthy is less than 20ms.

4.14.7. “STO“ Electrical Installation

The “STO” wiring shall be protected from inadvertent short circuits or tampering which could lead to failure of the “STO” input signal, further guidance is given in the diagrams below.

In addition to the wiring guidelines for the “STO” circuit below, section 4.13.1. Recommended Installation for EMC Compliance on page 28 should also be followed.

The drive should be wired as illustrated below; the 24V DC signal source applied to the “STO” input can be either from the 24V DC on the drive or from an External 24V DC power supply.

4.14.8. Recommended “STO” Wiring

Using an External 24V DC Power Supply Using the Drives On-board 24V DC Supply

External

Power

Supply

+24Vdc

Safety relay

Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source

1213

Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source.

Safety

relay

1 7

1213

Electrical Installation

- Twisted-Pair

- Shielded cables

Protected

shielded cables

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+24V DC

NOTE The Maximum cable length from Voltage source to the drive terminals should not exceed 25 mtrs.

4.14.9. External Power Supply Speciﬁcation

Voltage Rating (Nominal) 24V DC

STO Logic High 18-30V DC (Safe torque off in standby)

Current Consumption (Maximum) 100mA

4.14.10. Safety Relay Speciﬁcation

The safety relay should be chosen so that at minimum it meets the safety standards that the drive meets.

Electrical Installation

Standard Requirements SIL2 or PLd SC3 or better (With Forcibly guided Contacts)

Number of Output Contacts 2 independent

Switching Voltage Rating 30V DC

Switching Current 100mA

Wires should be

protected against

short circuits as shown

above

4.14.11. Enabling the “STO” Function

The “STO” function is always enabled in the drive regardless of operating mode or parameter changes made by the user.

4.14.12. Testing the “STO” Function

Before commissioning the system the “STO” function should always be tested for correct operation, this should include the following tests:

With the motor at standstill, and a stop command given to the drive (as per the start source method selected in P1-13): o De-energise the “STO” inputs (Drive will display ““InHibit”). o Give a start command (as per the start source method selected in P1-13) and check that the drive still displays “Inhibit” and that

the operation is in line with the section 4.14.4. “STO“ Operation and section 4.14.5. “STO” Status and Monitoring. With the motor running normally (from the drive): o De-energise the “STO” inputs. o Check that the drive displays “Inhibt” and that the motor stops and that the operation is in line with the section and section 4.14.4.

“STO“ Operation and section 4.14.5. “STO” Status and Monitoring.

4.14.13. “STO” Function Maintenance

The “STO” function should be included within the control systems scheduled maintenance program so that the function is regularly tested for integrity (Minimum once per Year), furthermore the function should be integrity tested following any safety system modiﬁcations or maintenance work. If drive fault messages are observed refer to section 11.1. Fault Messages on page 78 for further guidance.

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5. Keypad and Display Operation

The drive is conﬁgured and its operation monitored via the keypad and display.

5.1. Keypad and Display Layout

Control Keypad provides access to the drive parameters, and also allows control of the drive when Keypad Mode is selected in P1-12.

IP20 & IP66 models keypad with TFT display

Main Displayed Parameter

Shows the drive status or the value of whichever of the selectable parameters is currently being shown on the main display.

Operating Information

Provides a real time display of key operating information, e.g. output current and power.

Quick Help Button

Provides access to short description of the displayed messages.

F1 Button

Functional Button which can be programmed only in internal PLC function block.

Start Button

When in Hand mode, used to Start the drive.

Stop / Reset Button

Used to reset a tripped drive. When in Keypad mode, used to Stop the

drive.

Main Displayed Parameter

Shows the drive status or the value of whichever of the selectable parameters is currently being shown on the main display.

Operating Information

Provides a real time display of key operating information, e.g. output current and power.

Start Button

When in Hand mode, used to Start the drive.

Stop / Reset Button

Used to reset a tripped drive. When in Keypad mode, used to Stop the

drive.

IP55 models keypad with OLED display

P2 01

STOP

37kW 400V 3Ph

P2 01

STOP

37kW 400V 3Ph

Drive Address

Drive serial communication address set in parameter P5-01.

Navigate Button

Used to display real-time information, to access and exit parameter edit mode and to store parameter changes.

F2 Button

Functional Button which can be programmed only in internal PLC function block.

Up Button

Used to increase speed in real-time mode or to increase parameter values in parameter edit mode.

Down Button

Used to decrease speed in real-time mode or to decrease parameter values in parameter edit mode.

Drive Address

Drive serial communication address set in parameter P5-01.

Navigate Button

Used to display real-time information, to access and exit parameter edit mode and to store parameter changes.

Up Button

Used to increase speed in real-time mode or to increase parameter values in parameter edit mode.

Down Button

Used to decrease speed in real-time mode or to decrease parameter values in parameter edit mode.

Keypad and Display Operation

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5.2. Selecting the Language on the TFT and OLED Display

P2 01 Select Language Select Language

STOP

15 kW 400V 3Ph

Español Deutsch

English

Español Deutsch

English

Hold down the Start and Up keys for >1s.

Use the Up and Down arrows to select a language.

Press the Navigate button to select.

5.2.1. Operating Displays

Keypad and Display Operation

Inhibit /

STO Active

TFT and OLED Display :

P2 01 P2 01

Drive Stopped Drive Running

Output Frequency

Output Frequency 01

INHIBIT STOP 23.7Hz 15.3A 6.9kW 718rpm

15 kW 400V 3Ph 15 k W 400V 3Ph 15.3A 6.9kW 6.9kW 23.7Hz 23.7Hz 15.3A 23.7Hz 15.3A

Drive Inhibited. The STO connections are not made. Refer to section

4.14.8. Recommended “STO” Wiring on

page 31.

Drive Stopped / Disabled.

Drive is enabled / running, display shows the output frequency (Hz). Press the Navigate key to select alternative displays.

Display

Drive Running

Output Current

Display

Motor Current 01 Motor Power 01 Motor Speed 01

Press the Navigate key for < 1 second.

The display will show the motor current (Amps).

Drive Running

Motor Power

Display

Press the Navigate key for < 1 second.

The display will show the motor power (kW).

Drive Running

Motor Speed

Display

If P1-10 > 0, pressing the Navigate key for < 1 second will display the motor speed (RPM).

5.3. Additional Display Messages

Auto Tuning in

Progress

TFT and OLED Display :

Auto-tuning

Auto tune in progress. See parameter P4-02 information in section

8.2.3. Parameter Group 4 – High Performance Motor Control on page 53.

External 24V DC

Supply

P2 01 P2 01 P2 01 P2 01 P2 01

Ext 24V

External 24V mode

The drive control board is powered only from an external 24 Volt source, with no mains power applied.

15.3A 6.9kW 15.3A 6.9kW 15.3A 6.9kW 15.3A 6.9kW

Indicates an Overload condition. Output current exceeds the motor rated current entered in Parameter P1-08.

Overload Switching

23.7Hz

Frequency

Reduction

SF

23.7Hz

Switching frequency is reduced, due to high heatsink temperature.

Mains Loss Maintenance

23.7Hz 23.7Hz

The incoming mains power supply has been disconnected or is missing.

Time Elapsed

The user programmable maintenance reminder time has elapsed.

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5.4. Changing Parameters

TFT and OLED Display :

P2 01 P2 01 P2 01 P2 01 P2 01

Stop

15 kW 400V 3Ph 50.0Hz 30.0A P1-08

Press and hold the Navigate key > 2 seconds.

P1-01 P1-08

Use the up and down keys to select the required parameter.

Drives with OLED display will show the present parameter value on the lower line of the display.

Press the Navigate key for < 1 second.

30.0A

Adjust the value using the Up and Down keys. Drives with OLED display will show the maximum and minimum possible settings on the lower line of the display.



30.0 3.0

P1-08

30.0A 15k W 400V 3Ph

Press for < 1 second to return to the parameter menu.

Stop

Press for > 2 seconds to return to the operating display.

5.5. Parameter Factory Reset / User Reset

Optidrive P2 provides a feature to allow the user to deﬁne their own default parameter set. After commissioning all required parameters, the user can save these as the default parameters by setting P6-29 = 1. If required, the User Default Parameters may be cleared by setting P6-29 = 2.

If the user wishes to reload the User Default Parameters from the drive memory, the following procedure is used.

Factory Parameter Reset, TFT and OLED Display :

P2 01 P2 01 P2 01 P2 01 P2 01 P2 01

User Parameter Reset, TFT and OLED Display :

Keypad and Display Operation

Stop

15 kW 400V 3Ph 50.0Hz 15 kW

Press and hold the Up, Down, Start and Stop keys for >2s.

P-Def

The display shows P-Def. Brieﬂy press the Stop key.

Stop

400V

3Ph P1-08

The display returns to Stop. All parameters are reset to Factory defaults.

Stop

30.0 3.0

Press and hold the Up, Down and Stop keys for >2s.

U-Def

30.0A 15k W

The display shows U-Def. Brieﬂy press the Stop key.

The display returns to Stop. All parameters are reset to Factory defaults.

Stop

400V

3Ph

5.6. Resetting the Drive Following a Trip

Optidrive P2 has many protection features, designed to protect both the drive and motor from accidental damage. When any of these protection features are activated, the drive will trip, and display a fault message. The fault messages are listed in section 11.1. Fault Messages on page 78.

When a trip occurs, after the cause of the trip has been investigated and rectiﬁed, the user can reset the trip in one of the following ways:

Press the keypad Stop key. Power off the drive completely, then power on again. If P1-13 > 0, switch off digital input 1, then back on again. If P1-12 = 4, reset via the ﬁeldbus interface. If P1-12 = 6, reset via CAN.

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5.7. Keypad Shortcuts

The following shortcuts can be used to speed up selecting and changing parameters when using the keypad.

5.7.1. Selecting the Parameter Groups

When extended or advanced parameter access is enabled (see section 8. Extended Parameters on page 47), additional parameter groups are visible, and may be selected quickly by the following method.

TFT and OLED Display :

Maximum frequency/Speed limit

Preset frequency/Speed 1

P1-01 P2-01

50.0Hz 5.0Hz

Whilst in the parameter selection menu, press the Navigate and Up or Navigate

Keypad and Display Operation

and Down keys simultaneously.

The next highest or lowest accessible parameter group will be selected.

5.7.2. Selecting the Lowest Parameter in a Group

TFT and OLED Display :

Motor rated current

Maximum frequency/Speed limit

P1-08 P1-01

9.5A 50.0Hz

Whilst in the parameter selection menu, press the Up and Down keys simultaneously.

5.7.4. Adjusting Individual Digits

When editing parameter values and making large changes, e.g. setting the motor rated speed from 0 to 1500RPM, it is possible to directly select the parameter digits using the following method.

TFT and OLED Display :

Extended menu access

Extended menu access Extended menu access Extended menu access Extended menu access Extended menu access

0 _0 _0 100 100 100

P1-14

30 000 0

P1-14

The next lowest accessible parameter in the selected parameter group will be selected.

30 000 0

P1-14

30 000 0

5.7.3. Setting a Parameter to the Minimum Value

TFT and OLED Display :

Maximum frequency/Speed limit Maximum frequency/Speed limit

1500 rpm 0 rpm

P1-01

Whilst editing a parameter value, press the Up and Down keys simultaneously.

P1-14



7500 rpm

30 000 0

0 rpm

P1-14

P1-01

The parameter will be set to the lowest possible value.

30 000 0



7500 rpm

P1-14

0 rpm

30 000 0

Whilst editing a parameter value, press the Stop and Navigate keys simultaneously.

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The cursor will step one digit to the left. Repeating the key press will move another digit to the left.

The individual digit value may be adjusted using the up and down keys.

Adjust the value using the Up and Down keys.

When the cursor reaches the highest accessible digit, pressing Stop and Navigate will return the cursor to the right most digit.

Press the Navigate key to return to the parameter selection menu.

6. Parameters

6.1. Parameter Set Overview

The Optidrive P2 Parameter set consists of 10 groups as follows:

Group 0 – Read Only Monitoring Parameters Group 1 – Basic Conﬁguration Parameters Group 2 – Extended Parameters Group 3 – PID Control Parameters Group 4 – High Performance Motor Control Parameters Group 5 – Field Bus Parameters Group 6 – Advanced Options Group 7 – Advanced Motor Control Group 8 – Application Parameters Group 9 – Advanced I/O Selection

When the Optidrive is reset to factory defaults, or is in its factory supplied state, only Group 1 Parameters can be accessed. In order to allow access to parameters from the higher level groups, the access code must be changed as follows.

P1-14 = P2-40 (Default setting = 101). With this setting, parameter groups 1 – 5 can be accessed, along with the ﬁrst 50 parameters in Group 0.

P1-14 = P6-30 (Default setting = 201). With this setting, all parameters are accessible.

6.2. Parameter Group 1 – Basic Parameters

The basic parameter group allows the user to: Enter the motor nameplate information o P1-07 = Motor Rated Voltage o P1-08 = Motor Rated Current o P1-09 = Motor Rated Frequency o P1-10 = (Optionally) Motor Rated Speed Deﬁne the operating speed limits o P1-01 = Maximum Frequency or Speed o P1-02 = Minimum Frequency or Speed Deﬁne the acceleration and deceleration times used when starting and stopping the motor, or changing speed o P1-03 = Acceleration Time o P1-04 = Deceleration Time  Select where the drive should receive it’s command signals from, and determine what functions are associated with the drive control

terminal inputs o P1-12 Selects the control source o P1-13 Assigns the functions to the digital inputs These parameters will often provide enough functions to allow the user to complete basic commissioning in simple applications. The

parameters are described in more detail below.

Parameters

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Par. Description Minimum Maximum Default Units

P1-01 Maximum Frequency / Speed Limit P1-02 500.0 50.0 (60.0) Hz / Rpm

P1-02 Minimum Frequency / Speed Limit 0.0 P1-01 0.0 Hz / Rpm

P1-03 Acceleration Ramp Time See Below 5.0 / 10.0 Seconds

P1-04 Deceleration Ramp Time See Below 5.0 / 10.0 Seconds

P1-05 Stop Mode 0 4 0 -

Parameters

P1-06 Energy Optimiser 0 1 0 -

P1-07 Motor Rated Voltage / kE Drive Rating Dependent Volts

P1-08 Motor Rated Current Drive Rating Dependent Amps

P1-09 Motor Rated Frequency 10 500 50 (60) Hz

Maximum output frequency or motor speed limit – Hz or rpm. If P1-10 >0, the value entered / displayed is in Rpm.

Minimum speed limit – Hz or rpm. If P1-10 >0, the value entered / displayed is in Rpm.

Acceleration ramp time from 0 to base speed (P1-09) in seconds. FS2 & FS3 : 5.0 Seconds Default Setting, 0.01 Seconds Resolution, 600.0 Seconds Maximum. FS4 – FS7 : 10.0 Seconds Default Setting, 0.1 Seconds Resolution, 6000 Seconds Maximum.

Deceleration ramp time from base speed (P1-09) to standstill in seconds. When set to zero, it will coast to stop the motor. FS2 & FS3 : 5.0 Seconds Default Setting, 0.01 Seconds Resolution, 600.0 Seconds Maximum. FS4 – FS7 : 10.0 Seconds Default Setting, 0.1 Seconds Resolution, 6000.0 Seconds Maximum.

0 Ramp

1 Coast When the enable signal is removed, the drive output is immediately disabled, and the motor

2 Ramp, brake chopper

enabled

3 Coast, brake chopper

enabled

4 AC Flux Braking As Option 0, but additionally, AC Flux braking is used to increase the available braking

0 Disabled

1 Enabled When enabled, the Energy Optimiser attempts to reduce the overall energy consumed by

This parameter should be set to the rated (nameplate) voltage of the motor.

This parameter should be set to the rated (nameplate) current of the motor.

This parameter should be set to the rated (nameplate) frequency of the motor.

When the enable signal is removed, the drive will ramp to stop, with the rate controlled by P1-04 as described above. In this mode, the drive brake transistor (where ﬁtted) is disabled.

will coast (freewheel) to stop. If the load can continue to rotate due to inertia, and the drive may possibly be re-enabled whilst the motor is still rotating, the spin start function (P2-26) should be enabled. In this mode, the drive brake transistor (where ﬁtted) is disabled.

When the enable signal is removed, the drive will ramp to stop, with the rate controlled by P1-04 as described above. The Optidrive Brake chopper is also enabled in this mode.

When the enable signal is removed, the drive output is immediately disabled, and the motor will coast (freewheel) to stop. If the load can continue to rotate due to inertia, and the drive may possibly be re-enabled whilst the motor is still rotating, the spin start function (P2-

26) should be enabled. The drive brake chopper is enabled in this mode, however it will only activate when required during a change in the drive frequency setpoint, and will not activate when stopping.

torque.

the drive and motor when operating at constant speeds and light loads. The output voltage applied to the motor is reduced. The Energy Optimiser is intended for applications where the drive may operate for some periods of time with constant speed and light motor load, whether constant or variable torque.

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Par. Description Minimum Maximum Default Units

P1-10 Motor Rated Speed 0 30000 0 RPM

This parameter can optionally be set to the rated (nameplate) rpm of the motor. When set to the default value of zero, all speed related parameters are displayed in Hz, and the slip compensation for the motor is disabled. Entering the value from the motor nameplate enables the slip compensation function, and the Optidrive display will now show motor speed in estimated rpm. All speed related parameters, such as Minimum and Maximum Speed, Preset Speeds etc. will also be displayed in Rpm.

NOTE When the drive is operated with the optional Encoder Feedback Interface, this parameter must be set to the correct nameplate Rpm of the connected motor.

P1-11 Boost Voltage 0.0 Drive Rating Dependent %

Voltage boost is used to increase the applied motor voltage at low output frequencies, in order to improve low speed and starting torque. Excessive voltage boost levels may result in increased motor current and temperature, and force ventilation of the motor may be required.

An automatic setting () is also possible, whereby the Optidrive will automatically adjust this parameter based on the motor parameters measured during an autotune.

P1-12 Primary Command Source 0 6 0 -

0 Terminal Control

1 Keypad control -

uni-directional

2 Keypad control -

bi-directional

3 PID Control

4 Fieldbus Mode

5 Slave Mode

6 CANopen Mode

P1-13 Digital Input Function 0 21 1 -

Deﬁnes the function of the digital inputs depending on the control mode setting in P1-12. See section 7.1. Control Source Selection for more information.

P1-14 Extended Menu Access 0 30000 0 -

Parameter Access Control. The following settings are applicable: P1-14 = P2-40 = 101 : Allows access to Extended Parameter Groups 0 – 5 P1-14 = P6-30 = 201 = Allows access to all parameter groups (Intended for experienced users only, usage is not described in this

User Guide).

The drive responds directly to signals applied to the control terminals.

The drive can be controlled in the forward direction only using an external or remote Keypad.

The drive can be controlled in the forward and reverse directions using an external or remote Keypad. Pressing the keypad START button toggles between forward and reverse.

The output frequency is controlled by the internal PID controller.

Control via Modbus RTU if no ﬁeldbus interface option is present, otherwise control is from the ﬁeldbus option module interface.

The drive acts as a Slave to a connected Optidrive operating in Master Mode.

Control via CAN bus connected to the RJ45 serial interface connector.

Parameters

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7. Control Terminal Functions

For standard applications and operation, the basic control of the drive and functions of all drive input terminals can be conﬁgured using just two parameters, P1-12 and P1-13. P1-12 is used to deﬁne the source of all control commands and the primary speed reference source. P1-13 then allows fast selection of Analog and Digital Input functions based on a selection table.

7.1. Control Source Selection

7.1.1. P1-12 Function

P1-12 is used to select the main control source of the drive and the main speed reference according to the following table:

Control Terminal Functions

P1-12 Function Control Source

0 Terminal Control Terminals Analog Input 1 All control signals are applied to the control terminals. Functions are

Keypad Control

(Uni-directional)

Keypad Control

(Bi-directional)

3 PID Control Terminals PID Output

Fieldbus /

Modbus RTU

5 Slave Mode Master Drive From Master

6 CANopen CAN bus CAN bus

Keypad / Terminals

Modbus RTU

Main Speed Reference

Motorised Pot / Keypad

Fieldbus / Modbus RTU

Notes

determined by P1-13 Macro setting.

When keypad mode is selected, the default operation of the drive requires the keypad Start & Stop buttons are used to control the drive. This can be changed using P2-37 to allow the drive to be started from Digital Input 1 directly.

Enable / Disable control of the drive is through the drive control terminal strip.

Output frequency is set by the output of the PI Controller.

Control of the drive operation is through a ﬁeldbus option module mounted in the drive option slot. If no option module is ﬁtted, control is through the Modbus RTU interface.

Digital Input 1 must be closed to allow operation.

Optidrive P2 provides an inbuilt Master / Slave function. A single drive acts as the Master, and connected Slave drives will mimic the starting and stopping, along with following the output frequency, with any scaling applied.

Digital Input 1 must be closed to allow operation.

Control of the drive operation is through the CAN Open Interface. Digital Input 1 must be closed to allow operation.

7.1.2. Overview

Optidrive P2 uses a Macro approach to simplify the conﬁguration of the Analog and Digital Inputs. There are two key parameters which determine the input functions and drive behaviour:

P1-12 – Selects the main drive control source and determines how the output frequency of the drive is primarily controlled. P1-13 – Assigns the Macro function to the analog and digital inputs.

Additional parameters can then be used to further adapt the settings, e.g.

P2-30 – Used to select the format of the analog signal to be connected to analog input 1, e.g. 0 – 10 Volt, 4 – 20mA. P2-33 – Used to select the format of the analog signal to be connected to analog input 2, e.g. 0 – 10 Volt, 4 – 20mA. P2-36 – Determines whether the drive should automatically start following a power on if the Enable Input is present. P2-37 – When Keypad Mode is selected, determines at what output frequency / speed the drive should start, following the

enable command, and also whether the keypad start key must be pressed or if the Enable input alone should start the drive.

The following diagrams and tables provide an overview of the functions of each terminal macro function, and a simpliﬁed connection diagram for each.

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7.1.3. Macro Function Guide

Function Explanation

STOP

RUN

FWD

REV

RUN FWD

RUN REV

ENABLE

START

^- START -^

STOP

STARTFWD

STARTREV

^-FAST STOP (P2-25)-^

FAST STOP (P2-25)

E-TRIP

Analog Input AI1

Analog Input AI2

AI1 REF

AI2 REF

P2-0X REF

PR-REF

PI-REF

PI FB

KPD REF

INC SPD

DEC SPD

FB REF

(NO)

(NC)

DECEL P1-04

DECEL P8-11

Latched Input, Open the contact to STOP the drive.

Latched input, Close the contact to Start, the drive will operate as long as the input is maintained.

Latched Input, selects the direction of motor rotation FORWARD.

Latched Input, selects the direction of motor rotation REVERSE.

Latched Input, Close to Run in the FORWARD direction, Open to STOP.

Latched Input, Close to Run in the REVERSE direction, Open to STOP.

Hardware Enable Input. In Keypad Mode, P2-37 determines whether the drive immediately starts, or the keypad start key must be pressed. In other modes, this input must be present before the start command is applied via the ﬁeldbus interface.

Normally Open, Rising Edge, Close momentarily to START the drive (NC STOP Input must be maintained).

Simultaneously applying both inputs momentarily will START the drive (NC STOP Input must be maintained).

Normally Closed, Falling Edge, Open momentarily to STOP the drive.

Normally Open, Rising Edge, Close momentarily to START the drive in the forward direction (NC STOP Input must be maintained).

Normally Open, Rising Edge, Close momentarily to START the drive in the reverse direction (NC STOP Input must be maintained).

When both inputs are momentarily active simultaneously, the drive stops using Fast Stop Ramp Time P2-25.

Normally Closed, Falling Edge, Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P2-25.

Normally Closed, External Trip input. When the input opens momentarily, the drive trips showing - or -h depending on P2-33 setting. See section 4.12.2. Motor Thermistor Connection on page 27 for further information.

Analog Input 1, signal format selected using P2-30.

Analog Input 2, signal format selected using P2-33.

Analog Input 1 provides the speed reference.

Analog Input 2 provides the speed reference.

Speed reference from the selected preset speed.

Preset speeds P2-01 – P2-08 are used for the speed reference, selected according to other digital input status.

PI Control Speed Reference.

Analog Input used to provide a Feedback signal to the internal PI controller.

Keypad Speed Reference selected.

Normally Open, Close the input to Increase the motor speed.

Normally Open, Close input to Decrease motor speed.

Selected speed reference from Fieldbus (Modbus RTU / CAN Open / Master depending on P1-12 setting).

Input is Normally Open, Close momentarily to activate the function.

Input is Normally Closed, Open momentarily to activate the function.

During deceleration and stopping, Deceleration Ramp 1 (P1-04) is used.

During deceleration and stopping, Deceleration Ramp 2 (P8-11) is used (Requires Advanced Parameter Access, see section 6.1. Parameter Set Overview on page 37.

Control Terminal Functions

Version 3.04 | Optidrive P2 User Guide | 41www.invertekdrives.com

Control Terminal Functions

7.2. Digital Input Conﬁguration Parameter P1-13

P1-13 DI1 DI2 DI3 AI1 / DI4 AI2 / DI5

State 0 1 0 1 0 1 0 1 0 1

0 User deﬁned

1 STOP RUN

2 STOP RUN

3 STOP RUN

4 STOP RUN

5 STOP RUN

6 STOP RUN

7 STOP RUN

8 STOP RUN

9 STOP RUN

10 STOP RUN

11 STOP

12 STOP

13 STOP

14 STOP

15 STOP

RUN FWD 

FWD  REV 

STOP

RUN REV 

P1-12 REF P2-01 Analog Input AI1 P2-01 P2-02

DI3 DI4 DI5 Preset Speed

0 0 0 P2-01 REF

1 0 0 P2-02 REF

0 1 0 P2-03 REF

1 1 0 P2-04 REF

0 0 1 P2-05 REF

1 0 1 P2-06 REF

0 1 1 P2-07 REF

1 1 1 P2-08 REF

P1-12 REF P2-01 REF Analog Input AI1 Analog Input AI2

P1-12 REF P2-01 REF Analog Input AI1 DECEL P1-04 DECEL P8-11

P1-12 REF AI2 REF Analog Input AI1 Analog Input AI2

P1-12 REF P2-01 REF Analog Input AI1 E-TRIP OK

DI3 DI4 Preset Speed E-TRIP OK

Off Off P2-01 REF

On Off P2-02 REF

Off On P2-03 REF

On On P2-04 REF

DI3 DI4 Preset Speed DECEL P1-04 DECEL P8-11

Off Off P2-01 REF

On Off P2-02 REF

Off On P2-03 REF

On On P2-04 REF

DI3 DI4 Preset Speed P1-12 REF PR-REF

Off Off P2-01 REF

On Off P2-02 REF

Off On P2-03 REF

On On P2-04 REF

(NO)

P1-12 REF PR-REF Analog Input AI1 P2-01 REF P2-02 REF

P1-12 REF P2-01 REF Analog Input AI1 Analog Input AI2

P1-12 REF P2-01 REF Analog Input AI1 DECEL P1-04 DECEL P8-11

P1-12 REF AI2-REF Analog Input AI1 Analog Input AI2

INC SPD 

DI3 DI4 DI5 Preset Speed

Off Off Off P2-01 REF

On Off Off P2-02 REF

Off On Off P2-03 REF

On On Off P2-04 REF

Off Off On P2-05 REF

On Off On P2-06 REF

Off On On P2-07 REF

On On On P2-08 REF

(NO)

DEC SPD 

P1-12 REF

P2-01-REF

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P1-13 DI1 DI2 DI3 AI1 / DI4 AI2 / DI5

State 0 1 0 1 0 1 0 1 0 1

16 STOP

17 STOP

18 STOP

19 STOP

20 STOP

21 (NO)

RUN FWD 

START 

FWD 

STOP

STOP 

RUN REV 

(NC) (NO)

P1-12 REF P2-01 REF Analog Input AI1 E-TRIP OK

DI3 DI4 Preset Speed E-TRIP OK

Off Off P2-01 REF

On Off P2-02 REF

Off On P2-03 REF

On On P2-04 REF

DI3 DI4 Preset Speed DECEL P1-04 DECEL P8-11

Off Off P2-01 REF

On Off P2-02 REF

Off On P2-03 REF

On On P2-04 REF

DI3 DI4 Preset Speed P1-12 REF PR-REF

Off Off P2-01 REF

On Off P2-02 REF

Off On P2-03 REF

On On P2-04 REF

(NO)

INC SPD 

START 

REV 

(NO)

DEC SPD 

Analog Input AI1 P1-12 REF P2-01-REF

P1-12 REF

P2-01-REF

1) When P1-12 = 0 and P 1-13 = 10 or 20, the Motorised Pot / Keypad reference is automatically selected to be the Selected

Speed Reference.

7.3. Example Connection Schematics

P1-13 Setting: 1 4 11 14

+24V DC +24V DC +24V DC +24V DC +24V DC

+24 V DC*

+ _

DI 1 Disable / Enable Disable / Enable Run Forward Run Forward

DI 2

DI 3

+10V DC +10V DC +10V DC +10V DC +10V DC

AI 1 Analog Input 1 Analog Input 1 Analog Input 1 Analog Input 1

0V /

COM

AO 1

0V /

COM

DI 5

AO 2

STO+ STO+ STO+ STO+ STO+

Forward /

Reverse

P1-12 Reference /

PR Reference

0V / COM 0V / COM 0V / COM 0V / COM

Analog Output 1

(Motor Speed)

0V / COM 0V / COM 0V / COM 0V / COM

Preset Speed Select

(P2-01 / P2-02) Analog Output 2

(Motor Current)

Forward /

Reverse

P1-12 Reference /

PR Reference

Analog Output 1

(Motor Speed)

Dec. Ramp Select (P1-04 / P8-11)

Analog Output 2

(Motor Current)

Run Reverse Run Reverse

P1-12 Reference /

PR Reference

Analog Output 1

(Motor Speed)

Preset Speed Select

(P2-01 / P2-02) Analog Output 2

(Motor Current)

P1-12 Reference /

PR Reference

Analog Output 1

(Motor Speed)

Dec. Ramp Select

(P1-04 / P8-11)

Analog Output 2

(Motor Current)

Control Terminal Functions

STO- STO- STO- STO- STO-

NOTE * Optional external 24V DC power supply

Version 3.04 | Optidrive P2 User Guide | 43www.invertekdrives.com

+ _

P1-13 Setting: 2 8 9 12 18 19

+24 V DC*

+24V

DI 1

DI 2

DI 3

+10V

DI 4

0V /

COM

AO 1

0V /

COM

DI 5

AO 2

STO+ STO+ STO+ STO+ STO+ STO+ STO+

STO- STO- STO- STO- STO- STO- STO-

+24V DC +24V DC +24V DC +24V DC +24V DC +24V DC

Disable /

Enable

Forward /

Reverse

Preset Speed Select

BIT 0

+10V DC +10V DC +10V DC +10V DC +10V DC +10V DC

Preset Speed Select

BIT 1

0V / COM 0V / COM 0V / COM 0V / COM 0V / COM 0V / COM

Analog Output 1

(Motor Speed)

0V / COM 0V / COM 0V / COM 0V / COM 0V / COM 0V / COM

Preset Speed Select

BIT 2

Analog Output 2

(Motor Current)

Disable /

Enable

Forward /

Reverse

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

Analog Output 1

(Motor Speed)

Dec. Ramp Select

(P1-04 / P8-11) Analog Output 2

(Motor Current)

Disable /

Enable

Forward /

Reverse

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

Analog Output 1

(Motor Speed)

P1-12 Reference

Preset Ref

Analog Output 2

(Motor Current)

Run Forward Run Forward Run Forward

Run Reverse Run Reverse Run Reverse

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

Analog Output 1

(Motor Speed)

Dec. Ramp Select

(P1-04 / P8-11)

Analog Output 2

(Motor Current)

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

Analog Output 1

(Motor Speed)

Dec. Ramp Select

(P1-04 / P8-11) Analog Output 2

(Motor Current)

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

Analog Output 1

(Motor Speed)

P1-12 Reference

Preset Ref

Analog Output 2

(Motor Current)

Control Terminal Functions

P1-13 Setting: 3 5 13 15

+24V DC +24V DC +24V DC +24V DC +24V DC

+24 V DC*

+ _

DI 1 Disable / Enable Disable / Enable Run Forward Run Forward

DI 2

DI 3

+10V DC +10V DC +10V DC +10V DC +10V DC

AI 1 /

DI 4

0V /

COM

AO 1

0V /

COM AI 2 /

DI 5

AO 2

STO+ STO+ STO+ STO+ STO+

STO- STO- STO- STO- STO-

Forward /

Reverse

P1-12 Reference /

P2-01 Reference

Analog Input 1 Analog Input 1 Analog Input 1 Analog Input 1

0V / COM 0V / COM 0V / COM 0V / COM

Analog Output 1

(Motor Speed)

0V / COM 0V / COM 0V / COM 0V / COM

Analog Input 2 Analog Input 2 Analog Input 2 Analog Input 2

Analog Output 2

(Motor Current)

Forward /

Reverse

P1-12 Reference /

AI 2 Reference

Analog Output 1

(Motor Speed)

Analog Output 2

(Motor Current)

Run Reverse Run Reverse

P1-12 Reference /

P2-01 Reference

Analog Output 1

(Motor Speed)

Analog Output 2

(Motor Current)

P1-12 Reference /

AI 2 Reference

Analog Output 1

(Motor Speed)

Analog Output 2

(Motor Current)

NOTE * Optional external 24V DC power supply

44 | Optidrive P2 User Guide | Version 3.04 www.invertekdrives.com

P1-13 Setting: 6 16

+24V DC +24V DC +24V DC

+ _

+24 V DC*

DI 1 Disable / Enable Run Forward

DI 2

DI 3

+10V DC +10V DC +10V DC

AI 1 Analog Input 1 Analog Input 1

0V /

COM

AO 1

0V /

COM

DI 5

AO 2

STO+ STO+ STO+

STO- STO- STO-

Forward /

Reverse

P1-12 Reference /

P2-01 Reference

0V / COM 0V / COM

Analog Output 1

(Motor Speed)

0V / COM 0V / COM

E-trip E-trip

Analog Output 2

(Motor Current)

P1-13 Setting: 7 17

+24V DC +24V DC +24V DC

+24 V DC*

DI 1 Disable / Enable Run Forward

DI 2

DI 3

+10V DC +10V DC +10V DC

DI 1

0V /

COM

AO 1

0V /

COM

DI 5

AO 2

STO+ STO+ STO+

STO- STO- STO-

Forward /

Reverse

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

0V / COM 0V / COM

Analog Output 1

(Motor Speed)

0V / COM 0V / COM

External trip (NC) External trip (NC)

Analog Output 2

(Motor Current)

Run Reverse

P1-12 Reference /

P2-01 Reference

Analog Output 1

(Motor Speed)

Analog Output 2

(Motor Current)

Control Terminal Functions

Run Reverse

Preset Speed Select

BIT 0

Preset Speed Select

BIT 1

Analog Output 1

(Motor Speed)

Analog Output 2

(Motor Current)

NOTE * Optional external 24V DC power supply

Version 3.04 | Optidrive P2 User Guide | 45www.invertekdrives.com

P1-13 Setting: 10 20

+24V DC +24V DC +24V DC

Control Terminal Functions

+ _

+24 V DC*

DI 1 Disable / Enable Run Forward

DI 2

DI 3

+10V DC +10V DC +10V DC

DI 4

0V /

COM

AO 1

0V /

COM

DI 5

AO 2

STO+ STO+ STO+

STO- STO- STO-

P1-13 Setting: 21

+24V DC +24V DC

+24 V DC*

DI 1

DI 2 NC Push Stop

DI 3

+10V DC +10V DC

Forward /

Reverse

Increase Speed Increase Speed

Decrease Speed Decrease Speed

0V / COM 0V / COM

Analog Output 1

(Motor Speed)

0V / COM 0V / COM

P1-12 Reference /

P2-01 Reference

Analog Output 2

(Motor Current)

NO Push Start

Forward

NO Push Start

Reverse

Run Reverse

Analog Output 1

(Motor Speed)

P1-12 Reference /

P2-01 Reference

Analog Output 2

(Motor Current)

AI 1 Analog Input 1

0V /

COM

AO 1

0V /

COM

DI 5

AO 2

STO+ STO+

STO- STO-

Analog Output 1

(Motor Speed)

P1-12 Reference /

P2-01 Reference

Analog Output 2

(Motor Current)

NOTE * Optional external 24V DC power supply

0V / COM

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8. Extended Parameters

8.1. Parameter Group 2 - Extended Parameters

Par Parameter Name Minimum Maximum Default Units

P2-01 Preset Jog Frequency / Speed 1 P1-02 P1-01 5.0 Hz / Rpm

P2-02 Preset Jog Frequency / Speed 2 P1-02 P1-01 10.0 Hz / Rpm

P2-03 Preset Jog Frequency / Speed 3 P1-02 P1-01 25.0 Hz / Rpm

P2-04 Preset Jog Frequency / Speed 4 P1-02 P1-01 50.0 (60.0) Hz / Rpm

P2-05 Preset Jog Frequency / Speed 5 P1-02 P1-01 0.0 Hz / Rpm

P2-06 Preset Jog Frequency / Speed 6 P1-02 P1-01 0.0 Hz / Rpm

P2-07 Preset Jog Frequency / Speed 7 P1-02 P1-01 0.0 Hz / Rpm

P2-08 Preset Jog Frequency / Speed 8 P1-02 P1-01 0.0 Hz / Rpm

Preset Speeds / Frequencies selected by digital inputs depending on the setting of P1-13. If P1-10 = 0, the values are entered as Hz. If P1-10 > 0, the values are entered as Rpm. Setting a negative value will reverse the direction of motor rotation.

P2-09 Skip Frequency Center Point P1-02 P1-01 0.0 Hz / Rpm

P2-10 Skip Frequency Band Width 0.0 P1-01 0.0 Hz / Rpm

The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency, for example at a frequency which causes mechanical resonance in a particular machine. Parameter P2-09 deﬁnes the centre point of the skip frequency band, and is used conjunction with P2-10. The Optidrive output frequency will ramp through the deﬁned band at the rates set in P1-03 and P1-04 respectively, and will not hold any output frequency within the deﬁned band. If the frequency reference applied to the drive is within the band, the Optidrive output frequency will remain at the upper or lower limit of the band.

P2-11 Analog Output 1 Function (Terminal 8) 0 12 8 -

Digital Output Mode. Logic 1 = +24V DC

0 Drive running Logic 1 when the Optidrive is enabled (Running).

1 Drive healthy Logic 1 When no Fault condition exists on the drive.

2 At speed Logic 1 when the output frequency matches the setpoint frequency.

3 Motor speed > 0 Logic 1 when the motor runs above zero speed.

Motor speed >= limit

5 Motor current >=limit Logic 1 when the motor current exceeds the adjustable limit.

6 Motor torque >= Limit Logic when the motor torque exceeds the adjustable limit.

7 Analog input 2 >=limit Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit.

NOTE When using settings 4 – 7, parameters P2-16 and P2-17 must be used together to control the behaviour. The output will switch

to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below the value programmed in P2-17.

Analog Output Mode

8 Motor speed 0 to P1-01.

9 Motor current 0 to 200% of P1-08.

Motor torque

11 Motor power 0 to 150% of drive rated power.

12 PID Output Output from the internal PID Controller, 0 – 100%.

P2-12 Analog Output 1 Format See Below

 -

 -

 -

 -

 -

 -

0 to10V

10 to 0V

0 to 20mA

20 to 0mA

4 to 20mA

20 to 4mA

Logic 1 when the motor speed exceeds the adjustable limit.

0 to 200% of motor rated torque.

 -

Extended Parameters

Version 3.04 | Optidrive P2 User Guide | 47www.invertekdrives.com

Par Parameter Name Minimum Maximum Default Units

P2-13

P2-14

Extended Parameters

P2-15

P2-16 Relay 1 / Analog Output 1 Upper Limit P2-17 200.0 100.0 %

Analog Output 2 Function (Terminal 11) 0 12 9 -

Digital Output Mode. Logic 1 = +24V DC

0 Drive running Logic 1 when the Optidrive is enabled (Running).

1 Drive healthy Logic 1 When no Fault condition exists on the drive.

2 At speed Logic 1 when the output frequency matches the setpoint frequency.

3 Motor speed > 0 Logic 1 when the motor runs above zero speed.

Motor speed >= limit

5 Motor current >= limit Logic 1 when the motor current exceeds the adjustable limit.

6 Motor torque >= limit Logic when the motor torque exceeds the adjustable limit.

7 Analog input 2 >= limit Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit.

NOTE When using settings 4 – 7, parameters P2-19 and P2-20 must be used together to control the behaviour. The output will switch

to Logic 1 when the selected signal exceeds the value programmed in P2-19, and return to Logic 0 when the signal falls below the value programmed in P2-20.

Analog Output Mode

8 Motor speed 0 to P1-01.

9 Motor current 0 to 200% of P1-08.

Motor torque

11 Motor power 0 to 150% of drive rated power.

12 PID output Output from the internal PID Controller, 0 – 100%.

Analog Output 2 Format See Below

 -

 -

 -

 -

 -

 -

Relay 1 Function 0 14 1 -

Setting Function Logic 1 when

NOTE When using settings 4 – 7 and 14, parameters P2-16 and P2-17 must be used together to control the behaviour. The output

will switch to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below the value programmed in P2-17.

0 to10V

10 to 0V

0 to 20mA

20 to 0mA

4 to 20mA

20 to 4mA

0 Drive running The Optidrive is enabled (Running).

1 Drive healthy No fault or trip condition exists on the drive.

2 At speed Output frequency matches the setpoint frequency.

3 Motor speed > 0 The motor runs above zero speed.

Motor speed >= limit

5 Motor current >= limit The motor current exceeds the adjustable limit.

6 Motor torque >= limit The motor torque exceeds the adjustable limit.

7 Analog input 2 >= limit The signal applied to the Analog Input 2 exceeds the adjustable limit.

8 Reserved No Function.

9 Reserved No Function.

10 Maintenance due The internally programmable maintenance timer has elapsed.

11 Drive ready to run 0 to 150% of drive rated power.

12 Drive tripped The drive is not tripped, the STO circuit is closed, the mains supply is present and the

13 STO status When both STO inputs are present and the drive is able to be operated.

14 PID error >= limit The PID Error (difference between setpoint and feedback) is greater than or equal to the

Logic 1 when the motor speed exceeds the adjustable limit.

0 to 200% of motor rated torque.

 -

The motor speed exceeds the adjustable limit.

hardware enable input present (Digital Input 1 unless changed by the user).

programmed limit.

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Par Parameter Name Minimum Maximum Default Units

P2-17 Relay 1 / Analog Output 1 Lower Limit 0.0 P2-16 0.0 %

Used in conjunction with some settings of Parameters P2-11 & P2-15.

P2-18 Relay 2 Function 0 14 0 -

Setting Function Logic 1 when

0 Drive running The Optidrive is enabled (Running).

1 Drive healthy No fault or trip condition exists on the drive.

2 At speed Output frequency matches the setpoint frequency.

3 Motor speed > 0 The motor runs above zero speed.

Motor speed >= limit

5 Motor current >= limit The motor current exceeds the adjustable limit.

6 Motor torque >= limit The motor torque exceeds the adjustable limit.

7 Analog input 2 >= limit The signal applied to the Analog Input 2 exceeds the adjustable limit.

8 Hoist brake control Enables Hoist Mode. The Output relay may be used to control the motor holding brake.

9 Reserved No Function.

10 Maintenance due The internally programmable maintenance timer has elapsed.

11 Drive ready to run 0 to 150% of drive rated power.

12 Drive tripped The drive is not tripped, the STO circuit is closed, the mains supply is present and the

13 STO status When both STO inputs are present and the drive is able to be operated.

14 PID error >= limit The PID Error (difference between setpoint and feedback) is greater than or equal to the

NOTE When using settings 4 – 7 and 14, parameters P2-16 and P2-17 must be used together to control the behaviour. The output

will switch to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below the value programmed in P2-17.

P2-19 Relay 2 / Analog Output 2 Upper Limit P2-20 200.0 100.0 %

P2-20 Relay 2 / Analog Output 2 Lower Limit 0.0 P2-19 0.0 %

Used in conjunction with some settings of Parameters P2-13 & P2-18.

P2-21 Display Scaling Factor -30.000 30.000 0.000 -

P2-22 Display Scaling Source 0 3 0 -

P2-21 & P2-22 allow the user to program the Optidrive to display an alternative output unit scaled from an existing parameter, e.g. to display conveyer speed in metres per second based on the output frequency. This function is disabled if P2-21 is set to 0.

If P2-21 is set >0, the variable selected in P2-22 is multiplied by the factor entered in P2-21, and displayed whilst the drive is running, with a ‘c’ to indicate the customer scaled units.

P2-22 Options Scaled Value is

0 Motor Speed If P1-10 = 0, Output Frequency (Hz) x Scaling Factor

1 Motor Current Motor Amps x Scaling Factor

2 Analog Input 2 Analog Input 2 % (P0-02) x Scaling Factor

3 P0-80 Value P0-80 Value x Scaling Factor

P2-23 Zero Speed Holding Time 0.0 60.0 0.2 Seconds

Determines the time for which the drive output frequency is held at zero when stopping, before the drive output is disabled.

P2-24 Effective Switching Frequency Drive Rating Dependent kHz

Effective power stage switching frequency. The range of settings available and factory default parameter setting depend on the drive power and voltage rating. Higher frequencies reduce the audible ‘ringing’ noise from the motor, and improve the output current waveform, at the expense of increased drive losses.

P2-25 Fast Decel Ramp Time 0.00 240.0 0.00 Seconds

This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive, which can be selected by digital inputs (dependent on the setting of P1-13) or selected automatically in the case of a mains power loss if P2-38 = 2.

When set to 0.0, the drive will coast to stop.

The motor speed exceeds the adjustable limit.

Refer to your Invertek Drives Sales Partner for further information.

hardware enable input present (Digital Input 1 unless changed by the user).

programmed limit.

If P1-10 > 0, Motor RPM x Scaling Factor

Extended Parameters

Version 3.04 | Optidrive P2 User Guide | 49www.invertekdrives.com

Par Parameter Name Minimum Maximum Default Units

P2-26 Spin Start Enable 0 2 0 -

P2-27 Standby Mode Timer 0.0 250.0 0.0 Seconds

P2-28 Slave Speed Scaling Control 0 3 0 -

P2-29 Slave Speed Scaling Factor -500.0 500.0 100.0 %

P2-30 Analog Input 1 (Terminal 6) Format See Below

Extended Parameters

P2-31 Analog Input 1 Scaling 0.0 2000.0 100.0 %

P2-32 Analog Input 1 Offset -500.0 500.0 0.0 %

P2-33 Analog Input 2 (Terminal 10) Format See Below

0 Disabled Spin Start is not active. This setting should be used for all applications where the motor is

1 Enabled When enabled, on start up the drive will attempt to determine if the motor is already

2 Enabled on trip, brown

out, coast

This parameter deﬁnes the time period, whereby if the drive operates at the frequency / speed set in P3-14 (Standby speed threshold) for greater than the set time period, the Optidrive output will be disabled, and the display will show . The function is disabled if P2-27 = 0.0.

Active in Keypad mode (P1-12 = 1 or 2) and Slave mode (P1-12=5) only. The keypad reference can be multiplied by a preset scaling factor or adjusted using an analog trim or offset.

0 Disabled (No Scaling)

1 Master Speed * P2-29

2 (Master Speed * P2-29) + analog input 1

3 (Master Speed * P2-29) * analog input 1

Used in conjunction with P2-28.

Setting Signal Format

 -

 -

--

 -

 -

 -

 -

 -

Scales the analog input by this factor, e.g. if P2-30 is set for 0 – 10V, and the scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum speed (P1-01).

Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal.

Setting Signal Format

 -

 -

P-h

 -

 -

 -

 -

 -

0 to 10 Volt Signal (Uni-polar)

10 to 0 Volt Signal (Uni-polar)

-10 to +10 Volt Signal (Bi-polar)

0 to 20mA Signal

4 to 20mA Signal, the Optidrive will trip and show the fault code - if the signal level falls below 3mA

4 to 20mA Signal, the Optidrive will ramp to Preset Speed 8 (P2-08) if the signal level falls below 3mA

20 to 4mA Signal, the Optidrive will trip and show the fault code - if the signal level falls below 3mA

20 to 4mA Signal, the Optidrive will ramp to Preset Speed 8 (P2-08) if the signal level falls below 3mA

0 to 10 Volt Signal (Uni-polar)

10 to 0 Volt Signal (Uni-polar)

Motor PTC Thermistor Input

0 to 20mA Signal

4 to 20mA Signal, the Optidrive will trip and show the fault code - if the signal level falls below 3mA

4 to 20mA Signal, the Optidrive will ramp to Preset Speed 8 (P2-08) if the signal level falls below 3mA

20 to 4mA Signal, the Optidrive will trip and show the fault code - if the signal level falls below 3mA

20 to 4mA Signal, the Optidrive will ramp to Preset Speed 8 (P2-08) if the signal level falls below 3mA

always stationary before the drive is enabled.

rotating, and will begin to control the motor from its current speed. A short delay may be observed when starting motors which are not turning.

Spin start is active only following the listed conditions, otherwise spin start is disabled.

 -

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Par Parameter Name Minimum Maximum Default Units

P2-34 Analog Input 2 Scaling 0.0 2000.0 100.0 %

Scales the analog input by this factor, e.g. if P2-30 is set for 0 – 10V, and the scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum speed (P1-01).

P2-35 Analog Input 2 Offset -500.0 500.0 0.0 %

Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal.

P2-36 Start Mode Select / Automatic Restart See Below

Deﬁnes the behaviour of the drive relating to the enable digital input and also conﬁgures the Automatic Restart function.

e-

-

-

-

-

-

-

DANGER! “ modes allow the drive to Auto-start, therefore the impact on system/Personnel

P2-37 Keypad Start Mode 0 7 1 -

This parameter is only active when P1-12 = 1 or 2. When settings 0 to 3 are used, the drive must be started by pressing the Start key on the keypad. When settings 4 – 7 are used, the drive starting is controlled by the enable digital input.

P2-38 Mains Loss Stop / Ride Through 0 3 0 -

P2-39 Parameter Lock 0 1 0 -

P2-40 Extended Menu Access Code 0 9999 101 -

Deﬁnes the access code which must be entered in P1-14 to access parameter groups above Group 1.

Following Power on or reset, the drive will not start if Digital Input 1 remains closed. The Input must be closed after a power on or reset to start the drive.

Following a Power On or Reset, the drive will automatically start if Digital Input 1 is closed.

Following a trip, the drive will make up to 5 attempts to restart at 20 second intervals. The drive must be powered down to reset the counter. The numbers of restart attempts are counted, and if the drive fails to start on the ﬁnal attempt, the drive will fault with, and will require the user to manually reset the fault.

safety needs to be considered.

0 Minimum speed,

keypad start

1 Previous speed,

keypad start

2 Current speed,

keypad start

3 Preset speed 8,

keypad start

Minimum speed, terminal start

Previous speed,

terminal start

6 Current speed,

terminal start

7 Preset speed 8,

terminal start

0 Mains Loss Ride Through The Optidrive will attempt to continue operating by recovering energy from the load

1 Coast To Stop The Optidrive will immediately disable the output to the motor, allowing the load to coast

2 Fast Ramp To Stop The drive will ramp to stop at the rate programmed in the 2nd deceleration time P2-25.

3 DC bus supply mode

0 Unlocked All parameters can be accessed and changed.

1 Locked Parameter values can be displayed, but cannot be changed.

Following a stop and restart, the drive will always initially run at the minimum speed P1-02.

Following a stop and restart, the drive will return to the last keypad setpoint speed used prior to stopping.

Where the Optidrive is conﬁgured for multiple speed references (typically Hand / Auto control or Local / Remote control), when switched to keypad mode by a digital input, the drive will continue to operate at the last operating speed.

Following a stop and restart, the Optidrive will always initially run at Preset Speed 8 (P2-08).

Following a stop and restart, the drive will always initially run at the minimum speed P1-02.

Following a stop and restart, the drive will return to the last keypad setpoint speed used prior to stopping.

Following a stop and restart, the Optidrive will always initially run at Preset Speed 8 (P2-08).

motor. Providing that the mains loss period is short, and sufﬁcient energy can be recovered before the drive control electronics power off, the drive will automatically restart on return of mains power.

or free wheel. When using this setting with high inertia loads, the Spin Start function (P2-

26) may need to be enabled.

This mode is intended to be used when the drive is powered directly via the +DC and –DC Bus connections. Refer to your Invertek Sales Partner for further details.

-

Extended Parameters

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8.2. Parameter Group 3 – PID Control

8.2.1. Overview

Optidrive P2 provides an internal PID controller. Parameters for conﬁguration of the PID controller are located together in Group 3. For simple applications, the user needs to only deﬁne the setpoint source (P3-05 to select the source or P3-06 for a ﬁxed setpoint), feedback source (P3-10) and adjust the P Gain (P3-01), I time (P3-02) and optionally the differential time (P3-03).

The PID operation is uni-directional, and all signals are treated as 0 – 100% to provide a simple, intuitive operating format.

8.2.2. Parameter List

Par Parameter Name Minimum Maximum Default Units

P3-01 PID Proportional Gain 0.0 30.0 1. 0 -

P3-02 PID Integral Time Constant 0.0 30.0 1.0 s

P3-03 PID Differential Time Constant 0.00 1.00 0.00 s

P3-04 PID Operating Mode 0 1 0 -

P3-05 PID Reference Select 0 2 0 -

P3-06 PID Digital Reference Value 0.0 100.0 0.0 %

P3-07 PID Output Upper Limit P3-08 100.0 100.0 %

Extended Parameters

P3-08 PID Output Lower Limit 0.0 P3-07 0.0 %

P3-09 PID Output Limit Select 0 3 0 -

P3-10 PID Feedback Select 0 5 0 -

P3-11 PID Error To Enable Ramp 0.0 25.0 0.0 %

PID Controller Proportional Gain. Higher values provide a greater change in the drive output frequency in response to small changes in the feedback signal. Too high a value can cause instability.

PID Controller Integral Time. Larger values provide a more damped response for systems where the overall process responds slowly.

PID Differential Time Constant.

0 Direct Use this mode if an increase in the motor speed should result in an increase in the

1 Inverse Use this mode if an increase in the motor speed should result in a decrease in the

0 Digital preset P3-06 is used.

1 Analog Input 1 Analog Input 1 as displayed in P0-01 is used.

2 Analog Input 2 Analog Input 2 as displayed in P0-02 is used.

When P3-05 = 0, this parameter sets the preset digital reference (setpoint) used for the PID Controller. Where the feedback is provided from a transducer such as a pressure transducer or level measurement, this represents the percentage of the pressure range (e.g. for a 0 – 10 Bar transducer, 4 bar = 40%) or the level.

Limits the maximum value output from the PID controller.

Limits the minimum output from the PID controller.

0 Digital Output Limits The output range of the PID controller is limited by the values of P3-07 & P3-08.

1 Upper limit set by analog

input 1

2 Lower limit set by analog

input 1

3 PID output added to analog

input 1

0 Analog Input 2

1 Analog Input 1

2 Motor Current

3 DC Bus Voltage

4 Differential : Analog Input 1 – Analog Input 2

5 Largest Value : Analog Input 1 or Analog Input 2

Deﬁnes a threshold PID error level, whereby if the difference between the setpoint and feedback values is less than the set threshold, the internal ramp times of the drive are disabled. Where a greater PID error exists, the ramp times are enabled to limit the rate of change of motor speed on large PID errors, and react quickly to small errors.

Setting to 0.0 means that the drive ramps are always enabled. This parameter is intended to allow the user to disable the drive internal ramps where a fast reaction to the PID control is required, however by only disabling the ramps when a small PID error exists, the risk of possible over current or over voltage trips being generated are reduced.

feedback signal.

The output range of the PID controller is limited by the values of P3-08 & the signal applied to Analog Input 1.

The output range of the PID controller is limited by the signal applied to Analog Input 1 & the value of P3-07.

The output value from the PID Controller is added to the speed reference applied to the Analog Input 1.

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Par Parameter Name Minimum Maximum Default Units

P3-12 PID Feedback Display Scaling 0.000 50.000 0.000 -

Applies a scaling factor to the displayed PID feedback, allowing the user to display the actual signal level from a transducer, e.g. 0 – 10 Bar etc.

P3-13 PID Error Wake Level 0.0 100.0 5.0 %

Sets a programmable level whereby if the drive enters standby motor whilst operating under PID control, the selected feedback signal must fall below this threshold before the drive will return to normal operation.

P3-18 PID Reset Control 0 1 1 -

0 Continuous operation In this operating mode, the PID controller operates continuously, regardless of whether the

1 Operate only when the

drive is enabled

drive is enabled or disabled. This can result in the output of the PID controller reaching the maximum level prior to the drive enable signal being applied.

In this operating mode, the PID controller only operates when the drive is enabled, and hence will always start from zero when the drive is enabled.

8.2.3. Parameter Group 4 – High Performance Motor Control

Overview

Parameters relating to the motor control are located together in Group 4. These parameters allow the user to:

Select the motor type to match the connected motor. Carry out an autotune. Deﬁne the torque limits and setpoint source for control methods that support this (vector control methods only).

Optidrive P2 can operate with both Asynchronous Induction Motors, the type most commonly seen today, and also some synchronous motors. The sections below provide basic guidance on how to adjust the parameters to operate with the required motor type.

8.2.4. Asynchronous IM Motors

IM Motor Control Methods

IM Motors may be operated in the following modes: V/F Speed Control (Default Mode) o This mode provides the simplest control, and is suitable for a wide range of applications. Sensorless Vector Torque Control o This method is suitable for speciﬁc applications only, which require the motor torque to be the primary control function, rather

than speed, and should be used with extreme care only in speciﬁc applications. Sensorless Vector Speed Control o This method provides increased starting torque compared to V/F mode, along with improved motor speed regulation with

changing load conditions. This method is suitable for more demanding applications.

Operating in Sensorless Vector Speed Control Mode

Optidrive P2 can be programmed by the user to operate in Sensorless Vector mode, which provides enhanced low speed torque, optimum motor speed regulation regardless of load and accurate control of the motor torque. In most applications, the default Voltage Vector control mode will provide adequate performance, however if Sensorless Vector operation is required, use the following procedure.

Ensure advanced parameter access is enabled by setting P1-14 = 101. Enter the motor nameplate details into the relevant parameters as follows:

o P1-07 Motor Rated Voltage o P1-08 Motor Rated Current o P1-09 Motor Rated Frequency o (Optional) P1-10 Motor Rated Speed (Rpm) o P4-05 Motor Power Factor.

Select Sensorless Vector Speed Control mode by setting P4-01 = 0. Ensure that the motor is correctly connected to the drive. Carry out a motor data Autotune by setting P4-02 = 1.

Extended Parameters

The Autotune will begin immediately when P4-02 is set regardless of the status of the drive enable signal. Whilst the autotune procedure does not drive or spin the motor, the motor shaft may still turn slightly. It is not normally necessary to uncouple the load from the motor; however the user should ensure that no risk arises from the possible movement of the motor shaft.

It is essential that the correct motor data is entered into the relevant drive parameters. Incorrect parameter settings can result in poor or even dangerous performance.

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8.2.5. Synchronous Motors

Overview

Optidrive P2 provides open loop vector control of the following synchronous motor types.

Permanent Magnet AC (PM AC) Motors and Brushless DC (BLDC) Motors

Optidrive P2 can be used to control Permanent Magnet AC or Brushless DC motors without a feedback encoder or resolver. These motors operate synchronously, and a vector control strategy is used to maintain correct operation. In general, the motor can be operated between 10% - 100% of rated speed with a correctly selected and conﬁgured drive. Optimum control is achieved when the motor back EMF / Rated speed ratio is >= 1V/Hz. Motors with Back EMF / Rated frequency ratio below this level may not operate correctly, or may operate only with reduced speed range.

PM AC and BLDC motor control employs the same strategy, and the same commissioning method is applied.

The following parameter settings are necessary before attempting to operate the motor.

Ensure advanced parameter access is enabled by setting P1-14 = 101 (default value for security access). Enter the motor nameplate details into the relevant parameters as follows:

o P1-07 Back EMF at Rated Frequency / Speed (kE) This is the voltage imposed by the magnets at the drive output terminals when the motor operates at rated frequency or speed.

Some motors may provide a value for volts per thousand RPM, and it may be necessary to calculate the correct value for P1-07. o P1-08 Motor Rated Current. o P1-09 Motor Rated Frequency. o (Optional) P1-10 Motor Rated Speed (Rpm).

Select PM Motor Speed control mode by setting P4-01 = 3 or BLDC Motor Speed Control by setting P4-01 = 5. Ensure that the motor is correctly connected to the drive. Carry out a motor data Autotune by setting P4-02 = 1.

o The autotune measures the electrical data required from the motor to ensure good control. To improve motor starting and low speed operation, the following parameters may require adjustment: o P7-14: Low Frequency Torque Boost Current: Injects additional current into the motor to help rotor alignment at low output

Extended Parameters

frequency. Set as % of P1-08. o P7-15: Low Frequency Torque Boost Frequency Limit: Deﬁnes the frequency range where the torque boost is applied. Set as %

of P1-09. Following the steps above, it should be possible to operate the motor. Further parameter settings are possible to enhance the

performance if required, please refer to your Invertek Drives Sales Partner for more information.

Permanent Magnet motors (including BLDC) produce an output voltage known as the Back EMF when the shaft is rotated. The user must ensure that the motor shaft cannot rotate at a speed where this Back EMF exceeds the voltage limit for the drive, otherwise damage can occur.

8.2.6. Synchronous Reluctance (Syn RM) Motors

When operating with Synchronous Reluctance motors, carry out the following steps:

Ensure advanced parameter access is enabled by setting P1-14 = 101 (default value for security access). Enter the motor nameplate details into the relevant parameters as follows:

o P1-07 Motor Rated Voltage. o P1-08 Motor Rated Current. o P1-09 Motor Rated Frequency. o (Optional) P1-10 Motor Rated Speed (Rpm). o P4-05 Motor Power Factor.

Select Synchronous Reluctance Motor Control mode by setting P4-01 = 6. Ensure that the motor is correctly connected to the drive. Carry out a motor data Autotune by setting P4-02 = 1.

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8.2.7. Group 4 Parameter Listing

Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected machinery. It is recommended that these parameters are only adjusted by experienced users.

Par Parameter Name Minimum Maximum Default Units

P4-01 Motor Control Mode 0 6 2 -

Setting

0 IM Speed Vector Speed control with Torque Limit. Torque Limit Source selected by P4-06.

1 IM Torque Vector

2 IM Speed V/F V/F control for simple applications with standard IM Motors.

3 AC PM Speed Vector For speed control of AC PM motors with Sinusoidal back EMF.

4 AC PM Torque Vector For torque control of AC PM motors with Sinusoidal back EMF.

5 BLDC Speed Vector For speed control of BLDC motors with Trapezoidal back EMF.

6 Syn RM Speed Vector For speed control of Synchronous Reluctance motors.

P4-02 Motor Auto-tune Enable 0 1 0 -

When set to 1, the drive immediately carries out a non-rotating autotune to measure the motor parameters for optimum control and efﬁciency. Following completion of the autotune, the parameter automatically returns to 0.

P4-03 Vector Speed Controller Proportional Gain 0.1 400.0 50.0 %

Sets the proportional gain value for the speed controller when operating in Vector Speed or Vector Torque motor control modes (P4-01 = 0 or 1). Higher values provide better output frequency regulation and response. Too high a value can cause instability or even over current trips. For applications requiring best possible performance, the value should be adjusted to suit the connected load by gradually increasing the value and monitoring the actual output speed of the load until the required dynamic behaviour is achieved with little or no overshoot where the output speed exceeds the setpoint.

In general, higher friction loads can tolerate higher values of proportional gain, and high inertia, low friction loads may require the gain to be reduced.

P4-04 Vector Speed Controller Integral Time Constant 0.010 2.000 0.050 s

Sets the integral time for the speed controller. Smaller values provide a faster response in reaction to motor load changes, at the risk of introducing instability. For best dynamic performance, the value should be adjusted to suit the connected load.

P4-05 Motor Power Factor cos Ø 0.50 0.99 - -

When operating in Vector Speed motor control modes, this parameter must be set to the motor nameplate power factor.

P4-06 Torque Control Reference / Limit Source 0 5 0 -

0 Maximum torque

1 Analog Input 1 The output torque is controlled based on the signal applied to Analog Input 1, whereby 100%

2 Analog Input 2 The output torque is controlled based on the signal applied to Analog Input 2, whereby 100%

3 Fieldbus The output torque is controlled based on the signal from the communications Fieldbus,

4 Master / Slave The output torque is controlled based on the signal from the Invertek Master / Slave, whereby

5 PID output The output torque is controlled based on the output of the PID controller, whereby 100% input

P4-07 Maximum Torque / Current Limit P4-08 500 15 0 %

When operating in Vector Speed or Vector Torque motor control modes (P4-01 = 0 or 1), this parameter deﬁnes the maximum torque limit or reference used by the drive in conjunction with P4-06.

When operating in V/F Mode (P4-01 = 2), this parameter deﬁnes the maximum output current the drive will provide to the motor before reducing the output frequency to attempt to limit the current.

Motor

Type

limit P4-07

Primary

Control

Method

The torque controller reference / limit is set in P4-07.

input signal level will result in the drive output torque being limited by the value set in P4-07.

whereby 100% input signal level will result in the drive output torque being limited by the value set in P4-07.

100% input signal level will result in the drive output torque being limited by the value set in P4-07.

signal level will result in the drive output torque being limited by the value set in P4-07.

Additional Information

Torque Control with Speed Limit. Torque reference selected by P4-06. Speed Limit deﬁned by the Speed Reference.

Extended Parameters

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Par Parameter Name Minimum Maximum Default Units

P4-08 Minimum Torque Limit P4-08 15 0 0 %

P4-09 Regenerative Torque Limit 0.0 500 100 %

P4-10 V/F Characteristic Adjustment Frequency 0.0 P1-09 0.0 Hz

P4-11 V/F Characteristic Adjustment Voltage 0 P1-07 0 V

P4-12 Thermal Overload Retention 0 1 1 -

P4-13 Output Phase Sequence 0 1 0 -

P4-14 Thermal Overload Reaction 0 1 0 -

P4-15 Master Mode Conﬁguration (Master-Slave Mode) 0 1 0 -

Extended Parameters

Active only in Vector Speed or Vector Torque motor control modes (P4-01 = 0 or 1). Sets a minimum torque limit, whereby when the Optidrive is enabled, it will always attempt to maintain this torque on the motor at all times whilst operating.

NOTE This parameter should be used with extreme care, as the drive output frequency will increase to

achieve the torque level, and may exceed the selected speed reference.

Active only in Vector Speed or Vector Torque motor control modes (P4-01 = 0 or 1). Sets the maximum regenerating torque allowed by the Optidrive.

When operating in V/F mode (P4-01 = 2), this parameter in conjunction with P4-11 sets a frequency point at which the voltage set in P4-11 is applied to the motor. Care must be taken to avoid overheating and damaging the motor when using this feature.

Used in conjunction with parameter P4-10.

0 Disabled

1 Enabled All Optidrives feature electronic thermal overload protection for the connected motor, designed to protect

0 U,V,W Stand motor phase sequence. Typically, this provides clockwise rotation of the motor.

1 U,W,V Reverse motor phase sequence. Typically this provides counter-clockwise rotation of the motor.

0 Trip When the overload accumulator reaches the limit, the drive will trip on It.trp to prevent damage to the motor.

Current

Limit Reduction

0 Motor speed

& torque reference

1 Speed

reference & motor torque

the motor against damage. An internal overload accumulator monitors the motor output current over time, and will trip the drive if the usage exceeds the thermal limit. When P4-12 is disabled, removing the power supply from the drive and re-applying will reset the value of the accumulator. When P4-12 is enabled, the value is retained during power off.

When the overload accumulator reaches 90% of, the output current limit is internally reduced to 100% of P1-08 in order to avoid an It.trp. The current limit will return to the setting in P4-07 when the overload accumulator reaches 10%.

In this mode, when the drive functions as a Master in Master-Slave Mode, the data broadcast on the drive network is the Master Actual Speed and the Master Torque Reference. This mode is suitable for MasterSlave applications which required speed following.

In this mode, when the drive functions as a Master in Master-Slave Mode, the data broadcast on the drive network is the Master Speed Reference and the Master Actual Torque. This mode is suitable for MasterSlave applications which required load sharing between multiple drives.

8.3. Parameter Group 5 – Communication Parameters

8.3.1. Overview

Optidrive P2 provides many methods to allow the user to connect to a variety of ﬁeldbus networks. In addition, connection to options such as external keypads, PC and Optistick are possible. Parameter Group 5 provides the parameters required to conﬁgure the various ﬁeldbus interfaces and connection points.

8.3.2. Connecting Invertek Drives Options

All Invertek Drives options which require communication with the drive, such as the Optiport and Optipad remote keypads and Optistick connect to the Optidrive P2 using the built in RJ45 connection point. The pin connections on these options are already matched, such that a simple pin to pin plug in cable can be used to connect these options without any special requirements.

For further information on connecting and using these optional items, refer to the speciﬁc option User guide.

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8.3.3. Connecting to a PC

Optidrive P2 may be connected to a PC with Microsoft Windows operating system to allow use of the Optitools Studio PC software for commissioning and monitoring. There are two possible methods of connection as follows:

 Wired Connection. Requires the optional PC connection kit OPT-2-USB485-OBUS which provides a USB to RS485 serial port

conversion and premanufactured RJ45 connection.

 Bluetooth Wireless Connection. Requires the optional Optistick OPT-3-STICK. The PC must have Bluetooth onboard or a suitable

Bluetooth dongle which can support a Bluetooth serial connection.

With either communication method, the steps to establish a connection between the PC and drive are as follows:

Download and install the Optitools Studio PC software to the PC. Start the software, and select the Parameter Editor function.  If the drive address has been changed in parameter P5-01, ensure that in the Optitools Studio software the Network Scan Limit

setting in the lower left corner of the screen is set to the same or higher value. In Optitools Studio select Tools > Communication Type. o If using the Optistick, Select BlueTooth. o If using the wired PC connection kit, select RS485.

In Optitools Studio select Tools > Select COM Port > Select the COM port associated with the connection. Click the Scan Drive Network button in the lower left corner of the screen.

8.3.4. Modbus RTU Connection

Optidrive P2 supports Modbus RTU communication. Connection is made through the RJ45 connector. For further information refer to section 9.2. Modbus RTU Communications on page 65.

8.3.5. CAN Open Connection

Optidrive P2 supports CAN Open communication. Connection is made through the RJ45 connector. For further information refer to section 9.3. CAN Open Communication on page 67.

8.3.6. Other Fieldbus Networks

Additional ﬁeldbus network protocols are supported using optional interfaces. Refer to the Invertek Drives website for a list of supported protocols and the required interface option modules.

8.3.7. Communication Parameters

Par Name Minimum Maximum Default Units

P5-01 Drive Fieldbus Address 1 63 1 -

Sets the Fieldbus address for the Optidrive. When using Modbus RTU, this parameter sets the Node Address. Refer to section 9.2. Modbus RTU Communications for further

information. Please note that if a higher Modbus address than 63 is required, P5-16 can be used – see P5-16 for further information. This parameter also determines the Optibus address of the drive for use with OptiTools Studio.

P5-02 CAN Baud Rate 125 1000 500 kbps

Sets the baud rate when CAN Open communications are used.

P5-03 Modbus RTU Baud rate 9.6 115.2 115.2 kbps

Sets the baud rate when Modbus RTU communications are used.

P5-04 Modbus RTU Data Format - - n-1 -

Sets the expected Modbus telegram data format as follows:

No Parity, 1 stop bit

 -

No parity, 2 stop bits

-

Odd parity, 1 stop bit

 -

Even parity, 1 stop bit

 -

P5-05 Communications Loss Timeout 0.0 5.0 1.0 Seconds

Sets the watchdog time period for the communications channel. If a valid telegram is not received by the Optidrive within this time period, the drive will assume a loss of communications has occurred and react as selected below. Setting to zero disables the function.

P5-06 Communications Loss Action 0 3 0 -

0 Trip & Coast To Stop

1 Ramp to Stop Then Trip

2 Ramp to Stop Only (No Trip)

3 Run at Preset Speed 8

Extended Parameters

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Par Name Minimum Maximum Default Units

P5-07 Fieldbus Ramp Control 0 1 0 -

P5-08 Fieldbus PDO-4 Data Select 0 7 0 -

P5-12 Fieldbus PDO-3 Data Select 0 7 0 -

P5-13 Fieldbus PDI-4 Function Select 0 1 0 -

Extended Parameters

P5-14 Fieldbus PDI-3 Function Select 0 2 0 -

P5-15 Modbus Response Delay 0 16 0 Chr

P5-16 Drive Modbus Address 0 273 0 -

0 Disabled Ramps are controlled from internal drive parameters P1-03 and P1-04.

1 Enabled Ramps are controlled directly by the Fieldbus PDI4 Data Word.

0 Motor torque 0 to 2000 = 0 to 200.0%

1 Motor power Output power in kW to two decimal places, e.g. 400 = 4.00kW

2 Digital Input Status Bit 0 indicates digital input 1 status, bit 1 indicates digital input 2 status etc

3 Analog Input 2 0 to 1000 = 0 to 100.0%

4 Heatsink Temperature 0 to 100 = 0 to 100°C

5 User register 1 User Deﬁned Register 1 Value

6 User register 2 User Deﬁned Register 1 Value

7 P0-80 value User Selected data value

0 Motor current Output current to 1 decimal place, e.g. 100 = 10.0 Amps

1 Motor power Output power in kW to two decimal places, e.g. 400 = 4.00kW

2 Digital input status Bit 0 indicates digital input 1 status, bit 1 indicates digital input 2 status etc

3 Analog Input 2 0 to 1000 = 0 to 100.0%

4 Heatsink Temperature 0 to 100 = 0 to 100°C

5 User register 1 User Deﬁned Register 1 Value

6 User register 2 User Deﬁned Register 2 Value

7 P0-80 value User Selected data value

0 Fieldbus ramps This option must be selected if the drive acceleration and deceleration ramps are to

be controlled from the ﬁeldbus. P5-07 must also be set to 1 to enable this function.

1 User register 4 The value received by the drive in PDI 4 is transferred to User Register 4. This option

allows the function of the process data word to be deﬁned in Parameter Group 9. In this case, User Register 4 should not be written to within any PLC function code, although the value can be read.

0 Torque reference / limit This option must be selected if the drive output torque limit / setpoint is to be controlled

from the ﬁeldbus. This also requires setting P4-06 = 3.

1 PID reference This option allows the setpoint to the PID controller to be received from the Fieldbus. In

order for this option to be used, P9-38 must be set to 1, and the PID User setpoint must not be utilised within the PLC function.

2 User register 3 The value received by the drive in PDI 3 is transferred to User Register 3. This option

allows the function of the process data word to be deﬁned in Parameter Group 9. In this case, User Register 3 should not be written to within any PLC function code, although the value can be read.

Allows the user to conﬁgure an additional delay between the drive receiving a request via the Modbus RTU interface, and transmitting a reply. The value entered represents the delay in addition to the minimum delay permissible according to the Modbus RTU speciﬁcation, and is expressed as the number of additional characters.

The drive Modbus (and Optibus) address is set in P5-01 which has a maximum value of 63. If a higher Modbus address is required for a larger network, it can be set in this parameter.

If this parameter is set to a value greater than 0, this address will become the Drive Modbus address. If this value is set to 0, P5-01 determines the Drive Modbus address.

8.4. Advanced Parameters

For Advanced Parameters, basic information only is provided in this guide. The parameter functions are described more fully in Optitools Studio PC software.

8.4.1. Parameter Group 6 – Advanced Conﬁguration

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Par. Function Setting Range Default Notes

P6-01 Firmware Upgrade Enable

P6-02 Thermal Overload Management 4 – 32kHz (Model Dependent) 4 kHz Minimum Effective Switching

P6-03 Auto Reset Time Delay 1 – 60 Seconds 20s

P6-04 Relay Output Hysteresis 0.0 – 25.0% 0.3%

P6-05 Encoder Feedback Enable 0 Disabled 0

P6-06 Encoder PPR 0 - 65535 0

P6-07 Speed Error Trip Threshold 0.0 – 100.0% 5.0%

P6-08 Max Speed Reference Frequency 0 – 20kHz 0 kHz

P6-09 Speed Droop Control 0.0 – 25.0% 0.0%

P6-10 Function Block Program Enable 0 Disabled 0

P6-11 Speed Hold Time on Enable 0 – 250s 0s

P6-12 Speed Hold / DC Injection Time on Disable 0 – 250s 0s

P6-13 Hoist Brake Release Time 0.0 – 5.0s 0.2s

P6-14 Hoist Brake Apply Time 0.0 – 5.0s 0.3s

P6-15 Hoist Brake Pre-Torque Level 0.0 – 200.0% 8.0%

P6-16 Hoist Pre-Torque Time Limit 0.0 – 25.0s 5.0s

P6-17 Maximum Torque Time Limit 0.0 – 25.0s 0.0s

P6-18 DC Injection Braking Current 0.0 – 100.0% 0.0% This function is active only

P6-19 Brake Resistor Resistance Model Dependent

P6-20 Brake Resistor Power Model Dependent

P6-21 Brake Chopper Ut Duty 0.0 – 20.0% 2.0%

P6-22 Reset Fan Run Time 0 No Reset 0

P6-23 Reset Energy Meters 0 No Reset 0

P6-24 Maintenance Time Interval 0 – 60000 Hours 0 Hours

P6-25 Reset Maintenance Indicator 0 No Reset 0

P6-26 Analog Output 1 Scaling 0.0 – 500.0% 100.0%

P6-27

P6-28 P0-80 Display Index 0 - 200 0

P6-29 User Default Parameters 0 No Function 0

P6-30 Level 3 (Advanced) Access Code 0 – 9999 2 01

Analog Output 1 Offset

0 Disabled

1 Update I/O & P/S

2 Update I/O

3 Update P/S

1 Enabled

1 Reset

-500.0 – 500.0% 0.0%

1 Save user parameters

2 Clear user parameters

0 This parameter should not be

adjusted by the user.

Frequency.

for Induction Motors (IM) and Synchronous Reluctance Motor (SyncRM).

Extended Parameters

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8.4.2. Parameter Group 7 – Motor Control

Par. Function Setting Range Default Notes

P7-01 Motor Stator Resistance

P7-02 Motor Rotor Resistance

P7-03 Motor Stator Inductance (d)

P7-04 Magnetising Current (id)

P7-05 Motor Leakage Coefﬁcient (Sigma)

P7-06 Motor Q Axis Inuctance (Lsq)

P7-07 Enhanced Generator Mode

P7-08 Motor Parameter Adaptation

P7-09 Over Voltage Current Limit 0.0 – 100.0% 5.0%

P7-10 Load Inertia Constant 0 - 600 10

P7-11 Pulse Width Minimum Limit 0 - 500 15 0

P7-12 V/F Mode Magnetising Delay Time 0 – 5000ms Drive

P7-13 Vector Speed Controller Differential

P7-14 Low Frequency Torque Boost 0.0 – 100.0% 0.0% For PM Motors, applies a torque boost current

P7-15 Torque Boost Frequency Limit 0.0 – 50.0% 0.0% For PM motors, determines the frequency, % x

P7-16 PM Motor Signal Injection

Extended Parameters

P7-17 Signal Injection Level 0 - 100 10

P7-18 Over Modulation

P7-19 Modulation Mode

Gain

0.000 – 65.535

0.0000 – 1.0000

Drive Dependent

0.000 – 0.250

0.0000 – 1.0000

0 Disable 1 Enable 0 Disabled 1 Enable

0.0 - 400% 0.00 Derivative speed loop gain applied in Vector

0 Disabled 1 Signal Injection During

Magnetizing Period

2 Signal Injection at Low

Speed

3 Signal Injection During

Magnetizing Period and at Low Speed

0 Disabled 1 Enable 0 3-Phase Modulation 1 2-Phase Modulation

Drive

Dependent

0 Improves motor control in applications with

0 Enables motor parameter adaptation,

Dependent

Motor data, measured or calculated during the autotune.

P7-04 is not used for PM & BLDC Motors. P7-06 is used only for PM motors.

high regenerative power requirement.

intended to compensate for changes in the motor temperature during operation.

Sets the motor magnetising period in V/F Mode. Sets the motor alignment time in PM modes.

control modes.

at low frequency, % x P1-08.

P1-09 when the boost current is removed.

8.4.3. Parameter Group 8 – Additional Ramps and Functions

Par. Function Setting Range Default Notes

P8-01 Acceleration Ramp 2

P8-02

P8-03 Acceleration Ramp 3

P8-04

P8-05 Acceleration Ramp 4

P8-06

P8-07 Deceleration Ramp 4

P8-08

P8-09 Deceleration Ramp 3 0.00 – 600.0 / 0.0 – 6000.0s 5.0s

P8-10

P8-11 Deceleration Ramp 2 0.00 – 600.0 / 0.0 – 6000.0s 5.0s

P8-12

P8-13 Ramp Select Control 0 Digital input selection 0

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Ramp 1  2 Speed Boundary

Ramp 2  3 Speed Boundary

Ramp 3  4 Speed Boundary

Ramp 4  3 Speed Boundary

Ramp 3  2 Speed Boundary

Ramp 2  1 Speed Boundary

0.00 – 600.0 / 0.0 – 6000.0s

0.0 – P1-01 Hz / Rpm

0.00 – 600.0 / 0.0 – 6000.0s

0.0 – P1-01 Hz / Rpm

0.00 – 600.0 / 0.0 – 6000.0s

0.0 – P1-01 Hz / Rpm

0.00 – 600.0 / 0.0 – 6000.0s

0.0 – P1-01 Hz / Rpm 0.0

1 Speed based selection

5.0s

0.0

5.0s

0.0

5.0s

0.0

5.0s

8.4.4. Parameter Group 9 – User Inputs and Output Programming

Par. Function Setting Range Default Notes

P9-01 Enable Input Source These parameters allow the user to directly select the source of the various command points. P9-02 Fast Stop Input Source P9-03 Run Forward Input Source P9-04 Run Reverse Input Select P9-05 Latch Function Enable 0 OFF 0

P9-06 Reverse Input Source See above P9-07 Reset Input Source P9-08 External Trip Input Source P9-09 Terminal Control Select Source

P9-10 Speed Reference Source 1 In combination with P9-18 – P9-20, allow selection of several speed reference sources for common

P9-11 Speed Reference Source 2

P9-12 Speed Reference Source 3

P9-13 Speed Reference Source 4

P9-14 Speed Reference Source 5

P9-15 Speed Reference Source 6

P9-16 Speed Reference Source 7

P9-17 Speed Reference Source 8

P9-18 Speed Reference Select Input 0 See above

P9-19 Speed Reference Select Input 1 P9-20 Speed Reference Select Input 2

P9-21 Preset Speed Select Input 0 P9-22 Preset Speed Select Input 1 P9-23 Preset Speed Select Input 2 P9-24 Acceleration Ramp Select Bit 0 P9-25 Acceleration Ramp Select Bit 1 P9-26 Deceleration Ramp Bit 0 P9-27 Deceleration Ramp Bit 1 P9-28 Motorised Pot Up Input Source P9-29 P9-30 Speed Limit Switch Forward

P9-31 Speed Limit Switch Reverse P9-33 Analog Output 1 Source 0 Deﬁned by P2-11 0 These parameters allow the user to override

P9-34 Analog Output 2 Source 0 Deﬁned by P2-13 0

P9-35 Relay 1 Control Source 0 Deﬁned by P2-15 0

P9-36 Relay 2 Control Source 0 Deﬁned by P2-18 0

P9-37 Display Scaling Source Control 0 Deﬁned by P2-21 0

P9-38 PID Reference Source 0 Deﬁned by P3-05 0

P9-39 PID Feedback Source 0 Deﬁned by P3-10 0

P9-40 Torque Reference Source 0 Deﬁned by P4-06 0

P9-41 Relay 3,4,5 Function 0 Healthy : Tripped : Running 0

Motorised Pot Down Input Source

Parameters are only adjustable if P1-13 = 0. This allows complete ﬂexibility over the drive control functions, and interaction with the internal Function Block programming environment.

1 ON

applications.

1 Function block program - digital

Function block program - analog

1 Function block program - digital

Function block program - analog

1 Function block program - digital

the normal parameter control source for the associated function, allowing interaction with the internal Function Block programming environment.

Extended Parameters

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8.5. Parameter Group 0 – Monitoring Parameters (Read Only)

Par. Function Units

P0-01 Analog Input 1 Value %

P0-02 Analog Input 2 Value %

P0-03 Digital Input Status – Bit representation (0 or 1) where the left most digit indicates the status of Digital Input 1 N/A

P0-04 Speed Controller Reference Hz / RPM

P0-05 Torque Controller Reference %

P0-06 Digital Speed Reference Hz / RPM

P0-07 Fieldbus Speed Reference Hz / RPM

P0-08 PID Reference (Setpoint) %

P0-09 PID Feedback %

P0-10 PID Output %

P0-11 Motor Voltage V

P0-12 Output Torque %

P0-13 Trip Log – Last 4 Trips N/A

P0-14 Magnetising Current (id) A

P0-15 Rotor Current (iq) A

P0-16 DC Bus Voltage Ripple V

P0-17 Motor Stator Resistance Rs Ω

P0-18 Motor Stator Inductance Ls H

P0-19 Motor Rotor Resistance Rr Ω

P0-20 DC Bus Voltage V

P0-21 Heatsink Temperature °C

P0-22 Time Left To Next Service Hours

P0-23 Time Heatsink > 85°C HH:MM:SS

P0-24 Time Internal > 80°C HH:MM:SS

Extended Parameters

P0-25 Estimated Rotor Speed Hz / RPM

P0-26 kWh Meter kWh

P0-27 MWh Meter MWh

P0-28 Software Version N/A

P0-29 Drive type N/A

P0-30 Drive serial number N/A

P0-31 Total Run Time HH:MM:SS

P0-32 Run Time Since Last Trip 1 HH:MM:SS

P0-33 Run Time Since Last Trip HH:MM:SS

P0-34 Run Time Since Last Enable HH:MM:SS

P0-35 Cooling fan operating time Hours

P0-36 DC Bus Voltage Log: 8 samples, 256ms V

P0-37 DC Bus Voltage Ripple Log: 8 samples 20ms V

P0-38 Heatsink Temperature Log: 8 samples, 30s °C

P0-39 Internal Temperature Log: 8 samples, 30s °C

P0-40 Motor Current Log: 8 samples 256ms A

P0-41 O-I Fault Counter N/A

P0-42 O-Volts Fault Counter N/A

P0-43 U-Volts Fault Counter N/A

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Par. Function Units

P0-44 Heatsink O-Temp Counter N/A

P0-45 Brake resistor over current trip counter N/A

P0-46 Internal over temperature trip count N/A

P0-47 I/O Comms Fault Counter N/A

P0-48 DSP Comms Fault Counter N/A

P0-49 Modbus RTU Fault Counter N/A

P0-50 CAN Fault Counter N/A

P0-51 PDI cyclic data N/A

P0-52 PDO cyclic data N/A

P0-53 Phase U Current Offset and Reference N/A

P0-54 Phase V Current Offset and Reference N/A

P0-55 Reserved N/A

P0-56 Brake Max On Time / Duty N/A

P0-57 Ud / Uq N/A

P0-58 Encoder Feedback Speed Hz / RPM

P0-59 Frequency Input Speed Hz / RPM

P0-60 Calculated Slip Speed Hz / RPM

P0-61 Relay Speed Hysteresis Hz / RPM

P0-62 Droop speed Hz / RPM

P0-63 Post ramp speed reference Hz / RPM

P0-64 Actual Eff. Switching Frequency kHz

P0-65 Drive Total Life Time HH:MM:SS

P0-66 Function block program ID N/A

P0-67 Overload Integration Level %

P0-68 User ramp value S

P0-69 I2C Error Counter N/A

P0-70 Option Module ID N/A

P0-71 Fieldbus Module ID N/A

P0-72 Internal Temperature °C

P0-73 24 Hour Timer Value Minute

P0-74 L1 Input Voltage V

P0-75 L2 Input Voltage V

P0-76 L3 Input Voltage V

P0-77 Encoder Pulse Count N/A

P0-78 Test parameter N/A

P0-79 Boot-Loader and Motor Control Version N/A

P0-80 P6-28 Selected Parameter N/A

Extended Parameters

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9. Serial Communications

9.1. RS-485 Communications

Optidrive P2 has an RJ45 connector located within the wiring enclosure of the drive. This connector allows the user to set up a drive network via a wired connection. The connector contains two independent RS485 connections, one for Invertek’s Optibus Protocol and one for Modbus RTU / CANBus. Both connections can be used simultaneously. The Optibus connection is always available, and can be used simultaneously with other interfaces, however only one other interface may be used, e.g. If Modbus RTU is in use, CAN is disabled. If a Fieldbus Option Module (E.g. Proﬁbus) is inserted into the drive, both Modbus and CAN are disabled. The electrical signal arrangement of the RJ45 connector is shown as follows:

1 CAN-

2 CAN+

3 0 Volts

Optibus / Remote Keypad / PC Connection

Optibus / Remote Keypad / PC Connection +

6 +24 Volt

7 -RS485 (Modbus RTU)

8 +RS485 (Modbus RTU)

Warning:

This is not an Ethernet connection. Do not connect directly to an Ethernet port.

Warning:

When using Modbus RTU or CANopen, ensure that the 0V signal (T3) is also used to avoid comms errors and potentially damaging common mode voltages.

  The Optibus data link is only used for connection of Invertek peripherals and inter-drive communication.   The Modbus interface allows connection to a Modbus RTU network as described in section 9.2. Modbus RTU Communications.

9.1.1. RS-485 Communications Electrical Connections

Connection to the

Serial Communications

drive through the

option

OPT-2-BNTSP-IN

RS485+

RS485-

12 3

Modbus RTU

RS485 Controller

NOTES

Direct connection to the drive through the built-in RJ45 port

• Use 3 or 4 Conductor Twisted Pair Cable

•RS485+ and RS485- must be twisted pair

• Ensure the network taps for the drive are kept as short as possible

RJ45 connector pinout

1 2 3 4 5 6 7 8

• Using Option OPT-2-BNTSP-IN is preferred

•Terminate the network cable shield at

the controller only. Do not terminate at

the drive!

•0 Volt common must be connected

0 Volt / Common

across all devices and to reference 0 Volt terminal at the controller

Pin 3 –0 Volt / Common Pin 7 – RS485- (Modbus RTU) Pin 8 – RS485+ (Modbus RTU)

•Do not connect the 0V Common of the network to power ground

RS485+

RS485-

0 Volt / Common

Ground

RS485+ RS485-

0 Volt / Common

Shield

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Modbus RTU and CANbus connection should be made via the RJ45 connector. The pin assignments are as shown above, in section

9.1. RS-485 Communications.

  Modbus RTU and CANbus networks require three conductors for best operation and to eliminate common mode voltages on the

drive terminals: o RS485+ o RS485 o 0 Volt Common

  Connection should be made using a suitable dual twisted pair, shielded cable, with a wave impedance of 120 Ohms.   Use one of the twisted pairs to connect to the RS485+ and RS485- of each drive.   Use one conductor of the remaining pair to connect together all the 0 volt common connection terminals.   The cable shield should be connected to a suitable clean ground point to prevent interference with the screen maintained as close

as possible to the cable terminations.

  Do not connect the 0 Volt Common, RS485- or RS485+ to ground at any point.   Network terminating resistor (120 Ohms) should be used at the end of the network to reduce noise.

9.2. Modbus RTU Communications

9.2.1. Modbus Telegram Structure

The Optidrive P2 supports Master / Slave Modbus RTU communications, using the 03 Read Multiple Holding Registers and 06 Write Single Holding Register commands and 16 Write Multiple Holding Registers (Supported for registers 1 – 4 only). Many Master devices treat the ﬁrst Register address as Register 0; therefore it may be necessary to convert the Register Numbers detailed in section

9.2.2. Modbus Control & Monitoring Registers by subtracting 1 to obtain the correct Register address.

9.2.2. Modbus Control & Monitoring Registers

The following is a list of accessible Modbus Registers available in the Optidrive P2.

  When Modbus RTU is conﬁgured as the Fieldbus option, all of the listed registers can be accessed.   Registers 1 and 2 can be used to control the drive provided that Modbus RTU is selected as the primary command source

(P1-12 = 4) and no Fieldbus Option Module is installed in the drive Option Slot.   Register 4 can be used to control the acceleration and deceleration rate of the drive providing that Fieldbus Ramp Control is

enabled (P5-07 = 1).   Registers 6 to 24 can be read regardless of the setting of P1-12.

Serial Communications

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10 Output Power R Output power of the drive to two decimal places, e.g.1100 = 11.00 kW.

11 Digital Input Status R Represents the status of the drive inputs where Bit 0 = Digital Input 1 etc.

20 Analog 1 Level R Analog Input 1 Applied Signal level in % to one decimal place, e.g. 1000 = 100.0%.

21 Analog 2 Level R Analog Input 2 Applied Signal level in % to one decimal place, e.g. 1000 = 100.0%.

Serial Communications

22 Pre Ramp Speed Reference R Internal drive frequency setpoint.

23 DC bus voltages R Measured DC Bus Voltage in Volts.

24 Drive temperature R Measured Heatsink Temperature in °C.

Upper Byte Lower Byte

1 Command Control Word R/W Command control word used to control the Optidrive when operating with Modbus

2 Command Speed Reference R/W Setpoint must be sent to the drive in Hz to one decimal place, e.g. 500 = 50.0Hz.

3 Command Torque Reference R/W Setpoint must be sent to the drive in % to one decimal place, e.g. 2000 = 200.0%.

4 Command Ramp times R/W This register speciﬁes the drive acceleration and deceleration ramp times used when

6 Error code Drive status R This register contains 2 bytes.

7 Output Frequency R Output frequency of the drive to one decimal place, e.g.123 = 12.3 Hz.

8 Output Current R Output current of the drive to one decimal place, e.g.105 = 10.5 Amps.

9 Output Torque R Motor output torque level to one decimal place, e.g. 474 = 47.4 %.

Read

Write

Notes

RTU. The Control Word bit functions are as follows: Bit 0 : Run/Stop command. Set to 1 to enable the drive. Set to 0 to stop the drive. Bit 1 : Fast stop request. Set to 1 to enable drive to stop with 2nd deceleration ramp. Bit 2 : Reset request. Set to 1 in order to reset any active faults or trips on the drive. This bit must be reset to zero once the fault has been cleared. Bit 3 : Coast stop request. Set to 1 to issue a coast stop command.

Fieldbus Ramp Control is selected (P5-08 = 1) irrespective of the setting of P1-12. The input data range is from 0 to 60000 (0.00s to 600.00s).

The Lower Byte contains an 8 bit drive status word as follows: Bit 0 : 0 = Drive Disabled (Stopped), 1 = Drive Enabled (Running). Bit 1 : 0 = Drive Healthy, 1 = Drive Tripped. Bit 2 : No Function. Bit 3 : 0 = Drive Ready (STO Input Closed), 1 = Drive Inhibit (STO Input Open). Bit 4 : Maintenance Time Not Reached, 1 = Maintenance Time Reached. Bit 5 : 0 = Not In Standby (Sleep), 1 = Standby (Sleep) mode active. Bit 6 : 0 = Drive Not Ready, 1 = Drive Ready (Mains Power applied, No Inhibit, No

Trip, Enable Input Present). Bit 7 : No Function. The Upper Byte will contain the relevant fault number in the event of a drive trip.

Refer to section 11.1. Fault Messages for a list of fault codes and diagnostic information.

9.2.3. Modbus Parameter Access

All User Adjustable parameters (Groups 1 to 5) are accessible by Modbus, except those that would directly affect the Modbus communications, e.g.

  P5-01 Drive Fieldbus Address – see also P5-16 Drive Modbus Address.   P5-03 Modbus RTU Baud Rate.   P5-04 Modbus RTU Data Format.

All parameter values can be read from the drive and written to, depending on the operating mode of the drive – some parameters cannot be changed whilst the drive is enabled for example.

When accessing a drive parameter via Modbus, the Register number for the parameter is the same as the parameter number, e.g. Parameter P1-01 = Modbus Register 101. Modbus RTU supports sixteen bit integer values, hence where a decimal point is used in the drive parameter, the register value will be

multiplied by a factor of ten, e.g. Read Value of P1-01 = 500, therefore this is 50.0Hz. For further details on communicating with Optidrives using Modbus RTU, please refer to your local Invertek Sales Partner.

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9.3. CAN Open Communication

9.3.1. Overview

The CANopen communication proﬁle in the P2 drive is implemented according to the speciﬁcation DS301 version 4.02 of CAN in automation (www.can-cia.de). Speciﬁc device proﬁles such as DS402 are not supported.

9.3.2. Basic Operation Setup

The CANopen communication function is enabled by default after power up however in order to use any control functions through CANopen, Parameter P1-12 must be set to 6.

The CAN communication baud rate can is selected by parameter P5-02. Available baud rates are 125kbps, 250kbps, 500kbps, 1Mbps. Default settings is 500kbps.

The Node ID is set up through drive address parameter P5-01 with a default value of 1.

9.3.3. COB ID and Functions

Optidrive P2 provides the following default COB-ID and functions:

Table 1 : Messages and COB-IDs

Type COB-ID Function

NMT 000h Network management.

Sync 080h Synchronous message.

COB-ID can be conﬁgured to other value.

Emergency 080h + Node address Emergency message.

COB-ID can be conﬁgured to other value.

PDO1 (TX) 180h + Node address Process data object.

PDO1 (RX) 200h + Node address

PDO2 (TX) 280h + Node address

PDO2 (RX) 300h + Node address

SDO (TX) 580h + Node address SDO channel can be used for drive parameter access.

SDO (RX) 600h + Node address

Error Control 700h + Node address Guarding and Heartbeat function are supported.

PDO1 is pre-mapped and enabled by default. PDO2 is pre-mapped and disabled by default. Transmission mode, COB-ID and mapping can be conﬁgured.

COB-ID can be conﬁgured to other value.

NOTE

1. The Optidrive P2 SDO channel only supports expedited transmission.

2. The Optidrive P2 can only support up to 2 Process Data Objects (PDO). All PDOs are pre-mapped, however PDO2 is disabled

by default. Table 2 gives the default PDO mapping information.

3. Customer conﬁguration (mapping) will NOT be saved during power down. This means that the CANopen conﬁguration will

restore to its default condition each time the drive is powered up.

Serial Communications

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9.3.4. Default PDO Mapping

Table 2: PDO Default Mapping

Type Objects No. Mapped Object Length Mapped Function Transmission

1 2000h Unsigned 16 Control command register

PDO 1

PDO1

SDO (RX)

Error Control

PDO2

2 2001h Integer 16 Speed reference

3 2002h Integer 16 Torque reference

4 2003h Unsigned 16 User ramp reference

1 200Ah Unsigned 16 Drive status register

2 200Bh Integer 16 Motor speed Hz

3 200Dh Unsigned 16 Motor current

4 200Eh Integer 16 Motor torque

1 0006h Unsigned 16 Dummy

2 0006h Unsigned 16 Dummy

3 0006h Unsigned 16 Dummy

4 0006h Unsigned 16 Dummy

1 200Fh Unsigned 16 Motor power

2 2010h Integer 16 Drive temperature

3 2011h Unsigned 16 DC bus value

4 200Ch Integer 16 Motor speed (Internal data format)

254

Valid immediately

254

Send after receiving

RX PDO1

254

* Drive control can only be achieved when P1-12=6

9.3.5. Supported PDO Transmission Types

Various transmission modes can be selected for each PDO. For RX PDO, the following modes are supported:

Transmission Type Mode Description

0 – 240 Synchronous The received data will be transferred to the drive active control register when the

Serial Communications

254, 255 Asynchronous The received data will be transferred to the drive active control register

For TX PDO, the following modes are supported:

Transmission Type Mode Description

0 Acyclic synchronous TX PDO will only be sent out if the PDO data has changed and PDO will be

1 - 240 Cyclic synchronous TX PDO will be transmitted synchronously and cyclically. The transmission type

254 Asynchronous TX PDO will only be transferred once corresponding RX PDO has been received.

255 Asynchronous TX PDO will be transferred at anytime following a PDO data value change.

Table 3: RX PDO Transmission Mode

next sync message is received.

immediately without delay.

Table 4: TX PDO Transmission Mode

transmitted on reception of SYNC object.

indicates the number of SYNC object that are necessary to trigger TX PDO.

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9.3.6. CAN Open Speciﬁc Object Table

Index Sub index Function Access Type PDO Map Default value

1000h 0 Device type

1001h 0 Error register

1002h 0 Manufacturer status register

1005h 0 COB-ID Sync

1008h 0 Manufacturer device name RO String N ODP2

1009h 0 Manufacturer hardware version RO String N x.xx

100Ah 0 Manufacturer software version RO String N x.xx

100Ch 0 Guard time [1ms] RW Unsigned 16 N 0

100Dh 0 Life time factor RW Unsigned 8 N 0

1014 h 0 COB-ID EMCY RW Unsigned 32 N 00000080h+Node ID

1015h 0 Inhibit time emergency [100us] RW Unsigned 16 N 0

1017 h 0 Producer heart beat time [1ms] RW Unsigned 16 N 0

0 Identity object No. of entries RO Unsigned 8 N 4

1 Vendor ID RO Unsigned 32 N 0x0000031A

1018h

1200h

1400h

1401h

1600h

1601h

1800h

1801h

2 Product code RO Unsigned 32 N Drive depended

3 Revision number RO Unsigned 32 N x.xx

4 Serial number RO Unsigned 32 N e.g. 1234/56/789

0 SDO parameter No. of entries RO Unsigned 8 N 2

1 COB-ID client -> server (RX) RO Unsigned 32 N 00000600h+Node ID

2 COB-ID server -> client (TX) RO Unsigned 32 N 00000580h+Node ID

0 RX PDO1 comms param No. of entries RO Unsigned 8 N 2

1 RX PDO1 COB-ID RW Unsigned 32 N 40000200h+Node ID

2 RX PDO1 transmission type RW Unsigned 8 N 254

0 RX PDO2 comms param No. of entries RO Unsigned 8 N 2

1 RX PDO2 COB-ID RW Unsigned 32 N C0000300h+Node ID

2 RX PDO2 transmission type RW Unsigned 8 N 0

0 RX PDO1 mapping / No. of entries RW Unsigned 8 N 4

1 RX PDO1 1st mapped object RW Unsigned 32 N 20000010h

2 RX PDO1 2nd mapped object RW Unsigned 32 N 20010010h

3 RX PDO1 3rd mapped object RW Unsigned 32 N 20020010h

4 RX PDO1 4th mapped object RW Unsigned 32 N 20030010h

0 RX PDO2 mapping / No. of entries RW Unsigned 8 N 4

1 RX PDO2 1st mapped object RW Unsigned 32 N 00060010h

2 RX PDO2 2nd mapped object RW Unsigned 32 N 00060010h

4 RX PDO2 4th mapped object RW Unsigned 32 N 00060010h

0 TX PDO1 comms param No. of entries RO Unsigned 8 N 3

1 TX PDO1 COB-ID RW Unsigned 32 N 40000180h+Node ID

2 TX PDO1 transmission type RW Unsigned 8 N 254

3 TX PDO1 Inhibit time [100us] RW Unsigned 16 N 0

0 TX PDO2 comms param No. of entries RO Unsigned 8 N 3

1 TX PDO2 COB-ID RW Unsigned 32 N C0000280h+Node ID

2 TX PDO2 transmission type RW Unsigned 8 N 0

3 TX PDO2 Inhibit time [100us] RW Unsigned 16 N 0

RX PDO2 3rd mapped object

RO Unsigned 32

RO Unsigned 8

RO Unsigned 16

RW Unsigned 32

RW Unsigned 32 N 00060010h

N 0

N 00000080h

Serial Communications

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Index Sub index Function Access Type PDO Map Default value

0 TX PDO1 mapping / No. of entries RW Unsigned 8 N 4

1 TX PDO1 1st mapped object RW Unsigned 32 N 200A0010h

1A00h

1A01h

2 TX PDO1 2nd mapped object RW Unsigned 32 N 200B0010h

3 TX PDO1 3rd mapped object RW Unsigned 32 N 200D0010h

4 TX PDO1 4th mapped object RW Unsigned 32 N 200E0010h

0 TX PDO2 mapping / No. of entries RW Unsigned 8 N 4

1 TX PDO2 1st mapped object RW Unsigned 32 N 200F0010h

2 TX PDO2 2nd mapped object RW Unsigned 32 N 20100010h

3 TX PDO2 3rd mapped object RW Unsigned 32 N 20110010h

4 TX PDO2 4th mapped object RW Unsigned 32 N 200C0010h

9.3.7. Manufacturer Speciﬁc Object Table

The following table shows some of the manufacturer speciﬁc object dictionary for Optidrive P2. For a complete list, refer to the Optidrive P2 CAN Open Application Note.

Index Sub index Function Access Type PDO Map Remark

2000h 0 Control command register RW Unsigned 16 Y See Note Below

2001h 0 Speed reference RW Integer 16 Y 500 = 50.0Hz

2002h 0 Torque reference RW Integer 16 Y 1000 = 100.0%

2003h 0 User ramp reference RW Unsigned 16 Y 500 = 5.00s

200Ah 0 Drive status register RO Unsigned 16 Y See Note Below

200Bh 0 Motor speed Hz RO Unsigned 16 Y 500 = 50.0Hz

200Dh 0 Motor current RO Unsigned 16 Y 123 = 12.3A

200Eh 0 Motor torque RO Integer 16 Y 4096 = 100.0%

200Fh 0 Motor power RO Unsigned 16 Y 1234 = 12.34kW

2010h 0 Drive temperature RO Integer 16 Y 30 = 30°C

2011h 0 DC bus value RO Unsigned 16 Y

2012h 0 Digital input status RO Unsigned 16 Y

2013h 0 Analog input 1 (percentage) RO Unsigned 16 Y

Serial Communications

2014h 0 Analog input 2 (percentage) RO Unsigned 16 Y

2015h 0 Analog output 1 RO Unsigned 16 Y

2016h 0 Analog output 2 RO Unsigned 16 Y

2017h 0 relay output 1 RO Unsigned 16 Y

2018h 0 relay output 2 RO Unsigned 16 Y

2019h 0 relay output 3 (extension card) RO Unsigned 16 Y

201Ah 0 relay output 4 (extension card) RO Unsigned 16 Y

201Bh 0 relay output 5 (extension card) RO Unsigned 16 Y

203Ah 0 Kilowatt hours (Can be reset by user) RO Unsigned 16 Y

203Bh 0 Megawatt hours (Can be reset by user) RO Unsigned 16 Y

203Ch 0 KWh meter RO Unsigned 16 Y

203Dh 0 MWh meter RO Unsigned 16 Y

203Eh 0 Total run hours RO Unsigned 16 Y

203Fh 0 Total run minute/second RO Unsigned 16 Y

2040h 0 Current run hours (Since last enable) RO Unsigned 16 Y

2041h 0 Current run minute/second RO Unsigned 16 Y

2042h 0 Time to next service RO Unsigned 16 Y

2043h 0 Room Temperature RO Unsigned 16 Y

2044h 0 Speed controller reference RO Unsigned 16 Y

2045h 0 Torque controller reference RO Unsigned 16 Y

2046h 0 Digital pot speed reference RO Unsigned 16 Y

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Object 2000h : Control Command Register

Status / Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

0 Normal Operation Stop

Coast

Stop

Reset

Fast

Stop

Object 200Ah : Drive Status Register

Status / Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Drive Trip Code

Function

Standby

Maintenance Time reached

Inhibit

Function

Drive

Healthy

Drive

Tripped

Disabled

Enabled

Run

Drive

Serial Communications

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10. Technical Data

10.1. Environmental

Ambient Temperature

Altitude Operating All Units =<1000m With UL approval

Relative Humidity Operating All Units < 95% Non-condensing, frost and moisture free

Storage and Transportation

Operating IP20 Units -10 … 50°C / 14 … 122°F

All Units -40 … 60°C / -40 … 140°F

IP55 Units - 10 … 40°C / 14 … 104°F UL Approved

40 … 50°C / 104 … 122°F With derating (refer to section 10.5.1. Derating for

IP66 Units - 10 … 40°C / 14 … 104°F UL Approved

40 … 50°C / 104 … 122°F With derating (refer to section 10.5.1. Derating for

=<4000m With derating (refer to section 10.5.2. Derating for

Ambient Temperature on page 76)

Altitude on page 76)

10.2. Input/Output Power and Current Ratings

The following tables provide the output current rating information for the various Optidrive P2 models. Invertek Drives always recommend that selection of the correct Optidrive is based upon the motor full load current at the incoming supply voltage.

Please note that the maximum cable length stated in the following tables indicate the maximum permissible cable length for the drive hardware and does not take into consideration EMC compliance.

10.2.1. 200 – 240 Volt (+/- 10%),1 Phase Input, 3 Phase Output

Frame

Size

2 0.75 1 8.6 16 15 8 8 4.3 10 0 330 100

2 1.5 1.5 12 .9 16 17. 5 8 8 7 10 0 330 50

2 2.2 3 19 . 2 25 25 8 8 10.5 10 0 330 35

Power Rating

kW HP A Non UL UL mm AWG/kcmil A m ft Ω

Input

Current

Fuse or MCB

(Type B)

Maximum Cable

Size

Rated

Output

Current

Maximum

Motor Cable

Length

Recommended

Brake

Resistance

10.2.2. 200 – 240 Volt (+/- 10%), 3 Phase Input, 3 Phase Output

Frame

Size

kW HP A Non UL UL mm AWG/kcmil A m ft Ω

2 0.75 1 5.7 10 10 8 8 4.3 10 0 330 10 0

2 1.5 2 10.5 16 15 8 8 7 10 0 330 50

2 2.2 3 13 . 2 16 17. 5 8 8 10.5 100 330 35

3 4 5 20.9 32 30 8 8 18 100 330 20

Technical Data

3 5.5 7. 5 26.4 32 35 8 8 24 100 330 20

4 7. 5 10 33.3 40 40 16 5 30 10 0 330 22

4 11 15 50.1 63 70 16 5 46 10 0 330 22

5 15 20 63.9 80 80 35 2 61 10 0 330 12

Power Rating

Input

Current

Fuse or MCB

(Type B)

Maximum Cable

Size

Rated

Output

Current

Maximum

Motor Cable

Length

Recommended

Brake

Resistance

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Frame

Size

5 18.5 25 74.0 100 90 35 2 72 100 330 12

6 22 30 9 9.1 12 5 125 15 0 300MCM 90 10 0 330 6

6A 22 30 80.6 10 0 100 15 0 300MCM 90 10 0 330 6

6 30 40 121. 0 160 15 0 15 0 300MCM 11 0 10 0 330 6

6B 30 40 97.8 12 5 12 5 15 0 300MCM 110 10 0 330 6

6 37 50 15 9. 7 200 200 15 0 300MCM 15 0 10 0 330 6

6B 37 50 13 9. 7 200 175 15 0 300MCM 15 0 10 0 330 6

6 45 50 187. 5 250 225 15 0 300MCM 18 0 100 330 6

6B 45 60 163.4 200 200 15 0 300MCM 18 0 100 330 6

6B 55 75 18 5 . 9 250 225 15 0 300MCM 202 100 330 6

7 55 50 206.5 250 250 15 0 300MCM 202 10 0 330 6

7 75 50 246.3 315 300 15 0 300MCM 248 100 330 6

Power Rating

kW HP A Non UL UL mm AWG/kcmil A m ft Ω

Input

Current

Fuse or MCB

(Type B)

Maximum Cable

Size

Rated

Output

Current

Maximum

Motor Cable

Length

10.2.3. 380 – 480 Volt (+ / - 10%), 3 Phase Input, 3 Phase Output

Recommended

Brake

Resistance

Frame

Size

2 0.75 1 3.5 6 6 8 8 2.2 10 0 330 400

2 1.5 2 5.6 10 10 8 8 4 .1 100 330 200

2 2.2 3 7. 5 10 10 8 8 5.8 10 0 330 15 0

2 4 5 11 . 5 16 15 8 8 9.5 10 0 330 10 0

3 5.5 7. 5 17. 2 25 25 8 8 14 100 330 75

3 7. 5 10 21 . 8 32 30 8 8 18 100 330 50

3 11 15 2 7. 5 40 35 8 8 24 10 0 330 40

4 15 20 34.2 50 45 16 5 30 10 0 330 22

4 18.5 25 44.1 63 60 16 5 39 10 0 330 22

4 22 30 51.9 63 70 16 5 46 10 0 330 22

5 30 40 66.1 80 80 35 2 61 10 0 330 12

5 37 50 7 7.3 10 0 10 0 35 2 72 10 0 330 12

6 45 60 102. 7 125 12 5 15 0 300MCM 90 10 0 330 6

6A 45 60 83.5 12 5 11 0 15 0 300MCM 90 10 0 330 6

6 55 75 126.4 12 5 175 15 0 300MCM 11 0 10 0 330 6

6A 55 75 102.2 12 5 12 5 15 0 300MCM 11 0 10 0 330 6

6 75 10 0 164.7 200 200 15 0 300MCM 15 0 10 0 330 6

6B 75 100 144.1 200 175 15 0 300MCM 15 0 10 0 330 6

6 90 15 0 19 2.1 250 250 15 0 300MCM 18 0 100 330 6

6B 90 15 0 16 7. 4 250 225 15 0 300MCM 18 0 10 0 330 6

6B 11 0 175 189.8 250 250 15 0 300MCM 202 10 0 330 6

7 11 0 175 210.8 250 300 15 0 300MCM 202 10 0 330 6

7 13 2 200 2 41.0 315 300 15 0 300MCM 240 100 330 6

7 16 0 250 299.0 400 400 15 0 300MCM 302 10 0 330 6

8 200 300 3 77. 2 500 500 240 450MCM 370 100 330 3

8 250 350 458.7 600 600 240 450MCM 450 10 0 330 3

Power Rating

kW HP A Non UL UL mm AWG/kcmil A m ft Ω

Input

Current

Fuse or MCB

(Type B)

Maximum Cable

Size

Rated

Output

Current

Maximum

Motor Cable

Length

Recommended

Resistance

Brake

Technical Data

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10.2.4. 480 – 525 Volt (+/- 10%), 3 phase Input, 3 Phase Output

Frame

Size

7 13 2 192 250 15 0 300MCM 18 5 10 0 330 7

7 16 0 215 315 15 0 300MCM 205 100 330 7

7 18 5 262 315 15 0 300MCM 255 100 330 7

7 200 275 400 15 0 300MCM 275 100 330 7

Power Rating

kW HP A Non UL UL mm AWG/kcmil A m ft Ω

Input

Current

Fuse or MCB

(Type B)

Maximum Cable

Size

Rated

Output

Current

Maximum

Motor Cable

Length

10.2.5. 500 – 600 Volt (+ / - 10%), 3 Phase Input, 3 Phase Output

Frame

Size

2 0.75 1 2.5 10 6 8 8 2 .1 100 330 600

2 1.5 2 3.7 10 6 8 8 3 .1 10 0 330 300

2 2.2 3 4.9 10 10 8 8 4 .1 10 0 330 200

2 4 5 7. 8 10 10 8 8 6.5 10 0 330 15 0

2 5.5 7. 5 10.8 16 15 8 8 9 100 330 10 0

3 7. 5 10 14.4 16 20 8 8 12 10 0 330 80

3 11 15 20.6 25 30 8 8 17 100 330 50

3 15 20 26.7 32 35 8 8 22 100 330 33

4 18.5 25 34 40 45 16 5 28 10 0 330 33

4 22 30 41.2 50 60 16 5 34 10 0 330 22

4 30 40 49.5 63 70 16 5 43 10 0 330 22

5 37 50 62.2 80 80 35 2 54 100 330 16

5 45 60 75.8 10 0 100 35 2 65 100 330 12

6 55 75 90.9 125 12 5 15 0 300MCM 78 100 330 12

6 75 10 0 108.2 125 15 0 15 0 300MCM 10 5 10 0 330 8

6 90 12 5 12 7.7 16 0 175 15 0 300MCM 13 0 10 0 330 8

6 11 0 15 0 160 200 200 150 300MCM 15 0 10 0 330 8

Power Rating

kW HP A Non UL UL mm AWG/kcmil A m ft Ω

Input

Current

Fuse or MCB

(Type B)

Maximum Cable

Size

Rated

Output

Current

Maximum

Motor Cable

Length

Recommended

Brake

Resistance

Recommended

Brake

Resistance

NOTE

 Ratings shown above apply to 40°C Ambient temperature. For derating information, refer to section 10.5.1. Derating for Ambient

Temperature

Technical Data

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

The drive is protected against short-circuit from power output to protective earth for all rated cable lengths, cable sizes and cable types.  3 phase drive can be connected to single phase supply when the output current is 50% derated.  The maximum cable lengths stated here are based on hardware limitations and do NOT take into consideration any requirements

for compliance to any EMC standards. Please see section 4.13. EMC Compliant Installation for further information.  The maximum motor cable length stated applies to using a shielded motor cable. When using an unshielded cable, the maximum

cable length limit may be increased by 50%. When using the Invertek Drives recommended output choke, the maximum cable

length may be increased by 100%.



The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the

motor terminals, depending on the motor cable length and inductance. The rise time and peak voltage can affect the service life of the

motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.



For IP20 Frame Size 8 the Vector Speed and Torque control modes may not operate correctly with long motor cables and output ﬁlters.

It is recommended to operate in V/F mode only for cable lengths exceeding 50m.

 Supply and motor cable sizes should be dimensioned according to local codes or regulations in the country or area of installation.  For UL compliant installation, use Copper wire with a minimum insulation temperature rating of 70°C, UL Class CC or Class J Fuses

(exception: Eaton Bussmann FWP series must be used for size 6A & 6B IP20 models).

10.3. Input Power Supply Requirements

Supply Voltage 200 – 240 RMS Volts for 230 Volt rated units, + /- 10% variation allowed.

380 – 480 Volts for 400 Volt rated units, + / - 10% variation allowed.

500 – 600 Volts for 600 Volt rated units, + / - 10% variation allowed.

Imbalance Maximum 3% voltage variation between phase – phase voltages allowed.

All Optidrive P2 units have phase imbalance monitoring. A phase imbalance of > 3% will result in the drive tripping. For input supplies which have supply imbalance greater than 3% (typically the Indian sub- continent & parts of Asia Paciﬁc including China) Invertek Drives recommends the installation of input line reactors. Alternatively, the drives can be operated as a single phase supply drive with 50% derating.

Frequency 50 – 60Hz + / - 5% Variation.

10.4. Additional Information for UL Approved Installations

Optidrive P2 is designed to meet the UL requirements. In order to ensure full compliance, the following must be fully observed.

Input Power Supply Requirements

Short Circuit Capacity Voltage Rating Min kW (HP) Max kW (HP) Maximum supply

All All All 100kA rms (AC)

All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above speciﬁed maximum short-circuit Amperes symmetrical with the speciﬁed maximum supply voltage.

Incoming power supply connection must be according to section 4.3. Incoming Power Connection.

All Optidrive P2 units are intended for indoor installation within controlled environments which meet the condition limits shown in section 10.1. Environmental.

Branch circuit protection must be installed according to the relevant national codes. Fuse ratings and types are shown in section 10.2. Input/

Output Power and Current Ratings.

Suitable Power and motor cables should be selected according to the data shown in section 10.2. Input/Output Power and Current Ratings.

Power cable connections and tightening torques are shown in section 3.4. Installation Following a Period of Storage.

Optidrive P2 provides motor overload protection in accordance with the National Electrical Code (US).

 Where a motor thermistor is not ﬁtted, or not utilised, Thermal Overload Memory Retention must be enabled by setting P4-12 = 1.  Where a motor thermistor is ﬁtted and connected to the drive, connection must be carried out according to the information shown in section

4.7. Motor Terminal Box Connections.

For Canadian Installations : transient surge suppression shall be installed on the line side of this equipment and shall be rated as shown below, suitable for over voltage category III and shall provide protection for a rated impulse withstand voltage peak of 2.5kV.

Supply Voltage Rating of the Drive Phase-Phase Surge Protection Voltage Rating

200 - 240V AC + / - 10% 230V AC 230V AC

380 - 480V AC + / - 10% 480V AC 480V AC

500 - 600V AC + / - 10% 600V AC 600V AC

Phase-Ground Surge Protection Voltage Rating

short-circuit current

Technical Data

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10.5. Derating Information

Derating of the drive maximum continuous output current capacity is require when:

Operating at ambient temperature in excess of 40°C / 104°F for enclosed drives (Non UL Approved). Operating at Altitude in excess of 1000m/ 3281 ft. Operation with Effective Switching Frequency higher than 8kHz for IP20 models and 4kHz for IP55/IP66 models.

The following derating factors should be applied when operating drives outside of these conditions.

10.5.1. Derating for Ambient Temperature

Enclosure Type Maximum Temperature

Without Derating

(UL Approved)

IP20 50°C / 122°F N/A 50°C

IP55 40°C / 104°F 1.5% per °C (1.8°F) 50°C

IP66 40°C / 104°F 2.5% per °C (1.8°F) 50°C

Derate by Maximum Permissible Operating

Ambient Temperature with

Derating (Non UL Approved)

10.5.2. Derating for Altitude

Enclosure Type Maximum Altitude

Without Derating

IP20 1000m / 3281ft 1% per 100m / 328 ft 2000m / 6562 ft 4000m / 13123 ft

IP55 1000m / 3281ft 1% per 100m / 328 ft 2000m / 6562 ft 4000m / 13123 ft

IP66 1000m / 3281ft 1% per 100m / 328 ft 2000m / 6562 ft 4000m / 13123 ft

Derate by Maximum

Permissible

(UL Approved)

(Non-UL Approved)

10.5.3. Derating for Switching Frequency

Enclosure

Type

IP20 N/A N/A 20% 30% 40% 50%

IP55 N/A 10 % 10 % 15 % 25% N/A

IP66 N/A 10 % 25% 35% 50% 50%

4kHz 8kHz 12kHz 16kHz 24kHz 32kHz

Switching Frequency (Where available)

Maximum

Permissible

10.5.4. Example of applying Derating Factors

A 4kW, IP66 drive is to be used at an altitude of 2000 metres above sea level, with 12kHz switching frequency and 45°C ambient temperature.

From the table above, we can see that the rated current of the drive is 9.5 Amps at 40°C, Firstly, apply the switching frequency derating, 12kHz, 25% derating

9.5 Amps x 75% = 7.1 Amps Now, apply the derating for higher ambient temperature, 2.5% per °C above 40°C = 5 x 2.5% = 12.5%

7.1 Amps x 87.5% = 6.2 Amps

Technical Data

Now apply the derating for altitude above 1000 metres, 1% per 100m above 1000m = 10 x 1% = 10%

7.9 Amps x 90% = 5.5 Amps continuous current available. If the required motor current exceeds this level, it will be necessary to either:

Reduce the switching frequency selected. Use a higher power rated drive and repeat the calculation to ensure sufﬁcient output current is available.

10.6. Internal EMC Filter and Varistors – Disconnection Procedure

10.6.1. IP20 Drive Models

All Optidrive P2 models provide a simple method to disconnect the internal EMC ﬁlter and surge protection varistors by fully removing the screws shown below. This should only be carried out where necessary, for example in cases such as IT or ungrounded supplies, where the phase to ground voltage can exceed the phase to phase voltage.

The EMC ﬁlter disconnect screw is labelled “EMC“. The surge protection varistors disconnect screw is clearly labelled “VAR”.

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Frame Sizes 2 & 3

The EMC Filter and Varistor disconnect screws are located on the left side of the product when viewed from the front. Remove both screws completely

Frame Size 4

Frame Size 4 units have EMC Filter disconnection points only located on the front face of the unit as shown.

Frame Size 6A/6B

Frame Size 6A/6B units have EMC Filter disconnection points only located on the front face of the unit as shown.

EMC L1 L2 L3

Frame Size 5

Frame Size 5 units have EMC Filter disconnection points only located on the front face of the unit as shown.

10.6.2. IP55 & IP66 Models

These models require disassembly in order to disconnect the EMC ﬁlter. Disconnection should be carried out only by Invertek Drives Approved Service Partners.

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Technical Data

11. Troubleshooting

11.1. Fault Messages

Troubleshooting

Fault Code

-

-

-

-

.-

PS-P

-

-

-

-

P-e

No. OLED Message

00 No Fault Displayed in P0-13 if no faults are recorded in the log.

01 Brake channel over

02 Brake resistor overload The drive software has determined that the brake resistor is overloaded, and trips to protect the

03 Over current trip Fault Occurs on Drive Enable

04 Drive has tripped

05 Hardware Over Current Check the wiring to motor and the motor for phase to phase and phase to earth short circuits.

06 Over voltage on DC

07 Under voltage on DC

08 Heatsink over

09 Under temperature Trip occurs when ambient temperature is less than -10°C. The temperature must be raised over

10 Factory Default

Description

current

on overload after delivering >100% of value in P1-08 for a period of time.

bus

temperature

parameters have been loaded

Ensure the connected brake resistor is above the minimum permissible level for the drive – refer to the ratings shown in section 10.2. Input/Output Power and Current Ratings.

Check the brake resistor and wiring for possible short circuits.

resistor. Always ensure the brake resistor is being operated within its designed parameter before making any parameter or system changes.

To reduce the load on the resistor, increase the deceleration time, reduce the load inertia or add further brake resistors in parallel, observing the minimum resistance value for the drive in use.

Check the motor and motor connection cable for phase – phase and phase – earth short circuits. Check the load mechanically for a jam, blockage or stalled condition. Ensure the motor nameplate parameters are correctly entered, P1-07, P1-08, P1-09. If operating in Vector mode (P4-01 – 0 or 1), also check the motor power factor in P4-05 and

ensure an autotune has been successfully completed for the connected motor. Reduced the Boost voltage setting in P1-11. Increase the ramp up time in P1-03. If the connected motor has a holding brake, ensure the brake is correctly connected and controlled,

and is releasing correctly.

Fault Occurs When Running

If operating in Vector mode (P4-01 – 0 or 1), reduce the speed loop gain in P4-03.

Check to see when the decimal points are ﬂashing (drive in overload) and either increase acceleration rate or reduce the load.

Check motor cable length is within the limit speciﬁed for the relevant drive in section 10.2. Ensure the motor nameplate parameters are correctly entered in P1-07, P1-08, and P1-09. If operating in Vector mode (P4-01 – 0 or 1), also check the motor power factor in P4-05 and

ensure an autotune has been successfully completed for the connected motor. Check the load mechanically to ensure it is free, and that no jams, blockages or other mechanical

faults exist.

Disconnect the motor and motor cable and retest. If the drive trips with no motor connected, it must be replaced and the system fully checked and retested before a replacement unit is installed.

The value of the DC Bus Voltage can be displayed in P0-20. A historical log is stored at 256ms intervals prior to a trip in parameter P0-36. This fault is generally caused by excessive regenerative energy being transferred from the load

back to the drive. When a high inertia or over hauling type load is connected. If the fault occurs on stopping or during deceleration, increase the deceleration ramp time P1-04 or

connect a suitable brake resistor to the drive. If operating in Vector Mode, reduce the speed loop gain P4-03. If operating in PID control, ensure that ramps are active by reducing P3-11.

This occurs routinely when power is switched off. If it occurs during running, check the incoming supply voltage, and all connections into the drive,

fuses, contactors etc.

The heatsink temperature can be displayed in P0-21. A historical log is stored at 30 second intervals prior to a trip in parameter P0-38. Check the drive ambient temperature. Ensure the drive internal cooling fan is operating. Ensure that the required space around the drive as shown in sections 3.5. Mechanical Dimensions

and Weight to 3.9. Guidelines for Mounting (IP66 Units) has been observed, and that the cooling airﬂow path to and from the drive is not restricted.

Reduce the effective switching frequency setting in parameter P2-24. Reduce the load on the motor / drive.

-10°C in order to start the drive.

Press STOP key, the drive is now ready to be conﬁgured for the required application.

Corrective Action

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Fault Code

-

S-

-

P-

h -

h-

-

-

-

-e

-P

-

-he

-q

-q

-

S-

-

SP-

-

-

-

-

No. OLED Message

11 External trip E-trip requested on control input terminals. Some settings of P1-13 require a normally closed

12 Communications Fault Communications lost with PC or remote keypad. Check the cables and connections to external

13 Excessive DC ripple The DC Bus Ripple Voltage level can be displayed in parameter P0-16.

14 Input phase loss Drive intended for use with a 3 phase supply, one input phase has been disconnected or lost.

15 Instantaneous over

16 Faulty thermistor on

17 Internal memory fault Parameters not saved, defaults reloaded.

18 4-20mA Signal Lost The reference signal on Analog Input 1 or 2 (Terminals 6 or 10) has dropped below the minimum

19 Internal memory fault Parameters not saved, defaults reloaded.

20 User Parameter Default User Parameter defaults have been loaded. Press the Stop key.

21 Motor PTC Over

22 Cooling Fan Fault Check and if necessary, replace the drive internal cooling fan.

23 Ambient Temperature

24 Maximum Torque Limit

25 Output Torque Too Low Active only when hoist brake control is enabled P2-18 = 8. The torque developed prior to releasing

26 Drive output fault Drive output fault.

29 Internal STO circuit Error Refer to your Invertek Sales Partner.

30 Encoder Feedback Fault Encoder communication /data loss.

31 Speed Error Speed Error. The error between the measured encoder feedback speed or the estimated rotor

32 Encoder Feedback Fault Incorrect Encoder PPR count set in parameter P6-06.

33 Encoder Feedback Fault Encoder Channel A Fault.

34 Encoder Feedback Fault Encoder Channel B Fault.

35 Encoder Feedback Fault Encoder Channels A & B Fault.

Description

current on drive output

heatsink

Temperature

High

Exceeded

contact to provide an external means of tripping the drive in the event that an external device develops a fault. If a motor thermistor is connected check if the motor is too hot.

devices.

A historical log is stored at 20ms intervals prior to a trip in parameter P0-37. Check all three supply phases are present and within the 3% supply voltage level imbalance

tolerance. Reduce the motor load. If the fault persists, contact your local Invertek Drives Sales Partner.

Refer to fault 3 above.

Refer to your Invertek Sales Partner.

Try again. If problem recurs, refer to your IDL Authorised Distributor.

threshold of 3mA. Check the signal source and wiring to the Optidrive terminals.

Try again. If problem recurs, refer to your IDL Authorised Distributor.

The connected motor PTC device has caused the drive to trip.

The measured temperature around the drive is above the operating limit of the drive. Ensure the drive internal cooling fan is operating. Ensure that the required space around the drive as shown in sections 3.5. Mechanical Dimensions

and Weight to 3.9. Guidelines for Mounting (IP66 Units) has been observed, and that the cooling airﬂow path to and from the drive is not restricted.

Increase the cooling airﬂow to the drive. Reduce the effective switching frequency setting in parameter P2-24. Reduce the load on the motor / drive.

The output torque limit has exceeded the drive capacity or trip threshold. Reduce the motor load, or increase the acceleration time.

the motor holding brake is below the preset threshold. Contact your local Invertek Sales Partner for further information on using the Optidrive P2 in hoist applications.

speed is greater than the pre-set limit allowed. In Hoist Mode Operation, this protection is always active even if no encoder is ﬁtted. The motor speed deviates from the intended motor speed by an error greater than that set in the limit parameter P6-07.

Corrective Action

Troubleshooting

Version 3.04 | Optidrive P2 User Guide | 79www.invertekdrives.com

Fault Code

-

-

-

-

-

Ph-Sq

-Ph

S-

S-

S-

S-

No. OLED Message

40 Autotune Failed Measured motor stator resistance varies between phases. Ensure the motor is correctly connected

41 Measured motor stator resistance is too large. Ensure the motor is correctly connected and free

42 Measured motor inductance is too low. Ensure the motor is correctly connected and free from

43 Measured motor inductance is too large. Ensure the motor is correctly connected and free from

44 Measured motor parameters are not convergent. Ensure the motor is correctly connected and free

45 Incorrect Supply Phase

49 Output Phase Loss One of the motor output phases is not connected to the drive.

50 Modbus Comms fault A valid Modbus telegram has not been received within the watchdog time limit set in P5-05.

51 CAN Open comms trip A valid CAN open telegram has not been received within the watchdog time limit set in P5-05.

52 Communications Option

53 IO card comms trip Internal communication to the inserted Option Module has been lost.

Description

Sequence

Module Fault

and free from faults. Check the windings for correct resistance and balance.

from faults. Check that the power rating corresponds to the power rating of the connected drive.

faults.

faults. Check that the power rating corresponds to the power rating of the connected drive.

from faults. Check that the power rating corresponds to the power rating of the connected drive.

Applies to Frame Size 8 drives only, indicates that the incoming power supply phase sequence is incorrect. Any 2 phases may be swapped.

Check the network master / PLC is still operating. Check the connection cables. Increase the value of P5-05 to a suitable level.

Internal communication to the inserted Communication Option Module has been lost. Check the module is correctly inserted.

Check the module is correctly inserted.

Corrective Action

Ñ82-P2I66-IN_V3.04|Ó

82-P2I66-IN_V3.04

Invertek Drives Ltd. Offa's Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom

Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869

www.invertekdrives.com

Invertek Drive OPTIDRIVE P2 User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual