INVENTOR V5MLI32-12, V5MLO32-12 Installation Manuals

CONSOLE TYPE
AIR CONDITIONING SYSTEMS
• INSTALLATION MANUAL
• ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ
• MANUAL DE INSTALARE
ENGLISH | ΕΛΛΗΝΙΚΑ | ROMANA
MODELS:
Page 2
Accessories ....................................................04
Indoor Unit Parts ........................................ 07
Indoor Unit Installation Instructions .......08
Safety Precautions ..................................... 05
Outdoor Unit Installation ......................... 12
Outdoor Unit Installation Instructions ......12
Outdoor Unit Types and Specifications ....13
Notes on Drilling Hole in Wall ....................14
Drainpipe Installation ............................... 15
Table of Contents
Installation Manual
Indoor Unit Installation
........................... 07
Installation Overview ...............................06
1
2
5
3
4
6
Page 3
Page 3
Refrigerant Piping Connection .......................17
Notes on Pipe Length and Elevation ..............17
Refrigerant Piping Connection Instructions ...18
Wiring ................................................. 20
Outdoor Unit Wiring .................. 20
Indoor Unit Wiring ..................... 21
Power Specifications ................... 22
Air Evacuation ..................................................23
Evacuation Instructions ................................ 23
Note on Adding Refrigerant ....................... 24
Test Run .............................................25
MC MC
7
8
9
10
L N
Page 4
Accessories
1
The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electrical shock and re, or equipment failure.
Red short connected wire (Applied to the W/L pin of outdoor unit terminal block be short-circuited.)
QUANTITY
SHAPENAME
Soundproof / insulation sheath (some models)
2
1
1
1
Installation Fittings
Refrigeration Fittings
Others
Installation manual
Transfer connector(Φ12.7-Φ15.9)/ ( )(Packed with the indoor unit ) NOTE: Pipe size may differ from appliance to appliance. To meet different pipe size requirements, sometimes the pipe connections need a transfer connector installed on the outdoor unit .
Transfer connector(Φ6.35-Φ9.52)/ ( )(Packed with the indoor unit) NOTE: Pipe size may differ from appliance to appliance. To meet different pipe size requirements, sometimes the pipe connections need a transfer connector installed on the outdoor unit .
Transfer connector(Φ9.52-Φ12.7)/ ( ) (Packed with the indoor unit, used for multi-type models only ) NOTE: Pipe size may differ from appliance to appliance. To meet different pipe size requirements, sometimes the pipe connections need a transfer connector installed on the outdoor unit .
1
Owner‘s manual
Drain joint (some models)
Seal ring (some models)
Drainpipe Fittings (for cooling & heating)
Hook
EMC Magnetic Ring
Magnetic ring (wrap the electric wires S1 & S2 ( P & Q & E ) around the magnetic ring twice)
Magnetic ring (Hitch on the connective cable between the indoor unit and outdoor unit after installation.)
1
1
Φ0.5in-Φ0.63in
Φ0.25in-Φ0.375in
Φ0.375in-Φ0.5in
1 (on some models)
1 (on some models)
1 (on some models)
1(on some models)
2
Optional accessories
There are two types of remote controls: wired and wireless. Select a remote controller based on customer preferences and requirements and install in an appropriate place. Refer to catalogues and technical literature for guidance on selecting a suitable remote controller.
S1&S2(P&Q&E)
Page 5
Safety Precautions
2
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury. The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
WARNING
• Carefully read the Safety Precautions before installation.
In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
• Only trained and certied technicians should install, repair and service this air conditioning unit.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to the equipment and personal property.
• Strictly follow the installation instructions set forth in this manual.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to the equipment.
• Before you install the unit, consider strong winds, typhoons and earthquakes that might affect your unit and locate it accordingly. Failure to do so could cause the equipment to fail.
• After installation, ensure there are no refrigerant leaks and that the unit is operating properly. Refrigerant is both toxic and flammable and poses a serious health and safety risk.
Note about Fluorinated Gasses
1.
This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas and the amount, please refer to the relevant label on the unit itself.
2.
Installation, service, maintenance and repair of this unit must be performed by a certified technician.
3.
Product uninstallation and recycling must be performed by a certified technician.
4.
If the system has a leak-detection system installed, it must be checked for leaks at least every 12 months.
5.
When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.
Failure to observe a warning may result in death. The appliance must be installed in accordance with national regulations.
Failure to observe a caution may result in injury or equipment damage.
WARNING
CAUTION
Page 6
Installation Overview
3
L N
1
2
3
4
5
MC MC
6
7
Install the indoor unit
(Page 7)
INSTALLATION ORDER
Install the outdoor unit
(Page 13)
Install the drainpipe
(Page 15)
Evacuate the refrigeration system
(Page 23)
Connect the wires
(Page 20)
Connect the refrigerant pipes
(Page 17)
Perform a test run
(Page 25)
Page 7
Indoor Unit Installation
4
Indoor Unit Parts
Fig. 4.1
Safety Precautions
WARNING
• Securely install the indoor unit on a structure that can sustain its weight. If the structure is too weak, the unit may fall and cause personal injury, unit and property damage, or death.
DO NOT install the indoor unit in a
bathroom or laundry room as excessive moisture can short the unit and corrode the wiring.
CAUTION
• Install the indoor and outdoor units, cables and wires at least 1m (3.2’) from televisions
or radios to prevent static or image distortion. Depending on the appliances, a 1m (3.2’) distance may not be sufficient.
• If the indoor unit is installed on metal, it must be electrically grounded.
Drain hose
Refrigerant connecting
pipe
Display panel
Air inlet (with air filter in it)
Air flow louver (at air outlet)
Air flow louver (at air outlet)
Page 8
Indoor Unit Installation Instructions
NOTE: Panel installation should be performed
after piping and wiring have been completed.
Step 1: Select installation location
The indoor unit should be installed in a location that meets the following requirements:
o Enough room for installation and
maintenance.
o Enough room for the connecting pipe and
drainpipe.
o The ceiling is horizontal and its structure can
sustain the weight of the indoor unit.
o The air inlet and outlet are not impeded. o The airflow can fill the entire room. o There is no direct radiation from heaters.
CAUTION
DO NOT install the unit in the following
Areas with oil drilling or fracking
Coastal areas with high salt content in the
air
Areas with caustic gases in the air, such as
near hot springs
Areas with power fluctuations, such as
factories
Enclosed spaces, such as cabinets Areas with strong electromagnetic waves
Areas that store flammable materials or gas
Rooms with high humidity, such as
bathrooms or laundry rooms
RECOMMENDED DISTANCES BETWEEN THE INDOOR UNIT
The distance between the mounted indoor unit should meet the specications illlustrated in the following diagram. (See Fig. 4.2)
Fig. 4.2
locations:
100mm
100mm
100mm
1000mm
Page 9
Fig. 4.3
195mm
Hook
700mm
210mm
600mm
Page 10
Step 2: Installing the main body
Fig. 4.4
Fig. 4.5
Afx the hook with a tapping screw onto the wall.
195mm
Hook
Tapping screw
Washer
6mm
Hang the indoor unit on the hook.
(The bottom of body can touch the oor or remain suspended, but the body must be installed vertically.)
Page 11
Step 3: Taking the indoor unit apart to connect the pipes
1. Open the front panel
3. Remove the front panel.
NOTE: All the gures in this manual are for demonstration purposes only. The air conditioner you have purchased may be slightly different in design, though similar in shape.
Fig. 4.6
Fig. 4.8
Fig. 4.7
Slide the two stoppers on the left and right sides inward until they click.
3. Remove the face plate. Remove the four screws.(See Fig.4.7)
Open the bottom of the face plate at a 30-degree angle. Lift the top of the face plate. (See Fig.4.8)
Remove the string. Allow the front panel to fall forward and remove it.
Step 4: Network address set (some models)
(Only unit of 18000Btu/h has the function that Network address set.)
Every air-conditioner in network has only one network address to distinguish each other. Address code of air-conditioner in LAN is set by code switches S1 & S2 on the Main Control Board of the indoor unit, and the set range is 0-63.
Table 4.1
Page 12
Outdoor Unit Installation
Outdoor Unit Installation Instructions
Step 1: Select installation location.
The outdoor unit should be installed in the location that meets the following requirements:
o Place the outdoor unit as close to the indoor
unit as possible.
o Ensure that there is enough room for
installation and maintenance.
o The air inlet and outlet must not be
obstructed or exposed to strong wind.
o Ensure the location of the unit will not be
subject to snowdrifts, accumulation of leaves or other seasonal debris. If possible, provide an awning for the unit. Ensure the awning does not obstruct airflow.
o
The installation area must be dry and well ventilated.
o There must be enough room to install the
connecting pipes and cables and to access them for maintenance.
o The area must be free of combustible gases
and chemicals.
o The pipe length between the outdoor and
indoor unit may not exceed the maximum allowable pipe length.
o If possible, DO NOT install the unit where it
is exposed to direct sunlight.
o If possible, make sure the unit is located far
away from your neighbors’ property so that the noise from the unit will not disturb them.
o If the location is exposed to strong winds (for
example: near a seaside), the unit must be placed against the wall to shelter it from the wind. If necessary, use an awning. (See Fig. 5.1 & 5.2)
o Install the indoor and outdoor units, cables
and wires at least 1 meter from televisions or radios to prevent static or image distortion. Depending on the radio waves, a 1 meter distance may not be enough to eliminate all interference.
Strong wind
Strong wind
Strong wind
Fig. 5.1 Fig. 5.2
Step 2: Install outdoor unit.
Fix the outdoor unit with anchor bolts (M10)
>60cm / 23.6”
Fix with bolts
CAUTION
Be sure to remove any obstacles that
may block air circulation.
Make sure you refer to Length
Specifications to ensure there is enough room for installation and maintenance.
Fig. 5.3
5
Page 13
Table 5.1: Length Specications of Split
Type Outdoor Unit (unit: mm/inch)
Split Type Outdoor Unit
(Refer to Fig 5.4, 5.5, 5.6, 5.7 and Table 5.1)
Fig. 5.6
Fig. 5.5
A
B
D
W
H
W
H
Fig. 5.4
Outdoor Unit Dimensions
W x H x D
Mounting Dimensions
Distance A Distance B
760x590x285 (29.9x23.2x11.2) 530 (20.85) 290 (11.4)
780x540x250 (30.7x21.25x9.85) 549 (21.6) 276 (10.85)
810x558x310 (31.9x22x12.2) 549 (21.6) 325 (12.8)
845x700x320 (33.27x27.5x12.6) 560 (22) 335 (13.2)
845x702x363 (33.27x27.6x14.3)
540 (21.26)
350 (13.8)
770x555x300 (30.3x21.85x11.8) 487 (19.2) 298 (11.7)
800x554x333 (31.5x21.8x13.1) 514 (20.24) 340 (13.39)
Outdoor Unit Types and Specifications
NOTE: The minimum distance between the
outdoor unit and walls described in the installation guide does not apply to airtight rooms. Be sure to keep the unit unobstructed in at least two of the three directions (M, N, P) (See Fig. 5.7)
M
N
P
30 cm / 11.8” from back wall
60 cm / 23.6” on right
60 cm / 23.6” above
30 cm / 11.8” on left
200 cm / 78” in front
Fig. 5.7
Fig. 5.8
L
H
300 cm / 118” or more
A
60 cm / 23.6”
or more
150 cm / 59”
or more
25 cm / 9.8”
or more
25 cm / 9.8”
or more
Rows of series installation
L H
L 1/2H
L A
25 cm / 9.8” or more
1/2H < L H
30 cm / 11.8” or more
L > H
Can not be installed
Table 5.2 The relations between H, A and L are as follows.
Page 14
Drain Joint Installation
Seal
Drain joint
(A) (B)
Base pan hole of outdoor unit
Seal
Fig. 5.9
Notes On Drilling Hole In Wall
You must drill a hole in the wall for the refrigerant piping, and the signal cable that will connect the indoor and outdoor units.
1. Determine the location of the wall hole based on the location of the outdoor unit.
2. Using a 65-mm (2.5”) core drill, drill a hole in the wall.
NOTE: When drilling the wall hole, make sure to avoid wires, plumbing, and other
sensitive components.
3. Place the protective wall cuff in the hole. This protects the edges of the hole and will help seal it when you nish the installation process.
If the drain joint comes with a rubber seal (see Fig. 5.9 - A ), do the following:
1. Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit.
NOTE: Make sure the water drains to a safe location where it will not cause water damage
or a slipping hazard.
2. Insert the drain joint into the hole in the base pan of the unit.
3. Rotate the drain joint 90° until it clicks in place facing the front of the unit.
4. Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.
If the drain joint doesn’t come with a rubber seal (see Fig. 5.9 - B ), do the following:
1. Insert the drain joint into the hole in the base pan of the unit. The drain joint will click in place.
2. Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.
Page 15
NOTE ON DRAINPIPE INSTALLATION
When using an extended drainpipe, tighten the indoor connection with an additional protection tube. This prevents it from pulling loose.
The drainpipe should slope downward at a
gradient of at least 1/100 to prevent water from flowing back into the air conditioner.
The drainpipe is used to drain water away from the unit. Improper installation may cause unit and property damage.
CAUTION
Insulate all piping to prevent condensation, which could lead to water damage.
If the drainpipe is bent or installed
incorrectly, water may leak and cause a water-level switch malfunction.
In HEAT mode, the outdoor unit will
discharge water. Ensure that the drain hose is placed in an appropriate area to avoid water damage and slippage.
DO NOT pull the drainpipe forcefully. This
could disconnect it.
NOTE ON PURCHASING PIPES
Installation requires a polyethylene tube (exterior diameter = 3.7-3.9cm, interior diameter = 3.2cm), which can be obtained at your local hardware store or dealer.
Indoor Drainpipe Installation
Install the drainpipe as illustrated in Figure 6.2.
1.
2.
Drainpipe
connecting port
Drain hose
Pipe clasp
Insulation
Fig. 6.1
Drainpipe Installation
Fig. 6.2
6
Cover the drainpipe with heat insulation to prevent condensation and leakage.
Attach the mouth of the drain hose to the unit’s outlet pipe. Sheath the mouth of the hose and clip it rmly with a pipe clasp. (See Fig 6.1)
NOTE: When connecting multiple drainpipes, install the pipes as illustrated in Fig 6.3.
Lean over 1/100
Incorrect installation could cause water to flow back into the unit and flood.
10cm
(4”)
Fig. 6.3
Page 16
3. Using a 65-mm (2.5”) core drill, drill a hole in the wall. Make sure that the hole is drilled at a slight downward angle, so that the outdoor end of the hole is lower than the indoor end by about 12mm (0.5”). This will ensure proper water drainage (See Fig. 6.4). Place the protective wall cuff in the hole. This protects the edges of the hole and will help seal it once you nish installation.
Wall
Indoor
Outdoor
≈ 12mm / 0.5 inch
Fig. 6.4
NOTE: When drilling the hole, make sure to
avoid wires, plumbing, and other sensitive components.
4.
Pass the drain hose through the wall hole. Make sure the water drains to a safe location where it will not cause water damage or a slipping hazard.
NOTE: The drainpipe outlet should be at least 5cm (1.9”) above the ground. If it touches the ground, the unit may become blocked and malfunction. If you discharge the water directly into a sewer, make sure that the drain has a U or S pipe to catch odors that might otherwise come back into the house.
Page 17
Refrigerant Piping Connection
Safety Precautions
WARNING
• All eld piping must be completed by a licensed technician and must comply with
the local and national regulations.
• When the air conditioner is installed in a small room, measures must be taken to
prevent the refrigerant concentration in the room from exceeding the safety limit in the event of refrigerant leakage. If the refrigerant leaks and its concentration exceeds its proper limit, hazards due to lack of oxygen may result.
• When installing the refrigeration system, ensure that air, dust, moisture or foreign
substances do not enter the refrigerant circuit. Contamination in the system may cause poor operating capacity, high pressure in the refrigeration cycle, explosion or injury.
• Ventilate the area immediately if there is refrigerant leakage during the installation.
Leaked refrigerant gas is both toxic and flammable. Ensure there is no refrigerant leakage after completing the installation work.
Notes On Pipe Length and Elevation
Ensure that the length of the refrigerant pipe, the number of bends, and the drop height between the indoor and outdoor units meets the requirements shown in Table 7.1:
Table 7.1: The Maximum Length And Drop
Height Based on Models. (Unit: m/ft.)
Type of model Capacity
(Btu/h)
Length of
piping
Maximum drop
height
North America, Australia and the eu frequency conversion Split Type
<15K 25/82 10/32.8
15K - <24K 30/98.4 20/65.6
24K - <36K 50/164 25/82
36K - 60K 65/213 30/98.4
Other Split Type
12K 15/49 8/26
18K-24K 25/82 15/49
30K-36K 30/98.4 20/65.6
42K-60K 50/164 30/98.4
7
Page 18
Refrigerant Piping Connection Instructions
CAUTION
The branching pipe must be installed
horizontally. An angle of more than 10° may cause malfunction.
DO NOT install the connecting pipe until
both indoor and outdoor units have been installed.
Insulate both the gas and liquid piping to
prevent water leakage.
Step1: Cut pipes
When preparing refrigerant pipes, take extra care to cut and flare them properly. This will ensure efficient operation and minimize the need for future maintenance.
1.
Measure the distance between the indoor and outdoor units.
2.
Using a pipe cutter, cut the pipe a little
longer than the measured distance.
CAUTION
DO NOT deform pipe while cutting. Be extra
careful not to damage, dent, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit.
1. Make sure that the pipe is cut at a perfect 90° angle. Refer to Fig. 7.1 for examples of bad cuts.
Oblique
Rough
Warped
90°
Fig. 7.1
Step 2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant piping connection. They must be completely removed.
1.
Hold the pipe at a downward angle to prevent burrs from falling into the pipe.
2. Using a reamer or deburring tool, remove all burrs from the cut section of the pipe.
Pipe
Reamer
Point down
Fig. 7.2
Step 3: Flare pipe ends
Proper flaring is essential to achieve an airtight seal.
1.
After removing burrs from cut pipe, seal
the ends with PVC tape to prevent foreign materials from entering the pipe.
2. Sheath the pipe with insulating material.
3.
Place flare nuts on both ends of pipe. Make sure they are facing in the right direction, because you can’t put them on or change their direction after flaring. See Fig. 7.3
Flare nut
Copper pipe
Fig. 7.3
4. Remove PVC tape from ends of pipe when ready to perform flaring work.
5. Clamp flare form on the end of the pipe. The end of the pipe must extend beyond the flare form.
Flare form
Pipe
Fig. 7.4
Page 19
6. Place flaring tool onto the form.
7. Turn the handle of the flaring tool clockwise until the pipe is fully flared. Flare the pipe in accordance with the dimensions shown in table 7.2.
Table 7.2: PIPING EXTENSION BEYOND FLARE FORM
8. Remove the flaring tool and flare form, then inspect the end of the pipe for cracks and even flaring.
Step 4: Connect pipes
Connect the copper pipes to the indoor unit first, then connect it to the outdoor unit. You should first connect the low-pressure pipe, then the high­pressure pipe.
1.
When connecting the flare nuts, apply a thin coat of refrigeration oil to the flared ends of the pipes.
2.
Align the center of the two pipes that you
will connect.
Indoor unit tubing
Flare nut
Pipe
Fig. 7.6
3.
Tighten the flare nut as tightly as possible by hand.
4. Using a spanner, grip the nut on the unit tubing.
5. While firmly gripping the nut, use a torque wrench to tighten the flare nut according to the torque values in table 7.2.
NOTE: Use both a spanner and a torque wrench when connecting or disconnecting pipes to/from the unit.
Fig. 7.7
CAUTION
Ensure to wrap insulation around the piping.
Direct contact with the bare piping may result in burns or frostbite.
Make sure the pipe is properly connected. Over tightening may damage the bell mouth and under tightening may lead to leakage.
NOTE ON MINIMUM BEND RADIUS
Carefully bend the tubing in the middle according to the diagram below. DO NOT bend the tubing more than 90° or more than 3 times.
Bend the pipe with thumb
min-radius 10cm (3.9”)
Fig. 7.8
6.
After connecting the copper pipes to the
indoor unit, wrap the power cable, signal cable and the piping together with binding tape.
NOTE: DO NOT intertwine signal cable with other wires. While bundling these items together, do not intertwine or cross the signal cable with any other wiring.
7. Thread this pipeline through the wall and connect it to the outdoor unit.
8. Insulate all the piping, including the valves of the outdoor unit.
9. Open the stop valves of the outdoor unit to start the flow of the refrigerant between the indoor and outdoor unit.
CAUTION
Check to make sure there is no refrigerant leak after completing the installation work. If there is a refrigerant leak, ventilate the area immediately and evacuate the system (refer to the Air
Evacuation section of this manual).
Pipe gauge
Tightening
torque
Flare dimension (A)
(Unit: mm/Inch)
Flare shape
Min. Max.
Ø 6.4
18-20 N.m (183-204 kgf.cm)
8.4/0.33 8.7/0.34
R0.4~0.
45
°
±
2
90
°
±
4
A
Fig. 7.6
Ø 9.5
25-26 N.m (255-265 kgf.cm)
13.2/0.52 13.5/0.53
Ø 12.7
35-36 N.m (357-367 kgf.cm)
16.2/0.64 16.5/0.65
Ø 15.9
45-47 N.m (459-480 kgf.cm)
19.2/0.76 19.7/0.78
Ø 19.1
65-67 N.m (663-683kgf.cm)
23.2/0.91 23.7/0.93
Ø 22
75-85 N.m (765-867kgf.cm)
26.4/1.04 26.9/1.06
Page 20
TAKE NOTE OF FUSE SPECIFICATIONS
The air conditioner’s printed circuit board (PCB) is designed with a fuse that provides overcurrent protection. The specications of the fuse are printed on the circuit board, examples of such are T5A/250VAC and T10A/250VAC.
Wiring
Safety Precautions
WARNING
Disconnect the power supply before working on the unit.
• All wiring must be performed according to local and national regulations.
• Wiring must be done by a qualied technician. Improper connections may cause electrical malfunction, injury, or re.
• An independent circuit and single outlet must be used for this unit. DO NOT plug another appliance or charger into the same outlet. If the cannot handle the load or there is a defect in the wiring, it can lead to shock, re, and unit and property damage.
• Connect the power cable to the terminals and fasten it with a clamp. An insecure connection may cause fire.
• Make sure that all wiring is done correctly and the control board cover is properly installed. Failure to do so can cause overheating at the connection points, fire, and electrical shock.
Ensure that main power supply connection is made through a switch that disconnects all poles, with contact gap of at least 3mm (0.118”).
DO NOT modify the length of the power
cord or use an extension cord.
CAUTION
• Connect the outdoor wires before connecting the indoor wires.
• Make sure you ground the unit. The grounding wire should be located away from gas pipes, water pipes, lightning rods, telephone wires or other grounding wires. Improper grounding may cause electrical shock.
DO NOT connect the unit to the power
source until all wiring and piping is completed.
Make sure that you do not cross your electrical wiring with your signal wiring. This may cause distortion and interference.
To prevent distortion when the compressor starts (you can nd the unit’s power information on the rating sticker):
• The unit must be connected to the main outlet. Normally, the power supply must have a impedance of 32 ohms.
• No other equipment should be connected to the same power circuit.
Outdoor Unit Wiring
WARNING
Before performing any electrical or wiring work, turn off the main power to the system.
1.
Prepare the cable for connection
a.
You must first choose the right cable size.
Be sure to use H07RN-F cables.
Table 8.1: Minimum Cross-Sectional Area
of Power and Signal Cables in North America
Rated Current of
Appliance (A)
AWG
7 18
7 - 13 16 13 - 18 14 18 - 25 12 25 - 30 10
8
Page 21
b. Using wire strippers, strip the rubber jacket
from both ends of the signal cable to reveal approximately 15cm (5.9”) of wire.
c.
Strip the insulation from the ends.
d. Using a wire crimper, crimp u-lugs on the
ends.
NOTE: When connecting the wires, strictly follow the wiring diagram found inside the electrical box cover.
2. Remove the electric cover of the outdoor unit. If there is no cover on the outdoor unit, take off the bolts from the maintenance board and remove the protection board. (See Fig. 8.1)
Cover
Screw
Fig. 8.1
3. Connect the u-lugs to the terminals Match the wire colors/labels with the labels
on the terminal block, Firmly screw the u-lug of each wire to its corresponding terminal.
4. Clamp down the cable with the cable clamp.
5.
Insulate unused wires with electrical tape. Keep them away from any electrical or metal parts.
6. Reinstall the cover of the electric control box.
Indoor Unit Wiring
1.
Prepare the cable for connection
a. Using wire strippers, strip the rubber jacket
from both ends of the signal cable to reveal about 15cm (5.9”) of the wire.
b.
Strip the insulation from the ends of the wires.
c. Using a wire crimper, crimp the u-lugs to
the ends of the wires.
2. Rotate the sensor device’s installation bearer to the other side. Then remove the cover of the electrical box. (Also, remove the electrical box also if its capacity is 18000btu/h and has networking functionality.)
3.
Connect the u-lugs to the terminals. Match the wire colors/labels with the labels on the terminal block, Firmly screw the u-lug of each wire to its corresponding terminal. Refer to the Serial Number and Wiring Diagram located on the cover of the electric control box.
Connective wiring diagram
Wiring diagram
Control box
CAUTION
While connecting the wires, please strictly
follow the wiring diagram.
The refrigerant circuit can become very
hot. Keep the interconnection cable away from the copper tube.
4. Clamp down the cable with the cable clamp.
The cable must not be loose or pull on the u-lugs.
5.
Reattach the electric box cover.
Fig. 8.2
Table 8.2: Other World Regions
Rated Current of
Appliance (A)
Area (mm²)
Nominal Cross-Sectional
6 0.75
6 - 10 1 10 - 16 1.5 16 - 25 2.5
25- 32 4 32 - 45 6
Installation bearer of sensor device
Page 22
Power Specications
MODEL
(Btu/h)
<16K 16K~18K
POWER
PHASE 1 Phase 1 Phase
FREQUENCY AND VOLT
220-240V~,50Hz/60Hz 220-240V~,50Hz/60Hz
CIRCUIT BREAKER/FUSE(A)
20/16 20/16
INDOOR UNIT POWER WIRING(mm²) —— 3x1.0
OUTDOOR UNIT POWER WIRING
GROUND WIRING
STRONG ELECTRIC SIGNAL
WEAK ELECTRIC SIGNAL
3x1.5 3x2.5
3x0.2
2.5
INDOOR/OUDOOR CONNECTING WIRING(mm²)
——
4x1.0
1.5
——
Page 23
Air Evacuation
Safety Precautions
CAUTION
• Use a vacuum pump with a gauge reading lower than -0.1MPa and an air discharge capacity above 40L/min.
• The outdoor unit does not need to be vacuumed. DO NOT open the outdoor unit’s gas and liquid stop valves.
Ensure that the Compound Meter reads
-0.1MPa or below after 2 hours. If after three hours the gauge reading is still above
-0.1MPa, check if there is a gas leak or water inside the pipe. If there is no leak, perform another evacuation for 1 or 2 hours.
DO NOT use refrigerant gas to evacuate the
system.
Evacuation Instructions
Before using a manifold gauge and a vacuum pump, read their operation manuals to make sure you know how to use them properly.
Manifold Gauge
Compound gauge
-76cmHg
Low pressure valve
High pressure valve
Charge hose
Charge hose
Vacuum pump
Pressure gauge
Low pressure valve
Fig. 9.1
1.
Connect the manifold gauge’s charge hose to the service port on the outdoor unit’s low pressure valve.
2. Connect the manifold gauge’s charge hose from the to the vacuum pump.
3.
Open the Low Pressure side of the manifold
gauge. Keep the High Pressure side closed.
4.
Turn on the vacuum pump to evacuate the
system.
5.
Run the vacuum for at least 15 minutes, or until the Compound Meter reads -76cmHG (-1x105Pa).
6.
Close the manifold gauge’s Low Pressure valve and turn off the vacuum pump.
7.
Wait for 5 minutes, then check that there has been no change in system pressure.
NOTE: If there is no change in system pressure, unscrew the cap from the packed valve (high
pressure valve). If there is a change in system pressure, there may be a gas leak.
8.
Insert hexagonal wrench into the packed valve
(high pressure valve) and open the valve by turning the wrench 1/4 counterclockwise. Listen for gas to exit the system, then close the valve after 5 seconds.
Flare nut
Cap
Valve body
Valve stem
Fig. 9.2
9.
Watch the Pressure Gauge for one minute to
make sure that there is no change in pressure. It should read slightly higher than the atmospheric pressure.
10. Remove the charge hose from the service port.
11.
Using hexagonal wrench, fully open both the
high pressure and low pressure valves.
OPEN VALVE STEMS GENTLY
When opening the valve stems, turn the hexagonal wrench until it hits against the stopper. DO NOT try to force the valve to open further.
12. Tighten valve caps by hand, then tighten it
using the proper tool.
9
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