Invacare Discontinued 1-00 User Manual

Page 1
Parts Catalog
Issued: Jun 29, 2007
Cat Basic
Scooter
Discontinued 1/00
Yes, you can. ™
Page 2
Throughout this catalog you will notice letters to draw your attention to specific footnotes which are located at the bottom of the page or below specified charts.
Parts Catalog Usage Guide
To order call toll free 1-800-333-6900, or www.invacare.com
The information contained in this document is subject to change without notice. This catalog contains service parts for Form No. 95-09. If you have any questions regarding this catalog, please contact one of our Customer Service Representatives.
For Customer Service Support Call:
1-800-333-6900
For Faxed In Orders Call:
1-800-678-4682 or
1-440-366-0709
For Technical Service Call:
1-800-832-4707
Literature Can Be Found at:
www.invacare.com or
1-800-828-6272
SYMBOL DEFINITION
Examples:
A,B,C etc. NOTE: NLA
= Special Comments = General information pertaining to that specific page = No Longer Available
HARDWARE MEASUREMENTS
The measurements for the hardware will be listed as follows:
Screws, Bolts Washers Spacers
For your convenience, we have supplied an area for you to list your Invacare Representatives.
©2007 Invacare Corporation. Elyria, Ohio. Invacare, Yes, you can. and the Medallion Design are registered trademarks of Invacare Corporation.
Diameter X Thread Count/Pitch X Length Inside Diameter X Outside Diameter X Thickness Inside Diameter X Outside Diameter X Length
Name Phone Numbers
Form No.
95-09
1
Page 3
TABLE of CONTENTS
Page
Number
To order call toll free 1-800-333-6900, or www.invacare.com
Form No.
95-09
Description
Accessories .............................................................................................................................. 24
Accessories - Oxygen Holder Assembly Kit ............................................................................. 26
Arm Assemblies ....................................................................................................................... 22
Battery Boxes, Harnesses and Chargers ................................................................................. 11
Fork Assembly .......................................................................................................................... 13
Motor and Trans-Axle ............................................................................................................... 16
Packaging and Literature ......................................................................................................... 3
Seat Assembly ......................................................................................................................... 18
Seat Plate Assembly ................................................................................................................ 20
Shrouds, Frames and Anti-Tippers .......................................................................................... 5
Tiller Adjustment Assembly ...................................................................................................... 10
Tiller Assembly and Controller ................................................................................................. 8
Wheels ..................................................................................................................................... 14
2
Page 4
Packaging and Literature
Form No.
95-09
3
To order call toll free 1-800-333-6900, or www.invacare.com
Page 5
Packaging and Literature
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1076976-NLA Carton, Shipper 1 11 1015609-NLA Bag, Poly (28" W x 44" D x 80" H) 1 12 1076977-NLA Insert, Carton 1 13
1073445 Owner's Manual 1 1A
00077X031 Warranty Card 1 1A
A - Not Shown.
Whe
n adjusting or replacing parts, please refer to the Owner's Manual for assistance.
NOTE:
Form No.
95-09
To order call toll free 1-800-333-6900, or www.invacare.com
4
Page 6
Shrouds, Frames and Anti-Tippers
Form No.
95-09
5
To order call toll free 1-800-333-6900, or www.invacare.com
Page 7
Shrouds, Frames and Anti-Tippers
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1057530-NLA Screw, Phillips Head (#6-32 x 1") 1 41 0204705-NLA Washer, Flat (#6) 1 42
0143205 Locknut, Low Profile (#6-32) 1 43 0226400-NLA Clip, Rear Shroud Fastener 1 24 1056270-NLA Plug Button (1-1/4") 1 15 1055726-NLA Tray, Battery 1 26 0230800-NLA Rivet (1/8 X 1/2" Long) 1 167 H
16348X000 Rivet (3/16 x 7/16") 1 107 I 1055721-NLA Mat, Floor - Right 1 18 H 1055720-NLA Mat, Floor - Left 1 18 H
1080966 Mat, Floor - Right 1 18 I
1080967 Mat, Floor - Left 1 18 I 1077138-NLA Shroud, Front with Decals 1 19 B 1070128-NLA Decal, Cat Basic 1 410 1081503-NLA Kit, Front Shroud Hardware 1 111 D,H 1080895-NLA Kit, Front Shroud Hardware 1 111 E,I 1056269-NLA Knob, Tee 1 212
0226500 Knob, Tee 1 212 1055675-NLA Decal, Brake Release 1 113
1056258 Decal, Reflector 1 114 1077137-NLA Shroud, Rear with Decals 1 115
1077793 Screw, Socket Head Cap (1/4-20 x 3/4") 1 216 1081504-NLA Kit, Rear Shroud Hardware 1 117 F,H 1080894-NLA Kit, Rear Shroud Hardware 1 117 G,I
1070575 Screw, Phillips Head (#10-32 x 7/8") 1 218
40315X000 Rivet, Nut (#10-32) 1 219
1039773 Screw, Phillips Head Pan (#6-32 x 1-1/8") 1 420
1043599 Washer, Flat (5/32 x 3/8 x 1/32") 1 421
40157X003 Washer, Plain (5/16 x 5/8 x 1/8") 1 422 P0870X050 Nut, Keps (#6-32) 1 423
1060994-NLA Pad, Battery Tray 1 224
1021742 Screw, Phillips Head Pan (#4-40 x 1/2") 1 225
P0870X000 Nut, Hex Keps (#4-40) 1 226 1086234-NLA Anti-Tipper Assembly 1 227 C,J 1055665-NLA Spring Lock 1 228 1072717-NLA Frame 1 129 H 1080882-NLA Frame 1 129 A,I
16720X004 Screw, Hex Head Cap (1/4-20 x 1-1/2") 1 230 1055684-NLA Wheel, Anti-Tip 2" 1 231
1025195 Locknut (1/4-20) 1 232 1055662 Plug Button, Square (1-1/8 x 1-1/8") 1 233
Form No.
95-09
6
To order call toll free 1-800-333-6900, or www.invacare.com
Page 8
Shrouds, Frames and Anti-Tippers
A - Order item 33 when a new frame is required.
B - When a new shroud is ordered, shroud hardware needs to be ordered as well.
C - For scooters manufactured before 5/28/99, order in pairs to match.
D - Includes items 4, 7 and 8
E - Includes items 5, 7, 8 and 24
F - Includes items 13, 14
G - Includes items 14, 18, 19
H - Before 10/19/98
I - After 10/18/98
J - After 5/27/99
NOTE:
Form No.
95-09
To order call toll free 1-800-333-6900, or www.invacare.com
7
Page 9
Tiller Assembly and Controller
Form No.
95-09
8
To order call toll free 1-800-333-6900, or www.invacare.com
Page 10
Tiller Assembly and Controller
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1055728-NLA Face Plate Assembly without Throttle Lever - Right 1 11 D 1081272-NLA Face Plate Assembly without Throttle Lever (D.S.
70) - Right
1 11 E
1081414 Face Plate Assembly without Throttle Lever (D.S.
70) - Left
1 11 E
0307200-NLA Clamp, Throttle - Lower 1 12 0307322-NLA Clamp, Throttle - Upper 1 12 D 1055672-NLA Clamp, Throttle - Upper (D.S. 70) 1 12 E
1016301 Washer, Nylon (5/16 x 7/8 x 1/8") 1 13
1056260-NLA Lever, Throttle - Standard 1 14
1055680 Decal, Forward 1 15 1055667 Decal, Reverse 1 16
1014386 Screw, Socket Head (#8-32 x 5/8") 1 27 1055740-NLA Screw, Socket Head (#8-32 x 1/2") 1 28 1055661-NLA Handgrip 1 29 1072707-NLA Harness Assembly - Tiller 1 110
98007X005 Cable Tie (11-1/2" Long) 1 211 1055679-NLA Boot 1 112 1081536-NLA Tiller Assembly - Right 1 113 C,D 1081406-NLA Tiller Assembly (D.S. 70) - Right 1 113 C,E 1081385-NLA Tiller Assembly (D.S. 70) - Left 1 113 C,E 1055727-NLA Controller Assembly 1 114 D 1071456-NLA Controller Assembly (D.S. 70) 1 114 E,F 1085941-NLA Controller Assembly (D.S. 70) 1 114 G 0194500-NLA Keys 2 1B
1056928 Decal, Grey 1 1A,B
A - Decal no longer used after 9/14/98
B - Not Shown.
C - Includes items 1-12
D - Before 5/15/98
E - After 5/14/98
F - 5/15/98 thru 1/27/99
G - After 1/27/99
NOTE:
Form No.
9
95-09
To order call toll free 1-800-333-6900, or www.invacare.com
Page 11
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1025736 Locknut (1/4-20) 1 61
1013970 Lockwasher, High Collar (1/4") 1 122 1023901-NLA Swivel Adjustment, Top 1 13 1083056-NLA Swivel Adjustment with Stud, Bottom 1 14
1022421 Spring, Coil 1 15 1029950-NLA Spacer (25/64 x 5/8 x 1-1/4") 1 16
1029991 Knob, Adjustment 1 17 1072166-NLA Sleeve, Fork Coupling 1 18
16720X004 Screw, Hex Head Cap (1/4-20 x 1-1/2") 1 69 20105X000 Washer, Flat (1/4 x 5/8 x 1/16") 1 1210
Tiller Adjustment Assembly
Form No.
95-09
10
To order call toll free 1-800-333-6900, or www.invacare.com
Page 12
Battery Boxes, Harnesses and Chargers
Form No.
95-09
11
To order call toll free 1-800-333-6900, or www.invacare.com
Page 13
Battery Boxes, Harnesses and Chargers
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1055699-NLA Harness Assembly, Traditional and Aviation (Square
Plug)
1 11 B
1058062-NLA Circuit Breaker, 30 AMP 1 12 1072706-NLA Harness Assembly, DS70 - Chassis/ Battery 1 13 C
1072705 Harness Assembly, DS70 - Charger Plug 1 14 1064512-NLA Harness, Tiller Chassis 1 15 1072707-NLA Harness Assembly - Tiller 1 16 1060571-NLA Horn without Adhesive Pad 1 17 1060999-NLA Pad, Adhesive Horn 1 1F 1064511-NLA Motor and Brake Assembly 1 18 D
1085938 Motor and Brake Assembly 1 18 A,E 1058797-NLA Battery Box Assembly 1 29 1055700-NLA Harness, Battery Box 1 110 1055714-NLA Battery Box - Top 1 111 1055686-NLA Strap, Battery 1 112
1081211 Battery Charger, Sonell (Rd Plug) 3 Amp - Domestic 1 113
1072727 Battery Charger, Sonell (Rd Plug) 3 Amp - U.K. 1 113
1077318 Battery Charger, Sonell (Rd Plug) 3 Amp - Europe 1 113
A - Motor/brake harness after 1/27/99 will have two separate connectors attached for the transaxle motor.
B - Before 5/15/98
C - After 5/14/98
D - 5/15/98 thru 1/27/99
E - After 1/27/99
F - Not Shown
NOTE:
Form No.
12
95-09
To order call toll free 1-800-333-6900, or www.invacare.com
Page 14
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1080888-NLA Bearing Headset Assembly 1 11 1072164-NLA Fork Assembly 1 12 1055754-NLA Screw, Hex Head (1/2-13 x 4-1/2") 1 13 1024296-NLA Locknut (1/2-13) 1 14
Fork Assembly
Form No.
95-09
13
To order call toll free 1-800-333-6900, or www.invacare.com
Page 15
Wheels
Form No.
95-09
14
To order call toll free 1-800-333-6900, or www.invacare.com
Page 16
Wheels
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1055697-NLA Wheel Assembly, Pneumatic - Front (9") 1 11 1059385-NLA Wheel Assembly, Foam Filled - Front (9") 1 11 1058031-NLA Rim, Inner 9" 1 12
1027418 Tire, Pneumatic (9 x 2-3/4") 1 13
1028896 Tire, Foam Filled (9 x 2-3/4") 1 13
1027417 Tube, Pneumatic Inner (9" x 2-3/4") 1 14 1058032-NLA Rim, Outer 9" 1 15
1024442 Washer, Lock (5/16 x 9/16 x 1/16") 1 46
1024426 Nut, Hex (5/16-24) 1 47 1055698-NLA Rear Wheel Assembly, Pneumatic (10") 1 18 1022563-NLA Rear Wheel Assembly, Foam Filled (10") 1 18 0263200-NLA Hub, Rear 10" (1 Pair) 2 19 0054105-NLA Locknut (3/8-16) 1 410 0309300-NLA Tire, Rear - Pneumatic (10") 1 111 1022562-NLA Tire, Rear - Foam Filled (10") 1 111 0309400-NLA Tube, Rear (10") 1 112 0068905-NLA Screw, Hex Head (3/8-16 x 1") 1 413
Form No.
95-09
15
To order call toll free 1-800-333-6900, or www.invacare.com
Page 17
Motor and Trans-Axle
Form No.
95-09
16
To order call toll free 1-800-333-6900, or www.invacare.com
Page 18
Motor and Trans-Axle
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1058529-NLA Vibration Mount 1 21 1058043-NLA Key, Wheel 1 22 1055767-NLA Screw, Hex Head Cap (#8-32 x 3/8") 1 43 1055717-NLA Brake, ASI 1 14 C
1062475 Brake, Stature 1 14 D 1055690-NLA Lever Cap, Brake 1 15 1058522-NLA Motor and Brake Assembly, ASI 1 16 C 1070596-NLA Motor and Brake Assembly, Stature 1 16 E 1086251-NLA Motor and Brake Assembly, Stature 1 16 F 1058527-NLA Coupling, ASI 1 17 C 1062477-NLA Coupling, Stature 1 17 D 1058528-NLA Key, Motor Gearbox 1 18 1058524-NLA Brush Kit, ASI 2 19 C 1062476-NLA Brush Kit, Stature 2 19 D
1003766 Washer, Plain (1/2 x 1 x 1/8") 1 210
1001979 Locknut (1/2-20) 1 211 1058042-NLA Grip Ring 1 212 B 1058041-NLA Trans-Axle Assembly, ASI with Brake 1 113 A,C 1062535-NLA Trans-Axle Assembly, Stature with Brake 1 113 E 1085944-NLA Trans-Axle Assembly, Stature with Brake 1 113 F
A - Trans-Axle 1058041 is NLA, order Trans-Axle 1062535 as a direct replacement.
B - Includes items 1-12
C - Before 7/27/98
D - After 7/26/98
E - 7/27/98 thru 1/27/99
F - After 1/27/99
NOTE:
Form No.
95-09
17
To order call toll free 1-800-333-6900, or www.invacare.com
Page 19
Seat Assembly
Form No.
95-09
18
To order call toll free 1-800-333-6900, or www.invacare.com
Page 20
Seat Assembly
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1081535-NLA Seat with Back and Seat Pads (without Attaching
Hardware)
1 11 A
1069735-NLA Seat with Back and Seat Pads (without Attaching
Hardware)
1 11 B
1069732-NLA Pad, Back - Standard 1 12 1069733-NLA Pad, Seat - Standard 1 13 1069146-NLA Seat, Deluxe Vinyl without Attaching Hardware 1 14
1069147 Seat, Deluxe Cloth without Attaching Hardware 1 14 1070148-NLA Bolt, Carriage (5/16-18 x 1-1/2") 1 25 1071206-NLA Bolt, Carriage (5/16-18 x 2") 1 26
1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 47
1026158 Locknut (5/16-18) 1 48 1073373-NLA Kit, Seat Attaching Hardware - Standard 1 19 B,C
1073374 Kit, Seat Attaching Hardware - Deluxe Vinyl and
Cloth
1 19 D
A - Before 10/19/98
B - After 10/18/98
C - Includes items 5-8
D - Includes items 7 and 8
NOTE:
Form No.
95-09
19
To order call toll free 1-800-333-6900, or www.invacare.com
Page 21
Seat Plate Assembly
Form No.
95-09
20
To order call toll free 1-800-333-6900, or www.invacare.com
Page 22
Seat Plate Assembly
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1072154 Collar - Lower 1 11 1072153-NLA Collar - Upper 1 12
16720X004 Screw, Hex Head Cap (1/4-20 x 1-1/2") 1 23
0050506 Lockwasher, High Collar, Split (1/4") 1 44 1009000-NLA Washer (3/4 x 1/4 x 1/16") 1 45 1072155-NLA Kit, Seat Plate Assembly without Hardware 1 16 A 1071285-NLA Kit, Seat Plate Assembly - Right Release 1 16 B 1071997-NLA Kit, Seat Plate Assembly - Left Release 1 16 C 0230800-NLA Rivet (1/8 X 1/2" Long) 1 17 0051705-NLA Screw, Hex Head Cap (1/4-20 x 1") 1 28 1055677-NLA Washer, Seat Base (1-1/2 x 2 x 3/32") 1 19
1077181 Screw, Socket Head (#6-32 x 3/4") 1 410 1072959-NLA Plate, Sprocket 1 111 1055687-NLA Bearing, Nyliner 1 112 1055768-NLA Locknut (#6-32) 1 413
0143205 Locknut, Low Profile (#6-32) 1 413 1055693-NLA Cap, Handle 1 114 1073714-NLA Handle, Swivel Bar 1 115
1026907 Washer (1/4 x 1/2 x 1/16") 1 216
1025195 Locknut (1/4-20) 1 117 1070179-NLA Seat Plate 1 118
1039883 Screw, Hex Head Cap with Patch (1/4-20 x 1") 1 119 1075062-NLA Spring, Compression 1 120
1038785 Pin, Roll (1/8 x 3/8") 1 221 1058766-NLA Post, Seat 1 122
1081172 Kit, Seat Post Attaching Hardware 1 123
A - Before 1/9/98 without handle
B - After 1/8/98
C - After 10/18/98
NOTE:
Form No.
95-09
21
To order call toll free 1-800-333-6900, or www.invacare.com
Page 23
Arm Assemblies
Form No.
95-09
22
To order call toll free 1-800-333-6900, or www.invacare.com
Page 24
Arm Assemblies
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1117328 Arm Pad, Full Length, Urethane Waterfall with
Screws, Black (13" L x 2-5/8" W)
1 21 A
1071359 Plate, Armrest (Black) 1 22
1028755 Screw, Phillips Pan Head (#10-32 x 5/8") 1 23 1073453-NLA Screw, Socket Flat Head w/Patch (1/4-20 x 3/4") 1 24
15680X013 Anti-Rattle (1") 1 25
1003545 Screw, Socket Head (1/4-20 x 1-1/4") 1 26
1021343 Screw, Socket Head Cap (5/16-18 x 1-1/4") 1 27 1070929-NLA Arm Tube, Height / Width Adjustable 1 18
1070927 Arm Tube, Angle Adjustable 1 18
1070925 Bolt, Round Head Square Neck (5/16-18 x 2-1/2") 1 29 1071206-NLA Bolt, Carriage (5/16-18 x 2") 1 29 D
1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 210
1026158 Locknut (5/16-18) 1 211 1071357-NLA Arm Tube, Lower - Right 1 212 1071358-NLA Arm Tube, Lower - Left 1 212
1070928 Arm Tube, Upper Height and Width Adjustable
(Black)
1 213
1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 614
1026906 Locknut (5/16-24) 1 215
1102546 Screw, Phillips Pan Head (#10-32 x 7/8") 1 216
1070106 Insert, Armrest 1 217
1031026 Screw with Lug (5/16-24 x 1-3/8") 1 218
1073378 Kit, Arm Pad Attaching Hardware 1 119 B
1073377 Kit, Armrest Plate Attaching Hardware 2 120 C 1075186-NLA Kit, Arm Assembly with Hardware (Less Arm Pads)
Height \ Width Adjustable
2 121
1075187-NLA Kit, Arm Assembly with Hardware (Less Arm Pads)
Angle Adjustable
2 121
A - As of 1/3/02 upholstered waterfall armpads were replaced with black urethane waterfall armpads. Order in pairs for
scooters serviced before 1/3/02.
B - Includes items 3, 16, 17
C - Includes items 2, 4, 14, 15, 18
D - For use on Angle Adjustable Arm Tube.
NOTE:
Form No.
95-09
23
To order call toll free 1-800-333-6900, or www.invacare.com
Page 25
Accessories
Form No.
95-09
24
To order call toll free 1-800-333-6900, or www.invacare.com
Page 26
Accessories
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1077349-NLA Crutch and Cane Holder Assembly 1 11 A 1077348-NLA Safety Flag Assembly 1 12 1056272-NLA Basket 1 13 B 1071983-NLA Seat Positioning Strap Assemblies with Hardware,
Height \ Width Adjustable Arm
2 14
1071984-NLA Seat Positioning Strap Assemblies with Hardware,
Angle Adjustable Arm
2 14 C
1009838 Screw, Socket Head (1/4-20 x 3/4") 1 25 1055678-NLA Link 1 26
1026900 Washer (1/4 x 23/32 x 1/16") 1 47
1044214 Nut, Hex with Nylon Cap (1/4-20) 1 28 0194500-NLA Keys 2 1E
U1Gel-2 Batteries, 12 Volt Gel, 31 Amp. Hour 1 1D,E
A - Requires basket for installation.
B - Basket is not available on Cat Basic scooters manufactured before 10/19/98.
C - Longer carriage bolts (1070925) are supplied with angle-adjustable arm seat belt assemblies.
D - Batteries are an equipment item, shown as reference only.
E - Not shown
Individ
ual parts are not available for the crutch/cane carrier and flag assemblies.
NOTE:
25
Form No.
95-09
To order call toll free 1-800-333-6900, or www.invacare.com
Page 27
Accessories
Oxygen Holder Assembly Kit
Form No.
95-09
26
To order call toll free 1-800-333-6900, or www.invacare.com
Page 28
Accessories
Item
Number
Part Number
DescriptionNote
Quantity Per
Package Assembly
1083052 Carton, Shipper 1 11
1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 22
1026158 Locknut (5/16-18) 1 23
1035614 Plug Button (5/8") Black 1 24
1080866 Decal, Oxygen Warning - English 1 15
1090093 Decal, Oxygen Warning - French Canadian 1 15
1072004 Pad, Non-Skid Adhesive Back 1 26
1027684 Knob, Clamping (Black) 1 27
1086151 Bolt, Carriage Round Head Square Neck (5/16-18 x
1")
1 28 D
1070925 Bolt, Round Head Square Neck (5/16-18 x 2-1/2") 1 28
1086780 Package, Protective Caps 10 19 1085758-NLA Oxygen Holder Assembly with Instruction Sheet -
U.S.
1 110 A
1090092 Oxygen Holder Assembly with Instruction Sheet -
French Canadian
1 110 A,C
1085757 Instruction Sheet, Oxygen Holder 1 1B
2000454 Bag, Poly (33" Wide x 39" Long) 1 1B
A - When an oxygen assembly kit is ordered, only 2 protective caps are included. Replacement caps can be ordered in
packages of 10, see item 9.
B - Not Shown.
C - Includes items 1-9, Instruction Sheet and Poly Bag
D - Used on Seat Plates without Arms.
NOTE:
Oxygen Holder Assembly Kit
Form No.
95-09
27
To order call toll free 1-800-333-6900, or www.invacare.com
Page 29
Invacare Corporation
95-09
©2007 Invacare Corporation. Elyria, Ohio. All rights reserved. Trademarks are identified by the symbols ™ and ®. All trademarks are owned by or licensed to Invacare Corporation unless otherwise noted. (Rev. 6/29/07)
www.invacare.com
Yes, you can. ™
One Invacare Way Elyria, Oh USA 44036-2125 800-333-6900
Technical Support 800-832-4707 Florida Technical Support 407-321-5630
Customer Service 800-333-6900
Form No.
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