Invertek Drive OPTIDRIVE E3 User Guide
AC Variable Speed Drive
IP66 (NEMA 4X)
User Manual
0.37kW – 22kW / 0.5HP – 30HP
110 – 480V Single and 3 Phase Input
Safety Warnings
General Information
and Ratings
Mechanical Installation
Power & Control Wiring
Operation
Parameters
Analog and Digital Input
Macro Configurations
1
2
3
4
5
6
7
Modbus RTU
Communications
CAN Communication
Technical Data
Troubleshooting
8
9
10
11
1. Safety Warnings ..............................4
1.1. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. General Information and Ratings ................5
2.1. Identifying the Drive by Model Number ..................5
2.2. IP66 Drive Variants ...................................5
2.3. Understanding the Rating Label .........................5
2.4. Drive Model Numbers ................................6
3. Mechanical Installation ........................7
3.1. General ............................................7
3.2. UL Compliant Installation ..............................7
3.3. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units
3.4. Guidelines for mounting (IP66 Units) ....................8
3.5. Gland Plate and Lock Off .............................8
3.6. Removing the Terminal Cover ..........................9
3.7. Routine Maintenance .................................9
4. Power & Control Wiring .......................10
4.1. Connection Locations ................................10
4.2. Connection Diagram ................................ 11
4.3. Protective Earth (PE) Connection .......................12
4.4. Incoming Power Connection ..........................13
4.5. Motor Connection ..................................14
4.6. Motor Terminal Box Connections ......................14
4.7. Control Terminal Wiring ..............................14
4.8. Using the REV/0/FWD Selector Switch (Versions With Local
Controls Only) ..........................................15
4.9. Using the Internal Pot (Local Control Versions Only) .......16
4.10. Control Terminal Connections ........................16
4.11. Motor Thermal Overload Protection ...................18
4.12. EMC Compliant Installation ..........................18
4.13. Optional Brake Resistor ..............................18
...7
6. Parameters ............................... 23
6.1. Standard Parameters ............................... 23
6.2. Parameter List .....................................23
6.3. Parameter Functions ............................... 25
6.4. Commissioning Various Motor Types .................36
6.5. P-00 Read Only Status Parameters ...................39
7. Analog and Digital Input Macro Configurations
7.1. Overview ........................................40
7.2. Example Connection Diagrams ......................40
7.3. Macro Functions Guide Key ........................ 41
7.4. Macro Functions – Terminal Mode (P-12 = 0) .......... 42
7.5. Macro Functions - Keypad Mode (P-12 = 1 or 2) ......43
7.6. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4,
7, 8 or 9)
7.7. Macro Functions - User PI Control Mode (P-12 = 5 or 6)
8. Modbus RTU Communications ................ 45
8.1. Introduction .......................................45
8.2. Modbus RTU Specification .........................45
8.3. RJ45 Connector Configuration ......................45
8.4. Modbus Register Map ..............................7
9. CAN Communication .........................47
9.1. CAN Communication ..............................47
9.2. Additional Information Relating to CAN or Modbus or
Both ...............................................
10. Technical Data .............................51
10.1. Environmental .................................... 51
10.2. Rating Tables .................................... 51
10.3. Single Phase Operation of Three Phase Drives ........ 51
10.4. Additional Information for UL Compliance ............ 52
10.5. EMC Filter Disconnect ............................52
............................................ 43
.. 40
...44
50
5. Operation ..................................20
5.1. Managing the Keypad ...............................20
5.2. Operating Displays ..................................20
5.3. Changing Parameters ................................20
5.4. Read Only Parameter Access .........................21
5.5. Resetting Parameters .................................21
5.6. Resetting a Fault .....................................21
5.7. LED Display ........................................22
11. Troubleshooting ........................... 53
11.1. Fault Code Messages .............................53
Intended Audience
This User Manual is intended to be used in conjunction with the Quick Start User Guide included with the product, and is intended to
provide additional information for more advanced product applications and usage. The reader should be familiar with the contents of
the Quick Start User Guide, and in particular, should observe all safety warnings and installation guidelines contained therein.
2 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.21 www.invertekdrives.com
Declaration of Conformity
Invertek Drives Ltd hereby states that the Optidrive ODE-3 product range conforms to the relevant safety provisions of the following
council directives:
2014/30/EU (EMC) and 2014/35/EU (LVD)
Designed and manufacture is in accordance with the following harmonised European standards:
EN 61800-5-1: 2007 Adjustable speed electrical power drive systems. Safety
requirements. Electrical, thermal and energy.
EN 61800-3: 2004 /A1 2012 Adjustable speed electrical power drive systems. EMC
requirements and specific test methods
EN 55011: 2007 Limits and Methods of measurement of radio disturbance
characteristics of industrial, scientific and medical (ISM) radiofrequency equipment (EMC)
EN60529: 1992 Specifications for degrees of protection provided by enclosures
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and
Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter
is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above
harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is
incorporated must comply with the EMC Directive 2004/108/EC. This User Guide provides guidance to ensure that the applicable
standards may be achieved.
Copyright Invertek Drives Ltd © 2019
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
2 Year Warranty
All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local
distributor should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 3.08 Firmware
User Guide Revision 1.20
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part
of any contract.
When installing the drive on any power supply where the phase-ground voltage may exceed the phase-phase voltage
(typically IT supply networks or Marine vessels) it is essential that the internal EMC filter ground and surge protection varistor
ground (where fitted) are disconnected. If in doubt, refer to your Sales Partner for further information.
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
Version 1.21 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 3www.invertekdrives.com
1. Safety Warnings
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
This variable speed drive product (Optidrive) is intended for
professional incorporation into complete equipment or systems
as part of a fixed installation. If installed incorrectly it may present
a safety hazard. The Optidrive uses high voltages and currents,
carries a high level of stored electrical energy, and is used to
control mechanical plant that may cause injury. Close attention
is required to system design and electrical installation to avoid
hazards in either normal operation or in the event of equipment
malfunction. Only qualified electricians are allowed to install
Safety Warnings
1
and maintain this product.
System design, installation, commissioning and maintenance
must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety
information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of
the Optidrive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the
Optidrive. Any electrical measurements required should be
carried out with the Optidrive disconnected.
Electric shock hazard! Disconnect and ISOLATE the Optidrive
before attempting any work on it. High voltages are present
at the terminals and within the drive for up to 10 minutes after
disconnection of the electrical supply. Always ensure by using a
suitable multimeter that no voltage is present on any drive power
terminals prior to commencing any work.
Where supply to the drive is through a plug and socket
connector, do not disconnect until 10 minutes have elapsed after
turning off the supply.
Ensure correct earthing connections. The earth cable must
be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated
fuses or MCB should be fitted in the mains supply to the drive,
according to any local legislation or codes.
Ensure correct earthing connections and cable selection as per
defined by local legislation or codes. The drive may have a
leakage current of greater than 3.5mA; furthermore the earth
cable must be sufficient to carry the maximum supply fault current
which normally will be limited by the fuses or MCB. Suitably
rated fuses or MCB should be fitted in the mains supply to the
drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst
power is applied to the drive or to the external control circuits.
Danger: Indicates a risk of electric shock, which,
if not avoided, could result in damage to the
equipment and possible injury or death.
Danger: Indicates a potentially hazardous situation
other than electrical, which if not avoided, could
result in damage to property.
Within the European Union, all machinery in which this product
is used must comply with Directive 2006/42/EC, Safety of
Machinery. In particular, the machine manufacturer is responsible
for providing a main switch and ensuring the electrical equipment
complies with EN60204-1.
The level of integrity offered by the Optidrive control input
functions – for example stop/start, forward/reverse and
maximum speed is not sufficient for use in safety-critical
applications without independent channels of protection. All
applications where malfunction could cause injury or loss of
life must be subject to a risk assessment and further protection
provided where needed.
The driven motor can start at power up if the enable input signal
is present.
The STOP function does not remove potentially lethal high
voltages. ISOLATE the drive and wait 10 minutes before starting
any work on it. Never carry out any work on the Drive, Motor or
Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor
at speeds above or below the speed achieved when connecting
the motor directly to the mains supply. Obtain confirmation from
the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to
machine start up.
Do not activate the automatic fault reset function on any systems
whereby this may cause a potentially dangerous situation.
IP20 drives must be installed in a pollution degree 2
environment, mounted in a cabinet with IP54 or better.
When mounting the drive, ensure that sufficient cooling is provided.
Do not carry out drilling operations with the drive in place, dust
and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be
prevented. Flammable material should not be placed close to
the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or
3 phase) correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals
U, V, W.
Do not install any type of automatic switchgear between the
drive and the motor.
Wherever control cabling is close to power cabling, maintain
a minimum separation of 100 mm and arrange crossings
at 90 degrees. Ensure that all terminals are tightened to the
appropriate torque setting.
Do not attempt to carry out any repair of the Optidrive. In
the case of suspected fault or malfunction, contact your local
Invertek Drives Sales Partner for further assistance.
4 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.21 www.invertekdrives.com
2. General Information and Ratings
Serial No.:
www.in vertekdriv es.com
Made in the UK
918070
S/Ware
3.08
HP
protection refer to User Guide
/ NEMA 4X
This chapter contains information about the Optidrive E3 including how to identify the drive.
2.1. Identifying the Drive by Model Number
Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the
drive nameplate. The model number includes the drive and any options.
ODE - 3 - 1 2 0021 - 1 F 1 A
Product Family IP Rating
A = IP66 Non Switched
B = IP66 Switched
C = IP66 with local controls
E = IP66 with switch-disconnector
Generation Dynamic Brake
Transistor
Frame Size Filter
Type
1 = Not Fitted
4 = Internal Transistor
0 = No Filter
F = Internal EMC Filter
Input Voltage 1 = 110 – 115 No. Of Input Phases
2 = 200 – 240
4 = 380 – 480
Output Current x 10
2.2. IP66 Drive Variants
General Information & Ratings
2
A = IP66 Non Switched
B = IP66 Switched
2.3. Understanding the Rating Label
The product rating label provides the following information
Key
1 Model Code
2 Enclosure Type and IP Rating
3 Firmware Version
4 Serial Number
Technical Data – Supply
5
Voltage
Technical Data – Maximum
6
continuous output current
C = IP66 with local controls E = IP66 with switch-disconector
6 6I P
OPTIDRIVE E3
1
On right hand
side when
5
ODE-3-120023-1F1A
V
200-240 1 3.7
Input
0-250 2.3
Output
Ø F(Hz) I (A)
50/60
3 0-500
viewed from
the front.
Power down for
5min before
removing
cover
Version 1.21 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 5www.invertekdrives.com
Read User Guide Before
installation
SCCR:
CAUTION
11111111111
or servicing
For rating and
2
kW
0.37
6
Listed 2AD0
Ind.Co nt.Eq.
E226333
0.5
34
2.4. Drive Model Numbers
110 – 115V ± 10% - 1 Phase Input – 3 Phase 230V Output (Voltage Doubler)
Model Number
With Filter Without Filter
N/A ODE-3-110023-101# 0.5 2.3 1
N/A ODE-3-110043-101# 1 4.3 1
N/A ODE-3-210058-104# 1.5 5.8 2
200 – 240V ± 10% - 1 Phase Input – 3 Phase Output
General Information & Ratings
With Filter Without Filter
ODE-3-120023-1F1# ODE-3-120023-101# 0.37 0.5 2.3 1
ODE-3-120043-1F1# ODE-3-120043-101# 0. 75 1 4.3 1
ODE-3-120070-1F1# ODE-3-120070-101# 1.5 2 7 1
ODE-3-220070-1F4# ODE-3-220070-104# 1.5 2 7 2
ODE-3-220105-1F4# ODE-3-220105-104# 2.2 3 10.5 2
ODE-3-320153-1F4# ODE-3-320153-104# 4.0 5 15.3 3
With Filter Without Filter
ODE-3-120023-3F1# ODE-3-120023-301# 0.37 0.5 2.3 1
ODE-3-120043-3F1# ODE-3-120043-301# 0.75 1 4.3 1
ODE-3-120070-3F1# ODE-3-120070-301# 1.5 2 7 1
ODE-3-220070-3F4# ODE-3-220070-304# 1.5 2 7 2
ODE-3-220105-3F4# ODE-3-220105-304# 2.2 3 10.5 2
ODE-3-320180-3F4# ODE-3-320180-304# 4.0 5 18 3
ODE-3-320240-3F4# ODE-3-320240-304# 5.5 7. 5 24 3
2
ODE-3-420300-3F4# ODE-3-420300-304# 7. 5 10 30 4
ODE-3-420460-3F4# ODE-3-420460-304# 11 15 46 4
With Filter Without Filter
ODE-3-140022-3F1# ODE-3-140022-301# 0 .75 1 2.2 1
ODE-3-140041-3F1# ODE-3-140041-301# 1.5 2 4 .1 1
ODE-3-240041-3F4# ODE-3-240041-304# 1. 5 2 4 .1 2
ODE-3-240058-3F4# ODE-3-240058-304# 2.2 3 5.8 2
ODE-3-240095-3F4# ODE-3-240095-304# 4 5 9.5 2
ODE-3-340140-3F4# ODE-3-340140-304# 5.5 7. 5 14 3
ODE-3-340180-3F4# ODE-3-340180-304# 7. 5 10 18 3
ODE-3-340240-3F4# ODE-3-340240-3042 11 15 24 3
ODE-3-440300-3F4# ODE-3-440300-3042 15 20 30 4
ODE-3-440390-3F4# ODE-3-440390-3042 18.5 25 39 4
ODE-3-440460-3F4# ODE-3-440460-3042 22 30 46 4
NOTE
Model Number
200 – 240V ± 10% - 3 Phase Input – 3 Phase Output
Model Number
380 – 480V ± 10% - 3 Phase Input – 3 Phase Output
Model Number
For IP66 replace the '#' with:
A
B
C
E
kW HP
kW HP
kW HP
kW HP
IP66 FWD/REV Pot Disconnect
Output Current
(A)
Output Current
(A)
Output Current
(A)
Output Current
(A)
Frame Size
Frame Size
Frame Size
Frame Size
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3. Mechanical Installation
C
3.1. General
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes.
Do not mount flammable material close to the Optidrive.
Ensure that the minimum cooling air gaps, as detailed in section 3.4. Guidelines for mounting (IP66 Units).
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10.1.
Environmental.
3.2. UL Compliant Installation
Refer to section 10.4. Additional Information for UL Compliance on page 52 for Additional Information for UL Compliance.
3.3. Mechanical Dimensions – IP66 (NEMA 4X) Enclosed Units
Mechanical Installation
Drive Size
1
2 257.0 10 .12 188.0 7.40 182.0 7.16 200.0 7. 87 176.0 6.93 3.5 7. 7
3 310.0 12.20 211. 0 8.30 238.0 9.37 251.5 9.90 19 7.5 7. 78 7. 0 15.4
4 360.0 14.17 240.0 9.44 275 .0 10.82 300.0 11.08 226.0 8.89 9.5 20.9
Mounting Bolts Tightening Torques
Frame Size Frame Size Control Terminals Power Terminals
All Frame Sizes 4 x M4 (#8) 1, 2, 3 0.8 Nm (7 lb-in) 1.5 Nm (13 lb-in)
A B C D E
mm in mm in mm in mm in mm in kg Ib
232.0 9.13 161. 0 6.34 162.0 6.37 189.0 7.44 148.5 5.85 2.5 5.5
4 0.8 Nm (7 lb-in) 4.1 Nm (36.5 lb-in)
Weight
3
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3.4. Guidelines for mounting (IP66 Units)
Before mounting the drive, ensure that the chosen
location meets the environmental
condition requirements for the drive shown in section
10.1. Environmental.
The drive must be mounted vertically, on a suitable flat
surface.
The minimum mounting clearances as shown in the
table below must be observed.
The mounting site and chosen mountings should be
sufficient to support the weight of the drives.
Using the drive as a template, or the dimensions
shown above, mark the locations required for drilling.
Suitable cable glands to maintain the ingress protection
of the drive are required. Gland holes for power and
motor cables are pre-moulded into the drive enclosure,
recommended gland sizes are shown below. Gland
holes for control cables may be cut as required.
Mechanical Installation
The mounting location should be free from vibration.
Do not mount the drive in any area with excessive humidity, corrosive airborne chemicals or potentially dangerous dust particles.
Avoid mounting close to high heat sources.
The drive must not be mounted in direct sunlight. If necessary, install a suitable shade cover.
The mounting location must be free from frost.
Do not restrict the flow of air through the drive heatsink. The drive generates heat which must be naturally allowed to dissipate.
Correct air clearance around the drive must be observed.
If the location is subject to wide ambient temperature and air pressure variation, install a suitable pressure compensation valve in
the drive gland plate.
NOTE If the drive has been in storage for a period longer than 2 years, the DC link capacitors must be reformed.
3
Drive Size
1 200 7.87 10 0.39
2 200 7.87 10 0.39
3 200 7.87 10 0.39
4 200 7.87 10 0.39
NOTE
X Above & Below Y Either Side
mm in mm in
Above are guidelines only and the operating ambient temperature of the drive MUST be
maintained within the limits shown in section 10.1 Environmental at all times.
3.5. Gland Plate and Lock Off
The use of a suitable gland system is required to maintain the appropriate IP / NEMA rating. The gland plate has pre moulded cable
entry holes for power and motor connections suitable for use with glands as shown in the following table. Where additional holes are
required, these can be drilled to suitable size. Please take care when drilling to avoid leaving any particles within the product.
Recommended cable gland types and hole sizes IP66 / NEMA 4X Gland Plate
Power & Motor Cables
Drive Size Hole Size
Size 1 22 PG16 M20
Size 2 & 3 27 PG21 M25
Size 4 37 PG29 -
Recommended
PG Gland
UL rated ingress protection ("Type" ) is only met when cables are installed
using a UL recognized bushing or fitting for a flexible-conduit system
which meets the required level of protection ("Type").
For conduit installations the conduit entry holes require standard opening
to the required sizes specified per the NEC.
Not intended for installation using rigid conduit system.
Alternative
Metric gland
8 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.21 www.invertekdrives.com
Mains switch-disconnector Lock Off
On the switched models the mains switch-disconnector can be locked in the ‘Off’ position using a 20mm standard shackle padlock
(not supplied).
IP66 / NEMA 4X Unit Lock Off
3.6. Removing the Terminal Cover
To access the connection terminals, the drive front cover needs to be removed as shown.
Mechanical Installation
IP66 / NEMA 4X Units
Removing the screws on the front of the product allows access to the connection terminals, as shown below.
3.7. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating
environment, this should include:
Ambient temperature is at or below that set out in section 10.1. Environmental.
Heat sink fans (where fitted) freely rotating and dust free.
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables
have no signs of heat damage.
3
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4. Power & Control Wiring
4.1. Connection Locations
4.1.1. Connection locations – Frame size 1
Single phase supply 3 phase supply
Power & Control Wiring
4.1.2. Connection locations – Frame sizes 2, 3 and 4
Single phase supply 3 phase supply
I0I0I I0I0I
A
L3 EMCL2/N
L1
A
L2/N
L1
I0I0I I0I0I
L3
1 2 3 4 5 6 7 8 9
B
UVW
1 2 3 4 5 6 7 8 9
D
EMC
BR
+
-
10 11
C
10 11
B
U V W
C
I0I0I I0I0I
A
L3 EMCL2/N
L1
A
L2/N
L1
I0I0I I0I0I
L3
1 2 3 4 5 6 7 8 9
B
UVW
1 2 3 4 5 6 7 8 9
D
EMC
BR
+
-
10 11
C
10 11
B
U V W
C
4
A – Incoming Power Connections see section 4.4. Incoming Power Connection for more information
B – Motor Connections see section 4.5. Motor Connection for more information
C – Control Terminal Connections see section 4.10. Control Terminal Connections for more information
D – Brake Resistor see section 4.13. Optional Brake Resistor for more information
10 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.21 www.invertekdrives.com
4.2. Connection Diagram
All power terminal locations are marked directly on the product. DC+/BR/DC- terminals are not available on Size 1 models.
4.2.1. IP66 (Nema 4X) Non-Switched Units
Mains (1 or 3 phase)
L1/L L2/N L3
PE
L1/L L2/N L3
ODE -3 IP66 (NEMA 4X) Non-Switched
DC
DC
BR
-
U V W
+
Additional information in section 4.4. on page 13
Incoming Power Connection
Protective Earth PE Connection
Additional information in section 4.3. on page 13
Isolator/Disconnect
Ensure there is at least 30 seconds
between each power-on!
Fuses/Circuit Breaker
Additional information in section 4.4.2. on page 13
External Line Reactor (optional)
Additional information in section 4.4.3. on page 14
It must not be used with frame size 4 models!
External EMC Filter (optional)
Additional information in section 4.12. on page 18
Power & Control Wiring
VI
UI
M
External Output Filter (optional)
Output Choke (load reactor)
dV/dT filter
Sinewave filter
Brake Resistor with Thermal Overload Protection
Additional information in section 4.8. on page 23
Shielded Motor Cable with PE Connection
Additional information in section 4.6. on page14
WI
PE
4
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4.2.2. Electrical Power Connections – IP66 (NEMA 4X) Switched Models
L1/L L2/N L3
Power & Control Wiring
L1/L L2/N L3
ODE -3 IP66 (NEMA 4X) Switched
U V W
Mains (1 or 3 phase)
Additional information in section 4.4. on page 13
PE
DC
DC
BR
-
+
Additional information in section 4.3. on page 13
Additional information in section 4.4.2. on page 13
Additional information in section 4.4.3. on page 14
Additional information in section 4.12. on page 18
Incoming Power Connection
Protective Earth PE Connection
Fuses/Circuit Breaker
External Line Reactor (optional)
It must not be used with frame size 4 models!
External EMC Filter (optional)
Built-in mains switch-disconnector
Ensure there is at least 30 seconds
between each power-on!
4
VI
UI
M
External Output Filter (optional)
Output Choke (load reactor)
dV/dT filter
Sinewave filter
Brake Resistor with Thermal Overload Protection
Additional information in section 4.12. on page 18
Shielded Motor Cable with PE Connection
Additional information in section 4.6. on page14
WI
PE
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4.3. Protective Earth (PE) Connection
Grounding Guidelines
The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the filter if
installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground loop
impedance must confirm to local industrial safety regulations. To meet UL regulations, UL approved ring crimp terminals should be
used for all ground wiring connections.
The drive Safety Ground must be connected to system ground. Ground impedance must conform to the requirements of national and
local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be checked periodically.
Protective Earth Conductor
The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor.
Safety Ground
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel
(girder, joist), a floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/
or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
Ground Fault Monitoring
As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current
whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching
frequency, the earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the
following conditions apply:
A Type B Device must be used.
The device must be suitable for protecting equipment with a DC component in the leakage current.
Individual ELCBs should be used for each Optidrive.
Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to
the safety ground terminal.
4.4. Incoming Power Connection
4.4.1. Cable Selection
For 1 phase supply, the mains power cables should be connected to L1/L, L2/N.
For 3 phase supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important.
For compliance with CE EMC requirements, refer to section 4.12. EMC Compliant Installation on page 18.
A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive
and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe,
EN60204-1, Safety of machinery).
The cables should be dimensioned according to any local codes or regulations. Maximum dimensions are given in section 10.2.
Rating Tables.
Power & Control Wiring
4
4.4.2. Fuse / Circuit Breaker Selection
Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to
the data in section 10.2. Rating Tables. The fuses must comply with any local codes or regulations in place. In general, type gG
(IEC 60269) or UL type J fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses
must be below 0.5 seconds.
Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in
place of fuses, providing that the clearing capacity is sufficient for the installation.
The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439-1 is 100kA.
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4.4.3. Optional Input Choke
Do not use input choke with size 4 models!
An optional Input Choke is recommended to be installed in the supply line for drives frame size 1, 2 and 3 where any of the
following conditions occur:
o The incoming supply impedance is low or the fault level / short circuit current is high.
o The supply is prone to dips or brown outs.
o An imbalance exists on the supply (3 phase drives).
o The power supply to the drive is via a busbar and brush gear system (typically overhead Cranes).
In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults. Part numbers
are shown in the table.
4.5. Motor Connection
The drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply. For motors
Power & Control Wiring
which have been wound for operation with a variable speed drive additional measures are not required; however if the quality of
insulation is unknown the motor manufacturer should be consulted and preventative measures may be required.
The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable
is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase
conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least
equal cross sectional area and manufactured from the same material as the phase conductors.
The motor earth must be connected to one of the Optidrive earth terminals.
Maximum permitted motor cable length for all models: 100 metres shielded, 150 metres unshielded.
Where multiple motors are connected to a single drive using parallel cables, an output choke must be installed.
Supply Frame Size AC Input Inductor
230 Volt
1 Phase
400 Volt
3 Phase
1 OPT-2-L1016-66
2 OPT-2-L1025-66
1 OPT-2-L3006-66
2 OPT-2-L3010-66
3 OPT-2-L3018-66
4
4.6. Motor Terminal Box Connections
Do not install any mechanical or electro-mechanical switching devices between the drive and motor. Where a local isolator is installed
close to the motor, this should be interlocked with the drive control circuit to ensure the drive is disabled when the motor is isolated.
Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This
operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives
the higher of the two voltage ratings.
Incoming Supply Voltage Motor Nameplate Voltages Connection
230 230 / 400
Delta
∆
400 400 / 690
400 230 / 400
Star
⅄
4.7. Control Terminal Wiring
All analog signal cables should be suitably shielded. Twisted pair cables are recommended.
Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other.
Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be routed in the same cable.
Maximum control terminal tightening torque is 0.5Nm.
Control Cable entry conductor size: 0.05 – 2.5mm2 / 30 – 12 AWG.
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4.8. Using the REV/0/FWD Selector Switch (Versions With Local Controls Only)
By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse.
This could typically be for Hand/Off/Auto applications (also known and Local/Remote) for HVAC and pumping industries. The
integrated switch operates in parallel with drive terminal 2 (T2) and terminal 3 (T3) as digital input 1 and digital input 2. By default,
the integrated switch is enabled.
4.8.1. Disabling built-in control switches
If required, the built-in control switch may be disabled using the following method:
1) Ensure the drive is stopped (Display shows “Stop”).
2) Enable Advanced Parameter Access by setting the correct value in P-14 (default : 201).
3) Scroll down to parameter P-00 (Display shows P-00).
4) Press and hold “STOP” button for >1s, drive will show “Lc-OFF” or “Lc-On” or "Altern" message.
5) Use “UP” or “DOWN” key to select the option:
o “Lc-OFF” means integrated switches are enabled.
o “Lc-On” means the switches are locked/disabled.
o "Altern" means that Revers direction is disabled via built-in switch (can be unlocked via external enable signal connected to DI1
– terminal 2).
6) Press the “STOP” button again to exit.
Power & Control Wiring
Switch Left Switch Centre Switch Right
DI1 DI2 DI1 DI2 DI1 DI2
1 1 0 0 1 0 Lc-Off
0 0 0 0 0 0 Lc-On
0 1 0 0 1 0 Altern
NOTE The table below applies to default setting Lc-Off
Switch Position
Switch Left Switch Centre Switch Right P-12 P-15
Run Reverse STOP Run Forward 0 0
STOP STOP Run Forward 0 5,7
Preset Speed 1 STOP Run Forward 0 1
Run Reverse STOP Run Forward 0 6, 8 Run Forward or Reverse with speed controlled from the Local POT
Run in Auto STOP Run in Hand 0 4
Run in Speed
Control
Run in Preset
Speed Control
Run in Hand STOP Run in Auto 3 6
Run in Hand STOP Run in Auto 3 3
NOTE To be able to adjust parameter P-15, extended menu access must be set in P-14 (default value is 101)
STOP Run in PI Control 5 1
STOP Run in PI Control 5
Parameters
to Set
0, 2, 4,
5, 8..12
Notes
Factory Default Configuration
Run Forward or Reverse with speed controlled from the Local POT
Run forward with speed controlled form the local POT
Run Reverse – Disabled
Run Forward with speed controlled from the Local POT
Preset Speed 1 provides a ‘Jog’ Speed set in P-20
Run in Hand – Speed controlled from the Local POT
Run in Auto – Speed controlled using Analog input 2 e.g. from
PLC with 4-20mA signal.
In Speed Control the speed is controlled from the Local POT
In PI Control, Local POT controls PI set point
In Preset Speed Control, P-20 sets the Preset Speed
In PI Control, POT can control the PI set point (P-44=1)
Hand – Speed controlled from the Local POT
Auto – Speed Reference from Modbus
Hand – Speed reference from Preset Speed 1 (P-20)
Auto – Speed Reference from Modbus
4
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4.9. Using the Internal Pot (Local Control Versions Only)
0/4-20 mA
0/4-20 mA
* Dashed lines shows connection for analog inputs and output in digital mode
On switched drives, the built-in pot (indicated) may be used to directly control the signal level applied to analog input 1, and therefore
the output frequency (motor speed).
To select the built-in pot as the signal source for analog input 1, set P-16 = 8 In-pot.
4.10. Control Terminal Connections
Power & Control Wiring
4
1 (+24V DC/ 100mA)
2 (Dl 1)
(AO / DO*) 8
(0V/ COM) 9
10 (RL-COM)
11 (RL-NO)
0-10 V
20-4 mA
0-10 V
10-0 V
20-4 mA
3 (Dl 2)
4 (AI 2/ Dl 3*)
5 (+10V DC/ 10mA)
6 (AI 1/ DI 4*)
7 (0V/ COM)
NOTE
Default Function
Key
Open Closed
1 +24V DC 24 Volt DC Output On-board +24V DC Supply (100mA)
2 DI 1 Digital Input 1 (Run Enable) STOP RUN
3 DI 2 Digital Input 2 FORWARD REVERSE
4 AI 2 / DI 3 Analog Input 2 / Digital Input 3
AI1 Reference Preset Speed 1 (P-20)
5 +10V DC +10Volt DC Output On-board +10V DC Supply (10 mA)
6 AI 1 / DI 4 Analog Input 1 / Digital Input 4 Speed Reference 1 (0-10V)
7 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO
8 AO Analog Output Motor Speed (0-10V)
9 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO
10 RL-COM Relay Output Common
Drive Faulty Drive Healthy
11 RL-NO Relay Output NO Contact
NOTE
Digital Inputs: Logic High = 8-30V DC (30V DC max)
Analog Output: 0 – 10 Volt (20mA max)
Relay Output: 6A/250V AC, 5A/30V DC (resistive load)
DO mode:
24V DC
AO mode:
0-10V
Sec.
Page
16 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.21 www.invertekdrives.com
4.10.1. Analog Output
0/4-20 mA
0/4-20 mA
The analog output function may be configured using parameter P-25, which is described in section 6.2. Parameter List on page 23.
The output has two operating modes, dependent on the parameter selection:
Analog Mode
o The output is a 0 – 10 volt DC signal, 20mA max load current.
Digital Mode
o The output is 24 volt DC, 20mA max load current.
4.10.2. Relay Output
The relay output function may be configured using parameter P-18, which is described in section 6.2. Parameter List on page 23.
4.10.3. Analog Inputs
Two analog inputs are available, which may also be used as Digital Inputs if required. The signal formats are selected by parameters
as follows:
Analog Input 1 Format Selection Parameter P-16.
Analog Input 2 Format Selection Parameter P-47.
These parameters are described more fully in section 6.2. Parameter List on page 23.
Local Potentiometer
Connection - AI1
+24V DC
1
DI 1
2
DI 2
3
DI 3
4
+10V DC
5
AI 1
6
2-wire or Loop
Powered Transducer
+24V DC
1
DI 1
2
+
24V DC
Sensor
0/4-20 mA
DI 2
3
DI 3
4
-
+10V DC
5
AI 1
6
0V / COM
7
0V / COM
7
2-wire Analog Voltage
or Current signal
+24V DC
1
DI 1
2
DI 2
3
0-10 V
10-0 V
20-4 mA
DI 3
4
+10V DC
5
+
AI 1
6
V/A
3-wire Transducer
+24V DC
1
DI 1
2
DI 2
3
+
DI 3
4
24V DC
Sensor
+10V DC
5
-
AI 1
6
Power & Control Wiring
0V / COM
7
-
0V / COM
7
4
The function of the analog input, e.g. for speed reference or PID feedback for example is defined by parameters P-15. The function of
these parameters and available options is described in section 7. Analog and Digital Input Macro Configurations on page 40.
4.10.4. Digital Inputs
Up to four digital inputs are available. The function of the inputs is defined by parameters P-12 and P-15, which are explained in
section 7. Analog and Digital Input Macro Configurations on page 40.
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