Invertek Drive OPTIDRIVE ECO User Guide

AC Variable Speed Drive

0.75 - 250kW / 1 - 350HP 200-600V Single and 3 Phase Input

User Guide

Introduction

General Information

and Ratings

Mechanical Installation

Electrical Installation

LED Keypad and Display Operation

Commissioning

Parameters

Control Terminal

Functions

Extended

Parameters

Serial

Communications

Technical Data

Troubleshooting

1. Introduction

..............................

6. Commissioning

...................................

1.1. Important Safety Information

2. General Information and Ratings

2.1. Drive Model Numbers

2.2. Identifying the Drive by Model Number

3. Mechanical Installation

3.1. General

3.2. Before Installation

3.3. UL Compliant Installation

3.4. Installation Following a Period of Storage

3.5. Mechanical Dimensions and Weight

3.6. Guidelines for Enclosure mounting (IP20 Units) ......

3.7. Mounting the Drive – IP20 Units. . . . . . . . . . . . . . . . . . .

3.8. Guidelines for Mounting (IP55 Units)

3.9. Guidelines for Mounting (IP66 Units)

3.10. Removing the Terminal Cover

3.11. Routine Maintenance

......................................

.............................

....................

...........

.........................

....................

.......................

............

...................

..........................

..........

........

6.1. General .................................................

7. Parameters ........................................

7.1. Parameter Set Overview

7.2. Parameter Group 1 – Basic Parameters ......................

8. Control Terminal Functions ...........................

8.1. Digital Input Conﬁguration Parameter P1-13

9. Extended Parameters

9.1. Parameter Group 2 – Extended parameters ...................

9.2. Parameter Group 3 – PID Control ...........................

9.3. Parameter Group 4 – High Performance Motor Control ........

9.4. Parameter Group 5 – Communication Parameters .............

9.5. Advanced Parameters .....................................

9.6. Parameter Group 8 – Application Function Speciﬁc Parameters ..

9.7. Fire Mode ...............................................

9.8. Parameter Group 9 – User Inputs and Output Programming .....

9.9. Parameter Group 0 – Monitoring Parameters (Read Only) ......

..................................

................

..............................

3.12. IP66 (NEMA 4X) Lock Off

4. Electrical Installation

4.1. Connection Diagram

4.2. Protective Earth (PE) Connection

4.3. EMC Compliant Installation

4.4. Incoming Power Connection

4.5. Input Chokes

4.6. Drive and Motor Connection

4.7. Motor Terminal Box Connections

4.8. Motor Thermal Overload Protection

4.9. Control Terminal Wiring

4.10. Control Terminal Connections

4.11. Safe Torque Off

5. Keypad and Display Operation ..............

5.1. OLED Keypad and Display Layout

5.2. Selecting the Language on the TFT & OLED Display

...........................................

..................................

..............................

.....................

.......................

...........................

.................

....................

...................

................

.............

........................

..................

...............

10. Serial Communications .......................... 57

10.1. RS-485 Communications

10.2. Modbus RTU Communications ............................

10.3. BACnet MSTP ..........................................

11. Technical Data ................................. 66

11.1. Environmental ...........................................

11.2. Input Power Supply Requirements ...........................

11.3. Input Voltage Ranges .....................................

11.4. Phase Imbalance ........................................

11.5. Output Power and Current ratings ..........................

11.6. Additional Information for UL Compliance ...................

11.7. Internal EMC Filter and Varistors – Disconnection Procedure ....

11.8. Derating Information .....................................

12. Troubleshooting ............................... 73

12.1. Fault Messages ..........................................

................................

5.3. Additional Display Messages

5.4. Changing Parameters

5.5. Parameter Factory Reset / User Reset

5.6. Resetting the Drive Following a Trip

5.7. Selecting Between Hand and Auto Control

5.8. Keypad Shortcuts

2 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

..............................

...................

..........................

............

..............

.......

Declaration of Conformity

Invertek Drives Ltd hereby states that the Optidrive Eco product range conforms to the relevant safety provisions of the following council directives: 2014/30/EU (EMC) and 2014/35/EU (LVD) Design and manufacture is in accordance with the following harmonised European standards:

EN 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy. EN 61800-3 2nd Ed: 2004 Adjustable speed electrical power drive systems. EMC requirements and speciﬁc test methods.

Limits for harmonic currents produced by equipment connected to public low-voltage systems with input current > 16 A and <= 75 A per phase.

Three phase 200V and three phase 400V Optidrive Eco products comply with IEC 61000-3-12 with respect to the THC without the need for Line Reactors, provided that the short-circuit power Ssc is greater than or equal to SSC

EN61000-3-12

(min) at the interface point between the user's supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment

EN 55011: 2007

is connected only to a supply with a short-circuit power S

SC (min)

Where V

=320 × V

rated

× I

rated

is the drive rated voltage (phase to phase) and I

greater than or equal to S

is the drive rated current (per phase)

rated

Limits and Methods of measurement of radio disturbance characteristics of industrial, scientiﬁc and medical (ISM) radio-frequency equipment (EMC).

calculated as:

SC (min)

EN60529: 1992 Speciﬁcations for degrees of protection provided by enclosures.

Safe Torque OFF (“STO”) Function

Optidrive Eco incorporates a hardware STO (Safe Torque Off) Function, designed in accordance with the standards listed below.

Standard Classiﬁcation Independent Approval

EN 61800-5-2:2016 Type 2 EN ISO 13849-1:2015 PL “d” EN 61508 (Part 1 to 7):2010 SIL 2 EN60204-1:2006 + A1:2009 + AC: 2010 Uncontrolled Stop “Category 0” EN 62061:2005/A2:2015 SIL CL 2

*TUV

Electromagnetic Compatibility

All Optidrives are designed with high standards of EMC in mind. All versions intended for use within the European Union are ﬁtted with an internal EMC ﬁlter. This EMC ﬁlter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards.

It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC Directive 2014/30/ EU. When using an Optidrive with an internal or optional external ﬁlter, compliance with the following EMC Categories, as deﬁned by EN618003:2004 can be achieved:

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

2 Year Warranty: All Invertek Optidrive Eco units carry a 2 year warranty against manufacturing defects from the date of manufacture.

The manufacturer accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design speciﬁcation.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor should be contacted ﬁrst.

This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.

The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous improvement, the manufacturer reserves the right to change the speciﬁcation of the product or its performance or the contents of the User Guide without notice.

This User Guide is for use with version 2.50 Firmware. The ﬁrmware version can be viewed in parameter P0-28.

Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.

When installing the drive on any power supply where the phase-ground voltage may exceed the phase-phase voltage (typically IT supply networks or Marine vessels) it is essential that the internal EMC ﬁlter ground and surge protection varistor ground (where ﬁtted) are disconnected. If in doubt, refer to your Sales Partner for further information.

This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.

Only qualiﬁed electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

User Guide Revision 3.07

information, the

Version 3.07 | Optidrive Eco User Guide | 3www.invertekdrives.com

Introduction

1. Introduction

1.1. Important Safety Information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Danger: Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part of a ﬁxed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualiﬁed electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the Optidrive, including the speciﬁed environmental limitations.

Do not perform any ﬂash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried out with the Optidrive disconnected. Internal surge arrestors are ﬁtted, intended to protect against damage due to mains borne spikes, which will result in the product failing the ﬂash test.

Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

Ensure correct earthing connections and cable selection as per deﬁned by local legislation or codes. The drive may have a leakage current of greater than 3.5mA; furthermore the earth cable must be sufﬁcient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be ﬁtted in the mains supply to the drive, according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.

The level of integrity offered by the Optidrive control input functions – for example stop/start, forward/reverse and maximum speed, is not sufﬁcient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain conﬁrmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

Optidrives are intended for indoor use only. When mounting the drive, ensure that sufﬁcient cooling is

provided. Do not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage.

The entry of conductive or ﬂammable foreign bodies should be prevented. Flammable material should not be placed close to the drive.

Relative humidity must be less than 95% (non-condensing). Ensure that the supply voltage, frequency and no. of phases (1 or

3 phase) correspond to the rating of the Optidrive as delivered. Never connect the mains power supply to the Output terminals

U, V, W. Do not install any type of automatic switchgear between the

drive and the motor. This may cause the drive protection to activate, resulting in a trip and loss of operation.

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees.

Ensure that all terminals are tightened to the appropriate torque setting.

Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek Drives Sales Partner for further assistance.

Danger: Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.

4 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

2. General Information and Ratings

2.1. Drive Model Numbers

2.1.1. IP20 Units

200 – 240 Volt, 1 Phase Input

Model Code Frame kW HP Amps Low Harmonic

ODV-3-220043-1F12-TN 2 0.75 1 4.3 No ODV-3-220070-1F12-TN 2 1.5 2 7 No

ODV-3-220105-1F12-TN 2 2.2 3 10.5 No

200 – 240 Volt, 3 Phase Input

Model Code Frame kW HP Amps Low Harmonic

ODV-3-220043-3F12-TN 2 0.75 1 4.3 Yes ODV-3-220070-3F12-TN 2 1.5 2 7 Yes

ODV-3-220105-3F12-TN 2 2.2 3 10.5 Yes ODV-3-320180-3F12-TN 3 4 5 18 Yes

ODV-3-320240-3F12-TN 3 5.5 7. 5 24 Yes ODV-3-420300-3F12-MN 4 7. 5 10 30 Yes ODV-3-420460-3F12-MN 4 11 15 46 Yes

ODV-3-520610-3F12-MN 5 15 20 61 Yes

ODV-3-520720-3F12-MN 5 18.5 25 72 Ye s

ODV-3-520900-3F12-MN 5 22 30 90 Yes

ODV-3-621100-3F12-MN 6A 30 40 110 No

ODV-3-621500-3F12-MN 6A 37 50 15 0 No ODV-3-621800-3F12-MN 6B 45 60 180 No

380 – 480 Volt, 3 Phase Input

Model Code Frame kW HP Amps Low Harmonic

ODV-3-240022-3F12-TN 2 0 .75 1 2.2 Yes

ODV-3-240041-3F12-TN 2 1.5 2 4 .1 Yes

ODV-3-240058-3F12-TN 2 2.2 3 5.8 Yes

ODV-3-240095-3F12-TN 2 4 5 9.5 Yes

ODV-3-340140-3F12-TN 3 5.5 7. 5 14 Yes ODV-3-340180-3F12-TN 3 7. 5 10 18 Yes

ODV-3-340240-3F12-TN 3 11 15 24 Yes ODV-3-440300-3F12-MN 4 15 20 30 Yes ODV-3-440390-3F12-MN 4 18.5 25 39 Ye s ODV-3-440460-3F12-MN 4 22 30 46 Yes

ODV-3-540610-3F12-MN 5 30 40 61 Yes ODV-3-540720-3F12-MN 5 37 50 72 Yes

ODV-3-540900-3F12-MN 5 45 60 90 Yes

ODV-3-641100-3F12-MN 6A 55 75 11 0 No

ODV-3-641500-3F12-MN 6A 75 10 0 15 0 No

ODV-3-641800-3F12-MN 6B 90 15 0 18 0 No

ODV-3-642020-3F12-MN 6B 11 0 175 202 No

ODV-3-843700-3F12-MN 8 200 300 370 No

ODV-3-844500-3F12-MN 8 250 400 450 No

General Information and Ratings

Version 3.07 | Optidrive Eco User Guide | 5www.invertekdrives.com

500 – 600 Volt, 3 Phase Input

Model Code Frame kW HP Amps Low Harmonic

ODV-3-260021-3012-TN 2 0.75 1 2 .1 No ODV-3-260031-3012-TN 2 1.5 2 3.1 No

ODV-3-260041-3012-TN 2 2.2 3 4 .1 No ODV-3-260065-3012-TN 2 4 5 6.5 No ODV-3-260090-3012-TN 2 5.5 7. 5 9 No

General Information and Ratings

2.1.2. IP66 Enclosed Units

ODV-3-360120-3012-TN 3 7. 5 10 12 No ODV-3-360170-3012-TN 3 11 15 17 No

ODV-3-360220-3012-TN 3 15 20 22 No

ODV-3-460280-3012-MN 4 18.5 25 28 No ODV-3-460340-3012-MN 4 22 30 34 No ODV-3-460430-3012-MN 4 30 40 43 No ODV-3-560540-3012-MN 5 37 50 54 No ODV-3-560650-3012-MN 5 45 60 65 No

200 – 240 Volt, 1 Phase Input

Non-Switched With Disconnect Frame kW HP Amps Low Harmonic

ODV-3-220043-1F1A-MN ODV-3-220043-1F1E-MN 2A 0. 75 1 4.3 No

ODV-3-220070-1F1A-MN ODV-3-220070-1F1E-MN 2A 1.5 2 7 No

ODV-3-220105-1F1A-MN ODV-3-220105-1F1E-MN 2A 2.2 3 10.5 No

200 – 240 Volt, 3 Phase Input

Non-Switched With Disconnect Frame kW HP Amps Low Harmonic

ODV-3-220043-3F1A-MN ODV-3-220043-3F1E-MN 2A 0. 75 1 4.3 Yes

ODV-3-220070-3F1A-MN ODV-3-220070-3F1E-MN 2A 1.5 2 7 Ye s

ODV-3-220105-3F1A-MN ODV-3-220105-3F1E-MN 2A 2.2 3 10.5 Yes

ODV-3-320180-3F1A-MN ODV-3-320180-3F1E-MN 3 4 5 18 Yes

ODV-3-320240-3F1A-MN ODV-3-320240-3F1E-MN 3 5.5 7. 5 24 Yes

380 – 480 Volt, 3 Phase Input

Non-Switched With Disconnect Frame kW HP Amps Low Harmonic

ODV-3-240022-3F1A-MN ODV-3-240022-3F1E-MN 2A 0.75 1 2.2 Yes

ODV-3-240041-3F1A-MN ODV-3-240041-3F1E-MN 2A 1.5 2 4 .1 Yes

ODV-3-240058-3F1A-MN ODV-3-240058-3F1E-MN 2A 2.2 3 5.8 Yes

ODV-3-240095-3F1A-MN ODV-3-240095-3F1E-MN 2B 4 5 9.5 Yes

ODV-3-340140-3F1A-MN ODV-3-340140-3F1E-MN 3 5.5 7. 5 14 Yes

ODV-3-340180-3F1A-MN ODV-3-340180-3F1E-MN 3 7. 5 10 18 Yes

ODV-3-340240-3F1A-MN ODV-3-340240-3F1E-MN 3 11 15 24 Yes

500 – 600 Volt, 3 Phase Input

Non-Switched With Disconnect Frame kW HP Amps Low Harmonic

ODV-3-260021-301A-MN ODV-3-260021-301E-MN 2A 0 .75 1 2 .1 No

ODV-3-260031-301A-MN ODV-3-260031-301E-MN 2A 1.5 2 3.1 No

ODV-3-260041-301A-MN ODV-3-260041-301E-MN 2A 2.2 3 4 .1 No

ODV-3-260065-301A-MN ODV-3-260065-301E-MN 2A 4 5 6.5 No

ODV-3-260090-301A-MN ODV-3-260090-301E-MN 2A 5.5 7. 5 9 No

ODV-3-360120-301A-MN ODV-3-360120-301E-MN 3 7. 5 10 12 No

ODV-3-360170-301A-MN ODV-3-360170-301E-MN 3 11 15 17 No

6 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

2.1.3. IP55 Enclosed Units

Model Code Frame kW HP Amps Low Harmonic

ODV-3-420300-3F1N-TN 4 7. 5 10 30 Ye s

ODV-3-420460-3F1N-TN 4 11 15 46 Yes

ODV-3-520610-3F1N-TN 5 15 20 61 Ye s

ODV-3-520720-3F1N-TN 5 18.5 25 72 Ye s

ODV-3-620900-3F1N-TN 5 22 30 90 Yes

ODV-3-621100-3F1N-TN 6 30 40 110 No

ODV-3-621500-3F1N-TN 6 37 50 15 0 No

ODV-3-621800-3F1N-TN 6 45 60 18 0 No

ODV-3-722020-3F1N-TN 7 55 75 202 No

ODV-3-722480-3F1N-TN 7 75 10 0 248 No

Model Code Frame kW HP Amps Low Harmonic

ODV-3-440300-3F1N-TN 4 15 20 30 Yes

ODV-3-440390-3F1N-TN 4 18.5 25 39 Ye s

ODV-3-440460-3F1N-TN 4 22 30 46 Ye s

ODV-3-540610-3F1N-TN 5 30 40 61 Yes

ODV-3-540720-3F1N-TN 5 37 50 72 Yes

ODV-3-540900-3F1N-TN 5 45 60 90 Yes

ODV-3-641100-3F1N-TN 6 55 75 110 No

ODV-3-641500-3F1N-TN 6 75 100 15 0 No

ODV-3-641800-3F1N-TN 6 90 15 0 18 0 No

ODV-3-742020-3F1N-TN 7 11 0 175 202 No

ODV-3-742400-3F1N-TN 7 13 2 200 240 No

ODV-3-743020-3F1N-TN 7 16 0 250 302 No

Model Code Frame kW HP Amps Low Harmonic

ODV-3-460220-301N-TN 4 15 20 22 No

ODV-3-460280-301N-TN 4 18.5 25 28 No

ODV-3-460340-301N-TN 4 22 30 34 No

ODV-3-460430-301N-TN 4 30 40 43 No

ODV-3-560540-301N-TN 5 37 50 54 No

ODV-3-560650-301N-TN 5 45 60 65 No

ODV-3-660780-301N-TN 6 55 75 78 No

ODV-3-661050-301N-TN 6 75 10 0 10 5 No

ODV-3-661300-301N-TN 6 90 12 5 13 0 No

ODV-3-661500-301N-TN 6 11 0 15 0 150 No

200 – 240 Volt, 3 Phase Input

General Information and Ratings

380 – 480 Volt, 3 Phase Input

500 – 600 Volt, 3 Phase Input

Version 3.07 | Optidrive Eco User Guide | 7www.invertekdrives.com

2.1.4. Low Harmonic Variants

The majority of the Optidrive Eco product range is based on a low harmonic solution using ﬁlm capacitor technology to achieve compliance with EN 61000-3-12 without the need for any additional equipment. This standard speciﬁes limits for harmonic currents for equipment connected to public low-voltage systems with input current > 16A and <= 75A per phase. It is important to understand which models from the product range are of the low harmonic technology which is detailed below.

The Optidrive Eco three phase 200V (200-240V) input and three phase 400V (380-480V) input drives frame sizes 2 up to and including frame size 5 are a lower harmonic drive using ﬁlm capacitor technology. Please refer to the product rating tables in section

2.1. Drive Model Numbers for conﬁrmation.

General Information and Ratings

In short, this means that the low harmonic drives do not require an input choke and should not have one installed – drives outside of the above frame sizes and supply voltage / number of phases, are of standard electrolytic capacitor design and could beneﬁt from the use of input chokes if further harmonic reduction is required.

2.2. Identifying the Drive by Model Number

Each drive can be identiﬁed by its model number, shown below. The model number is on the shipping label and the drive nameplate. The model number includes the drive and factory ﬁtted options.

ODV - 3 - 4 4 0460 - 3 F 1 N - M N

Product Range

ODV: Eco Series

Generation

Frame Size

Voltage Code

2 : 200 – 240 4 : 380 – 480 6 : 500 – 600

Output Current

Shown with 1 decimal place

Supply Phase

1 : 1 Phase Input 3 : 3 Phase Input

PCB Coating

N : Standard Localised Coating

Display

T : OLED Text Display M: TFT Display

Enclosure

2 : IP20 N : IP55 A : IP66 Non-Switched E : IP66 With Disconnect

Brake Transistor

1 : No Brake Transistor

EMC Filter

0 : No Internal Filter F : Internal EMC Filter

8 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

3. Mechanical Installation

3.1. General

 The Optidrive should be mounted in a vertical position only, on a ﬂat, ﬂame resistant, vibration free mounting using the integral

mounting holes.

 Do not mount ﬂammable material close to the Optidrive.  Ensure that the minimum cooling air gaps, as detailed in sections 3.6. Guidelines for Enclosure mounting (IP20 Units) on page

13 , 3.9. Guidelines for Mounting (IP66 Units) on page 15 and 3.8. Guidelines for Mounting (IP55 Units) on page 14 are left clear.

 Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section

11.1. Environmental.

 Provide suitable clean, moisture and contaminant free cooling air sufﬁcient to fulﬁl the cooling requirements of the Optidrive.

3.2. Before Installation

 Carefully unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.  Check the drive rating label to ensure it is of the correct type and power requirements for the application.  To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and

within the temperature range –40°C to +60°C.

3.3. UL Compliant Installation

Note the following for UL-compliant installation:

For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333. The drive can be operated within an ambient temperature range as stated in section 11.1. Environmental on page 66. For IP20 units, installation is required in a pollution degree 1 environment. For IP55 units, installation in a pollution degree 2 environment is permissible. For IP66 outdoor units, installation in a pollution degree 4 environment is permissible. UL Listed ring terminals / lugs must be used for all bus bar and grounding connections.

Refer to section 11.6. Additional Information for UL Compliance on page 70.

Mechanical Installation

3.4. Installation Following a Period of Storage

Where the drive has been stored for some time prior to installation, or has remained without the main power supply present for an extended period of time, it is necessary to reform the DC capacitors within the drive according to the following table before operation. For drives which have not been connected to the main power supply for a period of more than 2 years, this requires a reduced mains voltage mains voltage to be applied for a time period, and gradually increased prior to operating the drive. The voltage levels relative to the drive rated voltage, and the time periods for which they must be applied are shown in the following table. Following completion of the procedure, the drive may be operated as normal.

NOTE This is only valid for non low harmonic version - see section

2.1.4. Low Harmonic Variants on page 8.

100%

75%

50%

25%

T1 T2 T3 T4

Version 3.07 | Optidrive Eco User Guide | 9www.invertekdrives.com

3.5. Mechanical Dimensions and Weight

3.5.1. IP20 Units

Mechanical Installation

Drive Size

2 2 21 8.70 110 4.33 185 7.28 209 8.23 63 2.48 1.8 4.0

3 2 61 10.28 131 5.16 205 8.07 247 9.72 80 3 .15 3.5 7. 7

4 418 16.46 172 6.77 240 9.45 400 15 . 75 12 5 4.92 9.2 20.3

5 486 19 .13 233 9.17 260 10.24 460 18.11 175 6.89 18 .1 39.9

6A 614 2 4.17 286 11 . 2 5 320 12.59 578 22. 75 200 7. 87 32 70.5

6B 72 6 28.58 330 13 320 12.59 680 26.77 225 8.85 43 94.8

8 995 3 9.17 480 18.89 477 18 . 77 942 37.08 432 17 13 0 286.6

Mounting Bolts Tightening Torques

Frame Size Metric UNF Frame Size Required Torque

2 M4 #8 Control Terminals All 0.5 Nm 4.5 lb-in

3 M4 #8

4 M8 5/16 4 2 Nm 18 lb-in

5 M8 5/16 5 4 Nm 35.5 lb-in

6A M8 5/16 6A 12 Nm 9 lb-ft

6B M10 3/8 6B 15 Nm 11 lb-ft

8 M 12 7/16 8 57 Nm 42 lb-ft

A B C D E Weight

mm in mm in mm in mm in mm in Kg Ib

2 & 3 1 Nm 9 lb-in

Power Terminals

NOTE

*The IP20 Frame Size 4 Chassis can obstruct the rotation (tightening) of a bolt or screw with a hex head, a ﬁxing with a round head will be most suitable for the mounting of this unit.

10 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

3.5.2. IP55 Units

Mechanical Installation

Drive Size

4 450 17. 72 171 6. 73 252 9.92 428 16.85 11 0 4.33 11 . 5 25.4

5 540 21.26 235 9.25 270 10.63 515 20.28 175 6.89 23 50.7

6 865 34.06 330 12.99 330 12.99 830 32.68 200 7. 87 55 121. 2

7 1280 50.39 330 12.99 360 14 .17 12 45 49.02 200 7. 87 89

Mounting Bolts Tightening Torques

Frame Size Metric UNF Frame Size Required Torque

4 M8 5/16

5 M8 5/16

6 M 10 3/8

7 M 10 3/8

A B C D E Weight

mm in mm in mm in mm in mm in kg Ib

Control Terminals All 0.5 Nm 4.5 lb-in

4 2 Nm 18 lb-in

Power Terminals

5 4 Nm 35.5 lb-in

6 15 Nm 11 lb-ft

7 15 Nm 11 lb-ft

196.2

Version 3.07 | Optidrive Eco User Guide | 11www.invertekdrives.com

3.5.3. IP66 Units

Mechanical Installation

Drive Size

2 257 10.12 18 8 7.40 239 9 .41 200 7. 87 178 7. 01 4.8 10.6

3 310 12.20 211 8.29 266 10.47 252

Mounting Bolts Tightening Torques

Frame Size Metric UNF Frame Size Required Torque

2 M4 #8 Control Terminals 2 & 3 0.5 Nm 4.5 lb-in

3 M4 #8 Power Terminals 2 & 3 1 Nm 9 lb-in

A B C D E Weight

mm in mm in mm in mm in mm in kg Ib

9.90

200 7. 87 7. 7 16.8

12 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

3.6. Guidelines for Enclosure mounting (IP20 Units)

  IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher

environments, drives should be mounted in a suitable control cabinet with sufﬁcient ingress protection to maintain a pollution degree 1 environment around the drive.

Enclosures should be made from a thermally conductive material. Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.  Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.

Air should be drawn in below the drive and expelled above the drive.

 In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of

airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and sprays or splashing water from all directions.

High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure. The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate

through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:

Mechanical Installation

Drive Size

2 75 2.95 10 0.39 46 1 . 81 0.3 11

3 10 0 3.94 10 0.39 52 2.05 0.9 31

4 200 7. 87 25 0.98 70 2.76 1.7 62

5 200 7. 87 25 0.98 70 2.76 2.9 10 4

6A 200 7. 87 25 0.98 70 2.76

6B 200 7. 87 25 0.98 70 2 .76

8 350 11 . 81 50 3.94 412 16.22 20 705

Above & Below

mm in mm in mm in m3/min CFM

Either Side

Between

Recommended

NOTE

Dimension Z assumes that the drives are mounted side-by-side with no clearance. Typical drive heat losses are <3% of operating load conditions. Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

airﬂow

Version 3.07 | Optidrive Eco User Guide | 13www.invertekdrives.com

3.7. Mounting the Drive – IP20 Units

IP20 Units are intended for installation within a control cabinet. When mounting with screws:

o Using the drive as a template, or the dimensions shown above, mark the locations for drilling o Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive o Mount the drive to the cabinet backplate using suitable mounting screws o Position the drive, and tighten the mounting screws securely. When Din Rail Mounting (Frame Size 2 Only): o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail ﬁrst o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail o If necessary, use a suitable ﬂat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the rail o To remove the drive from the DIN rail, use a suitable ﬂat blade screwdriver to pull the release tab downwards, and lift the

bottom of the drive away from the rail ﬁrst.

3.8. Guidelines for Mounting (IP55 Units)

Mechanical Installation

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 11.1. Environmental on page 66.

 The drive must be mounted vertically, on a suitable ﬂat surface.  The minimum mounting clearances as shown in the table below must be observed.  The mounting site and chosen mountings should be sufﬁcient to support the weight of the drives.  IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.  Using the drive as a template, or the dimensions shown above, mark the locations required for drilling  Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number

and size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to be cut as required. Remove the gland plate from the drive prior to drilling.

14 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

Drive Size

4 (IP55) 200 7. 9 10 0.394

5 (IP55) 200 7. 9 10 0.394

6 (IP55) 200 7. 9 10 0.394

7 (IP55) 200 7. 9 10 0.394

X –Above & Below Y –Either Side

mm in mm in

NOTE

Typical drive heat losses are approximately 2% of the operating load power. The above dimensions are for guidance only, the operating ambient temperature of the drive MUST be maintained within the speciﬁed limits or allowed derating at all times.

3.9. Guidelines for Mounting (IP66 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 11.1. Environmental.

 The drive must be mounted vertically, on a suitable ﬂat surface.  The minimum mounting clearances as shown in the table below must be observed.  The mounting site and chosen mountings should be sufﬁcient to support the weight of the drives. Using the drive as a template, or the dimensions shown below, mark the locations required for drilling.

Mechanical Installation

Drive

Size

2 200 7. 87

3 200 7. 87

Above & Below

mm in

The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. Cable entry holes will need to be drilled to suit this system. Some guidelines sizes are deﬁned below:

Please take care when drilling to avoid leaving any particles within the product.

Cable Gland recommended Hole Sizes & types:

Drive size Min Gland Rating Hole Size Imperial Metric

Size 2 IP66 1 x 20.5mm and 2 x 28.3mm 1 PG13.5 and 2 PG21 1 x M20 and 2 x M25

Size 3 IP66 1 x 20.5mm and 2 x 28.3mm 1 PG13.5 and 2 PG21 1 x M20 and 2 x M25

 UL rated ingress protection ("Type ") is only met when cables are installed using a UL recognized bushing or ﬁtting for a

ﬂexible-conduit system which meets the required level of protection ("Type").

 For conduit installations the conduit entry holes require standard opening to the required sizes speciﬁed per the NEC.  Not intended for rigid conduit system.

NOTE

Typical drive heat losses are 2% of operating load power. The above dimensions are for guidance only, the operating ambient temperature of the drive MUST be maintained within the speciﬁed limits or

allowed derating at all times.

Version 3.07 | Optidrive Eco User Guide | 15www.invertekdrives.com

3.10. Removing the Terminal Cover

3.10.1. Frame Sizes 2 & 3

Mechanical Installation

3.10.2. Frame Size 4 3.10.3. Frame Size 5 3.10.4. Frame Sizes 6 & 7

Terminal Cover Release Screws

Using a suitable ﬂat blade screwdriver, rotate retaining screws indicated by arrows until the screw slot is vertical.

3.11. Routine Maintenance

The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment, this should include:



Ambient temperature is at or below that set out in the section 11.1. Environmental on page 66, with any relevant derating applied.

Heat sink fans (where ﬁtted) freely rotating and are dust free. If the drive is mounted within an enclosure:

o Ensure this is free from dust and condensation. o Ensure sufﬁcient ventilation of fresh clean cooling air is provided. o Ensure any panel ventilation fans and air ﬁlters are clean and provide the correct required air ﬂow.  Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables

have no signs of heat damage.

16 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

3.12. IP66 (NEMA 4X) Lock Off

Mains switch-disconnector Lock Off

On the switched models the mains switch-disconnector can be locked in the ‘Off’ position using a 20mm standard shackle padlock (not supplied).

IP66 / NEMA 4X Unit Lock Off

Mechanical Installation

Version 3.07 | Optidrive Eco User Guide | 17www.invertekdrives.com

4. Electrical Installation

4.1. Connection Diagram

All power terminal locations are marked directly on the product. IP20 Frame Size 2 – 4 units have AC power input located at the top with the motor connections located at the bottom. All other units have power terminals located at the bottom.

4.1.1. Electrical Power Connections

Mains (1 or 3 phase)

L1/L L2/N L3

Additional information in section 4.4. on page 22

Additional information in section 4.2. on page 19

Incoming Power Connection

Protective Earth PE Connection

Electrical Installation

L1/L L2/N L3

U V W

Ensure there is at least 30 seconds between each power-on!

Isolator/Disconnect

Fuses/Circuit Breaker

Additional information in section 4.3.3. on page 21

External Line Reactor

It must not be used with Low Harmonic Drives!

Additional information in section

4.5. Optional Input Chokes on page 22 NOTE An input choke must be installed

with the IP20 Frame Size 8.

External EMC Filter (optional)

Additional information in section 4.3. on page 20

ODV-3

External Output Filter (optional)

Output Choke (load reactor) dV/dT ﬁlter Sinewave ﬁlter

Shielded Motor Cable with PE Connection

Additional information in section 4.6. on page 23

NOTE Enclosed drives are not suitable for rigid conduit system connection.

18 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

4.2. Protective Earth (PE) Connection

4.2.1. Grounding Guidelines

Adequate safety earthing must be provided in accordance with local wiring rules and codes of practice. The ground terminal of each Optidrive should be connected back to the common safety earth bar to maintain touch potentials within safe limits. The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the EMC ﬁlter if installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground impedance must conform to local industrial safety regulations and/or electrical codes.

To meet UL regulations, UL approved ring crimp terminals should be used for all ground wiring connections. The integrity of all ground connections should be checked periodically.

4.2.2. Protective Earth Conductor

The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductors.

4.2.3. Motor Ground

The driven motor must be locally connected to a suitable ground location to maintain touch potentials within safe limits. In addition, the motor ground must be connected to one of the ground terminals on the drive.

4.2.4. Ground Fault Monitoring

As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching frequency, the earth connections used and the type of RFI ﬁlter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the following conditions apply:

A Type B Device must be used. Individual device should be used for each Optidrive. The device must be suitable for protecting equipment with a DC component in the leakage current. The device should be not sensitive to high frequency leakage current.

Electrical Installation

4.2.5. Shield Termination (Cable Screen)

The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal, refer to section 4.3. EMC Compliant Installation on page 20.

Version 3.07 | Optidrive Eco User Guide | 19www.invertekdrives.com

4.3. EMC Compliant Installation

L1 L2 L3 PE

4.3.1. Recommended Installation for EMC Compliance

Electrical Installation

≥ 100mm

Mounting plate with conductive

service

Control cables

Twisted-Pair shielded

cables for analog

control and motor

feedback signals.

For Best-Practice use 360° bonding EMC

cable gland shielded

to motor chassis.

U V W PE

Fuse /

MCB

L1L2L3

Control cablesMains - supply

4.3.2. Recommended Cable Types by EMC Category

Number of

Input Phases

1 230 2 IP20, IP66 1 (5) 5 (25) 25 (100)

3 230

3 400

Rated Supply

Voltage

Frame Size IP rating

2, 3 IP20, IP66 1 (5) 5 (25) 25 (100) 4, 5 IP20, IP55 1 (5) 5 (25) 25 (100)

6A, 6B IP20 - 100 10 0

6, 7 IP55 - - 25 (100) 2, 3 IP20, IP66 1 (5) 5 (25) 25 (100) 4, 5 IP20, IP55 1 (5) 5 (25) 25 (100)

6A, 6B IP20 - 100 10 0

6, 7 IP55 - - 25 (100)

8 IP20 - - 25

Cable shield exposed and 360° clamped to

grounded metal plate or PE

bar. All other 360° bonding

methods are acceptable.

3-phase and PE shielded cable.

Motor cable

Maintain shield as far as possible along the cable

Maximum Motor Cable Length to Achieve

1, 2, 5, 6, 8

3, 5, 6, 8

4, 7, 8

NOTE

 Data in brackets shows permissible cable length with additional external EMC ﬁlter.  The 500 – 600V drives are not equipped with the internal EMC ﬁlter and are intended for use on second environment only.

20 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

General

Compliance with category C1 conducted emissions only is achieved.

Supply Cable

A screened (shielded) cable suitable for ﬁxed installation with the relevant mains voltage in use. Braided or twisted type screened

cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of a standard cable within a suitable steel or copper tube is also acceptable - in this case, ensure that metal tube is adequately grounded.

A cable suitable for ﬁxed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable

within a suitable steel or copper tube is also acceptable.

A cable suitable for ﬁxed installation with relevant mains voltage. A shielded type cable is not necessary.

Motor Cable

A screened (shielded) cable suitable for ﬁxed installation with the relevant voltage in use. Braided or twisted type screened

cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of a standard cable within a suitable steel or copper tube is also acceptable – in this case, ensure that metal tube is adequately grounded.

The cable shield should be terminated at the motor end using an EMC type gland allowing connection to the motor body through

the largest possible surface area. The shield must also be terminated at the drive end, as close as practically possible to the drive output terminals. Where drives are mounted in a steel control panel enclosure, the cable screen may be terminated directly to the control panel backplate using a suitable EMC clamp or gland ﬁtted as close to the drive as possible. The drive earth terminal must also be connected directly to this point, using a suitable cable which provides low impedance to high frequency currents. For IP55 and IP66 drives, connect the motor cable shield to the gland plate or internal ground clamp.

A cable suitable for ﬁxed installation with relevant voltage with a concentric protection wire. Installation of a standard cable within

a suitable steel or copper tube is also acceptable.

Control Cable

A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.

Electrical Installation

4.3.3. Enclosed Drives Recommended Cable Connections

IP55 IP66

L1 L2 L3

U V W

Shield Drain

Wire

4.3.4. Wiring Precautions

Connect the Optidrive according to section 4.9. Control Terminal Wiring, ensuring that motor terminal box connections are correct. There are two connections in general: Star and Delta. It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated. For more information, refer to section 4.6. Drive and Motor Connection.

It is recommended that the power cabling should be 4-core PVC-insulated screened cable, laid in accordance with local industrial regulations and codes of practice.

Version 3.07 | Optidrive Eco User Guide | 21www.invertekdrives.com

4.4. Incoming Power Connection

 Power should be connected to the L1 and L2 terminals for single phase drives, L1, L2 and L3 for three phase drives. Phase

sequence is not important.

 For compliance with CE and C Tick EMC requirements, a symmetrical shielded cable is recommended.  A ﬁxed installation is required according to IEC61800-5-1.  For units without an internal isolator / disconnect, a suitable disconnecting device installed between the Optidrive and the AC

Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe, EN60204-1, Safety of machinery).

 The cables should be dimensioned according to any local codes or regulations.  Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to

the data in section 11.5. Output Power and Current ratings. The fuses must comply with any local codes or regulations in place. In general, type gG (IEC 60269) or UL type J, T or CC fuses are suitable (exception: Eaton Bussmann FWP series must be used for size 6A & 6B IP20 models); however in some cases type aR fuses may be required. The operating time of the fuses must be below

0.5 seconds.

 Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in

place of fuses, providing that the clearing capacity is sufﬁcient for the installation.

 When the power supply is removed from the drive, a minimum of 30 seconds should be allowed before re-applying the power.

A minimum of 10 minutes should be allowed before removing the terminal covers or connection.

 The maximum permissible short circuit current at the Optidrive Power terminals as deﬁned in IEC60439-1 is 100kA.

NOTE For IP20 Frame Size 8 it is important that the input supply phase orientation is correct, i.e. L1>L1, L2>L2, L3>L3, failure to do so

Electrical Installation

will result in a “Ph-Seq"trip.

4.5. Input Chokes

 The majority of the Optidrive Eco product range is based on a low harmonic solution using ﬁlm capacitor technology to achieve

compliance with EN 61000-3-12 without the need for any additional equipment. This standard speciﬁes limits for harmonic currents for equipment connected to public low-voltage systems with input current > 16A and <= 75A per phase. It is important to understand which models from the product range are of the low harmonic technology which is detailed below.

 The Optidrive Eco three phase 200V (200-240V) input and three phase 400V (380-480V) input drives frame sizes 2 up to and

including frame size 5 are a lower harmonic drive using ﬁlm capacitor technology.

 In short, this means that the low harmonic drives do not require an input choke and should not have one installed – drives outside

of the above frame sizes and supply voltage / number of phases, could beneﬁt from the use of input chokes if further harmonic reduction is required.

 The low harmonic drives must NOT be used with input chokes. Please see section 2.1.4. Low Harmonic Variants on page 8

for a description of which drives fall into the low harmonic category. Input chokes may be required on the standard (non low harmonic) drives to reduce the harmonics generated or if the incoming supply impedance is low or the fault level / short circuit

current is high.

NOTE For IP20 Frame Size 8 the input current level will vary according to supply impedance. At minimum a 1% line choke must be installed. Installing a 4% line choke further helps towards minimising harmonic current distortion and total current levels. 1% and 4% line chokes are available.

Drive Supply Drive Rating IP20 AC Input Inductor IP66 AC Input Inductor

230V 1 Phase Input

400V 3 Phase Input

600V 3 Phase

22 | Optidrive Eco User Guide | Version 3.07 www.invertekdrives.com

0.75kW OPT-2-L1016-20 OPT-2-L1016-66

1.5 – 2.2kW OPT-2-L1025-20 OPT-2-L1025-66

55 - 90kW OPT-2-L3200-00

110 - 160kW OPT-2-L3300-00

200 - 250kW

0.75 – 2.2kW

4.0 – 5.5kW OPT-2-L3010-66

7.5 – 11kW OPT-2-L3018-66

OPT-L3500-00 (4%)

OPT-2L31500-00 (1%)

N/A

OPT-2-L3006-66

4.6. Drive and Motor Connection

 The drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply, for motors

which have been wound for operation with a variable speed drive then there is no preventative measures required, however if the quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required.

 The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable

is used, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors.

 The motor earth must be connected to one of the Optidrive earth terminals.  For compliance with the European EMC directive, a suitable screened (shielded) cable should be used. Braided or twisted type

screened cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals are recommended as a minimum. Installation within a suitable steel or copper tube is generally also acceptable.

 The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body through

the largest possible surface area.

 Where drives are mounted in a steel control panel enclosure, the cable screen may be terminated directly to the control panel

using a suitable EMC clamp or gland, as close to the drive as possible.

 

Automatic switchgear should not be installed between the drive output and the motor, opening and closing contacts in this circuit whilst the drive is energised will inevitably reduce the lifetime of the drive and could cause product failure. If an isolator is required to be placed between the drive and the motor in order to comply with local regulations, the device must not be operated when the drive is running.

4.7. Motor Terminal Box Connections

Most general purpose motors are wound for operation on two supply voltage. This will be indicated on the nameplate of the motor. The operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives the higher of the two voltage ratings.

Electrical Installation

Incoming Supply Voltage Motor Nameplate Voltages Connection

230 230 / 400

400 / 460 400 / 690

575 575 / 1000

400 230 / 400

575 330 / 575

Delta

Star

Version 3.07 | Optidrive Eco User Guide | 23www.invertekdrives.com

+ 53 hidden pages

Invertek Drive OPTIDRIVE ECO User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual